HOSE, COUPLINGS, FITTINGS AND ACCESSORIES CATALOG Certified ISO 9002 Our Mission Summers Rubber Company provides solutions to our customers’ needs by distributing and fabricating specialty components that convey, connect and seal industrial applications where flexibility and flow are an sintegral part of a process system.
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
HOSE, COUPLINGS,FITTINGS ANDACCESSORIES
CATALOG
Certified ISO 9002
Our MissionSummers Rubber Company provides solutions to our customers’ needs by
distributing and fabricating specialty components that convey, connect and sealindustrial applications where flexibility and flow are an sintegral part of a process system.
Summers Rubber of New Castle,Quality Hose & Supply Division1101 North Liberty StreetNew Castle, PA 16102Phone: 724-652-4673Toll-free: 800-266-4673Fax: 724-652-4626
Summers Rubber of Mansfield60 West Longview AvenueMansfield, OH 44903Phone: 419-526-5800Toll-free: 800-686-7299Fax: 419-524-4673
Summers Rubber of DoverRD 5Dover, OH 44622Phone: 330-364-7722Toll-free: 800-589-5898Fax: 330-343-5636
Summers Rubber of MariettaRoute 7 & Tennis Center DriveMarietta, OH 45750Phone: 740-373-0303Toll-free: 800-356-4065Fax: 740-373-8574
Summers Rubber of Akron1489 Kelly AvenueAkron, OH 44306Phone: 330-785-7303Toll-free: 800-491-5525Fax: 330-785-7318
Instant Access toThousands of ProductsSummers’ extensive regional inventoriesinclude thousands of products fromhundreds of the world’s leading hoseproduct manufacturers. Brand namesyou can rely on for quality, value andperformance.
Not far from your location, Summers hasindustrial hose brands such as Gates,Boston, HBD-Thermoid, Goodyear andKanaflex. Hydraulic hose and fittingsfrom Gates, Hansen and Brennan.Quality couplings from Civacon-OPW,Dixon, Hansen and Victaulic-Drylink.Teflon and metal expansion jointsfrom Hosemaster, Senior Flexonics,Flexible Components and Jackson.Ducts from Flexaust and Federal.Sealing products and gaskets fromDurametallic and Boston Sheet.
Plus many, many more on a resourcelist that continues to grow in tandemwith today’s hose and hose applicationtechnology.
On-site Services to SaveYou Time and MoneySummers helps you improve the efficiencyand productivity of your purchasing andmaintenance functions with the followingon-site services:• Hose assembly preventive maintenancetracking.
• Special stocking agreements.• Service level reports.• Custom labeling.• Hose assembly pressure testing and certification.
• Kit assembly and packaging.• Inventory management.• Delivery service.• Plant surveys for applicationimprovements and safety.
• Store room inventory reduction analysis.• Just In Time delivery for MRO and OEMprograms.
• Private labeling of hose and fittings.
Conveniently Located forFast ServiceThe Summers regional warehousing net-work provides fast, complete service tocustomers in Ohio, Pennsylvania andnearby states. Our locations are fullyinventoried and staffed with competentknowledgeable people who can quicklyhandle requests over the counter, overthe phone, by fax or mail. Need it extrafast? No problem. We can arrange forfast deliveries with our own fleet of trucks.
1-800-686-5801 FAX: 1-877-941-4673TABLE OF CONTENTS
3
INDUSTRIAL HOSEAir, Water, Fire, Steam, Material Handling, Food Grade, Marine, Petroleum, Chemical,Sandblast, Plastic (PVC), LPG and Special Application, Tubing and Push-on Tube Fittings . . . . . . . . . . .13-60
1-800-686-5801 FAX: 1-877-941-4673TERMS AND CONDITIONS OF SALE
9
General1. All prices, and these Terms and Conditions of
Sale are subject to change by Summers RubberCompany without prior notice.
2. Upon placement of the purchase order, Buyeragrees to the exclusive application of SummersRubber Company’s Terms and Conditions of Sale.
3. All orders placed on account are subject to aminimum charge of $15.00.
4. All claims must be made within seven (7) daysof receipt of merchandise.
Payment Terms1. Except as may be stated on invoice, payment terms
for approved credit sales are 1% ten (10) days,net thirty (30) days. Only such invoices paid withinten (10) days of the invoice date, shall be entitledto the 1% discount. Summers Rubber Companyreserves the right to alter payment terms basedon Buyer’s payment history.
2. Summers Rubber Company reserves the rightto hold shipments against past due accounts.
Freight Terms, Goods Damaged orShorted in Shipment1. All shipments will be made F.O.B., Destination.
Buyer shall be responsible for clearly noting anyshortages or damages on the delivery receipt(freight bill). Upon delivery, Buyer is also requiredto immediately notify Summers Rubber Companyby phone or fax of any damages or shortages.
2. Backorders will be shipped in the most practicalfashion with charges consistent with the freightpolicy established under the original order.
Acceptance, Alteration andCancellation of Orders1. Orders for fabricated goods, non-standard items, or
non-standard lengths, may not be cancelled afterproduction has occurred or any other costs incurred.
Return of Defective Merchandise1. Defective or failed goods shall be held at Buyer’s
premises until authorization has been granted bySummers Rubber Company to return the goods,freight pre-paid, or dispose of the goods. Credit,based on prices at time of purchase, will be issuedfor goods found to be defective by Summers RubberCompany upon inspection.
Goods Shipped in ErrorBuyer must notify Summers Rubber Companyimmediately on any goods shipped in error. Uponnotification, the goods are to be returned to Summers
Rubber Company either via truck or UPS on a freightcollect basis. Buyer will be reimbursed for cost ofsuch goods.
Merchandise Ordered in ErrorStandard packaged goods only may be returned,provided that the goods are in the Buyer’s possessionno more than thirty (30) days. If such goods areaccepted for return, the goods must be returned freightprepaid and Buyer will be charged (i) a minimum of20% of the purchase price to cover restocking andhandling charge, plus (ii) the outbound freight chargesif the goods had been shipped to Buyer prepaid.Returns are not accepted for goods that are speciallymanufactured to meet the Buyer’s requirementsof either specifications or large quantity.
Concealed DamageAny evidence of damage to goods shipped, uponthe opening of the original shipping package, mustbe reported to the Summers Rubber Companywithout delay.
Delivery DelaysSummers Rubber Company shall not be liable ordeemed in default for failure to deliver or delay indelivery due to any cause beyond its reasonablecontrol.
InstallationUnless otherwise agreed in writing by SummersRubber Company, Buyer and only Buyer shall beresponsible for the installation and start-up of thegoods.
Repairs Unless otherwise agreed in writing by SummersRubber Company, repairs to Buyer’s goods are atthe sole cost and expense of Buyer.
PERMISSIBLE VARIATIONS Summers Rubber Company has the right, withoutgiving notice to Buyer, prior to the delivery of goodsto Buyer to make any changes in the composition ofthe goods which, in the opinion of Summers RubberCompany, does not affect the general characteristicsor properties of the goods. In addition, SummersRubber Company may make any change or variationin the goods which is within governmental or industrystandards or specifications applicable at the time ofmanufacture without giving notice to Buyer. Buyer willaccept any goods which may incorporate any changesin the composition or specifications, and any increasein price resulting from such change will be paidby Buyer.
Summers Rubber Company’s Terms and Conditions of Sale
All goods sold or distributed by Summers RubberCompany are in the nature of commodities and aresold under the manufacturers’ published specificationsand not for particular purposes, uses or applications.The Buyer or user of the goods shall first determinethe suitability of the goods for the intended purposes,uses or applications, and the Buyer or user of thegoods shall either conduct their own engineeringstudies or tests, or retain and consult with qualifiedengineers, consultants or testing laboratories beforedetermining the proper use, suitability or proprietyof the goods for the intended purposes, uses, orapplications. The Buyer or user assumes fullresponsibility for the suitability, propriety, useand application, installation, and maintenanceof the goods. Buyer or user is responsible fordisclosing, prior to sale or supply of the goods,the specifications or requirements for the goodsbeing purchased. The goods, including but notlimited to, hose, tubing or coupling may fail due tothe use or conveyance of substances at elevatedor lowered temperatures or at excessive pressures,or the conveyance of abrasive, injurious, flammable,explosive or damaging substances, or for otherreasons related to the application, installation,use, or maintenance of the goods.
Hose or tubing used in bent configurations will besubjected to increased stress and abrasion. Hoseclamps or couplings may loosen after initial installationand all sections of hose and tubing, includingconnections, couplings and clamps, should beinspected frequently, regularly and consistently, andshould be replaced, adjusted or retightened for theavoidance of leakage, for the prevention of injuries ordamages, and for general safety purposes. Except asindicated in the following Limited Warranty, SummersRubber Company shall not be liable or responsiblefor direct or indirect injuries or damages caused byor attributed to the failure or malfunction of the goodssold or distributed by it.
Summers Rubber Company recommends that theBuyer or users of the goods frequently and consistentlyundertake inspections and protective measures withrespect to the use and application of the goods whichshould include the examination of tube and coverconditions, of the hose or tubing, and the identification,repair or replacement of sections showing cracking,blistering, separations, internal and external abrasions,leaking or slipped couplings or connections, andundertake appropriate integrity and application tests.
LIMITED WARRANTY, WARRANTYDISCLAIMERS AND LIMITATIONS OFREMEDIES AND LIABILITIESSummers Rubber Company warrants that the goodsmanufactured by Summers Rubber Company will befree from defects in materials and workmanship at thedate of tender of delivery of the goods. No item shallbe deemed defective if such item conforms to approval
models, samples, test runs, or previously accepteditems or if such item fits Buyer’s products, parts, jigs,or equipment or otherwise reasonably accommodatesBuyer’s instructions or intended purpose. SummersRubber Company does not warrant against failurescaused by erosion, corrosion, misuse or improper use,including but not limited to any operation beyond ratedcapacity, improper use or application of the goods, useof the goods not in compliance with service manualsand instructions, use of the goods by untrained orunqualified persons, substitution of parts or anyalteration or repair by others which, in the judgmentof Summers Rubber Company, adversely affects thegoods. To the extent transferable, Summers RubberCompany shall pass on to Buyer all manufacturer orsupplier warranties of the goods obtained by SummersRubber Company.
Except as set forth above, Summers RubberCompany makes NO OTHER WARRANTIESconcerning the goods whatsoever. SUMMERSRUBBER COMPANY DISCLAIMS AND EXCLUDESALL OTHER EXPRESS WARRANTIES AND ALLIMPLIED WARRANTIES, INCLUDING WITHOUTLIMITATION THE IMPLIED WARRANTIES OFMERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE concerning the goods.Buyer acknowledges and agrees that SummersRubber Company’s obligation described in thisParagraph is the sole remedy bargained for byBuyer IN LIEU OF ALL OTHER EXPRESS ANDIMPLIED WARRANTIES. In no event will SummersRubber Company’s liability exceed the paidpurchase price of the goods. Summers RubberCompany’s obligations described in this Paragraphshall be BUYER’S SOLE AND EXCLUSIVEREMEDY AGAINST SUMMERS RUBBER COMPANYFOR ANY LIABILITY WITH RESPECT TO THEEQUIPMENT WHETHER ANY CLAIM FORRECOVERY IS BASED UPON OR ARISES OUT OFTHEORIES OF CONTRACT, NEGLIGENCE, TORT(INCLUDING STRICT LIABILITY) OR OTHERWISE.Buyer agrees that NO OTHER REMEDY SHALLBE AVAILABLE to Buyer and that IN NO EVENTSHALL SUMMERS RUBBER COMPANY BE LIABLEFOR ANY INCIDENTAL OR CONSEQUENTIALDAMAGES, including without limitation loss ofincome, loss of time, loss of sales, cost orreplacement items, claims asserted by Buyer’scustomers, injury to personal property, or injuryto any person, whether or not occasioned bySummers Rubber Company’s negligence. Noaccommodation by Summers Rubber Companyto Buyer, whether by attempt, effort or promiseto repair or replace, and whether for sales policyor otherwise shall establish any additional liabilityof Summers Rubber Company or any contractterm inconsistent with the terms herein.
A suit based on any cause of action must becommenced within one (1) year from the date of delivery.
Recommended for: Air and water applications requiringmaximum flexibility. Outstanding resistance to heat and ozone.
Temperature range: -40°F to +200°F (-40°C to +93°C)continuous service.
Construction:Tube: Type P (EPDM). Black.Reinforcement: Synthetic, high tensile textile cord.Cover: Type P (EPDM). Red. All sizes through 1⁄2″ areperforated. (Blue, green and yellow covers available onspecial order.)
Multi-Purpose Hoses
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Tufflex is a registered trademark of The Gates Rubber Company.
Red Cover — General Service200 psi, Air and Water
Recommended for: Air and water applications requiringmaximum flexibility. Outstanding resistance to heat and ozone.
Temperature range: -40°F to +200°F (-40°C to +93°C)continuous service.
Construction:Tube: Type P (EPDM). Black.Reinforcement: Synthetic, high tensile textile cord.Cover: Type P (EPDM). Black. All sizes through 1⁄2″ areperforated.
Black Cover — General Service200 psi, Air and Water
Recommended for: Multi-purpose applications includingair, water (up to150°F), mild chemicals and spray solutionsat rated working pressures listed. Suitable for in-line oilerservice. Silicone free.
Temperature range: -15°F to +150°F (-26°C to +66°C)continuous service.
Construction:Tube: Type G (PVC). Black.Reinforcement: Synthetic, high tensile textile cord.Cover: Type G (PVC). Red. All sizes are perforated.(Blue cover available on special order.)
Tufflex® GP — PVC General Purpose300 psi, Air, Water, Mild Chemicals, Mild Oils
Terminator is a registered trademark of The Gates Rubber Company andGorilla is a trademark of Goodyear Tire and Rubber Company.
Recommended for: Applications requiring a premium gradespiral hose with excellent flexibility and maximum resistanceto air, water, petroleum oils, gasoline, kerosene and fuel oil(to 120°F) and lubricating oils (to 212°F). Excellent weatherand ozone resistance.
Temperature range: -40°F to +212°F (-40°C to +100°C)continuous service.
Construction:Tube: Type C (Nitrile). Black.Reinforcement: Synthetic, high tensile textile cord.Cover: Type C2 (Modified Nitrile). Red. (Black, blue,green and yellow covers available in popular sizes onspecial order).
Multi-Purpose Hoses — continued
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Premo Flex is a trademark of The Gates Rubber Company.
Premo Flex™ (Non-Conductive)300 psi, Air, Water, Oil and Gas
Recommended for: Applications requiring a premium-quality, multi-purpose hose with superior abrasion resistancefor air, oil and some chemical applications. Excellent durabilityfor extra long life in these applications: mining, air drill,construction, poultry plants and other severe service.Excellent weather and ozone resistance.
Temperature range: -40°F to +212°F (-40°C to +100°C)continuous service.
Construction:Tube: Type C (Nitrile). Black.Reinforcement: Synthetic, high tensile cord.Cover: Type C2 (Carboxylated Nitrile). Yellow.
Terminator® — Gorilla™ Type Hose (Non-Conductive)500 psi, Oil, Weather and Ozone Resistant
Recommended for: Tubing is non-toxic, it can be usedfor food handling and other general industrial serviceapplications such as pressurized air and water lines.It’s ideal where resistance to abrasion is required.
Features• Meets FDA standards.• Reinforced with braided, high tensile polyester yarn.• Smooth inner bore provides full flow characteristics.• Transparent for visual inspection.• Lightweight and flexible, easy to handle.• Four times the pressure rating of non-reinforced vinyl tubing.• Size range: 1⁄4″ I.D. through 2″ I.D.
Clear Braided TubingNon-toxic, FDA Approved, Resistance to Abrasion
CVT vinyl tubing is a specially formulated flexible tubingdesigned for applications that require compliance withFDA and 3-A Sanitary Standards.
CVT tubing is ideal for piping applications in the food andbeverage industry since it is non-toxic. A mirror-smooth boreprevents interior buildup, is easy to clean, provides good flowcharacteristics, and permits visual checks on material flow.
CVT tubing can be used in many industrial applications,such as low-pressure air and water lines, liquid feed lines,or transfer of various materials for permanent or temporaryinstallations.
CVT tubing’s resistance to chemicals gives good to excellentservice with organic and inorganic acids and alkalies, andmoderate resistance to oil, gasoline, and alcohol.
Features• Manufactured from ingredients approved by the FDA.• Meets 3-A Sanitary Standard for handling milk and dairy
products.• Transparent for visual inspection.• Odorless—will not affect the taste of products being handled.• Ozone and age resistant.• Smooth inner bore prevents accumulation of sediment.• Flexible, easy to handle.
Clear Vinyl Tubing (CVT)Non-toxic, FDA Approved
Nom.. Nom. Max.I.D. O.D. W.P.(In.) (In.) (psi) Part No.
Recommended for: Petroleum-base hydraulic oils, water,hot lubricating oils, diesel fuels and air. Lock-On hose andcouplings are not recommended for pressure surgeapplications or critical applications, such as permanentpiping in residential or commercial buildings. Use clamp fornon critical vibration and diesel fuel applications.
Temperature range: -40°F to +212°F (-40°C to +100°C).Air -40°F to +60°F (-40°C to +71°C).
Construction:Tube: Black, oil resistant synthetic rubber highly resistant tooil and heat. (Nitrile).Reinforcement: One fiber braid.Cover: Oil and abrasion resistant synthetic rubber(Neoprene). Available in black, blue, green, red, yellow,gray and white colors.
All sizes and colors meet U.S. MSHA 2G.
HoseI.D. Black Blue Green Red Yellow Gray(In.) Cover Cover Cover Cover Cover Cover
Features• Extremely lightweight.• Resistant to most chemicals.• Highly flexible nylon.• Less than 1% moisture absorption.• Excellent memory and coil retractability.• More abrasion resistant than rubber hose.• Brass swivel compression fittings both ends, prevents hose
from twisting and tangling.
Specifications:Recommended working length: Maximum 80% of totallength.Temperature range: -20°F to +180°F (-29°C to +82°C).Working pressure: 200 psi (280 psi Heavy Duty only).Range of coil sizes: 1⁄8″ to 11⁄4″.
Air Hoses
Nylon Recoil Hose Assemblies
Contractors Air — CPLD x 50′250 psi, Heavy-Duty, Universal Fittings Each End
Recommended for: Extra heavy-duty, high pressure useon industrial, construction and pneumatic mining applicationsrequiring wire braided hose with an oil resistant tube andabrasion resistant cover.
Temperature range: -30°F to +212°F (-34°C to +100°C)continuous service.
Construction:Tube: Type A (Neoprene). Black.Reinforcement: Braided, high tensile steel wire.Cover: Type D3 (Natural Rubber). Gray with yellow spiralstripe. All sizes through 11⁄4″ are perforated.
Air Hoses — continued
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
18MB Air Drill — Wire Braid500 psi, Extra Heavy-Duty
Recommended for: High pressure air, water and oil applica-tions requiring good kink resistance and excellent flexibility.Also washdown service to 212°F (100°C) in packing plantswhere a nonmarking cover is required. Additionally, it canconvey maximum 100 psi steam at 338°F (170°C).
Temperature range: -40°F to +212°F (-40°C to +100°C)air service.
Construction:Tube: Type A (Neoprene). Black.Reinforcement: Braided, high tensile steel wire.Cover: Type M (Hypalon). Gold. All sizes are perforated.
319MB— High Pressure1000 psi, Air, Oil and Hot Water
Recommended for: Water hoses provides general waterpressure service for municipalities and the generalconstruction markets. Heavy-duty, crush proof solidbrass couplings with wrench grips.
Recommended for: Designed to clean food equipment, andis used in food processing plants; features an EPDM tubeand cover. The white cover resists scuffing, abrasion andcracking. The four spiral polyester reinforcement providesflexibility and makes it virtually kink-proof. Handles hot waterup to 200°F at 50 psi, and is rated for working pressures upto 250 psi.
Black Municipal and Contractors Water Hose CPLD150 psi, GHT Male x Female
Nom. Nom.I.D. O.D. W.P.(In.) (In.) (psi) Part No.
1⁄2 129⁄32 250 1⁄2 Wash3⁄4 11⁄444 250 3⁄4 Wash
Size W.P.(In. x Ft.) (psi) Part No.
5⁄8 x 50 150 SS58503⁄4 x 50 150 SS5875
Size W.P.(In. x Ft.) (psi) Part No.
3⁄4 x 50 150 CWH50C
Features• Super strong dual spiral knit reinforcement.• Rubber/Vinyl formulation maintains strength in all weather.• Heavy gauge green cover.• Medium duty, crush proof solid brass couplings with wrench
grips.• Hot water up to 160°F.
Thermo-Plastic Fire Hose Nozzlewith BumperFNB-GHT Series
Size(In.) Part No.
GHT Thread3⁄4 FNB75GHT
Insulated Water NozzlesPart No. SN75
• Heavy-duty brass valve andadjusting nut.
• Hold open clip locks anyspray pattern.
• Chrome plated all zinc body.• Industrial strength nylon handle.• Rubber head guard onthreaded GHT front version.
Recommended for: Suction hose used to convey water,detergents, phosphate ester hydraulic fluids and dilutesolutions of acids, alkalies and glycols.
Temperature range: -40°F to +180°F (-40°C to +82°C)continuous service.
Construction:Tube: Type P (EPDM). Black.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type D (SBR). Black with green spiral stripe.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Recommended for: Suction and discharge of liquids inthe construction, rental and agricultural industries such asagricultural chemicals, liquid fertilizers and dewatering.
Temperature range: -40°F to +158°F (-40°C to +70°C)
Features• Lightweight and flexible.• Rated for both suction and discharge.• External helix provides for easy drag.• Resistant to agricultural chemicals.• Durable in construction applications.
Recommended for: Water discharge in heavy-duty servicerequiring a compact, rugged and lightweight hose.
Temperature range: -40°F to +180°F (-40°C to +82°C)continuous service.
Construction:Tube: Type P (EPDM). Black.Reinforcement: Multiple plies of synthetic, high tensiletextile.Cover: Type D (SBR). Black with green spiral stripe.
Nom. Max. BurstingI.D. W.P. Pressure(In.) (psi) (psi) Part No.
Temperature range: -13°F to +158°F (-24°C to +70°C).
Features• Lightweight and flexible.• External helix provides for easy drag.• Rated for both suction and discharge.• Clear sidewall permits visual check of material flow.
Recommended for: Heavy-duty liquid suction hose for usein construction dewatering, liquid waste, cesspool cleaning,septic handling, agricultural applications and marine use.
Temperature range: -40°F to +158°F (-40°C to +70°C).
ST 200 SFG with Static Wire HoseSuction and Discharge
210 HFG Food Grade ServiceSuction and Discharge
150 CL Discharge Hose of Grass, Leaves, Dust and Air
Nom. Max. Min. Bend VacuumI.D. W.P. Radius Rating(In.) (psi) (In.) (In. Hg.) Part No.
11⁄2 45 2.0 29.8 11⁄2 ST 200 SFG21⁄2 40 2.6 29.8 3⁄42 ST 200 SFG21⁄2 35 2.6 29.8 21⁄2 ST 200 SFG
31⁄2 35 2.8 29.8 1⁄23 ST 200 SFG41⁄2 30 4.3 29.8 1⁄24 ST 200 SFG
Note: This hose was not designed for bulk handling such asunloading of rail cars.
Recommended for: Pneumatic conveying of lightweightsolids such as powders and plastic pellets.
Temperature range: -13°F to +158°F (-24°C to +70°C).
Construction: Produced entirely of compounds incompliance with FDA and 3-A nontoxic specifications,flexible PVC, rigid PVC helix, multi-strand copper staticgrounding wire, smooth bore, corrugated O.D.
Nom. Max. Min. Bend VacuumI.D. W.P. Radius Rating(In.) (psi) (In.) (In. Hg.) Part No.
Note: This hose was not designed for bulk handling such asunloading of rail cars.
Recommended for: Applications: Heavy-duty food gradesuction hose for bottling and dairy industries.
Temperature range: -13°F to +158°F (-24°C to +70°C).
Construction: Produced entirely of compounds incompliance with FDA and 3-A nontoxic specifications,flexible PVC, rigid PVC helix, smooth bore, corrugated O.D.
Recommended for: Lightweight general ducting forventilation and grass clippings, leaves, dust and fumes.
Temperature range: -13°F to +158°F (-24°C to +70°C).
Recommended for: Tank truck, barge, ship, or storage tanktransfer of a variety of chemical products. Mustang™ 45HWcontains a wire helix for full suction capability, as well as forrouting hoses through tight bends. Its Modified Cross-linkedPolyethylene tube stock is “best in class” for maintaininga tight seal with stainless steel fittings, and is designed forcleaning with 50 psi steam or in a bath containing 10%(NaOH) @212°F (100°C). Applications include over 950basic chemicals which are building blocks for numerouschemicals used in a variety of industries. Reference TheSummers Rubber Company for proper hose selection.
Temperature range: -40°F to +250°F (-40°C to +121°C)normal service. Mustang 45HW is designed to withstandfluid temperatures to 250°F (121°C), however the ratingis dependent on the specific chemical conveyed.Contact Summers Rubber Company for any chemicalabove 125°F (52°C).
Recommended for: Tank truck, barge, ship, or storage tanktransfer of a variety of chemical products. Mustang™ CrushResistant Hose contains a wire helix for full suction capability,as well as for routing hoses through tight bends. Its ModifiedCross-linked Polyethylene tube stock is “best in class” formaintaining a tight seal with stainless steel fittings, and isdesigned for cleaning with 50 psi steam or in a bath containing10% (NaOH) @212°F (100°C). Applications include over 950basic chemicals which are building blocks for numerouschemicals used in a variety of industries. Reference TheSummers Rubber Company for proper hose selection.
Construction:Tube: Type K (Gatron® Modified Cross-linked Polyethylene.)Tan. High chemical resistance.Reinforcement: Synthetic, high tensile textile withmonofilament helix providing crush and kink resistance.Cover: Type P (EPDM). Black corrugated with orange spiralstripe. Blue, red, gray, tan and yellow covers available onspecial order.
Construction:Tube: Type K (Gatron® Modified Cross-linked Polyethylene).Tan. High chemical resistance.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type P (EPDM). Black or green corrugated withorange spiral stripe. Blue, red, gray, tan and yellow coversavailable on special order. Solvents–Aromatic
Stallion is a trademark and Gatron is a registered trademark of The GatesRubber Company. Teflon is a registered trademark of the Dupont Co. andNeoflon® is a registered trademark of Daikin.
Stallion™ HoseTeflon® Lined Tube
Recommended for: Tank truck, barge, ship, or storage tanktransfer of a variety of chemical products. Stallion has a wirehelix for full suction capability. The Teflon® tube stock hasexcellent chemical resistance and is backed by GatesGatron® for flex fatigue safety at the coupling. Stallion isdesigned for easy cleaning in a bath containing 10% (NaOH)@212°F (100°C). Applications include most basic chemicalswhich are building blocks for numerous chemicals used in avariety of industries. Reference The Summers RubberCompany for proper hose selection.
Temperature range: -40°F to +300°F (-40°C to +149°C)normal service. Stallion is designed to withstand fluidtemperatures to 300°F (149°C), however the rating isdependent on the specific chemical conveyed.Contact Summers Rubber Company for any chemicalabove 125°F (52°C).
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Stallion is a trademark and Gatron is a registered trademark of The GatesRubber Company. Teflon is a registered trademark of the Dupont Co.
Stallion™ Crush Resistant HoseTeflon® Lined Tube
Construction:Tube: Type T (FEP) (Teflon® or Neoflon®). White backedwith Gatron® Modified XLPE.Reinforcement: Synthetic, high tensile textile withmonofilament helix and static wire.Cover: Type P (EPDM). Blue corrugated with red spiralstripe.
Construction:Tube: Type T (FEP) (Teflon® or Neoflon®). White backedwith Gatron® Modified XLPE.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type P (EPDM). Blue corrugated with red spiralstripe.
Recommended for: Tank truck, barge, ship, or storage tanktransfer of a variety of chemical products. Stallion CrushResistant Hose has a wire helix for full suction capability.The Teflon® tube stock has excellent chemical resistanceand is backed by Gates Gatron® for flex fatigue safety atthe coupling. Stallion is designed for easy cleaning in abath containing 10% (NaOH) @212°F (100°C). Applicationsinclude most basic chemicals which are building blocksfor numerous chemicals used in a variety of industries.Reference The Summers Rubber Company for properhose selection.
Recommended for: Tank truck, barge, ship, or storagetank transfer of a variety of chemical products. Renegadecontains a wire helix for full suction capability, as well as forrouting hoses through tight bends. The Ultrahigh MolecularWeight Polyethylene tube stock has excellent chemicalresistance, and is backed by Gates Gatron® for flex fatiguesafety at the coupling. Renegade is designed for easycleaning in a bath containing 10% (NaOH) @212°F (100°C).Applications include over 450 basic chemicals which arebuilding blocks for numerous chemicals used in a varietyof industries. Reference Summers Rubber Company forproper hose selection.
Temperature range: -40°F to +212°F (-40°C to +100°C)normal service. Renegade is designed to withstand fluidtemperatures to 212°F (100°C), however the rating isdependent on the specific chemical conveyed. ContactSummers Rubber Company for any chemical above125°F (52°C).
Recommended for: Tank truck, barge, ship, or storagetank transfer of a variety of chemical products. RenegadeCrush Resistant Hose contains a wire helix for full suctioncapability, as well as for routing hoses through tight bends.The Ultrahigh Molecular Weight Polyethylene tube stockhas excellent chemical resistance, and is backed by GatesGatron® for flex fatigue safety at the coupling. Renegade isdesigned for easy cleaning in a bath containing 10% (NaOH)@212°F (100°C). Applications include over 450 basicchemicals which are building blocks for numerous chemicalsused in a variety of industries. Reference Summers RubberCompany for proper hose selection.
Construction:Tube: Type L (Ultrahigh Molecular Weight Polyethylene).Clear, backed with Gatron® Modified XLPE.Reinforcement: Synthetic, high tensile textile with monofila-ment helix and static wire.Cover: Type P (EPDM). Green corrugated with yellow spiralstripe.
Construction:Tube: Type L (Ultrahigh Molecular Weight Polyethylene).Clear, backed with Gatron® Modified XLPE.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type P (EPDM). Green corrugated with yellowspiral stripe.
Recommended for: Tank truck, barge, ship or storagetank transfer of a variety of mild chemical products. Coltcontains a wire helix for full suction capability, as well asfor routing hoses through tight bends. Its EPDM tube stockwill withstand 250°F (121°C) applications. ReferenceSummers Rubber Company for proper hose selection.
Temperature range: -40°F to +250°F (-40°C to +121°C)normal service. Colt is designed to withstand fluidtemperatures to 250°F (121°C), however the rating isdependent on the specific chemical conveyed. ContactSummers Rubber Company for any chemical above125°F (52°C).
Construction:Tube: Type P (EPDM). Black. Mild chemical resistance.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type P (EPDM). Yellow corrugated with green spiralstripe.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
*Also available as Static Wire, minimum 5,000 feet.
77B Paint/Chemical Hose
Recommended for: Paint spray applications, as well astransfer of petroleum based products (aliphatic, aromatic andchlorinated hydrocarbon; such as toluene, xylene, benzene,gasoline and carbon tetrachloride). Reference SummersRubber Company for proper hose selection.Not Recommended for Acids.
