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www.archipelagotechnology.com Archipelago Technology 2017 Hot Stuff! How Powerdrop’s heated drum is enabling high volume manufacturing Ben Brebner, Archipelago Technology [email protected]
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Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

Mar 24, 2020

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Page 1: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Hot Stuff!How Powerdrop’s heated drum is enabling high

volume manufacturing

Ben Brebner, Archipelago Technology

[email protected]

Page 2: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Who am I?

Page 3: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Who are Archipelago?

Taking inkjet in a new, exciting direction

Developing technologies that enable high volume manufacturing

Page 4: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Digital Printing - Today

Smaller drops, greaterresolutions, higherspeeds

Printing functionalmaterials

A more diverse range of substrates

Page 5: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

But where next?

Inkjet is a key manufacturing technology

Inkjet struggles with

• particles

• viscosity

• aggressive fluids

Currently, depositing viscous materials is either expensivewasteful or damaging

Page 6: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

More Speed!

How do you increase the frequency of a jetting system?

•Short fluid path

•Rapid refill

•Decrease jetting event duration

•More nozzles

•Uncouple nozzle loading from jetting

Page 7: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Page 8: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Hot Stuff

Continuous rotation

Fill

Eject

Heat

Page 9: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Why go hot?

Not everything is liquid at room temperature!

Viscosity decreases with temperature

Page 10: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Jetting the un-jet-able

• Powerdrop enables precise, high throughput and zero waste jetting of viscous materials

• Powerdrop is highly scalable

• Powerdrop is flexible

Page 11: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Fluids up to 2000mPaS

Temperatures up to 200C

Particle sizes of 10s of μm

Tolerant of corrosive materials

Speeds in excess of 240m/min

Powerdrop is astoundingly flexible

Page 12: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Scalable and Configurable

•Powerdrop can be configured to jet at multiple coating widths

•Powerdrop can deposit large quantities of fluids quickly

•Coating thicknesses can be tailored to application

Page 13: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Page 14: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Powerdrop is enabling manufacturing

Coating furniture

Jetting primer for inkjet processes

Applying adhesive on manufacturing lines

Coating chocolate bars

Page 15: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Three key take-aways

• Archipelago is building Powerdrop systems to solve real world manufacturing challenges

• Powerdrop enables printing of previously un-printablematerials

• The ability to deposit shaped adhesive patterns creates opportunities in product construction

Page 16: Hot Stuff! - Mack Brooks · Hot Stuff Continuous rotation Fill Eject Heat. Archipelago Technology 2017 Why go hot? Not everything is liquid at room temperature! Viscosity decreases

www.archipelagotechnology.com Archipelago Technology 2017

Contact Us

Ben Brebner

+44 7896 880 365

[email protected]

Archipelago Technology Group

www.archipelagotechnology.com

+44 1223 459 160