Temperature range: -40°F to +150°F (-40°C to +66°C)continuous service. Note: Contact Summers RubberCompany when conveying chemicals above 120°F (49°C).
Construction:Tube: Type Z (Special flexible nylon material). Tan.Reinforcement: Synthetic, high tensile textile cord. Staticwire available in 3⁄4″ as special order.Cover: Type A (Neoprene). Black.
A chemical utility hose for chemical plant, refineries, paintproducers, paper mills and many other in-plant, liquid transferoperations as well as rail car loading and tank truck delivery.
Recommended for: Chemical plants, refineries, paintproducers, paper mills, in-plant rail car loading and tanktruck delivery. Highly corrosive acids and alkalis, aldehydes,amines, alephatics, aromatic fuels, chlorinated hydrocarbons,alcohols, esters, ketones, lacquers and petroleum productsat rated discharge pressure or at full suction.Not recommended for service for many bromide,chloride or fluoride compounds.
Temperature range: -22°F to +212°F (-30°C to +100°C)
Construction:Inner wire: Polypropylene-coated steel (316 stainless steelavailable).Outer wire: Galvanized steel (316 stainless steelavailable).Carcass: All polypropylene fabrics, films and polyesterbarrier layers.Cover: Abrasion-resistant PVC-coated fabric.Color: Gray with blue stripe.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Radius(In.) (psi) (pis) (In.) Part No.
Teflon is a registered trademark of the DuPont Co.
Temperature range: -40°F to +350°F (-40°C to +177°C).Hose has successfully passed internal steam tests at 406°F(208°C).
Construction: Smooth tube internally bonded to a rubberhose type construction. Multiple reinforcement, double helixwire supported. Chemically resistant, ozone and abrasionresistant cover.
Approvals: FDA (Food and Drug Administration) andPharmacopeia Class VI.
Fittings: Over 36 styles of stocked crimp design.Bolt-on or clamped fitting styles optional.
Pure Teflon®, white tube (TLCT). Unexcelled chemicalresistance and compatible with all materials. Easy to clean— assured sterility, can be cleaned with steam, caustics,solvents or other cleaning agents. Durable, kink resistant withno external wire reinforcement to potentially fray. Full vacuumrated and the most flexible, smooth tube Teflon® design.
Longhorn is a registered trademark of The Gates Rubber Company.
Longhorn® HosePetroleum Transfer Hose
Recommended for: Commercial gasolines, diesel oils, fueloils and other petroleum products. Ideal for oil field servicetruck use.
Temperature range: -40°F to +180°F (-40°C to +82°C).Note: Fuels are normally conveyed below 120°F (49°C).
Construction:Tube: Type C (Nitrile). Black.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type A (Neoprene). Black with red spiral stripe.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Super-Vac is a registered trademark of The Gates Rubber Company.
Super-Vac® HoseOil Field Suction and Discharge Hose
Recommended for: Tank truck service, including oil fieldvacuum truck, where full suction or rated working pressuresare required. Ideal for applications handling crude oil, salt andfresh water, tank bottoms, drilling mud, dilute solutions ofhydrochloric acids and diesel fuels. Reference The SummersRubber Company for chemical resistance information.Note: Not recommended for refined petroleum productssuch as gasoline.
Temperature range: -40°F to +150°F (-40°C to +66°C)continuous service.Note: Diesel fuel normally conveyed below 120°F (49°C).
Construction:Tube: Type C (Nitrile). Black.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type D (SBR). Black corrugated with blue spiralstripe.
Tank Truck HoseAlcohol HoseAnt Freeze HoseGasoline Hose
Power Grimp is a registered trademark of The Gates Rubber Company.
Wagon Master® HoseFuel Delivery Hose
LPG Hose — Butane-Propane
Recommended for: Transferring fuel oils or commercialgasolines in applications at temperatures as low as -40°F(-40°C). Hose remains flexible to -20°F (-29°C). For homeand commercial service where a nonmarking cover isrequired.
Temperature range: -20°F to +180°F (-29°C to +82°C)continuous service.Note: Gasoline is normally conveyed below 120°F (49°C).
Construction:Tube: Type C (Nitrile). Black.Reinforcement: Braided, high tensile synthetic textile cord.Cover: Type C2 (Modified Nitrile). Red. Nonmarking.
Recommended for: Liquid or gaseous propane, butaneor any combination of these two mixtures. Can be used fornatural gas under certain conditions such as: open/outsideareas and well ventilated factory buildings (if local buildingcodes permit). Not recommended for residential oroffice buildings.Temperature range: -40°F to +150°F (-40°C to +66°C)continuous service. Reference The Summers RubberCompany for additional information.Construction:
Tube: Type C (Nitrile) up to 11⁄4″. Type A (Neoprene) 11⁄2″,2″ and 3″. Black.Reinforcement: Braided, high tensile synthetic textile cord.Cover: Type C2 (Modified Nitrile). Up through 11⁄4″. Type A(Neoprene) 11⁄2″, 2″ and 3″. Black. All sizes are perforated.
Couplings: 72 Gates permanent Power Crimp® couplingsonly through 2″ I.D.
Features• Lightweight and flexible.• External helix provides for easy drag.• Rated for up to 40% aromatic content.• Available with static grounding wire: ST120 LT.
Note: Banding sleeves must be used for 3″ and 4″ sizes.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Radius(In.) (psi) (pis) (In.) Part No.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
For Service to 250°F (121°C) @ Pressure3⁄8 .690 3,000 12,000 2.5 3⁄8 WhiteW1⁄2 .815 2,500 10,000 3.5 1⁄2 WhiteW
For Service to 325°F (163°C) @ Pressure3⁄8 .690 1350 12,000 2.5 3⁄8 WhiteW1⁄2 .815 1350 10,000 3.5 1⁄2 WhiteW
Recommended for: All types of steam — saturated andsuperheated — up to 250 psi and 450°F (232°C).Note: Do not alternate use between steam and water.
Temperature range: –40°F to +450°F (-40°C to +232°C)continuous service.
Construction:Tube: Type P2 (EPDM). Black.Reinforcement: Braided, high tensile steel wire.Cover: Type P2 (EPDM). Black or red. All sizes areperforated.
Recommended for: Designed for use on either steam cleanermachines or combination steam cleaner/pressure washermachines. Resistant to Cleaning Chemicals. The tube andcover compounds used in Goodyear Whitewater hose areresistant to the chemicals used in the pressure washer andsteam cleaner market.
Temperature ranges:Handles steam safely. Whitewater handles steam up to325°F (163°C) at 350 psi with a safety factor in excessof 10 to 1.Handles high pressure hot water. Whitewater handleshot water up to 250°F (121°C) at 3000 psi (2500 psi on 1⁄2″)with a 4 to 1 safety factor.
Construction:Tube: Black heat resistant synthetic rubber.Reinforcement: One wire braid.Cover: Black heat and ORS synthetic rubber (pin pricked),RMA Class B.
Recommended for: Heavy-duty use on hot and coldwater high pressure cleaning equipment where heavy-dutyservice is required. Flexible. Use Bend Restrictors to extendservice life.Note: Not recommended for steam service.
Temperature range: Laboratory tested for normal servicefrom -40°F to +212°F (-40°C to +100°C). Increased operatingtemperatures will reduce hose assembly service life.
Construction:Tube: Black. Specially compounded to handle highpressure water service.Reinforcement: High tensile steel one-wire braid.Cover: Black. Specially compounded to handle pressurewasher environment.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Recommended for: Heavy-duty use on hot and coldwater high pressure cleaning equipment where heavy-dutyservice is required. Flexible. Use Bend Restrictors to extendservice life.Note: Not recommended for steam service.
Temperature range: Laboratory tested for normal servicefrom -40°F to +212°F (-40°C to +100°C). Increased operatingtemperatures will reduce hose assembly service life.
Construction:Tube: Black. Specially compounded to handle highpressure water service.Reinforcement: High tensile steel two-wire braid.Cover: Black. Specially compounded to handle pressurewasher environment.
Crimped Steam Hose Couplings Available
Female Spud Male Spud
Knurled Nut Wing Nut
Double Spud
Dayco is a registered trademark of Mark IV, Inc.
Refer to page 148 for Pressure Washer Wands and Nozzles.
Dry Material Suction/Discharge HoseGum Tube, Bulk Commodity, FDA Approved
180AR Material Handling Suction/Discharge HoseSBR Tube
Recommended for: Transfer of bulk food products viasuction, pneumatic or gravity systems where FDA sanitarytubestock is required. Examples: Flour, sugar, syrup andedible grains. (Not recommended for vinegar, mustard orother compounds containing acetic acid.)
Temperature range: -40°F to +150°F (-40°C to +66°C)continuous service.
Construction:Tube: Type D2 (Natural Rubber). Sanitary FDA. White.3⁄16″ thick. (3⁄8″ thick tube also available.)Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type D3 (Natural Rubber). Gray corrugated withburgundy spiral stripe.
Recommended for: Transfer of dry bulk materials viasuction, pneumatic or gravity systems where abrasionresistance is the primary requirement and a static conductivehose is needed. Can also be used for vacuum or ductingservice.
Temperature range: -40°F to +158°F (-40°C to +70°C)continuous service.
Construction:Body: Type D (SBR). Black. Compounded for abrasionresistance and static conductivity.Reinforcement: Rigid PVC helix. Black.Debris Collector Hose
Recommended for: Sand, shot blasting work and whereverabrasive materials are carried at high velocity.
Temperature range: -40°F to +150°F (-40°C to +66°C)continuous service.
Construction:Tube: Type D3 (Natural Rubber). Black. Static conductive.Reinforcement: Synthetic, high tensile textile.Cover: Type D (SBR). Black with yellow spiral stripe. Allsizes are perforated.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Radius(In.) (psi) (pis) (In.) Part No..
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Radius(In.) (psi) (pis) (In.) Part No.
4 4.47 40 48.0 4 Dry Cement
Recommended for: Pneumatic transfer of bulk cement andother dry bulk materials.
Temperature range: -40°F to +150°F (-40°C to +66°C)continuous service.
Construction:Tube: Type D3 (Natural Rubber). Black. Static conductive1⁄8″ thick. (1⁄4″ thick tube also available.)Reinforcement: Synthetic, high tensile textile.Cover: Type D (SBR). Black with gray spiral stripe.
Recommended for: Conveying hot air up to 350°F fromblower or compressor to storage tank used in the transfer ofdry bulk commodities.
Temperature range: -40°F to +350°F (-40°C to +177°C)normal service.
Construction:Tube: Type H (Butyl). Black.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type P (EPDM). Black with yellow spiral stripe.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Recommended for: Ultra-high pressure, premium gradeconcrete pump hose. Designed specifically for high pressureapplications. Our exclusive arana spiral method minimizescontraction and elongation while remaining flexible forhandling ease. High grade tube provides added protectionagainst wet, abrasive materials. All weather cover resistsscuffs, cuts, gouges and is ozone resistant.
Temperature range: -40°F to +180°F (-40°C to +82°C).
Construction:Tube: Seamless SBR.Reinforcement: Multiple plies of polyester.Cover: One piece SBR.
Recommended for: Rugged abrasion resistant flexibleconnectors. Designed exclusively for in-line dredge dischargeservice. Heavy-duty construction provides excellent workingpressures. Specially formulated tube offers superior protectionagainst cuts, scuffs, or abrasions. Available in three differenttube thicknesses to meet your needs.
Temperature range: -40°F to +180°F (-40°C to +82°C).
Construction:Tube: Black natural.Reinforcement: Multiple plies of polyester.Cover: One piece SBR.
Recommended for: Hot asphalt tank truck delivery andbarge cleaning with a maximum temperature of 350°F.
Temperature range: –20°F to +350°F (-29°C to +177°C).Hot asphalt.
Construction: Tube: Type C (Nitrile). Black.Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type A (Neoprene). Black with red spiral stripe.
Rubber tubing is available in almost any durometer orpolymer. The most popular is 35 durometer pure gum or60 durometer Neoprene. Tubing is often used for fluidtransfer, larger sizes for discharge chutes where abrasionpresents problems.
Tar and Asphalt FittingsHeavy-duty packed-on reusable rigid male to female swivel fittings ensure secure,leak-free connections in severe tar and asphalt transfer applications. Thesemechanically attached fittings can be easily installed at the factory or in the field.Refer to page 97 for Metal Tar and Asphalt Hose.
210HFG Clear PVC Suction/Discharge HoseMeets FDA Requirements 3A Standards and USDA
Recommended for: Transfer of milk, juice, soft drinks,pharmaceuticals, cosmetics or water-based products requiring an FDA sanitary hose. Food Master is also suitablefor many dry bulk products via suction, pneumatic or gravitywhere a sanitary hose is required.
Temperature range: -40°F to +230°F (-40°C to +110°C)continuous service.
Construction:Tube: Sanitron™. White.Reinforcement: Synthetic, high tensile textile with staticconductive filament; resilient monofilament helix providingcrush and kink resistance.
Recommended for: Transfer of bulk food products viasuction, pneumatic or gravity systems where sanitary hoseis required.
Temperature range: -10°F to +158°F (-23°C to +70°C)continuous service.
Construction:Body: Type G (PVC). Sanitary FDA. Clear.Reinforcement: Rigid thermoplastic reinforcement.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Recommended for: Animal fat, vegetable oil and otheredible oils at temperatures up to 180°F requiring FDAsanitary hose. Also for soybeans, vinegar, mustard, cider,salad dressings and other acetic acid applications.
Temperature range: -40°F to +180°F (-40°C to +82°C)continuous service.
Construction:Tube: Type A2 (Neoprene). Sanitary FDA. White. 1⁄8″ thick.(3⁄8″ thick tube also available.)Reinforcement: Synthetic, high tensile textile with steelwire helix.Cover: Type A (Neoprene). Tan corrugated with burgundyspiral stripe.
Recommended for: Transfer of potable water, non-potablewater or liquids not containing oils or chemicals from asupply ship to an offshore drilling rig or platform and fortransfer applications on offshore or onshore drilling rigs orplatforms; applications which require a lightweight, flexiblehose with a tight bend radius and a high rated workingpressure in long continuous lengths.
Temperature range: -40°F to +150°F (-40°C to +66°C)continuous service.
Construction:Tube: Type D2 (Food Grade Natural Rubber). White.Reinforcement: Multiple plies of synthetic cord.Cover: Type A (Neoprene). Tan with green spiral stripe.Oil, abrasion and weather resistant.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Recommended for: Beer, ale or water based productsrequiring an FDA sanitary hose.
Temperature range: -40°F to +230°F (-40°C to +110°C)continuous service.
Construction:Tube: Sanitron™. White.Reinforcement: Synthetic, high tensile textile with resilientmonofilament helix providing crush and kink resistance.Cover: Type P (EPDM). White with burgundy spiral stripe.
Hose Ends: Plain.
Recommended for: Wine or water-based productsrequiring an FDA sanitary hose.
Temperature range: -40°F to +230°F (-40°C to +110°C)continuous service.
Construction:Tube: Sanitron™. White.Reinforcement: Synthetic, high tensile textile with resilientmonofilament helix providing crush and kink resistance.
Nom. Nom. Max. Min. BendI.D. O.D. W.P. Suction Radius(In.) (In.) (psi) (In. Hg.) (In.) Part No.
Recommended for: The abuse oriented applications inthe steel producing and oil refining industries. It features amedium high oil resistant NBR blend tube with a four spiralpolyester reinforcement. The medium oil resistant cover anda constant working pressure of 300 psi make this heavy-dutyhose the ideal industrial choice. Not recommended for fuelor oil transfer applications.
Branding: Yellow Ink. Size-WP-GP/Oxygen-Made in U.S.A.
Cover color: Green.
Oil resistance: Medium High.
Construction:Tube: Medium high oil resistant, NBR blend.Reinforcement: Four spiral polyester yarn.Cover: Medium oil resistant, CR.
Recommended for: Use in the steel, metalworking, ship-building and construction industries. The tube is smoothand free of contaminants, which is important when weldingwith argon or other sensitive gases. The abrasion resistantcover resists cracking and weather. Multi-spiral reinforcedconstruction makes the hoses extremely flexible and easy tohandle in cramped spaces. They are virtually kink-proof andcrush-proof. Both hoses are available in R, RM or T grades,and exceed RMA/CGA requirements.
Branding: White per RMA requirements.
Cover colors: Single and twin line.Cover colors: Red for fuel gas.Cover colors: Green for oxygen.Cover colors: Other colors available.
I.D. O.D. W.P.(In.) (In.) (psi) Service Part No.
3⁄8 17⁄888 300 XHD 3⁄8 Green OX1⁄2 115⁄16 300 XHD 1⁄2 Green OX3⁄4 13⁄16 300 XHD 3⁄4 Green OX
Recommended for: Use as a straight connection in wetexhaust systems on marine gasoline or diesel engines. It isthe top-of-the-line marine exhaust hose and is multi-pliedsoft wall hose.
Temperature range: 0° to +212°F (-18°C to +100°C).
Length: Available in 12′ lengths.
Construction:Tube: Blended for coolant and heat resistance.Carcass: Multiple plies synthetic fabric.Cover: Blended for oil, heat and ozone resistance.
Coolant and Marine HoseWire Inserted — Suction and Discharge
Recommended for: Multi-purpose application where wirereinforcement is required to resist vacuum or where a wirereinforced hose is required to provide great flexibility andresists kinking including: bilge ventilation, bilge pump intakeand discharge, toilet and bath connections, cabin heatingand internal water systems, galleys and drains.
Temperature range: -20° to +212°F (-29°C to +100°C).
Length: 12′ and 60′ most sizes.
Construction:Tube: Blended for coolant and heat resistance.Cover: Blended for oil, heat and ozone resistance.
Specifications: Flexible, wire reinforced hose forautomotive, industrial and marine applications. One plysynthetic fabric through 21⁄4″ I.D., two-ply 23⁄8″ and over.
Recommended for: Spraying lawns, trees and similarapplications with diluted solutions of water and oil basedinsecticides and herbicides. For insecticides or herbicidescontaining more than 2% Toluene or Xylene.
Temperature range: +15°F to +150°F (-26°C to +66°C).Maximum temperature dependent on insecticide/herbicideor chemical conveyed. For temperature above 120°F (49°C),contact Summers Rubber Company.
Construction:Tube: Type G (PVC). Black.Reinforcement: Synthetic, high tensile textile cord.Cover: Type G (PVC). Yellow.
Recommended for: Handling mixtures of oxygen, heliumand nitrogen gases customarily used in diving applications asair breathing hose. The kink resistant hose is designed forextra long wear under normal operating use.
Temperature range: -40°F to +120°F (-40°C to +49°C)continuous service.
Construction:Tube: Type C (Nitrile). Black.Reinforcement: Braided, high tensile synthetic textile cord.Cover: Type A (Neoprene). Black. All sizes are perforated.
Recommended for: To resist sparks, flames and moltensplatter in an industrial setting. It has multiple carcass withspecial temperature resistant outer jacket.
Recommended for: Conveying air in truck brake systems.Trailer and brake system manufacturers, and aftermarketpackagers and wholesalers use this hose. It is certified tomeet DOT FMVSS 106 requirements. The SOR tube andcover with a four spiral polyester reinforcement make itvirtually kink-proof and keep it flexible even in extremetemperatures.
Branding: KX Air Brake Size A SAE, J1402 DOT KXsize (MM) All Date Shift Lot Suffix.
Cover color: Black.
Oil resistance: Medium.
Construction:Tube: SOR (Synthetic Oil Resistance Compound).Reinforcement: 4 spiral polyester yarn.Cover: SOR.
Silicone Heater Hose
I.D. O.D. Burst(In.) (In.) (psi) Part No.
3⁄8 3⁄4 900 3⁄8 Air Brake1⁄2 7⁄8 900 1⁄2 Air Brake
DSM-EPP’s Piranha® hose is constructed to provide rugged and reliableservice under even the most severe and demanding condition found inhigh pressure sewer cleaning.
Piranha sewer cleaning hose is constructed with a polyolefin tube whichprovides maximum resistance to the hydrolysis commonly associatedwith other thermoplastic tube materials. Reinforcement with high tensilepolyester fiber contributes to an exceptionally low volumetric expansionrate and eliminates loss of strength from moisture absorption. A poly-etherurethane cover provides exceptional cut, abrasion and fungusresistance. And all components are bonded together to maximizefitting retention and wear resistance, and to provide a smaller minimumbend radius.
Temperature range: -40°F to +122°F (-40°C to +50°C).
Construction: A yellow olefin tube, single high tensile braid reinforcement.
Temperature range: -40°F to +210°F (-40°C to +100°C)with peaks up to 250°F (120°C).
Construction:Inner Tube: Seamless black synthetic rubber. Oil resistant.Reinforcement: Four spirals of high-tensile strength wire.Cover: Black synthetic rubber. Resistant to abrasion, oil,fuel and weathering.
Max. Coupling Min. BendI.D. W.P. Thread Radius Part(in.) (psi) Size & Type (In.) No.
Handbuilt Specialty Hose, Handcrafted to Your Specs — continued
Straight EndCappedHose end terminates with rubber cap to protectreinforcement from contam-ination that would causehose to fail prematurely.
Soft Capped EndBody wire reinforcementterminates short of hoseend to create “soft” end forease of clamping to ensuresealed fit to couplings orpipe.
Flexseal EndSimilar to Flexlock ends foracid/corrosive or abrasivematerials utilizing a steelinterlocking 125# ANSIbackup ring that allowsrotation of hose for wearpurposes without completedisassembly of line.
Combination NippleFor low or mediumpressure service withwater, material handlingand water suction. Foruse with straight ends.
ShankLow or medium pressureair, water or generalpurpose in suction ordischarge service.
Swage with MalePipe Threaded End/150# ANSI FlangeUsed on smooth bore oilor chemical suction anddischarge hose for bargeservice where weightnormally associated withbuilt-in nipple is a concern.Swage coupling canterminate in male pipethreads, victaulic groove,150-300# ANSI fixed orfloating flanges.
Flexlock End 125#ANSI FlangeUsed where rubber sealor surface is required forapplications involvingacid/corrosive or abrasivematerials. Incorporates asolid steel backup flangefor structural strengthin 125-250# ANSIconfiguration.
Fire EngineSuction HoseUsed to connect fireengine suction hoseto pumps.
Quick DisconnectLow and medium pressurewater, petroleum andchemical transfer wherefast connection is desired.
Beaded EndsUsed where rubberseal/surface is requiredwhen handling abrasive,corrosive or causticmaterials.
Built-In NippleThreaded End/150# ANSI FlangeRecommended on hand-built hose for heavy-dutysuction or dischargeservice where a steel pipeis integrally built into thehose end. Pipe nipplecan terminate in male pipethreads, victaulic groove,150-300# ANSI fixed orfloating flanges.
Length selection: From 6″ oal to 100′ oal selected sizes.Contact The Summers Rubber Company for your exactlength requirement.
* Nylaflow 314C-4 paint spray hose comes in stock lengths of 25 ft. and50 ft., in black or blue. Other hose sizes and custom assembly lengthsare available, subject to minimum order requirements. Nylaflow is a registered trademark of DSM Engineering Plastic Products.
Nylon Metric Tubing —25m (82′) Slit PacNylon tubing is a lightweight, flexible tube with a low moistureabsorption factor. It is resistant to a wide range of chemicals.For use in a variety of applications requiring low-pressurehydraulic, pneumatic and chemical transfer.
Temperature range: -40°F to 200°F (-40°C to +93°C). Temperature range: Continuous use: (-40°F to +200°F)
Polyethylene Metric Tubing —25m (82′) Slit PacLinear Low Density (LLDPE) Polyethylene tubing hassuperior stress-cracking resistance as determined by theASTM Igepal stress cracking test. Resistance to a broadrange of chemicals, solvents and corrosive atmospheres.More economical and more flexible than nylon.
Temperature range: -100°F to +175°F (-73°C to +79°C).
Tube Tube Wall Min. Bend WorkingO.D. I.D. Thickness Radius psi Part(In.) (In.) (In.) (In.) @75° No.
Polyethylene — 100′ Slit PacLinear Low Density (LLDPE) Polyethylene is lightweightand more flexible than nylon. Resistant to solvents andchemicals. Applications include air logic systems, waterand chemical lines.
Temperature range: -100°F to +175°F (-73°C to +80°C).
Tube Tube Wall Min. Bend WorkingO.D. I.D. Thickness Radius psi Part(In.) (In.) (In.) (In.) @75° No.
Polyurethane — 100′ Slit PacPolyether based material is most flexible (95 Durometer).Resists kinks, abrasions and most chemicals. Applicationsinclude instrumentation, robotics, vacuum, fuel lines andwhere highly flexible tubing is required.
Temperature range: -40°F to +180°F (-40°C to +82°C).
Metric Thermoplastic Tubing
Tube Tube Wall Min. Bend WorkingO.D. I.D. Thickness Radius psi Part(In.) (In.) (In.) (In.) @75° No.
Polyurethane Metric Tubing —25m (82′) Slit PacPolyurethane tubing is ether based and is the most flexible ofall tubing. Resists kinks, abrasions and many chemicals.
Temperature range: -40°F to +180°F (-40°C to +82°C).
Features• Extremely lightweight.• Resistant to most chemicals.• Highly flexible nylon.• Less than 1% moisture absorption.• Excellent memory and coil retractability.• More abrasion resistant than rubber hose.• Brass reusable swivel compression fittings both ends,• prevents hose from twisting and tangling.
Specifications:Recommended working length: Maximum 80% of total length.Temperature range: -20°F to +180°F (-29°C to +82°C).Working pressure: 200 psi (280 psi heavy-duty only).Range of coil sizes: 1⁄8″ to 11⁄4″.
“Boss” and “EZ-Boss” GroundJoint and Washer Type Couplings,Male and LP Stems, BossClamps, Air Hammer Fittings,Mining Fittings, “Boss”/HoledallFittings, Steam Quick Disconnects
Menders, Nipples, SuctionCouplings, Foot Valves, Strainers,Long and Short Shank Fittings,Spray Hose Couplings, StainlessSteel Fittings
Quick Disconnect Fittings, PVC Tubing, Tuff-Lite Nylon,Polypropylene and Kynar HoseFittings
Straight Thru’s, Mold Coolant Line Couplings, Hydraulic QuickConnects, Return Line Fittings,Plugs and Caps, Swivel Adapters,Hydraulic Couplings, HydraulicFilters and Heads
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
62
Ground Joint Viton®
Seal CouplingsRecommended use• High pressure, steam, air, water.
Recommended clamp• Interlocking U-bolt.
Working pressure
Hose Size Design Safety(In.) W.P. Factor
11⁄2 15,000 psi 4 x W.P.13⁄4 12,500 psi 4 x W.P.11⁄2 12,500 psi 4 x W.P.
11⁄4 12,500 psi 4 x W.P.11⁄2 12,500 psi 4 x W.P.21⁄2 12,500 psi 4 x W.P.
The Ground Joint Viton Seal Couplingprovides a metal-to-metal mating areafor strength plus a steam approvedDuPont Viton O-ring on the stem asa secondary seal for a superior leakproof connection.
• The coupling passes the 1000 hourMIL-H-29210 Steam Resistance Testand strict hydrostatic tests with thewing nut tightened only by hand.
• The O-ring fills in the dents andscratches caused by everyday wearand tear eliminating costly leaks.
• Machined stems eliminate leakscaused by the parting line of “ascast” hose ends.
Viton Seal Stems are available withmale and female NPT ends.
• NPT ends allow for easy installationof metal hose or other connectionsrequiring a thread end instead of ahose end.
All Hose Stem and Male Stems,including the cast 11⁄4″, 11⁄2″ and 2″ aremachined with a serration design.
The Interlocking U-bolt Clamp wraps360° around the hose and fittingcreating what can be consideredan adjustable ferrule.
A round knurled Ground Joint Nut isavailable in 3⁄4″ and 1″. It is useful forapplications where less bulk and a lowprofile is desirable. Since the couplingis tightened by hand, the nut does notneed bulky “handles” on the wing nut.
InterlockingU-Bolt ClampsRecommended use• Secures hose on interlocking hose
stems
Ground Joint Fittings
• The 360° design provides superiorretention.
• Only nine clamps are needed tocover all hoses ranging from 1⁄2″thru 2″ diameters.
• The clamps do not crack whentightened with an air wrench andare easy to assemble since all thenuts are one one side.
The Ground Joint Viton Seal Fittingsare interchangeable with the old styleground joint, and U-bolt clamps inter-change with most interlocking stems.
WINGNUT
SPUD
VITONO-RING
STEM
Viton is a registered trademark of the DuPont Co.
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
USED FOR STEAM SERVICE.NOTE: Safety Clips are same size for
both 2-lug & 4-lug Universal Couplings.Use Safety Clips on all
Universal Coupling applications.
Sand Blast CouplingsThese fittings are designed for use onSand Blast and Cement Placing hose.Supplied with screws.Installation:1. Ends of hose must be cut square to
fit snug against metal end.2. Holding hose tight to end of fitting,
insert screws and turn in full,putting screw 180° from first toinsure best centering.
3. After all screws have been placed,check tube opposite screws to besure screws have not penetratedcompletely through.
Air King with FerrulesAM-WF and RAM-WF SeriesMalleable Iron and Stainless Steel Air King with Carbon SteelFerrules can be crimped or swaged-on. Rated to 110 psiWorking Pressure.
Air King Universal SwivelsAM-SWIV SeriesThese Universal Swivel fittings interchange with other AirKing fittings and include a heavy-duty, free-turning joint thatwill swivel under pressure to prevent hose kinking. WorkingPressure: 110 psi. Malleable Iron. For Air Service Only.
Size (In.) Part No.1⁄2 Male NPT AM2SWIV3⁄4 Hose End AM6SWIV3⁄4 Male NPT AM7SWIV3⁄4 Female NPT AM8SWIV
WashersAWR Series
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
66
Air Fittings and Accessories — continued
In-Line LubricatorsPL SeriesDesigned to protect portable or stationary air tools byefficiently oiling the tool mechanisms. Each time an air toolis operated, a fine mist of oil is injected into it along with theair from the compressor. Installation is recommended within25 feet of the tool to be lubricated. Transparent sight discallows visual inspection of oil level. Oil flow regulated byscrewdriver screw adjustment.
Size (In.) Part No.
11⁄2 PL300L13⁄4 PL400L13⁄4 PL400L13⁄4 PL500L
TYPE OF OIL TO USEUse any petroleum-base, non-detergent lightweight oil(SAE 10/150SSU) which will readily break up into a mist.
Do not use any synthetic oil or oils containing additivesor solvents.
Whipchek Safety CableWB or WA SeriesUse Whipchek to help prevent accidents or injury resultingfrom hose or coupling failure.
A positive safeguard for air hose connections — helpsyou meet today’s safety standards. Whipcheck shouldbe installed in the extended positive position (no slack).Maximium Working Pressure: 200 psi for Air.
Features• Hose-to-hose or hose-to-rigid outlet.• Whipchek is the low cost answer to eliminate injuries
caused by broken air hose connections.• Highly resistant to rust and corrosion.• No tools needed — Easy to install and remove.
Accepted by• Bureau of Mines.• Bureau of Reclamation.• U.S. Army Corps. of Engineering.• OSHA.
Cable Length(In.) (In.) Part No.
1⁄8 201⁄4 WB11⁄4 38 WA2
Safety Blow GunD SeriesBasic safety blow gun for general purpose use. Tip pressurewill not exceed 30 psi, yet gives a good blast of air forcleaning. It complies with the requirements of OSHA1910.242lb and 1910.95 when used on air lines of 150 psior less. Safety glasses or shield must be worn whenusing any blow gun.
Part No.
D204-30
Rubber Tipped Blow GunD SeriesProvides leakproof seal between gun and fluid line orother opening. Also excellent for cleaning molds or delicatesurfaces where a metal tip might scratch or otherwise harmcritical areas. CAUTION: This blow gun does not havea safety by-pass to prevent buildup of tip pressure in theevent of tip blockage. It may be used for cleaning purposesonly if the air supply (inlet pressure) has been reduced to30 psi or less.
Part No.
D201
1⁄4″ female NPT inlet
1⁄4″ female NPT inlet
The use of an Air King Safety Clip or wire type retainer isnecessary to assure Air King Universal Couplings will notbecome accidentally disconnected. This guarantees the fit-tings are properly connected as pin will not go through holesin mating flanges until couplings are locked in place.
Air King is rated to 110 psiStandard Air King fittings come with AWR4 washers.Air King available to meet MIL Spec. WWC-633D.
WARNING:NEVER USE ANY AIR KING
COUPLINGS FOR STEAM SERVICE!None of Summers Rubber Company’s catalog information
is to be interpreted to mean that this type of couplingis suitable for use on steam hose.
The Importance of “Whip Hose”Constant vibration created by air drills, pavement breakersetc. is destructive to air hose couplings, especially the quick-acting type. To provide protection connect one end of a 3′to 10′ length of air hose to the tool using the heat-treated“No. 3500” Steel Nipple which withstands vibration for alonger period. Connect the other end of “Whip Hose” to theair supply with the quick-acting coupling. “Whip Hose” shouldremain permanently connected to the tool and should be thesame diameter as the supply line hose.
Part No.
AWR4
One size fits all coupling sizes.Rubber temperature range:
–20°F to 160°F.
Part No.
AC1
One size fits all coupling sizes.
Safety ClipsAC Series (Package of 25)
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
67
Air Fittings and Accessories — continued
Ball SwivelsD-S Series
Dixon Steel Hose MenderDM and RDM Series
Hose MaleSize NPT(In.) (In.) Part No.
1⁄4 1⁄4 D444S3⁄8 1⁄4 D446S
Push-On Ball SwivelsD-SL Series
Hose MaleSize NPT(In.) (In.) Part No.
1⁄4 1⁄4 D444SL3⁄8 1⁄4 D446SL
In-Line SwivelsSV SeriesRated to 250 psi. Steel. Minimum psi 35.
Hose FemaleSize NPT(In.) (In.) Part No.
1⁄2 x 1⁄2 SV203⁄4 x 3⁄4 SV26
Air Tool SwivelsD-U Series
Size(In.) Part No.
1⁄4 D344U3⁄8 D346U1⁄2 D348U
3 in 1 ManifoldsD SeriesSuggested Applications• Supply 3 air operated tools from a single hose.• Mount to pipe at workbench or overhead. Permits use of air
by more than one mechanic.• Different tools in the shop use different styles of couplers.
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
68
Shank Type Fittings — continued
King Combination NipplesHose nipples, made from tubular stock, to fit straight endhose. Threaded end, in all styles, has male NPT thread —same size as hose; i.e. 2″ nipple has 2″ thread and fits 2″ I.D. hose. Combination nipples are recommended forlow pressure discharge and suction service. The workingpressure of combination nipples varies with the sizeof the nipple, the size and construction of the hose andthe type of clamping system used. A coupled length ofhose, in any size, should be tested to 11⁄2 times the workingpressure and held for 15 minutes without leaking or couplingmovement. As a general rule, these fittings are not recom-mended for pressures exceeding 100 psi on hose diameters3″ and over. Not intended for compressed air on sizes 11⁄4″ and above.
Unplated Steel, Plated Steel and316 Stainless Steel NPT EndsST, STC and RST Series
Size(In.) Part No. Part No. Part No.
Unplated Steel Plated Steel 316 Stainless SteelNPT End NPT End NPT End
Unplated steel and plated steel in sizes 1⁄2″ — 2″ are knurled.
Size(in.) Part No.
BrassNPT End
11⁄2 BST1113⁄4 BST5113⁄4 BST10
11⁄4 BST1511⁄2 BST2023⁄4 BST25
21⁄2 BST3033⁄4 BST3543⁄4 BST40
53⁄4 BST5063⁄4 BST60
Size(in.) Part No.
Flanged Steel*11⁄2 FST2023⁄4 FST2533⁄4 FST35
43⁄4 FST4063⁄4 FST6083⁄4 FST80
*Part are welded 150# flanges.
Brass NPT EndsBST Series
Flanged SteelFST Series
Tri-Lokt® Hose NipplesType 316 Stainless SteelThe successful Tri-Lokt Nipple with the same exclusivefeatures designed for higher pressure hose applicationsin stainless steel with stainless steel tie strips for superiorcorrosion resistance.
Carbon Plated Steel, NPT, SwagedH Series
HoseI.D. (In.) Part No.
11⁄4 H60011⁄2 H61023⁄4 H620
21⁄2 H63033⁄4 H64043⁄4 H650
53⁄4 H65663⁄4 H658
Nipples complete with tie stripes.
Size(in.) Part No.
SS Yokes11⁄4 H00613⁄8 H01211⁄2 H022
13⁄4 H03413⁄4 H040
Type 316 Stainless Steel, NPT, SwagedS Series
Replacement Tri-Lokt® Yokes and Tie Strip
Size(in.) Part No.
SS Tie Strip Kits*11⁄4 H60411⁄2 H61423⁄4 H624
21⁄2 H63433⁄4 H64443⁄4 H654
53⁄4 H76963⁄4 H774
*1 set strips and jr. clamps.
Size(in.) Part No.
11⁄4 S60011⁄2 S61023⁄4 S620
21⁄2 S63033⁄4 S64043⁄4 S650
Nipples complete with tie stripes.
Tri-Lokt is a registered trademark of Band-It -Idex Inc.
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
69
Shank Type Fittings — continued
Hose MaleShank NPT Part
(In.) (In.) No.
13⁄4 x 11⁄4 STC051011⁄4 x 13⁄4 STC100511⁄4 x 11⁄4 STC1015
11⁄4 x 11⁄4 STC151011⁄4 x 11⁄2 STC152011⁄2 x 11⁄4 STC2015
11⁄2 x 21⁄4 STC202521⁄4 x 11⁄2 STC252021⁄4 x 21⁄2 STC2530
21⁄2 x 21⁄4 STC302521⁄2 x 31⁄4 STC303531⁄4 x 21⁄2 STC3530
31⁄4 x 41⁄4 STC354041⁄4 x 31⁄4 STC4035
Size(in.) Part No.
Grooved End111⁄4 STV10111⁄4 STV15111⁄2 STV20
121⁄4 STV25121⁄2 STV30131⁄4 STV35
141⁄4 STV40151⁄4 STV50161⁄4 STV60
181⁄4 STV80101⁄4 STV100121⁄4 STV120
King Combination Nipples continued
Unplated Steel, Grooved EndSTV Series
Jump Sizes, Plated Steel,Hose Shank x Male NPTSTC Series
Size(in.) Part No.
11⁄4 WF12511⁄2 WF15021⁄4 WF200
21⁄2 WF25031⁄4 WF30041⁄4 WF40061⁄4 WF600
King Steel Short Shank Suction Couplings(NPSM Thread)
Female — Steel with Brass Swivel NutWF Series
King Steel Short Shank Suction continued
Male — SteelWM Series Size
(in.) Part No.
11⁄4 WM12511⁄2 WM15021⁄2 WM200
21⁄2 WM25031⁄2 WM30041⁄2 WM40061⁄2 WM600
Hose NPSMI.D. Thread (In.) (In.) Part No.
11⁄2 11⁄2 SLS44413⁄4 13⁄4 SLS64613⁄4 13⁄4 SLS848
Plated Steel Long Shank Couplings(NPSM Thread)Female with Swivel NutSLS Series
Hose NPSMI.D. Thread (In.) (In.) Part No.
11⁄2 11⁄2 SLS41413⁄4 13⁄4 SLS61613⁄4 13⁄4 SLS818
MaleSLS Series
Super King Long Shank Couplingsfor Bulk HandlingFemale with NPSM ThreadBrass Nut — Plated Steel ShankSD Series Size
(in.) Part No.
11⁄4 SD1511⁄2 SD2021⁄4 SD25
21⁄2 SD3031⁄4 SD3541⁄4 SD40
Male with NPT ThreadRSK and SK Series Size
(in.) Part No.
316 Stainless Steel21⁄4 RSK2631⁄4 RSK36
Plated Steel11⁄4 SK1611⁄2 SK2121⁄4 SK26
21⁄2 SK3131⁄4 SK3641⁄4 SK46
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
70
Shank Type Fittings — continued
Size(in.) Part No.
11⁄2 DST2021⁄2 DST2531⁄2 DST35
Skimmer — Top Round Hole TypeZinc Plated SteelDST Series
Size(in.) Part No.
11⁄2 TSS2021⁄2 TSS2531⁄2 TSS35
Strainer — Black Polyethylene StrainerTSS Series
Size(in.) Part No.
111⁄2 DFVS200121⁄2 DFVS250121⁄2 DFVS300
131⁄2 DFVS350141⁄2 DFVS400161⁄2 DFVS600
181⁄2 DFVS800101⁄2 DFVS100121⁄2 DFVS120
Complete Foot Valve Assembly — PaintedDFV Series
Size(in.) Part No.
111⁄2 RHS20V121⁄2 RHS250121⁄2 RHS300
131⁄2 RHS350141⁄2 RHS400151⁄2 RHS500
161⁄2 RHS600181⁄2 RHS800101⁄2 RHS100121⁄2 RHS120
Strainer — Standard Threaded,Round Hole TypeZinc Plated SteelRHS Series
Size(in.) Part No.
111⁄2 RSS20121⁄2 RSS25121⁄2 RSS30
131⁄2 RSS35141⁄2 RSS40
Strainer — Long Thin Round Hole TypeZinc Plated SteelRSS Series
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
71
Food Grade Fittings
Sanitary GasketsPFG and PFG-TF Series
Size(in.) Part No.
Buna-N* White11⁄2 PFG2421⁄2 PFG3221⁄2 PFG40
31⁄2 PFG4841⁄2 PFG64
Teflon White11⁄2 PFG24TF21⁄2 PFG32TF21⁄2 PFG40TF
31⁄2 PFG48TF41⁄2 PFG64TF
*FDA approved.
Bevel Seat FemaleIXFS Series
Size(in.) Part No.
11⁄2 IXFS2421⁄2 IXFS3221⁄2 IXFS40
31⁄2 IXFS4841⁄2 IXFS64
Acme Thread Hex NutsIXAN Series
Size(in.) Part No.
11⁄2 IXAN2421⁄2 IXAN3221⁄2 IXAN40
31⁄2 IXAN4841⁄2 IXAN64
Bevel Seat Gaskets for Bevel Seat FittingsBuna N BlackPFG-BS Series
Size(in.) Part No.
11⁄2 PFG24BS21⁄2 PFG32BS21⁄2 PFG40BS
31⁄2 PFG48BS41⁄2 PFG64BS
Male NPT StemIXMS Series
Size(in.) Part No.
11⁄2 IXMS2421⁄2 IXMS3221⁄2 IXMS40
31⁄2 IXMS4841⁄2 IXMS64
CB FittingsIXCBF, IXCBMand PFG-CB Series
Size(in.) Part No.
Female3 IXCBF48
Male3 IXCBM48
Gasket3 PFG48CB
Flow Chief Food Grade Fittings
Sanitary End StemIXSE Series
The Sanitary End Stem, Bevel Seat Female End, SanitaryClamps, Sanitary Gaskets and Ferrules are USDA approvedand are designed to comply with the new 3-A standards forhose assemblies.
Brass Barbed Hose FittingsBrass Female NPT Hose InsertsBI-F Series
Hose NPTSize (In.) (In.) Part No.
3⁄161⁄8 43BI-2F
1⁄4 1⁄8 44BI-2F1⁄4 44BI-4F
3⁄8 1⁄4 46BI-4F3⁄8 46BI-6F
1⁄2 1⁄2 48BI-8F3⁄4 3⁄4 12BI-12F
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
76
Standard Brass Compression FittingsUsed with: Copper, brass,aluminum and plastic tubing.Not recommended for steeltubing. Soft plastic tubingrequires internal tube support.
Advantages: Low cost. Noflaring required. Easy toassemble. Available withlong or short nut and in awide range of styles and sizes.
Typical applications:Gasoline, oil, water, vacuumlines, air lines, and other lowand medium pressure useswhere excessive vibrationor tube movement is notinvolved. Use long nuts(161 Series) to improvevibration characteristics.
Assembly instructions:1. Slide nut and then sleeve
on tubing. Threaded endof nut must face out.
2. Insert tubing into fittingbody. Be sure tubing is bot-tomed on fitting shoulder.
3. Assemble nut to fitting body.4. Tighten nut securely com-
pressing sleeve to createseal with tube.
Note: For soft plastic tubing —insert proper tube supportinto plastic tubing and proceedas in Step 1. Delrin sleeve(P60 Series) can be usedin place of brass sleeve toprevent cutting tube.
1⁄4 x 1⁄8 10-42113⁄8 x 1⁄8 10-62113⁄8 x 1⁄4 10-64111⁄2 x 1⁄8 10-82111⁄2 x 1⁄4 10-84111⁄2 x 3⁄8 10-86113⁄4 x 1⁄8 10-12213⁄4 x 1⁄4 10-12413⁄4 x 3⁄8 10-12613⁄4 x 1⁄2 10-12811 x 1⁄2 10-16811 x 3⁄4 10-1612
Reducing Coupling10 Series
Pipe Thrd. Part(In.) No.
1⁄8 102-21⁄4 102-43⁄8 102-61⁄2 102-8
Cross102 Series
Used with: Brass, copper andiron pipe.
Advantages: Positivemechanical seal. Large rangeof styles and sizes available.
Typical applications:Could be used with water, air,oil, natural gas and liquefiedpetroleum products.
Actual Size ofPipe Thread at Small End
1⁄8 1⁄4
3⁄8 1⁄2
3⁄4
1
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
79
Brass Pipe Fittings — continued
Pipe Thrd. Part(In.) No.
11⁄8 109-211⁄4 109-413⁄8 109-6
11⁄2 109-813⁄4 109-1213⁄4 109-16
Square Head Plug109 Series
Pipe Thread Part(In.) x (In.) No.
1⁄4 x 1⁄8 110-4213⁄8 x 1⁄8 110-6213⁄8 x 1⁄4 110-6411⁄2 x 1⁄8 110-8211⁄2 x 1⁄4 110-8411⁄2 x 3⁄8 110-8613⁄4 x 1⁄8 110-1223⁄4 x 1⁄4 110-1243⁄4 x 3⁄8 110-1263⁄4 x 1⁄2 110-1281 x 1⁄4 110-1641 x 3⁄8 110-166
1 x 1⁄2 110-1681 x 3⁄4 110-1612
Bushing110 Series
Pipe Thrd. Part(In.) No.
1⁄8 111-21⁄4 111-43⁄8 111-61⁄2 111-8
Lock Nut111 Series
PipeThrd. Lgth. Part(In.) x (In.) No.
1⁄8 x 11⁄2 113-2151⁄4 x 11⁄2 113-4153⁄8 x 11⁄2 113-6151⁄2 x 11⁄2 113-8153⁄4 x 11⁄2 113-12151⁄8 x 2 113-2201⁄4 x 2 113-4203⁄8 x 2 113-6201⁄2 x 2 113-8203⁄4 x 2 113-12201⁄8 x 21⁄2 113-2251⁄4 x 21⁄2 113-4253⁄8 x 21⁄2 113-6251⁄2 x 21⁄2 113-8253⁄4 x 21⁄2 113-12251⁄8 x 3 113-2301⁄4 x 3 113-4303⁄8 x 3 113-6301⁄2 x 3 113-8303⁄4 x 3 113-12301⁄8 x 31⁄2 113-2351⁄4 x 31⁄2 113-4353⁄8 x 31⁄2 113-6351⁄2 x 31⁄2 113-8353⁄4 x 31⁄2 113-12351⁄8 x 4 113-2401⁄4 x 4 113-4403⁄8 x 4 113-6401⁄2 x 4 113-8403⁄4 x 4 113-12401⁄8 x 41⁄2 113-2451⁄4 x 41⁄2 113-4453⁄8 x 41⁄2 113-6451⁄2 x 41⁄2 113-8453⁄4 x 41⁄2 113-12451⁄8 x 5 113-2501⁄4 x 5 113-4503⁄8 x 5 113-6501⁄2 x 5 113-8503⁄4 x 5 113-12501⁄8 x 51⁄2 113-2551⁄4 x 51⁄2 113-4553⁄8 x 51⁄2 113-6551⁄2 x 51⁄2 113-8553⁄4 x 51⁄2 113-12551⁄8 x 6 113-2601⁄4 x 6 113-4603⁄8 x 6 113-6601⁄2 x 6 113-8603⁄4 x 6 113-1260
Kit with 100′ band,25 adj. fasteners, 10 band splices 4001
Kit with 50′ band,10 adj. fasteners, 5 band splices 4002
Adj. fastenerShipped 10 fasteners per box 4004
Box with 100′ band,10 band splices 4005
Box with 50′ band, 5 band splices 4006
6″ demonstrator kit with clamps 4007
This is a maintenance “clamp system”in a box. By simply cutting off a pieceof banding from a continuous roll, youcan make any size 301 stainless steelworm-driven clamp from 2″ diameterand up. It’s a must for anyone likely toencounter requirements for varyingsized large clamps. 1⁄2″ band width,.023 thickness. Reusable.
Style TBC 3⁄4″ wide 300 seriesstainless steel band, .025″ thick.Opens 1⁄16″ above and tightens 1⁄8″smaller than nominal I.D. for a totalof 3⁄16″ range for clamps
TBC150 through TBC250. Opens 1⁄16″above and tightens 7⁄32″ smaller thannominal I.D. for clamps
TBC256 through TBC750 for a totalof 9⁄32″ range. Carbon steel bolt. Torquerating 70 in/lb.
Bridge Clamps2″ — 24″ I.D.
Bridge clamps are preformed to bridgehelical wire, providing a secure fitwithout leakage for non-cuffed hoses.Secure fit on duct and vent hoseswithout leakage.
BAND-IT® CP series center punchclamps are available in 201 stainlesssteel or heat treated galvanizedcarbon steel. CP clamps are lockedwith a standard conical punch,ensuring a strong, powerful lock forreliable clamping. Both 201 stainlesssteel and galvanized carbon steelcenter punch clamps are manufac-tured with 201 stainless steel bucklesto provide maximum locking strength.
CP clamps should be installed withBAND-IT’s T300, T301 or S38 centerpunch tools.
Band-It is a registered trademark ofBand-It -Idex Inc.
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
83
Clamps — continued
Standard DutyBAND-IT® Clamp
Width Thickness Part(In.) (In.) No.
Type 201 Stainless Steel, 100′ per roll3⁄16 .015 C2011⁄44 .020 C2023⁄84 .025 C2031⁄24 .030 C2045⁄84 .030 C2053⁄44 .030 C206
Width Part(In.) No.
Type 201 Stainless Steel3⁄16 C2511⁄4 C2523⁄8 C2531⁄2 C2545⁄8 C2553⁄4 C256
Package quantity: 100
The BAND-IT® ToolPart No. C001
BAND-IT® Buckles
Giant Band
Width Thickness Part(In.) (In.) No.
Type 201 Stainless Steel, 100′ per roll13⁄4 .044 G43011⁄4 .044 G43111⁄4 .044 G432
Giant Buckles
Width Part(In.) No.
Type 201/301 Stainless Steel13⁄4 G44011⁄4 G44111⁄4 G442
Package quantity: 25
Giant ToolPart No. G402
Center PunchOpen-End Clamps
Max Dia. Max Dia.Band Once Twice TotalWidth Around Around Length Part(In.) (In.) (In.) (In.) No.
BAND-IT Band in Type 201 stainlesssteel has been the industry standardfor nearly 60 years with its superioryield and tensile strength propertiesfor maximum clamping strength. Andproduct innovations such as BAND-ITTotes and patented EASY SCALEmake the BAND-IT Band ClampingSystem better than ever. All BAND-ITsizes feature fully rounded smoothedges for safety and easy installation.For clamps of even greater strength,use a double wrap, threading theEar-Lokt Buckle each time around.
Ear-Lokt Buckles in Type 201 stainlesssteel are designed to accommodateboth single and double wrap clamps.The unique teeth and ears provide formaximum clamping strength.
Giant Band is available in Type 201stainless steel. It is used for heavy-duty clamping applications. Giant 11⁄4″ band in 201 stainless steel hasa breaking strength of 5,500 pounds.Double wrapped clamps are recom-mended for maximum strength.
Giant Buckles, Ear-Lokt, are offeredin widths to correspond to Giant Band.Giant clamps may be double wrappedfor extra strength.
The Giant Tool must be used to applyheavy-duty Giant clamps. Measuring161⁄2″ in length, it is designed to pull upto 6,000 pounds.
Austenitic stainless steel open-endclamps are tensioned, then locked bystriking tool punch with mallet or ham-mer. Use BAND-IT Center Punch tools.
Band-It is a registered trademark ofBand-It -Idex Inc.
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
84
Clamps — continued
Center Punch Tools
PartDescription No.
For 5⁄8″ Wide Clamps T300For 3⁄8″ Wide Clamps T3013⁄8″ Adapter Insert for T300 Tool S032Mallet (Forged Steel) T256For 3⁄8″ and 5⁄8″ Wide Clamps S038
Replacement PartsCenter Punch Head for T300 and T301 T251Center Punch Holder for T300 and T301 T252Punch for T300 and T301 S190Replacement Punch Assembly for S38 S202Winding Mandrel Assembly J038
Other sizes available.
Hose I.D. Part(In.) No.
Type 201/301 Stainless Steel
121⁄2 1⁄22 Power Clamp121⁄2 21⁄2 Power Clamp131⁄2 1⁄23 Power Clamp
141⁄2 1⁄24 Power Clamp151⁄2 1⁄25 Power Clamp161⁄ 1⁄26 Power Clamp
181⁄2 1⁄28 Power Clamp101⁄2 110 Power Clamp
When ordering Double Ear Clamps,select nominal clamp size nearestto, but always larger than, O.D. ofmaterial to be clamped after inserthas been fitted.
These ratchet action tensioning toolsare for applying Center Punch andCenter Punch Open-End clamps witha center punch lock.
T300
S38
Double Ear ClampsZinc Plated Steel Band
Spiral ClampsClockwise Wound
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
85
Clamps — continued
A rugged, plated malleable iron two-bolt clamp with machine bolts and hexnuts. Inner surface has dual grippingridges. Bolt lugs are reinforced toprevent bending out of alignment.
• Prevents damage to hose.• Provides hose support where long
lengths are used.• Minimizes hose chafing problems.• Avoids twisting of hose lines,
especially when hose is routedin two directions.
• Provides neater installation of hoselines.
Hose I.D. Part(In.) No.
17⁄166 CL-6115⁄32 CL-711⁄266 CL-9
15⁄866 CL-11111⁄16 CL-1213⁄466 CL-13
113⁄16 CL-1417⁄866 CL-1611⁄866 CL-19
13⁄166 CL-2111⁄466 CL-2513⁄466 CL-29
15⁄866 CL-3313⁄466 CL-3521⁄866 CL-3725⁄866 CL-43
Double Bolt ClampsWith Two Saddles
Hose Support Clamps
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
86
OPW 190 Manual Nozzles For High Flow,Bulk Fuel Oil Delivery Service
OPW 7H® Automatic Shut-Off NozzlesFor Heavy-Duty, High Flow Truck,Bus and Fleet Service
Nozzles
Spout Optional
• Aluminum body — lighterweight, easier to maneuver.
• Dual poppets — easy to open nozzle against high inletpressures.
• Four position hold-open feature — for use when fuelinglarge capacity tanks. Nozzle must be attended at all timesduring usage.
• Right angle design — provides larger lever area for bettergrip and easier control; permits nozzle to fit into awkwardspaces close to walls and into corners.
• Drag lugs — protect the nozzle when dragged acrossrough surfaces; adds to long life with rough usage.
• Easily replaced spout — the spout is simply threaded intothe body. Replacement spouts are readily available fromSummers Rubber Company.
• NPT female threads at inlet end — standard pipe threadsaccept all standard 1″, 11⁄4″, 11⁄2″ and 2″ male connections.
Materials:Body: Cast aluminum.Main stem: Stainless steel.Stem seal: Graphite with Teflon®.Disc: Viton®.Spout: OPW 296 brass or 297 aluminum (optional).
If you operate a full service truckstop, refuel your own fleet,or manage a cardlock refueling location, the low cost, longlife and durability of the OPW 7H® high flow nozzle can helpincrease your productivity, sales and profits.
• Extra long anchor spring — keeps the OPW 7H® securein most large fill openings.
• Helps reduce spills — a unique two-stage lever designassures a positive shut-off, even if held wide open.
• Three position hold-open device — one finger control ofhold-open mechanism means easy setting of flow rate.
• Easily replaced spout — simply remove three screws.Replacement kits are readily available from SummersRubber Company.
• Dash-pot action — for smoother closing action and reducedline shock.
• Dual poppets — easy to open nozzle against high pressure.
• Available with FlowLock™ — designed to shut-offautomatically when the spout is tipped up, limiting spillage.
• Listed by Underwriters Laboratories Inc.
• BSPP threads — available by ordering the OPW 7HL.
Materials:Body: Aluminum.Lever and lever guard: Durotuff®.Packing: Graphite with Teflon®.Disc: Viton®.Inlet size: 1″ NPT.
WARNING: Do not use OPW 7H® Nozzles with a hold-opendevice on pre-pay self-service installations. Use of foreignobjects to hold open automatic nozzles could result in failureto shut-off and personal injury.
Size Part Government(In.) No. Description National Stock No.
11⁄2 190A-1144 with Flexible Brass Spout 49390-00-563-464211⁄2 190G-B104 with Spout and Ground Wire 44930-01-145-536711⁄2 190GW-5115 for Potable Water with Spout 44610-01-188-8198
Hand Insulator 7H® withColor 7H® FlowLock™
Green 7H-0100 7H-0101Black 7H-0400 7H-0401Yellow 7H-0900 7H-0901
Teflon and Viton are registered trademarks of the Dupont Co. 7H is aregistered trademark and FlowLock is a trademark of OPW FuelingComponents. Durotuff is a registered trademark of OPW.
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
87
Portable Storage Reels
Hose Reels in All Sizes and CapacitiesHannay Reels is the leading manufacturer of high qualityhose and cable reels for most every conceivable application.This catalog describes and gives specifications on the mostpopular hose reels. If you don’t find what you’re looking for,call Summers Rubber Company and we will help you meetyour needs.
Reel Selector Chart
Hose I.D.Sizes(In.) Reel Type
1⁄4 – 11⁄2 Hose Assemblies
Spring Rewind Reels1⁄4 – 1⁄2 Series LN1⁄4 – 3⁄8 Series N500 (high pressure)1⁄4 – 3⁄4 Dual Series N600/600 (dual hose)3⁄8 & 1⁄2 Series N700/7003⁄4 & 1 Series N800/800
11⁄4 & 11⁄2 Series 900
Compact Manual Rewind Reels1⁄4 – 3⁄8 Series 1000
Power Rewind Reels1⁄4 – 1 Series 1500, 1800, 40001⁄4 – 1 Dual Series 2000, 7000 (dual hose)1⁄2 – 1 Series 60001 – 11⁄2 Series 7500
11⁄2 – 2 Series 80002 – 3 Series 9000
Manual Rewind Reels3⁄4 – 11⁄2 Series 3000, 3500
Storage Reels1⁄4 – 11⁄2 Series C3200, C1500
Hose Reels
Storage Reels
Power Rewind Reels
Manual Rewind Reels
SpringRewindReels
Compact ManualRewind Reels
Portable Storage ReelsModel C16-10-11The model C16-10-11 portable cable storage reel is small,lightweight, and durable for quick and easy use — especiallyin fire/rescue, mobile broadcasting, or industrial maintenanceand repair applications where long lengths of cable arepayed out over large areas. This model is supplied witha spring drag device to brake the reel.
Model C20-14-16Model C20-14-16 is a strong, portable reel for storinghigher capacities. Steel construction with direct crank rewindfor fast, easy pickup. Model C20-14-16 is supplied with aspring drag device used to brake the reel. An optional pinlock (PL-2) is available at additional cost.
RewindModels C16-10-11 and C20-14-16 feature crank rewindhandles permanently attached to the disc. Insert cable inopening in drum and disc to initiate winding.
Note: These storage reels have no live connections.
For• Broadcast Cable• Extension Cord• Forestry Fire Hose• Rope
Model C20-14-16
For• Broadcast Cable• Extension Cord• Rope
Model C16-10-11
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
88
Portable Garden Hose ReelsTo Handle 1⁄2″ through 1″ I.D. Hose
Hannay Hose Reel Models GH1100 and GHAT1200 aredesigned for portable use in grounds maintenance by therestaurant, fast food, hotel and other industries.
Hannay portable reels get to and from the job fast. Pickupand storage are quick and neat, keeping hose safely outof the way while minimizing wear and tear.
Models GH1100 and GHAT1200 are continuous flow reelswith swivel joint inlet, fluid hub and outlet riser.
Model GHAT1200 comes with pneumatic tires.
RewindDirect crank rewind. Model GH1100 has a permanentlyattached crank.
Model GHAT1200 has a removable crank.
InletModel GH1100 — standard inlet is 90° ball bearing swiveljoint with 1⁄2″ female NPT threads.
Model GHAT1200 — standard inlet is 90° ball bearing swiveljoint with 1″ female NPT threads.
OutletModel GH1100 and GHAT1200 — standard outlet is maleGHT threads.
Other sizes and/or threads, including female NPT threads,can be furnished and must be specified. When specifyingother than GHT threads delete prefix GH from model number.
Operating Pressures and TemperaturesModel GH1100 operates at pressures to 3000 psi andtemperatures from 20°F to 400°F (-7°C to 204°C).
Model GHAT1200 operates at pressures to 1000 psi andtemperatures from 20°F to 400°F (-7°C to 204°C).
Reels to operate at other pressures and temperatures canbe furnished at extra cost.
Hannay’s strong, lightweight compact reels designed forlong lengths of hose. These compact reels are exceptionallyversatile and able to meet your special requirements.
RewindManual — A direct crank rewind is permanently attached tothe reel axle on Series SS1500, SS1800, and SS4000.
Brakes and LocksReels with direct crank rewind are supplied with an adjustablespring tension brake and spring actuated pin lock as standard.
InletSeries SS1500 — standard inlet is 90° ball bearing swiveljoint with 1⁄2″ female NPT threads.
Series SS1800 and SS4000 — standard inlet is 90° ballbearing swivel joint with 1″ female NPT threads.
OutletSeries SS1500 — standard outlet is 1⁄2″ female NPT threads.
Series SS1800 — standard outlet is 3⁄4″ female NPT threads.
Series SS4000 — standard outlet is 1″ female NPT threads.
Other sizes and/or threads can be furnished, must be specified.
Optional RollersRollers may be purchased as accessory items. Specify rollerposition when ordering. Mounting brackets are necessary.
Operating Pressures and TemperaturesSeries SS1500 — these reels operate at pressures to3000 psi and handle product temperatures from 20°F to400°F (-7°C to 204°C).
Series SS1800 and SS4000 — these reels operate atpressures to 1000 psi and handle product temperaturesfrom 20°F to 400°F (-7°C to 204°C).
Reels to operate at other pressures and temperatures can befurnished at extra cost.
Series SS1500to Handle Single1⁄4″ through 3⁄8″ I.D. Hose
Series SS1800to Handle Single1⁄2″ through 3⁄4″ I.D. Hose
Series SS4000to Handle Single1⁄2″ through 1″ I.D. Hose
1-800-686-5801 FAX: 1-877-941-4673HOSE COUPLINGS, FITTINGS, CLAMPS AND ACCESSORIES
89
Pressure Gauges, Steel Case — Dry
Stainless Steel Spring Rewind ReelsTo Handle Single 1⁄4″ through 1⁄2″ I.D. Hose
Series SSN700 and SSLN700 reels offer a narrow framefor compact mounting. The SSLN700 reels are designed forin-plant and processing applications and not for vehicle ormill duty use.
RewindA heavy-duty spring motor provides self-contained rewindpower. A non sparking ratchet assembly locks the reel whenthe desired length of hose has been payed out. A pull on thehose unlocks the reel and the spring motor retracts the hose.A declutching arbor is provided to prevent damage fromreverse winding.
Inlet/OutletStandard inlet is 90° ball bearing swivel joint with 1⁄2″ femaleNPT threads. Standard outlet is 1⁄2″ female NPT threads.
Other sizes and/or threads can be furnished and must bespecified.
Operating Pressures and TemperaturesThese reels operate at pressures to 3000 psi and handleproduct temperatures from 20°F to 400°F (-7°C to 204°C).
Reels to operate at other pressures and temperatures canbe furnished at extra cost.
RollersAll models are supplied with a 4-way roller assembly. Rollerposition must be specified.
Hose StopA hose stop should be used to prevent damage to rollers andnozzles and to permit adjustment of free hose length.
To receive a detailed parts breakdown drawing forSeries SSLN700, request ISO 172; forSeries SSN700, request ISO 171.
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
91
Annular Corrugated Stainless Steel Hose
Corrugated Metal Hose
Annular hose is available in T321 and T316L stainless steel.
Metal hose is used when temperature extremes, corrosivemedia, or permeation preclude the use of rubber, PTFE, orplastic hose. Typical applications are found in steel making,chemical processing, paper manufacturing, petroleumrefining, and in numerous other industrial applications.
Braid TypesUnbraidedT304 Single BraidedT304 Double Braided
Max. Static DynamicNo. Working Min. Bend Min. Bend
I.D. of Pressure Radius Radius(In.) Braids (psi) (In.) (In.) Part No.
31⁄44 0 0,071 10.4 12.3 1⁄4 SS Metal Hose1 1,7752 2,485
35⁄16 0 0,042 10.7 12.4 5⁄16 SS Metal Hose1 1,4202 1,988
33⁄84 0 0,070 11.2 15.0 3⁄8 SS Metal Hose1 1,5582 2,336
31⁄24 0 0,070 11.5 15.5 1⁄2 SS Metal Hose1 1,1862 1,779
35⁄84 0 0,057 11.8 17.0 5⁄8 SS Metal Hose1 1,2052 1,808
33⁄44 0 0,043 12.1 18.0 3⁄4 SS Metal Hose1 1,8982 1,347
15⁄16 0 0,043 12.7 19.0 1 SS Metal Hose1 1,7182 1,077
11⁄44 0 0,043 13.1 10.0 11⁄4 SS Metal Hose1 1,6452 1,968
11⁄24 0 0,028 13.9 11.0 11⁄2 SS Metal Hose1 1,5312 1,797
25⁄16 0 0,014 15.1 13.0 2 SS Metal Hose1 1,4492 1,674
21⁄24 0 0,014 16.8 16.0 21⁄2 SS Metal Hose1 1,4172 1,626
35⁄16 0 0,014 17.8 18.0 3 SS Metal Hose1 1,3462 1,519
45⁄16 0 0,014 19.8 22.0 4 SS Metal Hose1 1,2992 1,448
55⁄16 0 0,014 12.8 28.0 5 SS Metal Hose1 1,2752 1,412
65⁄16 0 0,011 14.8 32.0 6 SS Metal Hose1 1,2102 1,315
Chlorine Transfer Hose
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
92
ChemKing® is the ultimate metal hose for chemical transfer.Made from C-276 alloy, ChemKing® offers unparalleledcorrosion resistance. C-276 is one of the most universallycorrosion resistant materials available and is used ina range of environments from moderately oxidizing tostrongly reducing.1 ChemKing® provides excellent corrosionresistance to many of the most severe applications foundin chemical processing. In fact, there is such a high levelof pitting corrosion resistance that it is considered inert toseawater and is used in many seawater, brine, and highchloride environments, even at strong acid pH values.2 Inaddition, ChemKing® may be used for hydrogen sulfidefound in sour gas wells.
ChemKing® is also extremely flexible. Hose Master’sunique hydroforming technology minimizes stress duringthe corrugating process, resulting in a longer lasting, moreflexible chemical or gas transfer hose.
Part Nos.: AL 6700 (No Braid)Part Nos.: AL 6740 (Single Braid)Part Nos.: AL 6744 (Double Braid)
1Technical Data Blue Sheet, Nickel-Base Alloy Allegheny Ludlum AL-276(UNS Designation N10276), Allegheny Ludlum, B-170-ED 1989, p.2
2Id, p.3
Static DynamicInside Outside Number Min. Bend Min. Bend WorkingDia. Dia. of Radius Radius Pressure(In.) (In.) Braids (In.) (In.) psi
1.0 1.53 1 2.7 10.0 1,7181.59 2 1,077
1.5 2.16 1 3.9 11.0 1,5312.24 2 1,797
2.0 2.69 1 5.1 13.0 1,4492.77 2 1,674
Note: Braid is T316 stainless steel. Monel braid is offered upon request.When Monel braid is used, stated pressure ratings need to be reduced bya factor of 0.75. Part numbers for Monel Braid are AL 6780 (Single Braid),and AL 6788 (Double Braid).
Part Nos.: AL 6740 (Single Braid)Part Nos.: AL 6744 (Double Braid)
Min.Inside Outside Number Dynamic Max. Min.Dia. Dia. of Bend Radius Working Burst(In.) (In.) *Braids* (In.) Pressure **Pressure**
**Standard Braid is T316 stainless steel. Monel braid is offered uponrequest (double braid is required for all sizes using Monel braid. PartNumber for Monel Braid is AL 6788).
**Chlorine Institute specification pressure ratings represent a 5 to 1 safetyfactor.
Chemical Transfer Hose
ChemKing® Chemical Transfer Hose
ChlorSafe® Chlorine Transfer Hose ChlorSafe® is the answer to chlorine transfer problems.Made from C-276 alloy, ChlorSafe® can stand up whereother alloys fail.
No matter how hard you try, it is nearly impossible to keepchlorine dry. When moisture combines with the chlorine,hydrochloric acid is created. This noxious chemical destroystraditional metal hose. But C-276 is one of the few materialsavailable that resists hydrochloric acid’s corrosive properties.
Seam weld integrity is a concern for anyone usingchlorine transfer hose. Another unique advantage of C-276is its resistance to carbide precipitation during welding,maintaining corrosion resistance even in the heat-affectedzones of welded joints. This, coupled with Hose Master’sproprietary seam weld technology, ensures that ChlorSafe®
is truly worry-free.
This unique hydroforming technique minimizes stress duringthe corrugating process, resulting in a longer lasting, moreflexible metal hose. Couple this with the extreme corrosionresistance of C-276 alloy, and see why ChlorSafe® is thebest chlorine transfer hose.
Assemblies are available with C-276 male nipples or C-276“A” stub ends with 300 lb. ANSI carbon steel flanges. Allassemblies are fabricated in accordance to the ChlorineInstitute guidelines.ChemKing and ChlorSafe are registered trademarks of Hose Master Inc.
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
93
Fitting Explanation Alloy
Male Pipe Nipple Sch. 40 TOE (Thread One End) pipe nipple with NPT threads. SS, CS, BrassOther threads and schedules available.
Hex Male Fitting NPT thread fitting complete with an integral wrench flat hex. SS, CS, Brass
“A” Stub & Lap Joint Flange Sch. 40 type A stub end with ASTM 150# lap joint flange. SS, CSOther flange ratings available.
“C” Stub & Slip-On Flange Sch. 10 type C stub end with ASTM 150# slip-on flange. SS, FSOther schedules and flange ratings available.
Slip-On Flange ASTM 150# rated raised face slip-on flange. SS, FSOther ratings and facings available.
Plate Flange 150# drilling. Variety of thicknesses and drillings SS, CSavailable including TTMA specifications.
Weld Reducer Available in a wide range of reductions and schedules. SS, CS
Fabricated Corrugated Assemblies
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
94
Special Fabricated Assemblies
Jacketed assemblies are normally used in one of thefollowing applications:1. As a heated transfer line for those products, such
as sulphur, which must be maintained at an elevatedtemperature in order to flow readily. Steam or hot oil iscirculated through the jacket, which in turn heats theproduct being conveyed in the core hose.
2. As a cryogenic transfer line. Maintaining a high vacuumin the jacket effectively insulates cryogenic liquids beingconveyed in the core hose.
Traced hose assemblies are used when the product beingconveyed must be heated in order to flow freely. Steam orhot oil circulated through the inner tracer hose heats theproduct in order to maintain high flow rates.
Product being conveyed through an unlined corrugatedmetal hose at high velocity can set up resonant vibrationwithin the hose causing it to prematurely fail. This may beeliminated by adding a liner to the hose.
Guarded assemblies are used where a corrugated metalhose could easily be damaged by rough handling, abrasion,or flexing past its minimum bend radius.
Jacketed Assembly Lined Assembly
Traced Assembly Guarded Assembly
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
95
Interlocked Metal Hose
InterflexINTERFLEX isa quality, generalpurpose interlockedmetal hose formedfrom a single metalstrip. Pressure andvacuum capabilitiesmay be easilyenhanced by theselection of anappropriate packingmaterial.
Interflex is availablein various alloys,metal strip thicknesses
and in diameters from 11⁄2″ through 16″. Interlocked hose isavailable in any length up to 100′ and can be provided inbulk or fabricated assemblies.
A sampling of some industries and their applications forInterflex hose are: Agriculture, lumber, chemical, petroleumrefining, municipalities, tank truck.
Explanation of Interflex Part Numbers:
Strip Thicknesses Material Codes10 – Extra Lightweight AL – Aluminum15 – Lightweight GS – Galvanized Steel18 – Medium Weight SS – T304 Stainless Steel20 – Light Heavyweight 16 – T316 Stainless Steel25 – Heavyweight30 – Extra Heavyweight
IN 10 ___ IN 15 ___ IN 18 ___ IN 25 ___ IN 30 ___ IN 20 ___GS, SS GS, SS GS, SS, 16 GS, SS GS AL
Min. Min. Min. Min. Min. Min.Wt. Bend Wt. Bend Wt. Bend Wt. Bend Wt. Bend Wt. Bend
Notes: Other diameters are available on request. For packed hose add 10% to both weight per foot and minimum bend radius. Minimum bend radius isNotes: measured from the center line of the hose.
Technical data is meant to be used as a guide. If more specific information is required, please contact Summers Rubber Company.
Packings Available for Increased Pressureand Vacuum Capabilities
Packing Max. Type Features Temp.
Cotton Most economical packing 1180°FElastomeric Provides maximum pressure and vacuum capability 1200°FCopper For high temperatures 1800°FHigh Temp. Fiber Specially coated high temperature filament 1000°FStainless Steel For extreme temperatures 1200°F
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
96
Interlocked Metal Hose — continued
UltraflexULTRAFLEX is asmoothbore hoseideally suited for drybulk pneumaticconveying. This hoseis produced with adurable armor anda highly abrasion-resistant liner.
Ultraflex is availablein various alloys, metalstrip thicknesses andin diameters from 11⁄2″through 16″. Smooth-bore hose is available
in any length up to 100′ and can be provided in bulk orfabricated assemblies.
A sampling of some industries and their applications forUltraflex hose are: Brewing, cement, food processing,mining, plastic pellets.
Notes: Other diameters are available on request. For packed hose add 10% to both weight per foot andNotes: minimum bend radius. Minimum bend radius is measured from the center line of the hose.
Technical data is meant to be used as a guide. If more specific information is required, please contactSummers Rubber Company.
Packings Available for Increased Pressureand Vacuum Capabilities
Packing Max. Type Features Temp.
Cotton Most economical packing 1180°FElastomeric Provides maximum pressure and vacuum capability 1200°FCopper For high temperatures 1800°FHigh Temp. Fiber Specially coated high temperature filament 1000°FStainless Steel For extreme temperatures 1200°F
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
97
Interlocked Metal Hose — continued
Guard and B.O.P.Guard and BOP areboth loose-woundinterlocked metalhose formed from asingle strip of steel.These products arespecifically designedand engineered tobe used as ruggedprotective armor overrubber, plastic, metal,and PTFE hoseassemblies.
These hoses aremanufactured from
various metals and strip thicknesses, and are available indiameters from 11⁄2″ through 16″ and in any length.
A sampling of some industries and their applications forGuard and B.O.P. hose are: Marine, oil exploration, steelmaking, construction, electric cable conduit.
Tar and AsphaltTar and Asphalt hoseis a sturdy and flexibleinterlocked metal hosespecifically designedfor the transfer ofhigh temperatureviscous fluids.
Mechanicallyattached fittings allowfor easy installationat the factory or inthe field. Tar andAsphalt hose isavailable in standardlengths of 60′ or 100′
but can be provided in a any specified length up to 100′.A sampling of some industries which commonly use Tarand Asphalt hose are: Refineries, municipalities, contractors,highway commissions.
Refer to page 39 for Rubber Tar and Asphalt Hose.
Interlocked Fabricated AssembliesRefer to end fittingstyles on the nextpage.
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
98
Fabricated Interlock Assemblies
Fitting Explanation Alloy
Male Pipe Nipple Sch. 40 T.O.E. (Thread One End) pipe nipple with NPT threads. SS, AL, CS, BrassOther threads and schedules available.
Victaulic Male Nipple Sch. 40 pipe grooved for victaulic clamping. SS, CSch. 80 and 160 also available.
Tube Ends Wide range of wall gauges and bent tube ends available. SS, AL, CS
Plate Flange 150# drilling. Variety of thicknesses and drillings SS, CSavailable including TTMA specifications.
Slip-On Flange ASTM 150# rated raised face slip-on flange. SS, FSOther ratings and facings available.
“C” Stub and Slip-On Sch. 10 Type C stub end with ASTM 150# slip-on flange. SS, FSOther schedules and flange ratings available.
Part A Cam and Available from 1⁄2″ to 12″ size. SS, AL, CS, BronzeGroove Adapter
Part D Cam and Available from 1⁄2″ to 12″ size. SS, AL, CS, BronzeGroove Adapter
Compensator Provides a convenient method of attaching a shank type Urethanefitting to interlocked hose. Also helps relieve stress inthe fitting to hose connection.
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
99
Teflon® Hose Assemblies Thru 1″
Teflon® Hose Assemblies Fitting Options
Small Bore (thru 1″) Construction: Smooth tube of anti-static (conductive)Teflon. Braid(s) reinforcements of densely packed, hightensile Type 304 stainless steel wire. Reinforcement designvaries size by size. Fittings are Type 316 stainless steel.
Operating temperature range: -65°F (-54°C) to400°F (204°C)
Features/applications: Non-aging hose designed for highpressure hydraulic or pneumatic service. Non-stick Teflonsurface ideal for viscous material transfer. Teflon alsominimizes pressure drop loss.
Teflon is a registered trademark of the DuPont Co.
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
100
Teflon® Hose Assemblies Thru 1″ — continued
Firesleeve/insulating sleeve: Protects hose from directflame or external heat. Helps insulate workers from internalheat. Material is braided fiberglass tubing impregnated withsilicone rubber (accessory code F).
Anti-kink casing: Stainless steel armor prevents overbending/kinking of hose and provides chafe protection forthe wire braid. Casing provides added safety…allowinghose assembly to weep rather than rupture if for somereason tube should fail (accessory code A).
13⁄8 0.38 0.610 8800 2000 1.75 Full 2706 WCS or BCS11⁄2 0.50 0.687 6000 1500 2.50 Full 2708 WCS or BCS13⁄4 0.75 1.093 4800 1200 3.00 Full 2712 WCS or BCS
13⁄4 1.00 1.360 4300 1000 3.25 Full 2716 WCS or BCS11⁄4 1.25 1.594 3200 1750 6.00 26 2720 WCS or BCS11⁄2 1.50 1.900 2600 1650 6.50 24 2724 WCS or BCS2†2 2.00 2.425 2100 1450 7.50 20 2732 WCS or BCS
†For styles above 2″ I.D. consult literature regarding TWOB or TBOB Series Hose.*Vacuum resistance measured with hose bent to 2x minimum bend radius, ambient temperature.
Large Bore —Convoluted Tube (3/8″ thru 3″)
Teflon is a registered trademark of the DuPont Co.
Teflon® tube• Pure Teflon: white or static dissipating conductive.
– WSC: natural white Teflon tube.– BCS: conductive tube to 10-6 MV.– Both tubes are low profile, self-draining, helical–convolution form.
• Neutral to taste, color or odor.• Non-stick, non-contaminating tube cleans easily.• Steam, detergent or caustic cleanable.
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
102
Rubber Covered Teflon® Smooth Tube
Teflon is a registered trademark of the DuPont Co.
Temperature rating: -40°F (-40°C) to 350°F (177°C)Has has successfully passed internal steam tests at406°F (208°C).
Construction: Smooth tube internally bonded to a rubberhose type construction. Multiple reinforcement, double helixwire supported. Chemically resistant, ozone and abrasionresistant cover.
Approvals• FDA (Food and Drug Administration).• United States Pharmacopeia Class VI.
Fittings: Over 36 styles of stocked crimp design.‘Flare thruTM’ designs available. Bolt-on or clamped fittingstyles optional.
Recommended Min.Size Size Working BendI.D. Nom. O.D. Pressure Radius(In.) (In.) (psi) (In.) Part No.
GasketStyle 66TTeflon® Encapsulated Gasket SiliconeCenter completely encased with Teflon®
MaleStyle 17TStainless steel version Style 17
Cam by Flange AdapterTeflon EncapsulatedStyle 18TStainless steel version Style 18
MaleStyle 38
Teflon is a registered trademark of the DuPont Co.
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
105
Sanitary
‘Mini’ SanitaryStyle 11
Tri-Clamp®
Style 10Available Flare-ThruTM design
Bevel Seat with NutStyle 20
Bevel Seat MaleStyle 40
Compression
Compression Tube AdapterStyle 32
Tube Adapter with Nutand Ferrule(s)Style 32 FN
Tube ConnectorStyle 31
Tube Connector with Nutand Ferrule(s)Style 31 FN
Butt Weld
Tube Butt WeldStyle 41
Pipe Butt WeldStyle 01
O-ring
Female with NutStyle 33
MaleStyle 44
Large Bore Teflon® Fittings Selection — continued
I-Line MaleStyle 50Available Flare-thruTM design
Tri-Clamp is a registered trademark of Ladish Co.; I-Line is a registered trademark of Cherry Burrell Corp. and Teflon is a registered trademark of the DuPont Co.
In-stock sizes range from 1″ to72″ I.D. Manufacturing capabilityto 144″ I.D. (Tooling is available tomanufacture all non-stock sizes.)
50 sizes of concentric and eccentricexpansion joint reducers.
Modifications to design include:Multi-Arch and Filled-Arch.
Standard Elastomers include: Butyl,Neoprene, Nitrile, Hypalon, Natural,EPDM, Viton® and FEP.
U-Type expansion joints aremanufactured in Rectangular, Oval and Round configurations withinternal or external flanges or Turbine/Condenser or Piping/Ducting services.
Spherical Design
Wire Arch Design
Teflon and Viton are registered trademarks ofthe DuPont Co.
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
Expansion Joints — Rubber, Teflon®/Metal — continued
Teflon® Expansion Joints
For Vibration/Noise Reduction orlateral movements.
In-stock sizes from 1″ to 24″ I.D. inlengths from 12″ to 48″. StandardElastomers are Neoprene and Butyl,other elastomers are available.
Called: Couplings, Expansion Jointsor Bellows.
In-stock sizes ranging from 1″ to 12″in 2, 3 and 5 convolutions with PFATeflon.
Also available in PTFE Teflon within-stock sizes ranging from 14″ to24″ I.D. in 3 and 5 convolutions.
Designed primarily for chemicalservices, the inexpensive cost andshort face-to-face lengths make thisproduct universal in application.
Non-Metallic ExpansionJoints/Fan Connectors
Metal Expansion Joints
For Plastic, Fiberglass, Glass or otherpiping which require minimum sealingforces. Manufactured in EPDM(with peroxide cure) and EPDM(with PTFE Film). In-stock sizesare available from 1⁄2″ to 12″ I.D.
Wire braid covered annular corrugatedhose of stainless steel or bronze isstocked in I.D. sizes to 14″. Availablewith flanged, welded or threadedends. Special hose assembliescan be manufactured to customerspecifications with: One Braid or TwoBraids and a selection of end fittings.
A complete line of ducting expansionjoints available in round or rectangularsizes with flanged or flat belt profilesfor fan inlet and discharge applications.
For applications in: Chemical/Petrochemical, Industrial, Power,and Pulp and Paper industries.
Elastomeric elements are offered forsystems operating below 400°F andare manufactured of Viton®, ButylEPDM or other elastomers.
High Corr or Low Corr.
Modifications to design include:Universal and Tied. Available withflanged or welded ends. Single orMulti-ply Bellows construction.Standard bellows material is 304or 321 stainless, but available ina variety of exotic metals.
Handbuilt and Molded Non-metallicExpanision Joints are designed fortough demanding industrial applica-tions, as found in: Air Conditioning-Heating and Ventilating Systems,Chemical-Petrochemical and IndustrialProcess Piping Systems, PowerGenerating Plants, Steel Mills, MarineServices, Pulp/Paper Systems, Water-Wastewater-Sewage and PollutionControl Systems.
Installed next to mechanical equipmentor between the anchor points of apiping system to:• Absorb pipe movement/stress.• Reduce system noise.• Isolate mechanical vibration.• Compensate alignment/offset.• Eliminate electrolysis.• Protect against start-up/surge forces.
Teflon and Viton are registered trademarks ofthe DuPont Co.
Expansion Joint Specification Sheet
1-800-686-5801 FAX: 1-877-941-4673SPECIAL APPLICATION HOSES, METAL & TEFLON HOSES
108
Pipe Size of ApplicationNominal pipe size or the inside diameter of the connecting pipe flange
Inches Inches InchesInstalled Lengthis the space between connecting pipe flanges. Indicate limitations, if any.
Inches Inches InchesFlowing MediumIndicate chemical. If flowing medium is corrosive, abrasive, or viscous, explain in detail.
Type of MediumIndicate if liquid, gas, slurry, solids, etc.
Temperature of Flowing Medium Operate Maximum Operate Maximum Operate MaximumIndicate both operating and maximum temperatures at the expansion joint.
F F F F F FTemperature of Surrounding Atmosphere Minimum Maximum Minimum Maximum Minimum MaximumIndicate both minimum and maximum temperatures of atmosphere at the expansion joint.
F F F F F FTime Duration at Maximum TemperatureIndicate length of time.
Velocity of Flowing MediumIn feet per minute.
Ft/Min Ft/Min Ft/MinOperating Pressure at the Joint Positive Negative Positive Negative Positive NegativeActual pressure in which system works in normal conditions.
PSIG ″Hg PSIG ″Hg PSIG ″HgDesign Pressure of the System Positive Negative Positive Negative Positive NegativeHighest/most severe pressure expected during operation.
PSIG ″Hg PSIG ″Hg PSIG ″HgSurge Pressure of the System Positive Negative Positive Negative Positive NegativeIncreased pressure due to pump starts, valve closings, etc.
PSIG ″Hg PSIG ″Hg PSIG ″HgTest Pressure of the System Positive Negative Positive Negative Positive NegativeHydrostatic test used to demonstrate system capability.
PSIG ″Hg PSIG ″Hg PSIG ″HgType of PressureConstant, intermittent, shock, pulsating, etc.
Axial Compression at JointIn inches as a result of pipe extension – expansion.
Inches Inches InchesActual Elongation at JointIn inches as a result of pipe contraction.
Inches Inches InchesLateral Deflection at JointIn inches.
Inches Inches InchesAngular Movement at JointIn degrees.
Degrees Degrees DegreesTorsional Movement at JointIn degrees.
Degrees Degrees DegreesPipe Flange Drilling Specification Specification SpecificationIndicate specific standard such as 150# ANSI B 16.5.If special, provide: Flange O.D., Bolt, Circle, Number and Size of Holes.Mating Pipe Flange ThicknessIn inches.
Inches Inches InchesLocation of Joint InstallationIndoors or outdoors.
Retaining Rings Yes or No Yes or No Yes or NoAre required on all installations. Reusable, they need not be ordered with replacement or spare expansion joints.Control Unit Assemblies Yes or No Yes or No Yes or NoAre recommended for use in all expansion joint applications.Control units must be used when piping support or anchoring is insufficient.Hydrostatic Test of Joint Required by Manufacturer of Product Yes or No Yes or No Yes or No
MIS
CELL
ANEO
USM
OVEM
ENTS
PRES
SURE
SFL
OWIN
G M
EDIU
MSI
ZEYO
UR C
OMPA
NY
Company Name
Mailing Address
City, State, Zip Code Item No. Tag No. Item No. Tag No. Item No. Tag No.
Name of Person Submitting Data Phone No. Quantity Required Quantity Required Quantity Required
Complete and Mail to Summers Rubber Co. Photocopy this form for additional copies.
1-800-686-5801 FAX: 1-877-941-4673DUCTING HOSE
109
Flexible Hose and Ducting Hose
RFH
Constructed of thermoplastic rubberand reinforced with a wire helix, RFHis the most versatile general purposehose available today. No cements,solvents, chemicals, adhesives or gluesare used in the manufacturing process.RFH has superior chemical resistanceand is capable of handling fumes astough as methyl ethyl ketone, sulfuricacid or toluene. Excellent ozoneresistance; good abrasion resistance;low compression set.
RFH can be manufactured in othercolors, and can also be supplied witha color stripe. Please consult us forminimums and prices for other lengthsand non-standard diameters.
Standard lengths: 25′, 50′ and 100′.Temperature range: -60°F to 275°F(-51°C to +135°C) continuous service,intermittent to 300°F (149°C).
Sizes: 2″ through 20″.Standard color: Black.
RFH-W
RFH-W is identical to RFH except foran external orange wearstrip whichcovers the wire. This wearstrip helpsprevent premature wire wear-throughin the case of dragging or rough use.No cements, solvents, adhesives,glues or chemicals are used in themanufacturing process, thus thewearstrip will not come off ordelaminate. The RFH-W wearstrip ismolecularly bonded to the hose wall.
Sizes up to 20″ are available, askabout minimums.
Standard sizes: 2″ through 12″.
RFH-White
RFH-White is identical to RFH in all ofits characteristics except that its coloris white. RFH-White is suitable forthose applications where a white hoseis desirable such as pharmaceuticalsor food.
Constructed of thermoplastic urethaneand reinforced with a wire helix, UFDoffers superior abrasion resistance.UFD is the answer for those who wanta lightweight, flexible hose which canhandle much abrasion. UFD can beused in numerous applications suchas leaf loading, chip handling, dustcollection, straw blowing, etc. Thesuperior transparency of the clearUFD allows users to locate blockages.
Consult us about non-standarddiameters and lengths. Heavier orlighter versions are available forspecific applications. Special colorsare also available.
Standard lengths: 25′ or 50′.Temperature range: -65°F to 200°F(-54°C to +93°C).
Sizes: 2″ through 18″.Colors: Clear or Black.
RFH045RFH045 is a heavier version of RFH.For applications involving higherpressures or more severe abrasion,RFH045 is an ideal solution.Constructed in the same manner asRFH, RFH045 has higher pressurecapability at elevated temperatures.RFH045 has the same characteristicsas RFH and is available in other sizes.
Standard sizes: 4″, 6″, 8″, 10″and 12″.
Vacuum HoseVent Hose
Leaf Collection Hose
1-800-686-5801 FAX: 1-877-941-4673DUCTING HOSE
110
Flexible Hose and Ducting Hose — continued
CVD
Constructed of polyvinylchloride (PVC)and reinforced with wire, CVD is anexcellent choice for many industrialapplications. CVD is an economicalalternative to most ducts and sacri-fices nothing in performance. CVDis an excellent choice for applicationsinvolving fume removal, dust collec-tion, ventilation and other morerigorous industrial requirements.
Material used in clear version isFDA acceptable.
Consult us about non-standarddiameters and lengths. Special colorsare also available.
Standard lengths: 25′ and 50′.Temperature range: -20°F to 180°F(-29°C to +82°C)
Sizes: 2″ through 18″.
ARH
ARH has a smooth interior, for easierflow and resistance reduction. Con-structed of a thermoplastic rubber, ARHoffers many of the same properties asour RFH, including: excellentchemcial, ozone and UV resistance.There is no wire in ARH, allowing formuch better crush resistance andgood memory should the hosebecome accidentally crushed. Theexternal helix allows for rough use orapplications where the hose will bedragged. ARH is constructed withoutthe use of solvents, adhesives,chemicals or glues; the external helixis molecularly bonded to the tube —it will not come off or delaminate.
Materials used in the white version areFDA accepted.
Standard lengths: 25′ and 50′(cut lengths on request).
Temperature range: -60°F to 275°F(-51°C to +135°C) continuous service,intermittent to 300°F (149°C).
Sizes: 3⁄4″ through 4″.Standard Color: Black with gray helix.Consult us about other colors.
J-11
J-11 is an all-polyethylene hose with asmooth interior. It is a very economicalchoice for low pressure fume orventilation applications. The allplastic construction gives the hosegood memory to resist permanentcrushing.
J-11 can be manufactured withspecial integral cuffs, providing addedstrength and neater terminations.Variations of the J-11 allow us toprovide special colors, diameters,lengths and widths. Good UVresistance and very flexible andeconomical.
Material used in the clear version isFDA accepted.
Standard lengths: 25′ and 50′ (cutlengths on request).
Temperature range: -30°F to 160°F(-34°C to +71°C).
Sizes: 3⁄4″ through 4″.Color: Black.
1-800-686-5801 FAX: 1-877-941-4673DUCTING HOSE
111
Flexible Hose and Ducting Hose — continued
SPR
Constructed of a thermoplastic elas-tomer and wire reinforced, SPR offersdurability and economy. SPR-W isoffered with an orange externalwearstrip. The flex fatigue and abra-sion resistance of SPR and SPR-Ware superior to that of most rubbercompounds or conventional plasticizedPVC compounds, neoprene or EPDM.
Ask us about minimums for weightsand sizes.Standard lengths: 25′ or 50′.Temperature range: -30°F to 180°F(-34°C to +82°C).Stock sizes: For SPR020 — 3″Stock sizes: through 8″.Stock sizes: For SPR-W035 — 4″.Color: Black for SPR, andBlack w/Orange wearstrip for SPR-W.
333
333 is an all plastic hose constructedof a clear polyethylene copolymer wallreinforced with a polyethylene helix.
333 is used in numerous applicationsincluding tobacco stem collection,insulation blowing, dust collection andfume removal; can be supplied in aheavier or lighter version, satisfyingspecific application requirements.Good abrasion resistance.
Material used in the clear version isFDA accepted.Standard Lengths: 25′ and 50′(cut lengths on request).Temperature range: -30°F to 130°F(-34°C to +54°C).Sizes: 1″ through 4″.Color: Clear wall with opaque helix.
PFR
Constructed of polyvinylchloride(PVC) and reinforced with wire, PFRis an excellent choice for shipyardventilation applications. PFR iscompletely self extinguishing sinceit is manufactured with UL94 V-Omaterials. PFR is an economicalalternative to neoprene coated fabricducts which are commonly found atmost shipyards. Good abrasion andweathering resistance.
PFR can be supplied in other sizesand colors. Please consult us aboutminimums.Standard lengths: 25′ or 50′.Temperature range: -20°F to 180°F(-29°C to +82°C).Standard sizes: 4″, 6″ and 8″.Color: Light Blue.
TBH
A low cost general purpose hose withexcellent tear resistance, great flexfatigue resistance, with good abrasion,chemical and moisture resistance.Standard lengths: 25′, 50′, otherlengths up to 100′ available.Temperature range: -40°F to 225°F(-40°C to +107°C).Standard sizes: 2″, 21⁄2″, 3″, 4″, 5″, 6″,7″, 8″, 10″ and 12″.
TBH-W
All the characteristics of TBH and withthe addition of a wearstrip this hosehas even greater wear resistance inapplications where the hose may bedragged.Standard lengths: 25′, 50′, otherlengths up to 100′ available.
Temperature range: -40°F to 225°F(-40°C to +107°C).
Standard sizes: 2″, 21⁄2″, 3″, 4″, 5″, 6″,
ARD
Constructed of a clear polyvinylchlo-ride (PVC) wall and wire reinforced,ARD is an economical choice formoving large volumes of air. ARD ishighly retractable, very flexible andsturdy. ARD is reusable and handlesmore CFM. It is priced to competefavorably against other wide-pitchfabric ducts. Good chemical resistance.
Non-standard diameters, specialcolors and special lengths areavailable.Standard lengths: 25′ and 50′.Temperature range: -20°F to 180°F(-29°C to +82°C).Standard sizes: 8″ through 18″.Color: Clear.
Swimming Pool
1-800-686-5801 FAX: 1-877-941-4673DUCTING HOSE
112
For hot air and fume applications.Resists corrosive fume attack. Widetemperature capabilities; can be bent,straightened, and cut.
Material: 304 stainless steel;.005″ thick.
Flex: Hand bendable.
I.D. sizes: 2″ to 12″.Standard length: 10′.Temperature range: -200°F to 800°F(-135°C to +426°C).
Flexible Hose and Ducting Hose — continued
TBH-AP
An all polypropylene hose with no wirehelix but this hose can be crushed andit will return to its original shape.Smooth interior hose with all theexcellent characteristics of TBH.Standard lengths: 25′ and 50′.Temperature range: -40°F to 200°F(-40°C to +93°C).
Standard sizes: 3″, 4″, 5″, 6″, 7″, 8″,
CWC Duct Hose Bendway “S”
Neoprene coated polyester fabric, twoply with steel helix wire.
Temperature range: -40°F to 250°F(-40°C to +121°C).
I.D. sizes: 11⁄4″ to 36″.Standard lengths: 10′, 15′ and 25′.Color: Black.
Bendway “A”
For hot air and fume applications.Resists corrosive fume attack. Widetemperature capabilities; can be bent,straightened, and cut.
Material: Aluminum alloy; .008″ thick.
Flex: Hand bendable.
I.D. sizes: 2″ to 12″.Standard length: 10′.Temperature range: -100°F to 400°F(-73°C to +204°C).
Applications: For hot or cold airhandling, fume removal or ventilationfrom dryers, tanks or enclosures.Low pressure handling of gaseousmaterials. Silfab series resists extremetemperatures, fungi, and ozone. Fairresistance to alkalies, water, oils andsolvents.
Characteristics: Very flexible at lowtemperatures. Odor free in hot airservice. Excellent electrical properties.
Silfab® 2Standard fiberglass coated with sili-cone, two ply.
Temperature range: -65°F to 550°F(-54°C to +287°C).
I.D. sizes: 1″ to 12″.
Crush-proof, all-plastic hose. Offerssuperior flexing characteristics andabrasion resistance. After crushing orkinking, will regain its original shape.
Material: Plastic.
Flex: Very flexible.
I.D. sizes: 11⁄4″, 11⁄2″, 13⁄4″, 2, 21⁄4″, 21⁄2″and 3″.Standard length: 50′.Temperature range: -65°F to 140°F(-54°C to +60°C).
End fittings available.
Silfab 2 is a registered trademark of Flex FabCorporation.
1-800-686-5801 FAX: 1-877-941-4673DUCTING HOSE
113
Rubber Convoluted Garage Exhaust Hose
Universal AdapterPart No. 95264
Special rubber adapter will fit mostautomobiles. Adjustable, acceptseither 21⁄2″ or 3″ hose.
Aluminum “Y” AdapterPart No. 95263
Can be used with 2″ or 21⁄2″ hose fromtwo tailpipes and 21⁄2″ or 3″ hose to thesystem outlet.
Dual Tailpipe AdapterPart No. 95517
This adapter is designed for useon cars equipped with side-by-sidedual exhaust pipes. Used with 3″ or4″ hose.
Diesel Elbow AdapterPart No. 95262
For diesel stacks. Designed with airdraft space to help reduce heat. Usedwith 4″ and 5″ hose.
Door PortPart No. 95261
Rugged aluminum door port is easyto install and has a gravity door whichshuts when not in use. For doors up to1″ thick, accepts 2″ and 21⁄2″ hose.
Garage Exhaust HoseEasy Assembly
10′ lengths couple together bysqueezing one end and insertinginto another end and releasing.
Rubber Convoluted Garage Exhaust Hose Accessories
PrecisionThe Vacuum Mandrel Process createsa precise patterned spiral convolution.
MaterialSpecial high performance rubbercompounding techniques have beenused to obtain the optimum physicalproperties for this demanding applica-tion. The selected EPDM polymerwhen combined with other criticalingredients provides the resistanceto heat, aging and fumes encounteredin today’s service conditions.
100% RecoveryConvolutions made by the uniquemanufacturing process ensures 100%hose recovery. This means return tooriginal shape after hose has beendepressed.
Greater FlexibilityUniform wall thickness permits severedistortion and bending of the garageexhaust hose without collapsing orkinking.
Description PartDia. (In.) x Lgth. (Ft.) No.
2 x 10 1⁄22 GE21⁄2 x 10 21⁄2 GE
3 x 10 1⁄23 GE
4 x 10 1⁄24 GE5 x 10 1⁄25 GE
1-800-686-5801 FAX: 1-877-941-4673DUCTING HOSE
114
Flexible Hose and Ducting Hose SummaryX — Indicates I.D. Availability
Basic Drag Severe Basic FDA Metal Duct Hose GarageLower Temperature Leaf/Chip High Heat EconomicalDuct Protection Abrasion Duct Approved High Heat Exhaust
LightWire/ Clear/ 400° 800° Duty
Size Standard- Heavy Duty 225° Wear- No Abrasion No Standard Aluminum Stainless Standard Clear IndustrialI.D. Standard Wearstrip Higher psi w/Wire strip Wire Resistant Wire White 550° Bendway Bendway Garage PVC PVC Duct(In.) RFH RFH-W RFHO45 TBH TBH-W TBH-AP UFD-C ARH RFH-White Silfab 2 Type A Type S Exhaust ARD CVD
113⁄4 X X111⁄4 X X111⁄4 X X
111⁄2 X X113⁄4 X X121⁄4 X X X X X X X X X X X X
121⁄4 X X121⁄2 X X X X X X X X123⁄4 X
131⁄4 X X X X X X X X X X X X X131⁄4 X131⁄2 X X X X X
141⁄2 X X X X X X X X X X X X141⁄2 X X X X X X151⁄2 X X X X X X X X X
151⁄2 X X X X161⁄2 X X X X X X X X X X X171⁄2 X X X X X X X X
181⁄2 X X X X X X X X X X X191⁄2 X X X X101⁄2 X X X X X X X X X X X X X
121⁄2 X X X X X X X X X X141⁄2 X X X X161⁄2 X X X X
181⁄2 X X X X201⁄2 X
How to Order Ducting Hose
I.D. Size Style Length
Example: 12″ RFH 25′
1-800-686-5801 FAX: 1-877-941-4673DUCTING HOSE
115
Custom Built Flexible Ducting
AccessoriesEnd Finishes Ys, Ts and Branches
Added Coatings/Dippings:NeopreneMost frequently used coating to resistweathering and abrasion.
Buna NSuperior to neoprene in applicationsinvolving specific chemicals, solvents,and oils.
PolyurethaneProduces smooth, high gloss surface.Resistance to abrasion, oxidation,ozone, and solvent attack. Notrecommended for wet service.
Felt FlangesNeoprene-impreg-nated. Available|in sizes from 11⁄2″through 24″ I.D.
ReducersMade to order fromgalvanized sheetmetal, neoprene-coated.
TransitionsMade to order fromgalvanized sheetmetal, neoprene-coated.
Ys
Ts
Branches
Made toorder fromgalvanized
sheet metal,neoprene-
coated.
1-800-686-5801 FAX: 1-877-941-4673DUCTING HOSE
116
Fiberglass Sleeving, Rope and Tape for High Heat ApplicationsFiberglass Rope and TapeDesigned for Hot Process Applications
Applications• Boiler doors.• Wood stove doors.• Industrial oven doors.• Pollution control equipment doors.• Aluminum crucible packing.• Coke oven doors.• Tadpole tape core rope.• High temp filter bag retaining cord.• Wicking.• Pipe wrap.• Tying and lacing cord.
Other product options• Wire jacketed rope.• Silicone coated rope.• Overbraided sizes available from 2″ to 4″.• Tadpole tapes.• Weld back tape.• Wicks.
Silco Sleeve®
High Grade Silicone Rubber Bonded toFiberglass Sleeving.
Silco Sleeve is designed toprotect wires, hoses, and cablesfrom the hazards of high heatand occasional flame. Protectscontinuously to 500°F. Madeof braided fiberglass yarn ina flexible sleeve form, thencoated with high grade siliconerubber. Resistant to hydraulicfluids, lubricating oils, and fuels,and allows qualified hoseassemblies to pass the SAEAerospace Standards 1055Btesting under stated flow andpressure conditions.
Twin-Kam® Kamlok® Miscellaneous Couplers and Adapters
Kamlok® Coupler Parts Kits
Hose Shank AdapterSeries 633-E
StainlessSize Part Aluminum Brass Steel(In.) No. -AL -BR -SS
11⁄2 11⁄2 633-E X X X13⁄4 13⁄4 633-E X X X13⁄4 3⁄41 633-E X X X
11⁄4 11⁄4 633-E X X X11⁄2 11⁄2 633-E X X X23⁄4 3⁄42 633-E X
21⁄2 21⁄2 633-E X33⁄4 3⁄43 633-E X X X43⁄4 3⁄44 633-E X X X
53⁄4 3⁄45 633-E X63⁄4 3⁄46 633-E X
Coupler Hose ShankSeries 633-C
StainlessSize Part Aluminum Brass Steel(In.) No. -AL -BR -SS
11⁄2 11⁄2 633-C X X X13⁄4 13⁄4 633-C X X X13⁄4 3⁄41 633-C X X X
11⁄4 11⁄4 633-C X X X11⁄2 11⁄2 633-C X X X23⁄4 3⁄42 633-C X X X
21⁄2 21⁄2 633-C X X X33⁄4 3⁄43 633-C X X X43⁄4 3⁄44 633-C X X X
53⁄4 3⁄45 633-C X63⁄4 3⁄46 633-C X
Also available in Malleable Iron andPolypropylene.
Adapter and Coupler w/Socket Welding EndSeries 633-AW & 633-DW
StainlessSize Part Aluminum Steel(In.) No. -AL -SS
2 x 2.015 2 633-AW X2 x 2.395 2 633-AW X X3 x 3.015 3 633-AW X
3 x 3.530 3 633-AW X X4 x 4.015 4 633-AW X4 x 4.530 4 633-AW X X5 x 5.020 5 633-AW X
When ordering, size of bore (O.D. of tubing orpipe) must be specified.
Lockable CapSeries 634-BK
StainlessSize Part Aluminum Steel(In.) No. -AL -SS
2 2 634-BK X X3 3 634-BK X4 4 634-BK X X6 6 634-BK X
Aluminum, StainlessSizes Brass Steel(In.) Part No. Part No.
*1⁄2 & 3⁄4* H9832 H21641 H9833 H1835
11⁄4–21⁄2 H1829 H1836
3, 4 & 5 H487 H2167**6** H2124
** Finger Rings are not included with 1⁄2″ and3⁄4″ Kit.
** 6″ Cam Arms are bronze and do not haveTwin-Kam and [GFL] feature.
#Coupler, material of construction, not Twin-Kam Arm material.
Guaranteed For Life [GFL]TM Twin-Kam® Arms
AW
DW
Civacon Kamlok Coupler Parts Kits are packagedin convenient plastic pouches, pre-punched for easyhanging in stock room or display area.
Our Strong Arm Guarantee: In the unlikely eventa Guaranteed For Life [GFL]TM Twin-Kam Arm everbreaks Civacon will replace it Free of Charge —no questions asked.
Update your existing Civacon Kamlok Couplers byinstalling Guaranteed For Life [GFL]TM Twin-Kam Arms.
CAUTION: We do not recommend the use ofTwin-Kam Arms on couplers not manufacturedby Civacon! Dimensional differences do exist andproper performance cannot be assured.
Twin-Kam and Kamlok are registered trademarks and [GFL] is a trademark of Civacon.
Parts Kit includes:2 Cam Arms, plus Pins,2 Finger Rings and Instructions.
Brass Security Chain (w/“S” Hooks) 16″ Long H06682M12″ Long H06683M
Cadmium Plated Security Chain (w/Finger Chain) 12″ Long H1436
Finger Ring 11″ – 21⁄2″ H6451M13″ – Up H7592M
Accessories
Paddle Cam Arm provides extra leverage(Bronze only)
3″ 4″Description Type Part No. Part No.
Paddle Cam Arm Coupler H2386 H2386Dust Cap H2387 H2387
Caution: Civacon Kamloks are recommended for use in handling liquids and non-compressible fluids. The use of Kamloksfor handling compressible media such as air or steam, can create a hazardous condition and serious injury may occur to theoperator, should the fittings be uncoupled while the line is under pressure. Civacon Kamlok fittings are capable of handlingcompressed media within the pressure and temperature limitations, however, no warranty is expressed or implied by Civaconas to their suitability or fitness for any particular use.Civacon products should be used in compliance with applicable federal, state, and local laws and regulations. Product selectionshould be based upon physical specifications, limitations, and compatibility with the environment and material to be handled.
Kamlok is a register trademark of Civacon. Teflon is a registered trademark of the DuPont Co.
733CL Coupler 1 733CL SS 11⁄4 733CL SS 11⁄2 733CL SS 2 733CL SS — 3 733CL SS —Hose Shank
733DL Coupler 1 733DL SS 11⁄4 733DL SS 11⁄2 733DL SS 2 733DL SS — 3 733DL SS —Female NPT
733BL Coupler 1 733BL SS 11⁄4 733BL SS 11⁄2 733BL SS 2 733BL SS — 3 733BL SS —Male NPT
733DCL Coupler 1 733DCL SS 11⁄4 733DCL SS 11⁄2 733DCL SS 2 733DCL SS 21⁄2 733DCL SS 3 733DCL SS 4 733DCL SSDust Cap
Autolok is a trademark of Civacon.
90° Adapter x Female NPTSeries 90PPA
Size Part(In.) No.
11⁄2 90PPA15021⁄2 90PPA200
90° Coupler x Hose ShankSeries 90PPC
Size Part(In.) No.
11⁄2 90PPC15021⁄2 90PPC200
90° Coupler x Female NPTSeries 90PPD
Size Part(In.) No.
11⁄2 90PPD15021⁄2 90PPD200
90° Adapter x Male NPTSeries 90PPF
Size Part(In.) No.
11⁄2 90PPF15021⁄2 90PPF200
Pressure RatingsThe polypropylene Couplers and Adapters are recommended for a maximum working pressure of 125 psi (1⁄2″–1″), 100 psi (11⁄2″–2″)and 75 psi (3″). Recommendations based on the use of mating fittings at an ambient temperature of 70°F with standard sealinstalled. Fittings are manufactured from a glass-filled polypropylene. Couplers supplied with EPR gaskets and 304 StainlessSteel handles. For use at elevated temperatures or other unusual operating conditions, consult factory.
Polypropylene is not recommended for use with Teflon® gaskets.
Teflon is a registered trademark of DuPont Co.
Stainless Steel Autolok Couplers and Caps Are Availablein the Following Sizes and Configurations:
Note: The coupler and adapter portions of the 11⁄4″ size use the 11⁄2″ standard body size.Note: The coupler and adapter portions of the 1⁄2″ size use the 3⁄4″ standard body size.
Cam and Groove Reducing Couplers x Adapters — continued
Cam and Groove Spool Adapters
Reducing Couplers x AdaptersSeries DA
Mall. Stnls.Size Part Alum. Brass Iron Steel(In.) No. -AL -BR -MI -SS
1⁄21 x 11⁄2 1015-DA X X11⁄2 x 11⁄2 1510-DA X X11⁄2 x 21⁄2 1520-DA X X1⁄22 x 11⁄2 2010-DA X X1⁄22 x 11⁄2 2015-DA X X1⁄22 x 31⁄2 2030-DA X X1⁄22 x 41⁄2 2040-DA X X21⁄2 x 21⁄2 2520-DA X X21⁄2 x 31⁄2 2530-DA X X1⁄23 x 11⁄2 3015-DA X X1⁄23 x 21⁄2 3020-DA X X X X1⁄23 x 21⁄2 3025-DA X X1⁄23 x 41⁄2 3040-DA X X X1⁄24 x 21⁄2 4020-DA X X1⁄24 x 21⁄2 4025-DA X X1⁄24 x 31⁄2 4030-DA X X X X1⁄24 x 51⁄2 4050-DA X X1⁄24 x 61⁄2 4060-DA X X1⁄25 x 31⁄2 5030-DA X1⁄25 x 41⁄2 5040-DA X1⁄26 x 31⁄2 6030-DA X X1⁄26 x 41⁄2 6040-DA X X X X
Coupler
Adapter
Coupler
Adapter
Spool AdaptersSeries AA
Mall. Stnls.Size Part Alum. Brass Iron Steel(In.) No. -AL -BR -MI -SS
x11⁄2 1100-AA Xx11⁄4 1125-AA Xx11⁄2 1150-AA X X X
11⁄2 x 2 1520-AA X Xx21⁄2 1200-AA X X X
1⁄22 x 3 2030-AA X X X1⁄22 x 4 2040-AA X X21⁄2 x 3 2530-AA X X21⁄2 x 4 2540-AA X X
x31⁄2 1300-AA X X X1⁄23 x 4 3040-AA X X X
x41⁄2 1400-AA X X1⁄24 x 5 4050-AA X1⁄24 x 6 4060-AA X X X
The Kamvalok® dry disconnect coupling continues to be thestandard of the industry. It provides automatic closure fromboth directions — the coupler and the adapter. It is still thefirst choice for loading/unloading operations and manifoldmixing/blending.
Sizes: 3⁄4″, 11⁄2″, 2″ and 3″
The Kamvalok® coupler and adapter are designed withfemale threads and can be fitted to either a male pipe end orto a hose fitting. Flanged end adapters are made for specificoperations, including in-plant and transportation.
Sizes: 3⁄4″, 11⁄2″, 2″ and 3″
The Civacon 1673ANF dry disconnect adapter keepshazardous chemicals and vapors in the line and out of theenvironment with an easy access connection for tank cars,tank trucks, intermodal tanks, and in-process operations.
The 1673ANF dry disconnect adapter is made specificallyfor applications using an ANSI flange.
Features• Raised face flange, or optional tongue and groove design.• Connection with a D2000TM actuating coupler or Kamvalok
dry disconnect coupler (1700 Series).• Quick disassembly for easy cleaning.
Dry Disconnect AdapterSeries 1673ANF
If your application requires automatic closure from only oneflow direction, the D2000 Actuator provides your best drydisconnect value. Ideal for vapor recovery and suction pumpapplications.
The D2000 Dry Disconnect Coupling Offers• Easy to clean design.• Built-in valve.• Low cost design.• Heavy duty construction.• Easy-to-use cam and groove design.• Compatible with Kamvalok adapters.• Simple design for reliable operation.
Sizes: 11⁄2″ and 2″
Dry Disconnect Coupling ActuatorsSeries D2000™
The 2173AVN has easy access in recovering vapors andprovides a dry disconnect connection for top or bottomloading/unloading tank truck operations.
Features• Vapor hose connection made with 2″ Kamvalok dry
disconnect or D2000 activating couplers.• 3″ straight thread mounting with 2″ dry disconnect cam and
groove connection. Becomes a 3″ x 2″ adapter for “QRB”valves.
• Low profile keeps fitting below rollover plane to minimizedamage in case of rollover. Stays within IMO profiledimensions.
• Easy attachment to existing MC307, DOT407, MC312 andDOT412 trailers, no modification to trailer required.
• Quick-clean disassembly design.
Vapor Tank Truck Hose Dry DisconnectSeries 2173AVN
Dry Disconnect AdapterSeries 1600AN
Dry Disconnect CouplingsSeries 1700D
Kamvalok is a registered trademark and D2000 is a trademark of Civacon.
*Stainless Steel Corrosion Resistance is comparable to 304 Stainless Steel.
Kamvalok is a registered trademark and D2000 is a trademark of Civacon, Viton and Teflon are registered trademarks of the DuPont Co. andChemraz is a registered trademark of Greene Tweed.
WARNING: FOR ONE TIME FIELD TEST ONLY, theMaximum Joint Working Pressure may be increased to11⁄2 times the figures shown.
Vacuum: Tested to 28″ vacuum in all positions withoutleakage.
Miscellaneous test data: Bending Moments (coupledassembly): Maximum 200 ft/lbs at the swivel.
Temperature: The Dry Link™ adapter/coupler assembly hasan operating temperature range of -20°F to 230°F (-29°C to 110°C), using Viton® or EPDM seals and 20°F to 230°F(-7°C to 110°C) using Teflon® seals.
Materials: Wetted Metal Parts: All 316 Stainless Steel.
Seals: Choice of Viton, EPDM or Teflon (1″ and 11⁄2″available only with Teflon seals).
Style 250 Couplers
Style 260 Adapters
Viton and Teflon are registered trademarks of the DuPont Co. andDry Link is a trademark of Victaulic.
Ball valves are an excellent method for controlling fluid flow.They are considerably more efficient than stopper-stylevalves — which can restrict flow around the central poppet orpiston. SureStop™ uses a modified ball valve design on eachside of the hose coupling. When the coupling is engaged, thevalves interact with each other to squeeze back all tracefluids. This prevents fluid entrapment, as well as leakagewhen the coupling is disengaged.
Unique Valve Lever Interlockassures safe, consistent operation.It’s easy to make reliable connections with SureStop™. Asimple one-eighth twist engages the two halves and createsa seal. You then use the levers to open the valves, one ata time. The first secures the seal; the second then permitschemical flow with minimal restriction. The coupling remainslocked until both ball valves are fully closed, permittingdisengagement. Low profile, easy-grip handles are codedby color and symbol for positive identification.
Engineered materialshandle the toughest applications.SureStop™ is made to stand up to the harshest chemicalsand environments. It is precision-molded of glass reinforced,corrosion-resistant polypropylene. Teflon® seats and fluoro-carbon seals provide for smooth operation while maintaininga secure, leak-proof contact. Lightweight, compact andeasy to use, SureStop™ helps keep the costs of handlinghazardous fluids and chemicals in line.
*Meets or exceeds California Department of Food & Agriculture Dry*Break Specifications (HS-713, Section V, Item 7.a.) of not more*than 2 ml of drippage per disconnect.
CAUTION: Do not use with fluids that have a low flash point,static discharge could result in fire or explosion.
Hansen Coupling introduces a new line of products to helpalleviate Carpal Tunnel Syndrome and other stress-relatedinjuries in the workplace. The product is the Free AngleFitting which is designed to rotate 360° at up to a 45° angle.
Design Features
• Unique design provides free 360° rotation with up toa 45° angle of rotation in any direction.
• Steel construction for maximum service life.• Two rotating joints are protected with polyurethane dust
covers.• Many styles and sizes available for any application.
Design Benefits
• Provides flexibility of tool position to help alleviate CarpalTunnel Syndrome and back stress, resulting in fewerlost-time injuries.
• Helps minimize paint mutilation. • Prevents kinking of the air supply hose.
Application
• Assembly air lines in Automotive, Electronic, and otherindustries.
• Mechanical joints for robotics.• Vibration isolation.• Commercial and residential construction.
Description Part(In.) No.
1⁄4 NPT Male x 1⁄4 NPT Male FA25M-25M3⁄8 NPT Male x 3⁄8 NPT Male FA37M-37M
Description Part(In.) No.
1⁄4 NPT Female x 1⁄4 NPT Male FA25F-25M1⁄4 NPT Female x 3⁄8 NPT Male FA25F-37M3⁄8 NPT Female x 3⁄8 NPT Male FA37F-37M
Description Part(In.) No.
1⁄4 Industrial Interchange Plug x 1⁄4 NPT Male FA25P-25M3⁄8 Industrial Interchange Plug x 1⁄4 NPT Male FA37P-25M3⁄8 Industrial Interchange Plug x 3⁄8 NPT Male FA37P-37M
Description Part(In.) No.
1⁄4 Hose Barb x 1⁄4 NPT Male FA25H-25M3⁄8 Hose Barb x 3⁄8 NPT Male FA37H-37M
117⁄8–14 FT Steel 4-HP-101⁄2 FPT Brass B4-HP-261⁄2 FBSP Brass B4-HP-26BS1⁄2 FPT SS 303 LL4-HP-261⁄2 FBSP SS 303 LL4-HP-26BS
117⁄8–14 FT SS 303 LL4-HP-101⁄2 FPT SS 316 ML4-HP-261⁄2 FBSP SS 316 ML4-HP-26BS
Connection(In.) Material Part No.
1⁄2 FPT Steel 4-KP-261⁄2 FBSP Steel 4-KP-26BS
7⁄8–14 FT Steel 4-KP-101⁄2 FPT Brass B4-KP-261⁄2 FBSP Brass B4-KP-26BS1⁄2 FPT SS 303 LL4-KP-261⁄2 FBSP SS 303 LL4-KP-26BS
7⁄8–14 FT SS 303 LL4-KP-101⁄2 FPT SS 316 ML4-KP-261⁄2 FBSP SS 316 ML4-KP-26BS
Socket Plug
Series 6-HK (3⁄8″)Female End Connections
Connection(In.) Material Part No.
3⁄4 FPT Steel 6-HP-313⁄4 FBSP Steel 6-HP-31BS
11⁄16–12 FT Steel 6-HP-123⁄4 FPT Brass B6-HP-313⁄4 FBSP Brass B6-HP-31BS3⁄4 FPT SS 303 LL6-HP-313⁄4 FBSP SS 303 LL6-HP-31BS
11⁄16–12 FT SS 303 LL6-HP-123⁄4 FPT SS 316 ML6-HP-313⁄4 FBSP SS 316 ML6-HP-31BS
Connection(In.) Material Part No.
3⁄4 FPT Steel 6-KP-313⁄4 FBSP Steel 6-KP-31BS
11⁄16–12 FT Steel 6-KP-123⁄4 FPT Brass B6-KP-313⁄4 FBSP Brass B6-KP-31BS3⁄4 FPT SS 303 LL6-KP-313⁄4 FBSP SS 303 LL6-KP-31BS
11⁄16–12 FT SS 303 LL6-KP-123⁄4 FPT SS 316 ML6-KP-313⁄4 FBSP SS 316 ML6-KP-31BS
Socket Plug
Series 8-HK (1″)Female End Connections
Connection(In.) Material Part No.
1 FPT Steel 8-HP-361 FBSP Steel 8-HP-36BS
15⁄16–12 FT Steel 8-HP-161 FPT Brass B8-HP-361 FBSP Brass B8-HP-36BS
1 FPT SS 303 LL8-HP-361 FBSP SS 303 LL8-HP-36BS
15⁄16–12 FT SS 303 LL8-HP-161 FPT SS 316 ML8-HP-361 FBSP SS 316 ML8-HP-36BS
Connection(In.) Material Part No.
1 FPT Steel 8-KP-361 FBSP Steel 8-KP-36BS
15⁄16–12 FT Steel 8-KP-161 FPT Brass B8-KP-361 FBSP Brass B8-KP-36BS
1 FPT SS 303 LL8-KP-361 FBSP SS 303 LL8-KP-36BS
15⁄16–12 FT SS 303 LL8-KP-161 FPT SS 316 ML8-KP-361 FBSP SS 316 ML8-KP-36BS
Socket Plug
Note: The standard valve assemblies in the Series 1-HK through 8-HK Socketsand Plugs are staked; and, therefore seals are non-replaceable without replacingthe valve assembly.
Series 1-HK to 8-HK Steam CouplingThe Hansen Steam Coupling is designed with an extra-wideflange on the sleeve for gripping. The coupling with thespecial sleeve allows the coupling to be operated while theuser wears heavy gloves for protection. A -192 seal is thestandard seal in the coupling for steam applications (100 psi saturated steam 338°F).
Female End Connections
Connection(In.) Material Part No.
3⁄8 FPT Brass B-3-H21Y
Connection(In.) Material Part No.
3⁄8 FPT Brass B3K-21-192
Socket Plug
Gas-Mate® Coupling
One-Way Special Application CouplingsFemale End Connections
Meets dimensional and performance standards of HTMA*and NFPA†.
Series FF style double-shutoff hydraulic couplings areintended for use on medium pressure hydraulic systems upto 3625 psi operating pressures. Combines dual flush-facevalving, push-to-connect operation, minimum fluid loss upondisconnection, low air inclusion and sleeve lock. Primaryapplications are with hydraulic tools where cleaner automaticconnections are needed and in machine tool line connectionswhere minimum fluid spillage is required.* Hydraulic Tool Manufacturing Association† National Fluid Power Association
Agricultural series couplers are used on constructionequipment, farm implements and most other mobileequipment. Interchangeable with Pioneer 4000 Series and Safeway Agricultural Series.Operating pressure: 2500 psi
Hansen Series 96 is a heavy-duty wing nut coupling whichis designed for use in hydraulic lines where dry break andminimum air inclusion is required. The couplings are idealfor hydraulic dump trucks, oil field equipment, and spreadingequipment.
Features
• Non-spill double shut-off with minimum air inclusion.• Connect/disconnect under pressure.• Corrosion resistant brass body.• Interchangeable with other manufacturers.
Hansen Series UP (Ultra Pressure) is designed forapplications where hydraulic fluid is being used at pressuresup to 10,000 psi (700 BAR). The coupling has a ball lockmechanism that replaces the threaded connections typicallyused in high pressure hydraulics.
Features
• Sleeve type connection with sleeve lock device.• Slim profile compared to threaded coupling designs.• Body materials made of high strength steel for durability.
Male End Connections
Male EndConnections Part No.
(In.) Steel1⁄4 MPT UP10S-25M3⁄8 MPT UP10S-37M
Male EndConnections Part No.
(In.) Steel1⁄4 MPT UP10P-25M3⁄8 MPT UP10P-37M
Socket Plug
Female End Connections
Female EndConnections Part No.
(In.) Steel1⁄4 FPT UP10S-25F3⁄8 FPT UP10S-37F
Female EndConnections Part No.
(In.) Steel1⁄4 FPT UP10P-25F3⁄8 FPT UP10P-37F
Socket Plug
SOCKET BODY SLEEVE PLUG BODY
Pressure Ratings
Series psi Bar
UP 10,000 700
Any plug and socket from the same series, regardless of end connection, fit together to make a coupling assembly.
Hansen Series DB is designed for fluid handling where nospillage is required. The coupling is made of 316 StainlessSteel which allows for use in chemical processing,pharmaceutical and food processing industries.
Features
• Push-to-connect flush face design.• Excellent flow, exceeding ISO B design couplings.• All materials 316 Stainless Steel with Viton seals standard.• Optional end connections are available.
Female End Connections
Female EndConnections Part No.
(In.) Steel1⁄2 FBSP 4DBS-50FBS1⁄2 FPTP 4DBS-50FBS
Female EndConnections Part No.
(In.) Steel1⁄2 FBSP 4DBP-50FBS1⁄2 FPTP 4DBP-50FBS
Socket Plug
SOCKET BODY SLEEVE PLUG BODY
SOCKET END PLUG END
Pressure Ratings
Size (In.) psi Bar1⁄2 500 35
Spillage/Inclusion
Body Spillage Air InclusionSize Max. Per Max. Per(In.) Disconnect Connect
1⁄2 .02 ml .02 ml
Flo-Temp® Series Injection Molding Couplings
Any plug and socket from the same series, regardless of end connection, fit together to make a coupling assembly.
Valved
Non-Valved
Flo-Temp is a registered trademark of Hansen Coupling Division, Tuthill Corp.
Hansen’s Flo-Temp Series provides maximum flow requiredto cool injection molds. The product is available valved ornon-valved depending on your application for use with hotoil, water-glycol, and hot water.
Features
• Sockets have a brass construction with 302 stainlesssteel valve springs and 440 stainless steel locking balls.
• Plugs are designed short so that they can be easilyrecessed below the mold surface to avoid damagewhen the mold is being changed or stored.
• Valved models for automatic shut-off when line isdisconnected.
• Non-valved straight-through models for maximum flowrequirements and automatic shut-off is not a factor.
Straight Thru Couplings — continuedPower Wash and Agricultural Applications
Series STwithout Shut-Off ValvesEach Series ST Socket is equipped with a Buna N O-ring,and other compounds are available to handle a wide varietyof liquids and gases.
Features
• Smooth bore permits free flow of liquid or gas.
Pressure Rating Service
with Steel Plug with Brass Plug Stainless SteelSeries psi Bar psi Bar psi Bar
Dust Caps are available where protection is necessaryagainst excessive flying grit or dust. The Socket Dust Capis easily applied by pulling back the sleeve of the Socket andinserting the Dust Cap. The Plug Dust Cap covers the entiremachined surface of the Plug. It is applied and held in placeby friction on the locking portion of the Plug. Metal DustCaps are supplied with chain and attachment ring. PlasticDust Caps have integral plastic strap and attachment loop.
Color-coded, quick connect QCMEGWashJet spray nozzles can be used to 4000 psi and fit Parker ST series,Hansen 2-S16 and equivalentcouplings. The hardened stainless steelnozzles offer superior wear-resistanceand have colored-coded nozzle guardsthat identify the spray angles availableof 0°, 15°, 25° and 40°.
Screw-together connection; nowrenches; repairable/rebuildable;assembles easily; swivels easily;remove hoses fast and economically;no side pressure; no breakage.M22x1.5 thread on connection with plug.
Maximum temperature: 200°F (93°C)Maximum pressure: 4000 psi
Part No.Size Swivel Screw(In.) Nut Plug
1⁄4 F NPT 1463 14691⁄4 M NPT 1462 14683⁄8 F NPT 1465 14713⁄8 M NPT 1464 1470
Part No. 1475
1/4″ Discharge
Maximum pressure: 4000 psiMaximum flow: 12 gpmMaximum temperature: 300°F (149°C)Inlet: 3/8″ NPTOutlet: 1/4″ NPTWeight: 12.2 oz.
Power Washer Accessories
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
149
NPTF —This is a dryseal thread; the National pipe tapered threadfor fuels. This is used for both male and female ends.
The NPTF male will mate with the NPTF, NPSF, or NPSMfemale.
The NPTF male has tapered threads and a 30° invertedseat. The NPTF female has tapered threads and no seat.The seal takes place by deformation of the threads. TheNPSM female has straight threads and a 30° inverted seat.The seal takes place on the 30° seat.
The NPTF connector is similar to, but not interchangeablewith, the BSPT connector. The thread pitch is different inmost sizes. Also, the thread angle is 60° instead of the55° angle found on BSPT threads.
NPSF —The National pipe straight thread for fuels. This is sometimesused for female ends and properly mates with the NPTFmale end. However, the SAE recommends the NPTF threadin preference to the NPSF for female ends.
NPSM —National pipe straight thread for mechanical joint. This isused on the female swivel nut of iron pipe swivel adapters.The leak-resistant joint is not made by the sealing fit ofthreads, but by a tapered seat in the coupling end.
NPT Pipe Thread
Nominal No. Male FemaleDash Size Threads Thread ThreadSize (In.) Per Inch O.D. (In.) I.D. (In.)
1-2 11⁄8 271⁄2 113⁄32 123⁄64
1-4 11⁄4 181⁄2 135⁄64 115⁄32
1-6 13⁄8 181⁄2 143⁄64 119⁄32
1-8 11⁄2 141⁄2 127⁄32 13⁄466
-12 13⁄4 141⁄2 11⁄166 161⁄64
-16 11⁄2 111⁄2 15⁄166 113⁄64
-20 11⁄4 111⁄2 143⁄64 117⁄32
-24 11⁄2 111⁄2 129⁄32 125⁄32
-32 21⁄2 111⁄2 23⁄888 21⁄466
Hydraulic Coupling IdentificationThere are five coupling systems generally used for hydraulic connections today.They are identified geographically or by country as:
North AmericanBritishFrenchGermanJapanese
This section lists the origin and coupling style found in each country. Briefdescriptions and dimensional data follows each coupling style.
North American Thread TypesIron Pipe Thread Abbreviations
N National F Fuels
P Pipe S Straight Thread
T Tapered Thread M Mechanical Joint
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
150
*37° Flare (JIC)The Society of Automotive Engineers (SAE) specifies a37° angle flare or seat be used with high pressure hydraulictubing. These are commonly called JIC couplings.
The JIC 37° flare male will mate with a JIC female only.
The JIC male has straight threads and a 37° flare seat.The JIC female has straight threads and a 37° flare seat.The seal is made on the 37° flare seat.
All sizes have the same threads as the SAE 45° flare except–6 and –12. Carefully measure the seat angle to differentiate.
*Note: Some C5, C5E and Lock-On couplings may have*Note: dual machined seats (both 37° and 45° seats).
37° Flare (JIC)
*SAE (45° Flare)A term usually applied to fittings having a 45° angle flareor seat. Soft copper tubing is generally used in suchapplications as it is easily flared to the 45° angle. Theseare for low pressure applications — such as for fuel linesand refrigerant lines.
The SAE 45° flare male will mate with an SAE 45° flarefemale only.
The SAE male has straight threads and a 45° flare seat.The SAE female has straight threads and a 45° flare seat.The seal is made on the 45° flare seat.
All sizes have the same threads as the SAE 45° flare except–6 and –12. Carefully measure the seat angle to differentiate.
*Note: Some C5, C5E and Lock-On couplings may have*Note: dual machined seats (both 37° and 45° seats).
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
151
O-Ring BossThe O-ring boss male will mate with an O-ring boss femaleonly. The female is generally found on ports.
The male has straight threads and an O-ring. The female hasstraight threads and a sealing face. The seal is made at theO-ring on the male and the sealing face on the female.
O-Ring Flange — SAE J518The SAE Code 61 and Code 62 4-Bolt Split Flange isused worldwide, usually as a connection on pumps andmotors. There are three exceptions.
1. The –10 size, which is common outside of NorthAmerica, is not an SAE Standard size.
2. Caterpillar flanges, which are the same flange O.D.as SAE Code 62, have a thicker flange head (“C”dimension in Table).
3. Poclain flanges, which are completely different fromSAE flanges.
Hydraulic Coupling Identification, North American — continued
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
152
O-Ring Face Seal (ORFS) J1453A seal is made when the O-ring in the male contacts theflat face on the female. Couplings are intended for hydraulicsystems where elastomeric seals are acceptable to over-come leakage and leak resistance is crucial.
The solid male O-ring face seal fitting will mate with a swivelfemale O-ring face seal fitting only.
An O-ring rests in the O-ring groove in the male.
O-Ring Face Seal
Flareless TubeThe flareless solid male will mate with a female flareless nutand compression sleeve only.
The male has straight threads and a 24° seat. The femalehas straight threads and has a compression sleeve for asealing surface. The seal is made between the compressionsleeve and the 24° seat on the male, and between thecompression sleeve and the tubing on the female.
Flareless Tube
SAE Inverted FlareThe SAE 45° inverted flare male will mate with an SAE 42°inverted flare female only.
The male has straight threads and a 45° inverted flare. Thefemale has straight threads and a 42° inverted flare. Theseal is made on the 45° flare seat on the male and the 42°flare seat on the female.
SAE Inverted Flare
Hydraulic Coupling Identification, North American — continued
Press-Lok is a trademark of The Gates Rubber Company.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
154
British Standard Pipe ParallelPopular couplings have British Standard Pipe (BSP) threads,also known as Whitworth threads. These can be parallel(BSPP) or tapered (BSPT), with a 30° inverted flare. Flangesare equivalent to SAE Code 61 or Code 62 (except –10*).Port connections are usually made with BSPP threads anda soft metal cutting ring for sealing.
The BSPP (parallel) male will mate with a BSPP (parallel)female or a female port.
The BSPP male has straight threads and a 30° seat. TheBSPP female has straight threads and a 30° seat. The femaleport has straight threads and a spotface. The seal on the portis made with an O-ring or soft metal washer on the male.
The BSPP (parallel) connector is similar to, but not inter-changeable with, the NPSM connector. The thread pitch isdifferent in most sizes, and the thread angle is 55° instead ofthe 60° angle found on NPSM threads.*(–10 is a non-SAE size flange)
It is a common misconception that all foreign threads are metric. This is not alwaysthe case. There are two common thread forms — metric and Whitworth (BSP). Thecountry of origin and the proper nomenclature for each is listed below.
Identifying Foreign CouplingsIf you can identify the country of origin of the equipment you are working with,it is easy to identify the coupling style. Simply find the appropriate country inthe following pages and locate the particular coupling in the table that follows.
British Standard Pipe TaperedThe BSPT (tapered) male will mate with a BSPT (tapered)female, or a BSPP (parallel) female.
The BSPT male has tapered threads. When mating witheither the BSPT (tapered) female or the BSPP (parallel)female port, the seal is made on the threads.
The BSPT connector is similar to, but not interchangeablewith, the NPTF connector. The thread pitch is different inmost cases, and the thread angle is 55° instead of the60° angle found on NPTF threads.
British Standard Pipe Tapered (BSPT)
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
155
GAZ 24°The French Metric (GAZ) male will mate with the female24° cone or the female tube fitting.
The male has a 24° seat and straight metric threads. Thefemale has a 24° seat or a tubing sleeve and straight metricthreads.
When measuring the flare angle with the seat angle gauge,use the 12° gauge. (The seat angle gauge measures theangle from the connector centerline).
GAZ Poclain 24° FlangeThe Poclain (French GAZ) 24° high pressure flange isusually found on Poclain equipment.
The male flange will mate with a female flange or a port.The seal is made on the 24° seat.
Hydraulic Coupling Identification, Foreign Thread Types — continued
FrenchPopular couplings are French GAZ. These have a 24° seat and metric threads.These are similar to German DIN couplings, but the threads are different insome sizes. Although both are metric threads, the French use fine threads inall sizes and German DIN couplings use coarse threads in larger sizes. Mostport connections are flange connections. French flanges are different from SAE— they have a lip that protrudes from the flange face. These are called Poclainstyle flanges.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
156
DIN 24° ConeThe DIN 24° cone male will mate with any of the threefemales shown.
The male has a 24° seat, straight metric threads, and arecessed counterbore which matches the tube O.D. of thecoupling used with it. The mating female is a 24° cone withO-ring, a metric tube fitting or a universal 24° or 60° cone.
There is a light and heavy series DIN coupling. Properidentification is made by measuring both the thread sizeand the tube O.D. (The heavy series has a smaller tubeO.D. than the light, but has a thicker wall section.)
When measuring the flare angle with the seat angle gauge,use the 12° gauge. (The seat angle gauge measures theangle from the connector centerline.)
DIN 60° ConeThe DIN 60° cone male will mate with the female universal24° or 60° cone connector only.
The male has a 60° seat and straight metric threads. Thefemale has a 24° and 60° universal seat and straight metricthreads.
When measuring the flare angle with the seat angle gauge,use the 30° gauge. (The seat angle gauge measures theangle from the connector centerline).
Hydraulic Coupling Identification, Foreign Thread Types — continued
German DIN (Deutsche Industrial Norme)Popular couplings are German DIN (Deutsche Industrial Norme). A couplingreferred to as metric, usually means a DIN coupling. Flanges are standardCode 61 or Code 62 (except –10)*. *(–10 is a non-SAE size flange)
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
157
Hydraulic Coupling Identification, Foreign Thread Types — continued
German DIN (Deutsche Industrial Norme) — continuedDIN 3852 Couplings Type A & B (Parallel Threads)The male DIN 3852 Type A & B couplings will mate with the female DINcoupling shown below.
The male and female type A & B couplings have straight threads. Sheet 1 refersto straight metric threads, and Sheet 2 refers to straight Whitworth threads. Theseal occurs when the ring seal (Type A) or the face seal (Type B) mates withthe face of the female port.
There are two series of DIN 3852 Type A & B couplings, the light (L) and theheavy (S) series.
DIN 3852 Couplings Type A & B(Parallel Threads)
Male Male Female FemaleMetric Thread Whitworth Thread Metric Thread Whitworth Thread
Parallel Parallel Parallel ParallelDIN 3852 Type A & B DIN 3852 Type A & B DIN 3852 Type A & B DIN 3852 Type A & B
SERIES Sheet 1 Sheet 2 Sheet 1 Sheet 2
Tube Metric Thread Whitworth Thread Metric Thread Whitworth ThreadO.D. Thread O.D. A B C Thread O.D. A B C Thread I.D. A B Thread I.D. A Bmm Size (mm) (mm) (mm) (mm) Size (In.) (mm) (mm) (mm) Size (mm) (mm) (mm) Size (In.) (mm) (mm)
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
158
DIN 3852 Type C Sheets 1 & 2 Metric andWhitworth Tapered Thread ConnectorsThe DIN 3852 Type C couplings are available with eithermetric or Whitworth British thread. The male will mate onlywith the female as shown.
The male and female couplings have tapered threads.Sheet 1 refers to tapered metric threads, and Sheet 2 refersto tapered Whitworth threads. The seal takes place on thethreads.
There are three series of DIN 3852 Type C couplings:extra light (LL), light (L) and heavy (S).
DIN 3852 Type C Sheets 1 & 2 Metric andWhitworth Tapered Thread Connectors
Hydraulic Coupling Identification, Foreign Thread Types — continued
German DIN (Deutsche Industrial Norme) — continued
Male DIN 3852 Male DIN 3852 Female DIN 3852 Female DIN 3852Type C, Sheet 1 Type C, Sheet 2 Type C, Sheet 1 Type C, Sheet 2
Metric Standpipe AssemblyA metric standpipe assembly is comprised of threecomponents attached to a male fitting. The componentsare: a Standpipe, Bite Sleeve and Metric Nut. The nut isplaced over the Standpipe, followed by the Bite Sleeve(see illustration below). For DIN light assemblies, a DIN lightmetric nut is used. For DIN heavy assemblies, a DIN heavymetric nut is used. The Bite Sleeve and Standpipe areselected on the basis of tube O.D. required.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
159
Japanese 30° Flare Parallel ThreadsThese Japanese 30° flare male connectors will mate witha Japanese 30° flare female only.
The male and female have straight threads and a 30° seat.The seal is made on the 30° seat.
The threads on the Japanese 30° flare connector conformto JIS B 0202, which are the same as the BSPP threads.Both the British and Japanese connectors have a 30° seat,but they are not interchangeable, because the British seatis inverted.
Japanese Tapered Pipe ThreadThe Japanese tapered pipe thread connector is identical toand fully interchangeable with the BSPT (tapered) connector.The Japanese connector does not have a 30° Flare, and willnot mate with the BSPP female.
The threads conform to JIS B 0203, which are the sameas BSPT threads.
The seal on the Japanese tapered pipe thread connectoris made on the threads.
Hydraulic Coupling Identification, Foreign Thread Types — continued
JapaneseThere are two popular coupling styles in Japan.
1. All Komatsu equipment uses couplings with a 30° seat and metric fine threads.All flanges are Code 61 or Code 62 (except –10)*.
2. Most other Japanese equipment uses couplings with a 30° seat and BritishStandard Pipe Parallel threads, usually called JIS (Japanese IndustrialStandard) couplings.They are not interchangeable with British couplings, sincethe flare is not inverted. All flanges are Code 61 or Code 62 (except –10)*.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
160
Komatsu Style 30° Flare Parallel ThreadsThe Komatsu style 30° Flare parallel thread connector isidentical to the Japanese 30° Flare parallel thread connectorexcept for the threads. The Komatsu style connector usesMetric fine threads which conform to JIS B 0207.
The Komatsu style connector seals on the 30° Flare.
Komatsu Style 30° Flare
Komatsu Style Flange FittingThe Komatsu style Flange fitting is nearly identical to andfully interchangeable with the SAE Code 61 flange fitting. Inall sizes the O-ring dimensions are different. When replacinga Komatsu style flange with an SAE style flange, an SAEstyle O-ring must always be used.
Komatsu Style Flange Fitting
Hydraulic Coupling Identification, Foreign Thread Types — continuedJapanese — continued
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
161
Measuring ToolsTo be sure you order the correct couplings, themeasuring tools shown below should be used. Theyare stocked by the Summers Rubber Company and are available on order.
With the caliper, measure the thread diameter at the largestpoint (O.D. of male threads; I.D. of female threads).
Compare the measurements taken to a coupling shown incoupling specification tables that appear in this catalog, orthe specifications in the Gates Hydraulic CouplingInternational Thread Identification Guide.
Using the thread gauge, determine the number of threadsper inch. Comparison of gauge and coupling threads againsta lighted background will assure accuracy of reading.
NOTE: Thread binding will occur when different thread configurations are used. DO NOT mix threadconfigurations.
Thread Identification Tools
Measuring Seat AnglesUsing the seat gauge, determine the angle of the seat, as illustrated. When the centerline of the seat gauge extends parallel withthe projected longitudinal axis of the coupling, then the angles of the gauge and seat match.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
162
WRONG RIGHT
Proper hose installation is essential for satisfactory perform-ance. If hose length is excessive, the appearance of theinstallation will be unsatisfactory and unnecessary cost ofequipment will be involved. If hose assemblies are tooshort to permit adequate flexing and changes in length dueto expansion or contraction, hose service life will be reduced.
The following diagrams show proper hose installations whichprovide maximum performance and cost savings. Considerthese examples in determining length of a specific assembly.
Hose Assembly Routing Tips
WRONG
RIGHT
WRONG RIGHT
WRONG RIGHT
WRONG RIGHT
WRONG RIGHT
WRONG RIGHT
WRONG
RIGHT
NOPRESSURE
HIGHPRESSURE
When hose installation is straight, allow enough slack inhose line to provide for length changes which will occur whenpressure is applied.
Adequate hose length is necessary to distribute movementon flexing applications and to avoid abrasion.
Avoid twisting of hose lines bent in two planes by clampinghose at change of plane.
Reduce number of pipe thread joints by using properhydraulic adapters instead of pipe fittings.
When radius is below the required minimum, use an angleadapter to avoid sharp bends.
Use proper angle adapters to avoid sharp twist or bendin hose.
Prevent twisting and distortion by bending hose in sameplane as the motion of the boss to which hose is connected.
Route hose directly by using 45° and/or 90° adapters andfittings. Avoid excessive hose length to improve appearance.
To allow for length changes when hose is pressurized, do notclamp at bends so that curves will absorb changes. Do notclamp high and low pressure lines together.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
163
Assembly of Reusable and Field Attachable Couplings — Five Easy Steps
Hose Assembly Routing Tips — continued
WRONG
RIGHT
WRONG RIGHT
WRONG
RIGHT
WRONG RIGHT
WRONG RIGHT
High ambient temperatures shorten hose life so make surehose is kept away from hot parts. If this is not possible,insulate hose.
To avoid hose collapse and flow restriction, keep hose bendradii as large as possible. Refer to hose specification tablesfor minimum bend radii.
When installing hose, make sure it is not twisted. Pressureapplied to a twisted hose can result in hose failure orloosening of connections.
Elbows and adapters should be used to relieve strain onthe assembly, and to provide neater installations which willbe more accessible for inspection and maintenance.
Run hose in the installation so that it avoids rubbing andabrasion. Often, clamps are required to support long hoseruns or to keep hose away from moving parts. Use clampsof the correct size. A clamp too large allows hose to moveinside the clamp and causes abrasion.
1. Be sure to thoroughly oilhose.
2. Put socket in vise asshown. Turning counter-clockwise, thread hoseinto socket. Leave a gapof 1/32″ to 1/16″ betweenend of hose and insideshoulder of socket.
3. Oil insert thread on nipplethoroughly.
4. With clockwise motion,thread nipple into socketuntil nipple hex shouldersagainst ferrule.
5. Inspect assemblyinternally for cut or bulgedtube obstructions andcleanliness.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
Caliper features a big 6″ measuring capacityand reads to 0.001″. Dial is easy to read andshockproof. Capable of four-way measurement...inside, outside, depth and step. Comes in animpact resistant, hard plastic case for protection.
These templates provide a fast andeasy way to measure North AmericanThread and flange ends, seat angles(37° and 45°) and hose I.D.
Metric and BSP FemaleThread Identification KitProduct Number: 7369-0319
A sturdy, attractive carrying case suitable for counterdisplay and field sales calls. Contains male metric andBSP plugs for identifying thread size, pocket I.D. kit,and flow chart with step-by-step instructions. Forfemale thread identification, simply couple with themating male. For female threads, identification is madeby chasing the threads with the corresponding male.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
165
Hydraulic System Pressure DropWhat Is Pressure Drop?As related to our business, pressure drop is the difference between the pressure of a fluid as it enters one end of a hydraulichose assembly and the pressure of that fluid as it leaves the other end. There will be a difference in pressure, and it will be less.How much less depends on what is between the beginning and end of the hose assembly. Here are some examples of thingsthat can influence the amount of pressure drop.
1. FRICTION — This is the rubbing of fluid against the inside walls of the hose assembly.2. TYPE OF FLUID — Different fluids behave differently under pressure. Thicker fluids are
moved with greater difficulty and will exhibit greater pressure drop.3. TEMPERATURE OF THE FLUID — Warming fluids thins them so they are moved more easily,
as with automotive oil.4. LENGTH OF HOSE ASSEMBLY — The longer it is, the more surface there is for friction to
decrease pressure.5. SIZE (I.D.) OF HOSE — Affects the fluid velocity for a given flow rate. Higher velocities result
in greater pressure drop. Therefore, a larger I.D. hose will produce less pressure drop.6. TYPE OF COUPLINGS AND ADAPTERS — Any change in bore or change in direction (such as
with 45° or 90° elbows) can increase the amount of pressure drop.7. FLOW RATE — Pressure drop increases with flow rate for same size hose.
Who Cares About Pressure Drop?Suppose you need 4000 psi of output from a hose assembly for hydraulic equipment to run efficiently. There will be somepressure drop and you must allow for it in helping to plumb the system with Gates hose, couplings and adapters. This meansthat the input pressure to the hose assembly must be equal to the output plus the amount of pressure drop. If the pressuredrop in this example is 150 psi, then you will need 4150 psi of input.
How Can You Determine The Amount Of Pressure Drop?That’s the easy part of it. Contact a Summers Rubber Company representative who is trained and equipped to quickly solvesuch problems for you.
He will need information from you for a PRESSURE DROP DATA FORM. An example of a Pressure Drop analysis printedbelow will be sent to you for your application.
*Recommended hose size, based on velocity, pressure drop, heat gain and hp loss.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
166
Hose Bend Radius ConsiderationsBend Radius — The radius of a bent sectionof hose is always measured to the innermostsurface of the curved portion.
Minimum Bend Radius — This is the tightestthat a hose can be bent prior to exerting exces-sive forces that can cause kinking or damage.Impulse testing is conducted at minimum bendradius in accordance with SAE standards forappropriate hoses. Bend radius is listed withhose data for each hose type. Use GatesMegaSys hoses for optimum bend radii.
Flow Capacities of Hose Assembliesat recommended Flow Velocities
The Nomographic Chart on page 167 will help you select the correct hosesize for a given hydraulic system. The velocity of the hydraulic fluid shouldnot exceed the range shown in the right-hand column. When oil velocitiesare higher than recommended in the chart, the results are turbulent flowwith loss of pressure and excessive heating. Higher velocities may beused if the flow of hydraulic fluid is intermittent or for only short periodsof time.
Velocity of hydraulic fluid in suction lines should always fall within therange recommended to assure efficient pump operation.
The following example will help you to use this chart:
Determine the hose assembly size needed to carry 10 gallons of oil perminute and figure the velocity of the oil through the hose assembly. Theassembly is to be used in a pressure line and the flow will be continuous.
Locate the flow, 10 gallons per minute (left-hand column), and velocity,10 ft. per second (right-hand column), since it is near the center of therecommended range. Lay a straightedge across these two points. Thestraightedge crosses the center column nearest to the 5⁄8″ hose assembly.Keeping the straightedge on 10 gallons per minute in the left-handcolumn, cross the center column at the 3⁄4″ assembly, the 5⁄8″ assembly andthe 1⁄2″ assembly. Reading the right-hand column, the straightedge crossesit at 7.5, 10.3 and 16 ft. per second, respectively. Since 7.5 and 10.3 arewithin the recommended velocity range for pressure lines, either a 3⁄4″ or 5⁄8″hose assembly is required.
Suction hose problems are solved in a similar manner, except that therecommended velocity range for intake line (right-hand column) is used.
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
167
Nomographic ChartIndicating Flow Capacity of Hose Assemblies
at Recommended Flow Velocities
Selecting the Right Hose SizeWith this nomograph, you can easily select the correct I.D. size, Desired Flow Rate (GPM) and RecommendedVelocity (FPS).If you know any two factors, you can determine the third.
The chart below is based on this formula:To use this nomograph:1. Pick the two known values.2. Lay a straightedge to
intersect the two values.3. Intersection on the third
vertical line gives you valueof that factor.
EXAMPLE:A flow rate of 4GPM is obtainedthrough a pressure hose with a1⁄2″ I.D. A line would intersect thetwo values and cross the Velocityline at “6.5” indicating 6.5 FPS.
Flow Rate (GPM) x 0.3208Area (sq. in.) = Velocity (ft./sec.)
1-800-686-5801 FAX: 1-800-686-5201HYDRAULIC TECHNICAL DATA
168
1. Scope — Hose (also includes hose assemblies) has a finite lifeand there are a number of factors which will reduce its life.
This recommended practice is intended as a guide to assist systemdesigners and/or users in the selection, installation, and mainte-nance of hose. The designers and users must make a systematicreview of each application and then select, install, and maintain thehose to fulfill the requirements of the application. The following aregeneral guidelines and are not necessarily a complete list.WARNING: IMPROPER SELECTION, INSTALLATION, ORMAINTENANCE MAY RESULT IN PREMATURE FAILURES,BODILY INJURY, OR PROPERTY DAMAGE.2. Selection — The following is a list of factors which must beconsidered before final hose selection can be made:
2.1 Pressure — After determining the system pressure, hoseselection must be made so that the recommended maximumoperating pressure is equal to or greater than the system pressure.Surge pressures higher than the maximum operating pressure willshorten hose life and must be taken into account by the hydraulicdesigner.
2.2 Suction — Hoses used for suction applications must beselected to insure the hose will withstand the negative pressureof the system.
2.3 Temperature — Care must be taken to insure that fluid andambient temperatures, both static and transient, do not exceed thelimitations of the hose. Special care must be taken when routingnear hot manifolds.
2.4 Fluid Compatibility — Hose selection must assure compat-ibility of the hose tube, cover, and fittings with the fluid used.Additional caution must be observed in hose selection for gaseousapplications.
2.5 Size — Transmission of power by means of pressurized fluidvaries with pressure and rate of flow. The size of the componentsmust be adequate to keep pressure losses to a minimum and avoiddamage to the hose due to heat generation or excessive turbulence.
2.6 Routing — Attention must be given to optimum routing tominimize inherent problems.
2.7 Environment — Care must be taken to insure that the hoseand fittings are either compatible with or protected from the environ-ment to which they are exposed. Environmental conditions such asultraviolet light, ozone, salt water, chemicals, and air pollutants cancause degradation and premature failure and, therefore, must beconsidered.
2.8 Mechanical Loads — External forces can significantlyreduce hose life. Mechanical loads which must be consideredinclude excessive flexing, twist, kinking, tensile or side loads, bendradius, and vibration. Use of swivel type fittings or adapters may berequired to insure no twist is put into the hose. Unusual applicationsmay require special testing prior to hose selection.
2.9 Abrasion — While a hose is designed with a reasonablelevel of abrasion resistance, care must be taken to protect thehose from excessive abrasion which can result in erosion, snagging,and cutting of the hose cover. Exposure of the reinforcement willsignificantly accelerate hose failure.
2.10 Proper End Fitting — Care must be taken to insure propercompatibility exists between the hose and coupling selected basedon the manufacturer’s recommendations substantiated by testingto industry standards such as SAE J517d (November, 1976).
2.11 Length — When establishing proper hose length, motionabsorption, hose length changes due to pressure, as well as hoseand machine tolerances must be considered.
2.12 Specifications and Standards — When selecting hose,government, industry, and manufacturers’ specifications andrecommendations must be reviewed as applicable.
2.13 Hose Cleanliness — Hose components vary in cleanlinesslevels. Care must be taken to insure that the assemblies selectedhave an adequate level of cleanliness for the application.
2.14 Electrical Conductivity — Certain applications require thathose be non-conductive to prevent electrical current flow. Otherapplications require the hose to be sufficiently conductive to drainoff static electricity. Hose and fittings must be chosen with theseneeds in mind.
3. Installation — After selection of proper hose, the followingfactors must be considered by the installer:
3.1 Pre-Installation Inspection — Prior to installation, a carefulexamination of the hose must be performed. All components mustbe checked for correct style, size, and length. In addition, the hosemust be examined for cleanliness, I.D. obstructions, blisters, loosecover, or any other visible defects.
3.2 Follow Manufacturers’ Assembly Instructions
3.3 Minimum Bend Radius — Installation at less than minimumbend radius may significantly reduce hose life. Particular attentionmust be given to preclude sharp bending at the hose/fitting juncture.
3.4 Twist Angle and Orientation — Hose installations must besuch that relative motion of machine components produces bendingof the hose rather than twisting.
3.5 Securement — In many applications, it may be necessaryto restrain, protect, or guide the hose to protect it from damageby unnecessary flexing, pressure surges, and contact with othermechanical components. Care must be taken to insure suchrestraints do not introduce additional stress or wear points.
3.6 Proper Connection of Ports — Proper physical installationof the hose requires a correctly installed port connection whileinsuring that no twist or torque is put into the hose.
3.7 Avoid External Damage — Proper installation is notcomplete without insuring that tensile loads, side loads, kinking,flattening, potential abrasion, thread damage, or damage to sealingsurfaces are corrected or eliminated.
3.8 System Check Out — After completing the installation, allair entrapment must be eliminated and the system pressurized tothe maximum system pressure and checked for proper function andfreedom from leaks.
NOTE: Avoid potential hazardous areas while testing.
4. Maintenance — Even with proper selection and installation, hoselife may be significantly reduced without a continuing maintenanceprogram. Frequency should be determined by the severity ofthe application and risk potential. A maintenance program shouldinclude the following as a minimum:
4.1 Hose Storage — Hose products in storage can be affectedadversely by temperature, humidity, ozone, sunlight, oils, solvents,corrosive liquids and fumes, insects, rodents, and radioactivematerials. Storage areas should be relatively cool and dark andfree of dust, dirt, dampness, and mildew.
4.2 Visual Inspections — Any of the following conditionsrequires replacement of the hose:
(a) Leaks at fitting or in hose. (Leaking fluid is a fire hazard.)(b) Damaged, cut, or abraded cover. (Any reinforcement
exposed.)(c) Kinked, crushed, flattened, or twisted hose.(d) Hard, stiff, heat cracked, or charred hose.(e) Blistered, soft, degraded, or loose cover.(f) Cracked, damaged, or badly corroded fittings.(g) Fitting slippage on hose.
4.3 Visual Inspections — The following items must be tightened,repaired, or replaced as required:
(h) Leaking port conditions.(i) Clamps, guards, shields.(j) Remove excessive dirt buildup.(k) System fluid level, fluid type, and any air entrapment.
4.4 Functional Test — Operate the system at maximumoperating pressure and check for possible malfunctions andfreedom from leaks.
NOTE: Avoid potential hazardous areas while testing.
4.5 Replacement Intervals — Specific replacement intervalsmust be considered based on previous service life, governmentor industry recommendations, or when failures could result inunacceptable down time, damage, or injury risk.
Selection, Installation and Maintenance of Hose and Hose AssembliesSAE J1273
May 86 SAE Recommended PracticeReport of the Fluid Conductors and Connectors Technical Committee, approved September 1979 and reaffirmed May 1986.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
169
Thread Seal Washer Seal Mechanical Seal
Industrial Threading
Abbrevia-tion System Name Seal Method Thread Compatibility Examples
BSPP British Standard Pipe Parallel Washer Seal Male BSPP – Female BSPPFemale BSPP – Male BSPP
BSPTr British Standard Pipe Tapered Thread Seal1 Male BSPTr – Female BSPTr, BSPP*or Female BSPTr – Male BSPTr
Washer Seal*CHT American Standard Fire Hose Coupling Washer Seal 1″ Male NH (NST) – 1″ Female NH (NST)
Thread (1″ National Hose Thread is 1″ Female NH (NST) – 1″ Male NH (NST)Chemical Hose Thread, and is also Not compatible with other systems.known as Booster Hose Thread) The 1″ thread is used on both 3/4″ and 1″ hose.
GHT Garden Hose Thread Washer Seal Male GHT – Female GHTFemale GHT – Male GHTNot compatible with other systems.
IPS Iron Pipe Straight Thread Washer Seal Generic name for Straight Pipe Thread (NPSH)IPT Iron Pipe Thread Generic name for All Pipe Thread
More information is needed.JIC (37°) Joint Industrial Committee Mechanical Seal Used with other mating JIC threads
Metal to Metalor O-ring Seal
NH American Standard Fire Hose Washer Seal Male NH (NST) – Female NH (NST)or Coupling Thread Female NH (NST) – Male NH (NST)
NST National Hose Thread Not compatible with other systems. Thread pitchalso known as and diameters of fire threads may vary accordingNational Standard Thread to local and municipal regulations. Consult factory.
NPT American Standard Tapered Thread Seal1 Male NPT – Female NPT, NPTF, NPSM*, NPSH*Pipe Thread or Female NPT – Male NPT, NPTFNational Pipe Tapered Washer Seal*
NPTF American Standard Tapered Thread Seal1 Male NPTF – Female NPTF 2, NPT, NPSM*, NPSH*Pipe Fuel Dryseal Thread or Female NPTF – Male NPTF 2, NPTNational Pipe Tapered Fine Washer Seal*
NPSH American Standard Straight Washer Seal Male NPSH – Female NPSH, NPSMPipe for Hose Couplings Female NPSH – Male NPSH, NPT, NPTF, NPSMNational Pipe Straight Hose
NPSM American Standard Straight Washer Seal Male NPSM – Female NPSMMechanical Joints Female NPSM – Male NPSM, NPT, NPTFNational Pipe Straight Mechanical Both mating fittings must be of the same type.
NPSM American Standard Straight Mechanical Seal Male NPSM – Female NPSMMechanical Joints Metal to Metal or Female NPSM – Male NPSM, NPT 3, NPTF 3
National Pipe Straight Mechanical O-ring Seal Both mating fittings must be of the same type.TIPT Tapered Iron Pipe Thread Thread Seal Generic name for Tapered Pipe Thread (NPT)
1 Thread sealant is required to seal the threads on Thread Seal connections, except for NPTF as noted below.2 NPTF threads do not require thread sealant for initial use when used with mating NPTF threads. Once NPTF are used, they require sealing compound forfuture use.
3 An NPSM or NPSH Ball Seat Female requires a matching internal bevel on the NPSM, NPSH or NPT male.
NOTE: Compatibility of thread type DOES NOT insure compatibility of the fittings, due to sealing design and threadlengths. ALWAYS USE MATING FITTINGS OF THE SAME TYPE.
Ground JointType Shown
Metal to Metal or Metal to Seal
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
170
Identifying threads can sometimes be the most difficult and frustrating part of coupling selection. However, without the rightcombination of threads, you may not provide a functional or safe connection.The diameters, threads per inch (TPI) and thread pitch, etc. are necessary to completely identify a thread. Ring, Plug andGO/NOGO gauges are required to accurately gauge or identify threads. In the field, in the absence of these gauges, threadleaf gauges can be used to identify the “Threads Per Inch” (TPI) and the thread pitch. On threads you have determined to bestraight threads, a caliper can be used to measure the “Outside Diameter of the Male” (ODM) or the “Inside Diameter of theFemale” (IDF). A caliper can also be used to take measurements of tapered thread diameters. However, these are more difficultto define because of the taper. Fortunately, there are few tapered threads to deal with and these can usually be identified fromthe nominal ODM and the TPI.However, identifying the thread may not fully identify what is needed in a mating fitting. The application is the primary limitingfactor on the thread type used. Summers Rubber Company offers products with a wide variety of threads used with hoses,pipes and hydraulics.When attempting to choose a fitting, it is always advisable to first identify the thread to which it must connect. This may entailchecking with a fitting or equipment manufacturer.The fire hose thread specifications for some local municipal fire equipment and hydrants may vary according to localspecifications. These can generally be most easily identified by contacting the local fire department responsible for the hydrant.The most common thread used on fire equipment is National Standard Thread (NST), also known as National Hose thread (NH).When it is not possible to identify the thread:1. Determine the number of threads per inch by measuring the distance from peak of thread to peak of thread across the largest
number of whole threads. Then divide the number of threads by the measurement. (This will provide the TIP.)2. Check to see if the thread is straight or tapered.
a. Straight Threads — Measure the “Outside Diameter of the Male” (ODM) or the “Inside Diameter of the Female” (IDF), frompeak of thread to peak of thread.
b. Tapered Threads — Measure the “Outside Diameter of the Male” (ODM) at the large end and the small end, or the “InsideDiameter of the Female” (IDF) at the large end and the small end, from peak of thread to peak of thread. Then measure the“Outside Diameter” (OD) of the unthreaded pipe.
Once the application and these two pieces of information have been determined, the thread can generally be determined. Whenin doubt, contact the factory.
Identify Industrial ThreadsIt is important to identify the threads before ordering couplings.
Normal Engagement Length of NPT Thread in Inches — A*
*1/16 raised face is included in the Thickness. All dimensions are in inches except number of bolts.
Dimensions of Tank Truck Flanges (TTMA Drilling)Nominal Flange Diameter of Number Diameter of DiameterPipe Size O.D. Thickness* Bolt Circle of Bolts Bolt Holes of Bolts
3 55⁄8 3⁄8 47⁄8 18 7⁄163⁄8
4 65⁄8 3⁄8 57⁄8 18 7⁄163⁄8
6 87⁄8 3⁄8 81⁄8 12 7⁄163⁄8
*Listed Thickness is for Aluminum Flanges. All dimensions are in inches except number of bolts.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
NOTE: For hose I.D.s from 11⁄4″ to 12″, the force in pounds is greater than the psi.FORCE is the dynamic power which is exported longitudinally through a hose, towards the ends. To arrive at the number of pounds ofFORCE exerted, you merely multiply the area of the I.D. times the working pressure being used.Area of a circle is: π x r2 (pi [3.1416] times radius squared). Force = Area x Pressure
End Force Chart in Pounds
Thread Sealing TipsSealing NPT threads can be an exasperating experience if certain techniques are not followed. The following tips will helpalleviate many common problems in thread sealing:
01. Always use some type of sealant (tape or paste) and apply sealant to male threads only. If using a hydraulic sealant, allowsufficient curing time before system is pressurized.
02. When using tape sealant, wrap the threads in a clockwise motion starting at the first thread and, as layers are applied,work toward the imperfect (vanishing) thread. If the system that the connection being made to cannot tolerate foreign matter(i.e. air systems), leave the first thread exposed and apply the tape sealant as outlined above.
03. When using paste sealant, apply to threads with a brush, using the brush to work the sealant into the threads. Apply enoughsealant to fill in all the threads all the way around.
04. When connecting one stainless steel part to another stainless steel part that will require future disassembly, use a threadsealant that is designed for stainless steel. This stainless steel thread sealant is also useful when connecting aluminum toaluminum that needs to be disconnected in the future. These two materials gall easily, and if the correct sealant is not used,it can be next to impossible to get apart.
05. When connecting parts made of dissimilar metals (i.e. steel and aluminum), standard tape or paste sealant performssatisfactorily.
06. For sizes 2″ and below, tape or paste performs satisfactorily. When using thread tape, four wraps (covering all necessarythreads) is usually sufficient.
07. For sizes 21⁄2″ and above, thread paste is recommended. If thread tape is used, eight wraps (covering all necessary threads)is usually sufficient. Apply more wraps if necessary.
08. For stubborn-to-seal threads, apply a normal coating of thread paste followed by a normal layer of thread tape.
09. For extremely-stubborn-to-seal threads, apply a normal coating of thread paste followed by a single layer of gauze bandagefollowed by a normal layer of thread tape.
CAUTION: When this procedure is done, the connection becomes permanent. Extreme measures will be necessaryto disconnect these components. All other measures to seal the threads should be explored prior to use of thistechnique.
10. Over tightening threads can be just as detrimental as insufficient tightening. For sizes 2″ and below, hand tighten thecomponents and, with a wrench, tighten three full turns. For sizes 21⁄2″ and above, hand tighten the components and, with awrench, tighten two full turns.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
173
Thread Dimensions — Nominal Dimensions of Standard Threads
ODM — Outside Diameter of the Male NOTE: Female NPT (Tapered Pipe) thread is not available on hose swivel nuts.IDF — Inside Diameter of the FemaleTPI — Threads Per InchGHT (3⁄4″) — 1.0625 ODM, 111⁄2 TPI
Corrosion Resistance of Coupling Material
Fittings Size Chart
CAUTION:The following data has been complied from generally available sources and should not be relied upon without consulting
and following the specific recommendations of the manufacturer regarding particular coupling materials.
RatingsMetal Non-Metal Gasket/Seal Material1 – Excellent A – Acceptable T – Teflon2 – Good X – Not Recommended V – Viton3 – Fair — – Contact Factory E – EPDMX – Not Recommended N – Neoprene— – Contact Factory B – Buna N
NOTE: 1. Ratings given are based at 70°F. Chemical compatibility varies greatly with temperature. For applications at temperaturesother than 70°F, contact the factory for recommendations.
2. Gasket/Seal Materials are not necessarily listed in order of preference.3. Chemical Resistance of a material does not necessarily indicate the suitability of a fitting in a given application due
to variables such as improper clamp and coupling application, special hose construction, gasket material, etc.
Special caution should be taken when handling hazardous materials.
1⁄8 1⁄4 3⁄8 1⁄23⁄4 1 11⁄4
11⁄2 2
21⁄2
11⁄2
Male NPT Thread Size Male NST Thread Size
Acetate Solvents: Crude 1 X X 2 2 1 1 A X TAcetate Solvents: Pure 1 1 1 X 1 1 1 A X TAcetic Acid: 80% 3 X X X 1 1 1 X X TEVNBAcetic Acid: 50% 2 X X X 2 2 1 X X TEVNBAcetic Acid: 20% 2 X X X 2 2 1 X X TEVNBAcetic Acid: 10% 2 X 2 X 2 1 1 X X TEVNBAcetic Anhydride 2 X 2 2 2 2 2 X X TNBAcetone 1 2 2 2 1 1 1 A X TEAcetylene 1 X X 2 2 1 1 X X TEVNB\Alcohols: Amyl Alcohol 2 2 2 2 1 2 2 A A TEVNBAlcohols: Benzyl Alcohol 2 2 2 2 1 1 1 X A TVBAlcohols: Butyl Alcohol 1 2 1 2 1 1 1 A A TEVNAlcohols: Diacetone Alcohol 1 1 2 2 1 2 2 X A TEAlcohols: Ethyl Alcohol 1 2 2 2 2 2 2 X A TEVNBAlcohols: Hexyl Alcohol — — — — — — — A — —Alcohols: Isobutyl Alcohol — — — — — — — A — —Alcohols: Isopropyl Alcohol 2 2 2 2 2 2 2 A A TEVNBAlcohols: Methyl Alcohol — Methanol 2 2 2 2 2 2 2 A A TENBAlcohols: Octyl Alcohol — — — — — — — A — —Alcohols: Propyl Alcohol 2 2 2 2 2 1 1 X A TEVNBAluminum Chloride — Aqu. X X X X X X X A A TEVNBAluminum Fluoride — Sat. 2 — — X 2 X 2 X A TEVNBAluminum Nitrate — Sat. 3 X — X — 2 2 A A TEVNBAluminum Potassium Sulfate — Alum. 2 2 2 X 2 X 2 X A TEVNBAluminum Sulfate — Sat. X X 2 X 2 — 2 A A TEVNBAmmonia Anhydrous 1 X X 1 1 2 1 A X TENBAmmonia Gas X X X 1 X 1 1 A X TENBAmmonia Nitrate — — — — — — — X — —Ammonium Biflouride — X — X 2 — — X A TEVBAmmonium Carbonate — Sat. 2 X X 2 2 2 2 A A TEVNBAmmonium Casenate — — — — — — — A — —Ammonium Chloride — Sat. X X 2 X 2 X X A A TEVNBAmmonium Hydroxide — Sat. 2 X X 1 X 2 2 A A TEVNBAmmonium Nitrate 2 X X X X — — A A TENBAmmonium Phosphate — 10-40% X X X X 2 1 2 A A TEVNBAmmonium Sulfate — 10-40% X X 3 X 2 X 2 A A TEVNBAniline — X 2 X 2 1 1 X X TVArsenic Acid X X 2 X X 2 2 X A TEVNBAsphalt — — — 2 — — 2 X X TVBarium Carbonate — Sat. X 2 2 2 2 2 2 A A TEVNBBarium Chloride — Sat. — 2 2 — 2 X — A A TEVNBBarium Hydroxide — Sat. X 2 X 2 1 2 2 A A TEVNBBarium Sulfate 2 2 2 X 2 2 2 A A TEVNBBarium Sulfide X X X 2 X 2 2 A A TEVNBBeer 1 2 2 2 1 1 1 A A TEVNBBenzaldehyde 2 2 2 X 2 2 2 X X TEBenzene, Benzol 1 2 2 2 2 2 2 A X TVBenzine — — — — — — — A X —Benzoic Acid 2 2 2 X 2 2 2 X X TVNBleach — 12.5% Active Chlorine X — — X — — X X A TEVN
Ratings given are based at 70°F.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
174
Corrosion Agents to Materials — Complete Legend See Page 173
Alu
min
um
Bra
ss
Bro
nze
Mal
leab
le Ir
onC
arbo
n S
teel
Mon
el
Sta
inle
ss S
teel
, 304
Sta
inle
ss S
teel
, 316
Nyl
on
Pol
ypro
pyle
ne
Sea
l Mat
eria
l
AGENT
Legend — Metal: 1 – Excellent; 2 – Good; 3 – Fair; X – Not Recommended; and — – Contact FactoryLegend — Non-Metal: A – Acceptable; X – Not Recommended; and — – Contact FactoryLegend — Gasket/Seal Material: T – Teflon; V – Viton; E – EPDM; N – Neoprene; and B – Buna N
Borax X 2 2 2 1 1 1 X A TEVNBBoric Acid 1 X 2 X 2 — — X A TEVNBBrine Acid — 2 2 — — — — X A TEVNBBromic Acid X X X — X — — X A TEVNBromine Liquid 2 — — — — X X X X TVButadiene, Butylene 2 2 2 2 1 2 2 X X TVNBButane 2 2 2 1 1 2 2 X X TVButyl Acetate 1 2 2 2 2 2 2 A X TButyric Acid 2 2 X X 2 2 2 A A TVCalcium Bisulfate X — X X X X 2 X A TCalcium Bisulfide — — — — 2 — 2 A A TVBCalcium Bisulfite X X 2 X X — 2 X A TVNBCalcium Carbonate X 2 2 2 2 1 2 A A TEVBCalcium Chloride — Sat. — 2 — 2 2 — — A A TEVNBCalcium Hydroxide — Sat. X 2 X 2 2 2 2 A A TEVNBCalcium Hypochlorite — Sat. X X X X X X 2 X A TEVCarbon Bisulfide 1 X 2 2 X 2 2 A X TVCarbon Dioxide — Dry 1 1 2 2 1 2 2 A A TENBCarbon Dioxide — Wet 1 X — 3 — 2 2 X A TENBCarbon Disulfide 1 X 2 2 X 2 2 A X TVCarbon Monoxide 1 1 1 2 1 1 1 A A TEVNBCarbon Tetrachloride X — 1 2 1 1 — A X TVCarbonic Acid 1 2 2 2 3 2 2 X A TEVNBCastor Oil 2 2 2 2 1 2 2 X A TEVNBCaustic Potash X — — X — — 2 A A TEVNBCellosolves 2 2 2 2 2 2 2 X A TEChlorine — Liquid — — — 2 2 — 3 X X TVChloroform — — — X 1 — — X X TVChlorosulfonic Acid — X X 2 2 X X X X TClorox — Bleach, 5.5% CL X — — X — — 2 X — TEVBChromic Acid — 50% 2 X X X X 3 — X X TVNBCitric Acid 3 X X X 2 — — X A TEVNBCoke Oven Gas 2 3 3 2 2 2 2 X X TEVNCopper Chloride X X X X X X X A A TEVNBCopper Cyanide X X X — X 2 2 X — TEVNBCopper Sulfate X X X X X — 2 A A TEVNBCrysylic Acid — Conc. 2 2 X 2 3 2 2 X X TEVCyclohexane 2 2 2 2 1 2 2 A X TVBDetergents 2 2 2 2 — 1 2 A A TEVNBDextrose 2 — — — 2 — — A A TEVNBDiesel Fuels 1 1 1 2 — 1 1 A X TVBDiethylamine 2 — X X 1 2 2 X A TNDisodium Phosphate — — — 1 — — 1 A A TEVEthers 2 2 2 2 2 1 1 A X TBEthyl Acetate — — 2 2 2 2 2 A X TEthyl Chloride — — 2 2 2 — 1 A X TEVBEthylene Chloride — — — 2 2 — — A X TVEthylene Dichloride — 2 X 2 1 2 2 A X TVEthylene Glycol 1 2 2 2 2 2 2 A X TEVNBEthylene Oxide 1 X X 2 2 2 2 X X T
Ratings given are based at 70°F.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
175
Alu
min
um
Bra
ss
Bro
nze
Mal
leab
le Ir
onC
arbo
n S
teel
Mon
el
Sta
inle
ss S
teel
, 304
Sta
inle
ss S
teel
, 316
Nyl
on
Pol
ypro
pyle
ne
Sea
l Mat
eria
l
AGENT
Corrosion Agents to Materials — Complete Legend See Page 173 — continued
Legend — Metal: 1 – Excellent; 2 – Good; 3 – Fair; X – Not Recommended; and — – Contact FactoryLegend — Non-Metal: A – Acceptable; X – Not Recommended; and — – Contact FactoryLegend — Gasket/Seal Material: T – Teflon; V – Viton; E – EPDM; N – Neoprene; and B – Buna N
Fatty Acids 1 3 3 X 2 — 1 A A TVNBFerric Chloride X X 2 X X X X X A TEVNBFerric Hydroxide — — — — 2 1 1 A — TEVNBFerric Nitrate —10-50% X X X X X 2 2 X A TEVNBFerric Sulfate X X X X 2 — — X A TEVNBFerrous Chloride — Sat. X X 2 — X X X X A TEVNBFerrous Sulfate 2 2 2 X 2 2 — X A TEVNBFluboric Acid X — — 1 2 — — X A TEVNBFormaldehyde — 50% — 2 2 X 2 1 1 X A TENFormic Acid — Anhyd. 1 X 2 X 2 — — X A TEVNFreon 11 2 2 2 X 1 2 2 A X TVNBFreon 12 2 2 2 X 2 2 2 A X TVNBFreon 22 2 2 2 X 2 2 2 A X TNFruit Juices 2 2 3 X 1 2 2 A A TVNBFuel Oil 2 2 2 2 2 2 2 A X TVNBFurfural 2 2 2 2 2 2 2 A X TENGasoline Refined 2 2 2 2 2 2 2 A X TVNBGasoline Sour X 2 2 2 X 2 2 A X TVNBGelatin 2 2 2 X 2 2 2 A A TEVNBGlucose 2 2 2 2 2 2 2 A A TEVNBGlue 2 2 2 2 2 — 2 — A TEVNBGlycerine 1 1 2 2 1 1 1 A A TEVNBGlycols 2 2 2 2 2 2 2 A A TEVNBHeptane 2 2 2 2 2 2 2 A X TVNBHexane 2 2 2 2 2 1 1 A X TVNBHydrobromic Acid 50% X X X X X X X X A TEVHydrobromic Acid 20% X X X X X X X X A TEVHydrobromic Acid 20% X X X X 3 X X X A TEVNBHydrobromic Acid 38% X X X X X X X X A TEVNHydrocyanic Acid 2 X X 2 2 2 2 X A TEVNHydrofluosilicic Acid — 10-50% X 2 X X 2 X 2 X — TEVNBHydrogen Chloride — Dry Gas X 2 — 2 1 — — X A TEVNHydrogen Gas 1 1 1 — 1 1 1 X A TEVNBHydrogen Peroxide — 50% — X X X 2 — — X A TEVHydrogen Sulfide — Aqu. — — — — 2 X 2 X A TEHypochlorous Acid X X X X X X X X X TEVIodine 1 X X X 1 X X X A TEVIsopropyl Ether — 2 2 — 2 1 2 A X TJet Fuel — JP4, JP5 2 1 2 2 2 2 2 X X TVKerosene 2 2 2 2 2 2 2 X X TVNBKetones 2 2 2 2 2 2 2 A X TLactic Acid 25% 3 2 2 X X — — A A TEVNLactic Acid 80% 2 2 X X — — — A A TEVNLard Oil 2 — 2 3 2 2 2 A A TVBLead Acetate X X X X 2 2 2 X A TENBLead Chloride X — — — — 2 2 X — TVNBLead Sulfate X — — X 2 2 2 X — TEVNBLime Sulphur X X X X 2 2 2 X A TEVNLinoleic Acid 2 X 3 X 2 2 2 X A TVBLinseed Oil 2 2 2 2 2 2 2 A A TVNB
Ratings given are based at 70°F.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
176
Alu
min
um
Bra
ss
Bro
nze
Mal
leab
le Ir
onC
arbo
n S
teel
Mon
el
Sta
inle
ss S
teel
, 304
Sta
inle
ss S
teel
, 316
Nyl
on
Pol
ypro
pyle
ne
Sea
l Mat
eria
l
AGENT
Corrosion Agents to Materials — Complete Legend See Page 173 — continued
Legend — Metal: 1 – Excellent; 2 – Good; 3 – Fair; X – Not Recommended; and — – Contact FactoryLegend — Non-Metal: A – Acceptable; X – Not Recommended; and — – Contact FactoryLegend — Gasket/Seal Material: T – Teflon; V – Viton; E – EPDM; N – Neoprene; and B – Buna N
Liquors: Black Liquor X X X — 2 2 2 X A TEVNBLiquors: Green Liquor — — — 2 — — — — A TEVNBLiquors: Sugar Liquors Cane 1 2 1 2 2 2 2 A A TEVNBLiquors: Sugar Liquors Beet 1 2 1 2 1 1 1 A A TEVNBLiquors: Sulfate Liquor 2 X X 3 2 — 2 X A TVNBLiquors: Sulfite Liquor X X — X X 2 2 X X TVNBLiquors: Tanning Liquor 1 — 2 — — 1 1 X A TVNBLiquors: White Liquor — Pulp 2 — X X X 2 2 X A TEVNBLubricants — Oil 2 1 — 2 2 2 2 A X TVNBMagnesium Carbonate 2 — — — 2 2 2 X A TEVNBMagnesium Chloride X X 2 — — — — X A TEVNBMagnesium Hydroxide 2 2 2 2 2 1 1 X A TEVNBMagnesium Nitrate 2 2 2 2 2 2 2 X A TEVNBMagnesium Oxide — — — — — — — X — —Magnesium Sulfate 2 — 2 — 1 2 2 X A TEVNBMaleic Acid — 2 3 X — — 2 X A TEVMercuric Chloride X X X X X X — X A TEVBMercuric Cyanide X X X X 2 2 2 X A TEVBMercury X X X 2 — 1 1 A A TEVNBMethane 1 1 2 2 1 1 1 A X TEVNBMethanol 2 2 2 2 2 2 2 A A TENBMethyl Bromide X — — 2 — 2 2 X X TVMethyl Ethyl Ketone 2 2 2 2 2 2 2 A X TEMethyl Isobutyl Ketone 2 2 2 2 2 2 2 A X TMethyl Methacrylate 2 — — X — 2 2 X A TMethylene Chloride — 2 2 2 — — — A X TMilk 1 X X 2 X 1 1 A A TEVNBMineral Oil 2 1 — 2 1 1 2 A A TVNBMuriatic Acid X — — — X X X X A TVNapthalene 2 2 2 2 2 1 1 A A TVNaptha 2 2 2 2 2 2 2 A X TVBNickel Chloride X X X X 2 — — X A TEVNBNickel Sulfate X X — — — 2 2 X A TEVNBNitric Acid 100% 1 X X X X 2 — X X TVNitric Acid 50% X X X X X 2 — X X TVNitric Acid 30% X X X X X 1 — X X TVNitrobenzene 1 2 2 2 2 2 2 A A TOils: Castor Oil 2 2 2 2 1 2 2 A A TEVNBOils: Coconut Oil 2 — 2 3 2 2 2 A A TVBOils: Corn Oil 2 2 2 2 2 — 2 A A TVNBOils: Cotton Seed Oil 2 2 2 2 1 2 2 A A TVNBOils: Fuel Oil 2 2 2 2 2 2 2 A X TVNBOils: Linseed Oil 2 2 2 2 2 2 2 A A TVNBOils: Mineral Oil 2 1 — 2 1 1 2 A A TVNBOils: Silicon Oil 2 1 2 2 — 2 2 A A TEVBOils: Vegetable Oil 2 2 2 2 1 1 1 A X TVNBOleic Acid 2 3 2 2 1 — 1 A X TBOleum 2 X X 2 X 2 2 X X TVOxalic Acid — Sat. 2 — 2 X 2 X X X A TEVOxygen 2 2 2 2 2 2 2 X X TEVNB
Ratings given are based at 70°F.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
177
Alu
min
um
Bra
ss
Bro
nze
Mal
leab
le Ir
onC
arbo
n S
teel
Mon
el
Sta
inle
ss S
teel
, 304
Sta
inle
ss S
teel
, 316
Nyl
on
Pol
ypro
pyle
ne
Sea
l Mat
eria
l
AGENT
Corrosion Agents to Materials — Complete Legend See Page 173 — continued
Legend — Metal: 1 – Excellent; 2 – Good; 3 – Fair; X – Not Recommended; and — – Contact FactoryLegend — Non-Metal: A – Acceptable; X – Not Recommended; and — – Contact FactoryLegend — Gasket/Seal Material: T – Teflon; V – Viton; E – EPDM; N – Neoprene; and B – Buna N
Palmitic Acid — Sat. 2 3 2 3 2 2 2 X A TVBParaffin 2 2 2 2 2 2 2 A A TVNBPerchloroethylene 2 2 2 2 1 — — X X TVPetrolatum 2 — 2 3 2 2 2 A — TVNBPhenol — Carbolic Acid 1 1 X 2 1 — 1 X X TVPhosphoric Acid 25-50% X X 2 X X — — X A TEVNPhosphoric Acid 50-85% X X X X 3 — — X A TEVPhotographic Solutions — — — X 1 1 1 X X TVNBPhthalic Anhydride — 2 2 2 1 1 1 X X TEVPicric Acid 1 X X X X 2 2 X — TEVNBPlating Solutions: Brass Plating Solution — — — — — — 2 X A TEVNBPlating Solutions: Cadium Plating Solution — — — — — — 2 X A TEVNBPlating Solutions: Chrome 40% Plating Solution X 2 2 X X 2 2 X A TEVNPlating Solutions: Copper (Cyanide) Plating Solution — — — — — — — X A TEVNBPlating Solutions: Gold Plating Solution — — — — — — 1 X A TEVNBPlating Solutions: Iron Plating Solution — — — — — — — X A TEVBPlating Solutions: Lead Plating Solution — — — — — 1 1 X A TEVNBPlating Solutions: Nickel Plating Solution — — — — — 1 1 X A TEVNBPlating Solutions: Silver Plating Solution — — — — — 1 1 X A TEVNBPlating Solutions: Tin Plating Solution — — — — — — 3 X A TEVNBPlating Solutions: Zinc Plating Solution — — — — — — — X A TEVNBPotassium Acetate X X X 2 — — — A A TEVBPotassium Bicarbonate — 30% X 2 — 2 2 1 1 A A TEVNBPotassium Carbonate — 50% X 2 X 2 2 1 1 A A TEVNBPotassium Chlorate — 30% 2 X X 2 2 2 1 X A TEVNBPotassium: Chloride — 30% X X 2 2 1 — — A A TEVNBPotassium Chromate — 30% 2 2 2 — 2 2 2 X A TEVBPotassium Cyanide Solution — 30% X X X 2 2 2 2 X A TEVNBPotassium Dichromate — 30% 1 2 2 2 2 1 1 X A TEVBPotassium Hydroxide — 90% X X X — 2 X — X A TENBPotassium Nitrate — 80% 1 2 2 2 2 2 2 X A TEVNBPotassium Permanganate — 20% 2 2 2 2 2 2 2 X A TEVNPotassium Sulfate — 10% 1 2 2 2 1 1 1 A A TEVNBPropane 1 1 1 2 1 2 2 X X TVBPropylene Gylcol 2 2 2 2 2 2 2 A A TVNBPropylene Oxide — 90% — — — — — 1 1 X X TEPyridine 2 2 2 2 2 2 2 A X TPyrogallic Acid 2 2 2 2 2 2 2 X X TVNBSilver Nitrate X X X X X 2 1 X A TEVNBSoap Solutions 2 2 2 2 2 2 2 A A TEVNBSodium Acetate 1 2 2 X 2 2 2 A A TENSodium Bicarbonate — 20% 2 2 2 3 1 1 1 A A TEVNBSodium Bisulfate X — 2 2 — — — A A TEVNBSodium Bisulfite X 2 X X — — — A A TEVNBSodium Borate 2 2 2 3 2 2 2 A A TEVNBSodium Carbonate X 2 — 2 1 — 2 A A TEVNBSodium Chlorate — 50% 2 2 2 X 1 2 2 X A TEVNBSodium Chloride — 30% X 2 2 2 1 — — X A TEVNBSodium Cyanide X X X 2 X — — A A TEVNBSodium Dichromate 2 X X 2 — 2 2 X A TESodium Hydroxide — 70% X X X 3 1 2 2 X A TENB
Ratings given are based at 70°F.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
178
Alu
min
um
Bra
ss
Bro
nze
Mal
leab
le Ir
onC
arbo
n S
teel
Mon
el
Sta
inle
ss S
teel
, 304
Sta
inle
ss S
teel
, 316
Nyl
on
Pol
ypro
pyle
ne
Sea
l Mat
eria
l
AGENT
Corrosion Agents to Materials — Complete Legend See Page 173 — continued
Legend — Metal: 1 – Excellent; 2 – Good; 3 – Fair; X – Not Recommended; and — – Contact FactoryLegend — Non-Metal: A – Acceptable; X – Not Recommended; and — – Contact FactoryLegend — Gasket/Seal Material: T – Teflon; V – Viton; E – EPDM; N – Neoprene; and B – Buna N
Sodium continued:Sodium Hydroxide — 50% X X 3 3 1 1 — X A TENBSodium Hydroxide — 30% X 2 3 2 1 1 1 X A TENBSodium Hypochlorite X X X X X — — X A TEVSodium Metaphosphate X X 2 X 2 2 2 X X TEVNBSodium Nitrate — 40% 1 2 — 2 2 1 1 A A TENBSodium Perborate — 10% 2 X 2 2 2 2 2 X A TEVNBSodium Peroxide — 10% 2 X X 2 2 2 2 X A TEVNBSodium Silicate 1 2 2 2 2 2 2 A A TEVNBSodium Sulfate — 2 2 2 — — 1 A A TEVNBSodium Sulfide — 50% X X X 2 2 — 2 X A TEVNBSodium Thiosulphate 2 X X X 2 2 2 A A TEVNBStannic Chloride X X X X X X X X A TEVNBStannous Chloride X X X X — X — X X TEVNBSteam — — — — — — — X — —Stearic Acid 2 3 2 3 3 2 1 A A TVNBStoddard’s Solvent 2 2 2 2 2 2 2 X A TVBSulfur Chloride X — X X X — — X X TVSulfur Dioxide — Dry 2 2 2 1 2 — 2 X A TESulfur Trioxide 2 2 X 2 2 — 2 X X TEVSulfuric Acid to 10% X 2 X X X X X X A TEVNBSulfuric Acid 100% X X X 2 X — — X X TVSulfurous Acid 2 2 X X X X — X A TVTannic Acid X — X X 2 2 2 X A TEVNBTartaric Acid — — 2 — — 1 1 A A TVNBTitanium Tetrachloride X X X 2 2 — 2 X X TVToluene 1 1 1 1 1 1 1 A X TVBTetrahydrofuran X — 2 1 — 1 2 A X TTomato Juice 2 — 3 3 2 2 2 X A TEVNBTrichloroethylene 1 — 2 2 — — — A X TVTriethanolamine 2 X 2 2 2 2 2 A X TEVN\Triethylamine — — — — 2 2 2 A X TVBTrisodium Phosphate — 10% X 2 — 2 2 1 1 A A TVNBTurpentine 2 X 2 2 1 1 1 X X TVBUrea — 50% 2 — 2 2 2 2 2 A A TEVNBUrine — — — 2 — 1 1 X A TEVNBVinegar 2 X 2 2 2 2 2 X A TEVNWater Acid — Mine X X X X — — — X A TEVNBWater Distilled X 2 2 X X 2 2 A A TEVNBWater Sea 2 2 2 X 2 2 2 A A TEVNBWhiskey X 2 2 2 2 1 1 X A TEVNBWine X 2 2 X 2 1 1 X A TEVNBXylene 2 2 2 2 2 2 2 A X TVZinc Chloride X X X X — X 2 A A TEVNBZinc Nitrate — — — — — 2 2 X A TEVNBZinc Sulfate — 50% X 2 2 X 2 1 1 X A TEVNB
Ratings given are based at 70°F.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
179
Alu
min
um
Bra
ss
Bro
nze
Mal
leab
le Ir
onC
arbo
n S
teel
Mon
el
Sta
inle
ss S
teel
, 304
Sta
inle
ss S
teel
, 316
Nyl
on
Pol
ypro
pyle
ne
Sea
l Mat
eria
l
AGENT
Corrosion Agents to Materials — Complete Legend See Page 173 — continued
Legend — Metal: 1 – Excellent; 2 – Good; 3 – Fair; X – Not Recommended; and — – Contact FactoryLegend — Non-Metal: A – Acceptable; X – Not Recommended; and — – Contact FactoryLegend — Gasket/Seal Material: T – Teflon; V – Viton; E – EPDM; N – Neoprene; and B – Buna N
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
Steam Temperature/Pressure Conversion GuideTemperature/Pressure Equivalents of Saturated Steam Gauge Pressure at Sea Level
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
181
Look up reading in middle column. If in degrees Centigrade, read Fahrenheit equivalent in right handcolumn; if in Fahrenheit degrees, read Centigrade equivalent in left hand column.
1-800-686-5801 FAX: 1-800-686-5201INDUSTRIAL TECHNICAL DATA
182
Fraction/Decimal Conversion Chart
Inches Millimeters
1⁄64 .015625 11.39690
1⁄32 .031250 11.79380
3⁄64 .046875 11.1906
1⁄16 .062500 11.5875
5⁄64 .078125 11.9844
3⁄32 .093750 12.3813
7⁄64 .109375 12.7781
1⁄8 .125000 13.1750
9⁄64 .140625 13.5719
5⁄32 .156250 13.9688
11⁄64 .171875 14.3656
3⁄16 .187500 14.7625
13⁄64 .203125 15.1594
7⁄32 .218750 15.5563
15⁄64 .234375 15.9531
1⁄4 .250000 16.3500
17⁄64 .265625 16.7469
9⁄32 .281250 17.1438
19⁄64 .296875 17.5406
5⁄16 .312500 17.9375
21⁄64 .328125 18.3344
11⁄32 .343750 18.7313
23⁄64 .359375 19.1282
3⁄8 .375000 19.5250
25⁄64 .390625 19.9219
13⁄32 .406250 10.3188
27⁄64 .421875 10.7157
7⁄16 .437500 11.1125
29⁄64 .453125 11.5094
15⁄32 .468750 11.9063
31⁄64 .484375 12.3032
1⁄2 .500000 12.7001
Inches Millimeters
33⁄64 1.515625 13.0969
17⁄32 1.531250 13.4938
35⁄64 1.546875 13.8907
9⁄16 1.562500 14.2876
37⁄64 1.578125 14.6844
19⁄32 1.593750 15.0813
39⁄64 1.609375 15.4782
5⁄8 1.625000 15.8751
41⁄64 1.640625 16.2719
21⁄32 1.656250 16.6688
43⁄64 1.671875 17.0657
11⁄16 1.687500 17.4626
45⁄64 1.703125 17.8594
23⁄32 1.718750 18.2563
47⁄64 1.734375 18.6532
3⁄4 1.750000 19.0501
49⁄64 1.765625 19.4470
25⁄32 1.781250 19.8438
51⁄64 1.796875 20.2407
13⁄16 1.812500 20.6376
53⁄64 1.828125 21.0345
27⁄32 1.843750 21.4313
55⁄64 1.859375 21.8282
7⁄8 1.875000 22.2251
57⁄64 1.890625 22.6220
29⁄32 1.906250 23.0188
59⁄64 1.921875 23.4157
15⁄16 1.937500 23.8126
61⁄64 1.953125 24.2095
31⁄32 1.968750 24.6063
63⁄64 1.984375 25.0032
1 1.000000 25.40010
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
183
Hydraulic Hose Interchange(Showing Gates Hose Type with corresponding Competitor’s Hose Type)
The information provided below is intended as a reference guide only. These hoses are similar but are not identical in allrespects. Refer to Gates Hose, Fittings & Equipment Catalog, pages 89-112 to assure that the suggested hose will handle the required application, and for correct Gates couplings to be used with hose selected.
M2T is a registered trademark of The Gates Rubber Company.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
184
How To Identify Gates Hydraulic ComponentsGates Hydraulic DescriptionsDescriptions for Gates Hydraulic Hose, Couplings, and Adapters were designed to simplify the identification of Gates hydraulicproducts. Hose and coupling descriptions are an effective reference when determining Gates hydraulic part numbers.
Hydraulic hose catalog descriptions are the simplest we could devise. The letters are abbreviations of a complete descriptionand are all easy to learn. For SAE hoses the basic letter is “C” and it is a substitute for 100. The number which follows the“C” designates the SAE specification. (Example: C1A means SAE 100R1A; we dropped the “R” to keep the descriptions short.)Additional hoses have descriptions which are abbreviations of their construction or use.
For a detailed listing of Gates Hydraulic Hose Catalog Descriptions, refer to Hydraulic Hose Selection Guide (Pages 184 and 185).
This chart shows:Standard Industry Specifications (if applicable) Tube & Cover Stock Hose DescriptionTemperature Range Construction Dash SizeUse Hose Page Number
NOTE: SAE 100R series hose listed in this catalog meet or exceed those specifications as described in SAE J517.
In applications where the electrical conductivity of a hydraulic assembly is a factor, Gates C7SNC and C8SNC hose is non-conductive per SAE J517 as tested per SAE J343.
CAUTION:
Working PressureWorking pressure of the application should always determine selection of hose. Used up to the recommended workingpressure, hose will provide normal service life before replacement is required.
Maximum Working PressureMaximum working pressure of any hose line must also include any spikes or pressure surges. This may require a gaugereading since pressure relief valve settings can be initially overridden.
Minimum Burst PressureWhen new, the hose described in this catalog will meet or exceed the minimum burst pressure shown in the hose specificationtables. However — as with any hose in the industry — after hose has been impulsed for a length of time, the minimum burstpressure will decrease from the figure shown in the specification tables.
Temperature RangesThe temperature ranges specified for specific hoses refer to recommended limits of fluids being conveyed or ambienttemperatures. Exceeding these limits will cause degradation of material compounds and reduced hose service life.
7 Easy Steps To Selecting The Proper HoseAn effective way to remember hose selection criteria is to remember the word. . .
S T A M P E DS = SizeT = TemperatureA = ApplicationM = Material to be conveyedP = PressureE = Ends or couplingsD = Delivery (volume and velocity)
1. Hose Size (Dash Numbers)The inside diameter of the hose must be adequate to keep pressure loss to a minimum and avoid damage to the hose due toheat generation or excessive turbulence. See Nomograph Chart in Hydraulic Technical Data on page 167.
To determine the replacement hose size, read the layline printing on the side of the original hose. If the original hose layline ispainted over or worn off, the original hose must be cut and inside diameter measured for size. NOTE: Before cutting an originalhose assembly, measure the overall assembly length. This measurement will be required to build the replacement assembly.
The hydraulics industry has adopted a measuring system called Dash Numbers to indicate hose and coupling size. Thenumber which precedes the hose or coupling description is the dash size (see following table). This industry standard numberdenotes hose I.D. in sixteenths of an inch. (The exception to this is the SAE100R5 hoses C5C, C5D, C5E, C5R, C14 andRefrigeration/AC, where dash sizes denote hose I.D. equal to equivalent tube O.D.)
Hose O.D. can be a critical factor when hose routing clamps are used or hoses are routed through bulkheads. Check individualhose specification tables for O.D.s.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
185
Selecting The Proper Hose — continued
Dash Numbers
Hose I.D. (Inches)
All Except C5 Series, C14 and PolarSeal C5 Series, C14 and PolarSealDashNo. Inches Millimeters Inches Millimeters
2. TemperatureWhen selecting a replacement assembly, two areas of temperature must be considered. These are fluid temperature andambient temperature. The hose selected must be capable of withstanding the minimum and maximum temperature seen bythe system. Care must be taken when routing near hot manifolds and in extreme cases a heat shield may be advisable.
See the Gates Hydraulic Hose Selection Guide on pages 186 and 187, Hose Specification Pages, and/or the AdditionalTemperature Limits for Gates Hydraulic Hose Chart from Gates Hydraulic Hose, Fittings & Equipment Catalog for temperatureranges and limits for water, water/oil emulsions and water/glycol solutions.
3. ApplicationDetermine where or how the replacement hose or assembly is to be used. Most often only a duplicate of the original hose willhave to be made. To fulfill the requirements of the application, additional questions may need to be answered, such as:
Where will hose be used? Fluid and/or Ambient Temperature? Hose Construction?Equipment Type? Fluid Compatibility? Thread End Connection Type?Working and Surge Pressures? Environmental Conditions? Permanent or Reusable Couplings?Suction Application? Routing Requirements? Thread Type?Government and Industry Standards Unusual Mechanical Loads? Minimum Bend Radius?
Being Met? Non-Conductive Hose Required? Excessive Abrasion?
4. Material to be ConveyedSome applications require specialized oils or chemicals to be conveyed through the system. Hose selection must assurecompatibility of the hose tube, cover, couplings and O-rings with the fluid used. Additional caution must be exercised in hoseselection for gaseous applications such as refrigerant and LPG. NOTE: All block type couplings contain nitrile O-rings whichmust be compatible with the fluids being used.
5. PressureMost important in the hose selection process is knowing system pressure, including pressure spikes. Published workingpressures must be equal to or greater than the system pressure. Pressure spikes greater than the published working pressurewill shorten hose life and must be taken into consideration. Gates DOES NOT recommend using hoses on applicationshaving pressure spikes greater than published working pressures of the hose.
6. Ends of CouplingsIdentify end connections using Gates coupling templates and measuring tools in Hydraulic Technical Data on pages 161 and164, or Coupling Identification section pages 204 through 207. Once thread ends have been identified, consult the appropriatesection of the catalog for specific catalog description selection.
7. Delivery (Vacuum and Velocity)If the same I.D. of the original hose is used, assume the system is properly sized to efficiently transport fluid. If the systemis new or altered, determine the hose I.D. needed to transport required fluid volume flow by using the Nomographic Chartin Hydraulic Technical Data on page 167.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
186
Gates Hydraulic Hose Selection GuideStock
Standard Tube CoverIndustry Descrip- Construction
Specification tion (Reinforcement) Use Name Type Name Type
SAE 100R15 G6K 4&6-spiral, wire Extremely High Pressure Neoprene A Neoprene ASAE 100R13 C13 4&6-spiral, wire High Pressure Petrol, Oils Neoprene A Neoprene A
G4K/G3K 4-spiral, wire High Pressure Petrol, Oils Neoprene A Neoprene ASAE 100R12 C12 4-spiral, wire High Pressure Petrol, Oils Neoprene A Neoprene A
C12M 4-spiral, wire High Pressure, Tight Bends Neoprene A Neoprene A
SAE 100R2 Type AT G2AT-HMP 2-braid, wire Multi-Fluid, High Temperature CPE J Neoprene ASAE 100R16 M2T® 2-braid, wire Tight Bends, High Flexibility Nitrile C NBR/PVC C2
SAE 100R2 Type AT, DIN 20022 Type 2SN C2AT 2-braid, wire Petroleum Oils Nitrile C NBR/PVC C2
SAE 100R2 Type AT C2ATH 2-braid, wire High Temperature Nitrile C Hypalon MSAE 100R2 Type A, DIN 20022 Type 2ST C2A 2-braid, wire Petroleum Oils Nitrile C NBR/PVC C2
PCII 2-braid, wire Pressure Wash Nitrile C NBR/PVC C2
NCB 174, DIN 20022 Type 2ST CPB 2-braid, wire Mine Roof-support systems Nitrile C NBR/PVC C2
BCS 174, DIN 20022 Type 2ST CPB+ 2-braid, wire Mine Roof-support systems *** — NBR/PVC C2
SAE 100R17 ∆M3K 1&2-braid, wire, 11⁄4″ 4-spiral Tight Bends, High Flexibility Nitrile C NBR/PVC C2
SAE 100R1 Type AT, DIN 20022 Type 1SN C1T 1-braid, wire Petroleum Oils Synthetic Elastomer C NBR/PVC C2
SAE 100R1 Type AT C1TH 1-braid, wire High Temperature Nitrile C Hypalon MSAE 100R1 Type A, DIN 20022 Type 1ST C1A 1-braid, wire Petroleum Oils Synthetic Elastomer C NBR/PVC C2
PCI 1-braid, wire Pressure Wash Nitrile C NBR/PVC C2
SAE J1402, DOT FMVSS106-74, Type AII C5D 3-braid, T-W-T Petrol. & Syn. fluids, air brakes CPE J Textile —SAE 100R5, DOT FMVSS106-74, Type AII *C5C* 3-braid, T-W-T Petr. Oil, Air Brake, Power Steering *Nitrile* C Textile —
C5R 3-braid, T-W-T Petr. Oil, Air, Water Nitrile C Neoprene ADOT FMVSS106-74, Type AI C5E 3-braid, T-W-T Air Brake, Power Steering, Lube Nitrile C Textile —
SAE 100R3 C3 2-braid, Textile Petrol. Oils, Antifreeze, Water Nitrile C Neoprene AC3H 2-braid, Textile High Temperature Nitrile C Neoprene A
SAE 100R6 C6 1-braid, Textile Petrol. Oils, Antifreeze Nitrile C Neoprene ASAE 100R6 C6H 1-braid, Textile High Temperature Nitrile C Neoprene A
SAE 100R4 C4 2-braid, Textile, helical wire Return & Suction Nitrile C Neoprene ASAE 100R4 G4H 2-spiral, Textile, helical wire Return & Suction High Temperature Nitrile C Neoprene A
RLA 1-braid, Textile Return & Low Pressure Nitrile C Neoprene ARLC 3-braid, Textile Return & Low Pressure Nitrile C Neoprene ALOC 1-braid, Textile Petrol., Oils, Antifreeze, Water Nitrile C Neoprene ALOL+ 1-braid, Textile Diesel Fuel & Air Nitrile C Neoprene A
ThermoplasticSAE 100R7 C7S 1-braid, polyester Petroleum & Synthetic Fluids Nylon Z Urethane USAE 100R7 C7SNC 1-braid, polyester Non-conductive Nylon Z Urethane USAE 100R8 C8S 1-braid, Kevlar Petroleum & Synthetic Fluids Nylon Z Urethane USAE 100R8 C8SNC 1-braid, Kevlar Non-conductive Nylon Z Urethane U
RefrigerantSAE J51 Type AII Dimensions/Type D Performance AC134a 2-spiral, textile Air Conditioning (R12 and R134a) Chloroprene A EPDM P
† Static pressures for mine application● All purpose fleet application service –40°F to +300°F (–40°C to +149°C).
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
188
Agency Specifications and Hose Selection GuideINDUSTRY AGENCIES GOVERNMENT AGENCIESSAE — Society of Automotive Engineers MSHA — U.S. Mine Safety and Health AdministrationDNV — Det Norske Veritas for North Sea Floating Vessels DOT/FMVSS — U.S. Department of Transportation/FederalRCCC — Regular Common Carrier Conference for Fleet DOT/FMVSS — Motor Vehicle Safety StandardRCCC — Truck and Bus USCG — U.S. Coast Guard. Follow SAE J1942/1 for USCG approvedDIN — Deutsche Industrial Norme, German USCG — hoses for commercial applications only. Use SAE J1527
NCB-174 — National Coal Board, British USCG — hoses for fuel applications on pleasure craft.
IJS — Industrial Jack Specifications MIL/DOD — U.S. Military Department of Defense
Meets These Agency Specifications
USCGHose DOT/Type SAE DNV RCCC DIN NCB-174 IJS MSHA FMVSS Fuel Power
G6K ✓ ✓1
C13 100R13 ✓ ✓2
C12 100R12 ✓ 20023-4SP ✓ ✓3
C12M ✓ ✓ ✓3
G3K 100R11 ✓G4K 100R11 ✓GS4 ✓ ✓3
CPS 20023-4SP# ✓LW 20023-4SP# ✓
CPB 20022-2ST# ✓ ✓CPB+ 20022-2ST# ✓ ✓
G2AT-HMP 100R2 Type AT ✓ ✓3
M2T® 100R16 ✓ ✓ ✓3
C2AT 100R2 Type AT ✓ 20022-2SN# ✓ ✓3
C2ATH 100R2 Type AT ✓ ✓ ✓3 ✓7
C2A 100R2 Type A ✓ 20022-2ST# ✓ ✓3 ✓3
J2AT ✓ ✓
∆M3K ✓∆M3K -10, -12, -16 ✓ ✓ ✓3
C1T 100R1 Type AT ✓ 20022-1ST# ✓ ✓3
C1TH 100R1 Type AT ✓ ✓ ✓4
C1A 100R1 Type A ✓ 20022-1ST# ✓ ✓5 ✓5
C5C 100R5 RP305(B) 106-74 Type AIIC5R 100R5 ✓ ✓3
C5E J1019 106-74 Type AIC5D J1019 106-74 Type AII
C3 100R3C3H 100R3C6 100R6
C6H 100R6
C4 100R4 ✓ ✓G4H 100R4 ✓ ✓6
FLH 30R2 Type 1
LOL Plus (Black only)
THERMOPLASTICC8S, C8SNC 100R8C7S, C7SNC 100R7
C14 100R14
FREONAC134A J51, J2064
# As noted on the respective catalog page in the hose section. M2T is a registered trademark of The Gates Rubber Company.1 Only 1″2 Except 5⁄8″3 Except 3⁄16″ & 5⁄16″4 Except 11⁄4″, 11⁄2″, 2″5 Except 11⁄2″ & 2″6 Except 3⁄4″7 Except 11⁄4″
C1T 1-Wire Braid Hose — SAE 100R1 Type ATRecommended for: Medium pressure hydraulic lines. Meets or exceedsthe requirements of SAE 100R1AT and performance requirements ofDIN 20022 1SN.Tube: Black, oil-resistant synthetic rubber. (Nitrile).Reinforcement: One braid of high-tensile steel wire.Cover: Black, oil- and abrasion-resistant synthetic rubber. (Modified Nitrile).No skiving needed with “Type T”, Power Crimp® or MegaCrimp® couplings.Temperature range: -40°F to +212°F (-40°C to +100°C).
SPECIFICATIONS
Hose Hose Working Working Min. Min. Min.Catalog Product I.D. O.D. Pressure Pressure Burst Pressure Burst Pressure Bend Radius
M3K Mega3000 and MegaTuff are registered trademarks of The Gates Rubber Company.
Recommended for: High pressure hydraulic oillines. Exceeds SAE performance requirementsbecause ∆M3K hose has smaller exterior dimen-sions and significantly tighter bend radius… up to half SAE rating.
Recommended for: Petroleum, water base andsynthetic hydraulic fluids. Applications include powerand telephone mobile equipment (cherry pickers),lubrication lines, blowout preventer control lines,hydraulic lifts and farm and construction machinery.Orange color C7SNC meets SAE 100R7 non-conductivity requirements. Both C7S and C7SNChoses meet or exceed performance requirementsof SAE 100R7 with significantly tighter bend radius.
Tube: 100% seamless nylon that easily handles abroad range of hydraulic fluids, including phosphateesters and water glycol.
Reinforcement: Single polyester braid.
Cover: Black or orange urethane that resistshydraulic fluids, high temperatures, aging andweathering. Orange C7SNC is non-perforated forapplications requiring electrical non-conductivity.Meets SAE 100R7 Electrical Conductivity Test.Maximum leakage shall not exceed 50 micro-amperes when subjected to 75kV/Ft. for fiveminutes. (Orange is industry accepted color fornon-conductive hose.) Black C7S is perforatedfor use in general hydraulic and pneumatic service.
Temperature range: -65°F to +200°F (-54°Cto +93°C) continuous service for petroleum andsynthetic oils. Maximum of 158°F (70°C) forwater, water/oil emulsions and water glycol.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
Recommended for: Very high pressure hydraulic applications. Providesexcellent impulse life; all sizes surpass 1,000,000 impulse cycles whentested at 250°F (121°C) at one-half the minimum bend radius specifiedby SAE 100R12, and at 133% of rated working pressure. Half the bendradius and more flexible than SAE 100R12.
Recommended for: Extremely high pressure hydraulic applications, andsevere applications such as hydrostatic transmissions. C13 is designedto meet all requirements of SAE 100R13 specifications.
Reinforcement: Four layers of alternated, spiraled, high tensile steelwire over a layer of fabric on –10, –12 and –16 sizes — six layers ofalternated spiraled, high tensile steel wire over a layer of fabric on–20, –24, and –32 sizes.
Cover: Black, oil-resistant synthetic rubber. (Neoprene). Red stripe.
Temperature range: -40°F to +250°F (-40°C to +121°C).Available in 121′ to 200′ continuous lengths.
MegaTuff is a registered trademark of The Gates Rubber Company.
Skiving Required
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
194
EXTREMELY HIGH PRESSURE — G6K Hose• Recommended for extremely high pressure and high impulse hydraulic
applications. Designed for hydrostatic transmissions and other severeoperating conditions.
• 6000 psi working pressure.• Meets U.S. MSHA 2G Flame Resistance Acceptance Designation.• Four or six layers of spiraled high tensile steel wire over a fabric layer.• Available in 3⁄8″, 1⁄2″, 1″ and 11⁄4″ I.D.• No internal tube skive required, reducing chance of system contamination.• Highly visible layline for easy identification.• Low profile ferrules make plumbing easy in tight areas.• Variety of PCM coupling configurations make factory-quality assemblies
easy.• 1″ and 11⁄4″ I.D. available in 121′ to 200′ continuous lengths.• Abrasion resistant MegaTuff® cover available on this hose.
EXTREMELY HIGH PRESSURE — G4K Hose, SAE 100R11• Recommended for extremely high pressure and high impulse hydraulic
applications.• 4000 psi working pressure.• Available only in 11⁄4″ I.D.• Exceeds SAE 100R11 in temperature rating and impulse life.• Four layers of spiraled high tensile steel wire over a fabric layer.• Variety of no-skive PCS coupling configurations make assembly
fabrication easy.• Available in 121′ to 200′ continuous lengths.• Abrasion resistant MegaTuff® cover available on this hose.
EXTREMELY HIGH PRESSURE — G3K Hose, SAE 100R11• Recommended for extremely high pressure and high impulse hydraulic
applications.• 3000 psi working pressure.• Available in 11⁄2″ and 2″ I.D.• Exceeds SAE 100R11 in temperature rating and impulse life.• Four layers of spiraled high tensile steel wire over a fabric layer.• Variety of no-skive PCS coupling configurations make assembly
fabrication easy.• Available in 121′ to 200′ continuous lengths.• Abrasion resistant MegaTuff® cover available on this hose.
EXTREMELY HIGH PRESSURE — C13 Hose, SAE 100R13• Recommended for extremely high pressure and high impulse hydraulic
applications. Designed for hydrostatic transmissions and other severeoperating conditions.
• 5000 psi working pressure.• Meets or exceeds SAE 100R13.• Meets U.S. MSHA 2G Flame Resistance Acceptance Designation.• Four or six alternating layers of spiraled high tensile steel wire over
fabric layer.• Available in 5⁄8″ through 2″ I.D.• No internal tube skive, reducing chance of system contamination.• Highly visible layline for easy identification.• Low profile ferrules make plumbing convenient in tight areas.• Variety of PCM coupling configurations make factory-quality assemblies easy.• All sizes available in 121′ to 200′ continuous lengths.• Abrasion resistant MegaTuff® cover available on this hose.
See page 193.
Gates Hydraulic Hose Features
Ask for a Gates’ Hydraulic Hose, Fittings & Equipment Catalog for further information.
MegaTuff is a registered trademark of The Gates Rubber Co.
Hose Data page 193
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
195
VERY HIGH PRESSURE — C12M MegaSpiral® Hose, SAE 100R12• Recommended for very high pressure hydraulic applications. Provides
excellent impulse life, surpassing 1 million impulse cycles when testedunder SAE 100R12 conditions.
• 3000 to 4000 psi working pressure.• Half the bend radius and more flexible than SAE 100R12.• Meets or exceeds SAE 100R12.• Available in 3⁄8″, 1⁄2″ , 3⁄4″, 1″ and 11⁄4″ I.D. sizes.• Four alternating layers of spiraled high tensile steel wire over fabric layer.• Highly visible layline printing for easy and permanent identification.• Abrasion-resistant synthetic rubber cover.• No-skive ferrules for PCS couplings make assembly fabrication easy.• All sizes available in 121′ to 200′ continuous lengths.• Abrasion resistant MegaTuff® cover available on this hose. See page 190.
LOW PRESSURE — G4H MegaVac® Hose, SAE 100R4• Recommended for petroleum and water base hydraulic fluids in suction
lines or in low pressure return lines.• 56 to 250 psi working pressure.• One-half the bend radius of SAE 100R4.• Flexible and lightweight.• Double spiral reinforced with helical spiral-wire to prevent collapse.• Available in 3⁄4″ through 4″ I.D.• Permanent PC and C4 style couplings make assemblies easy.
LOW PRESSURE — C4 Hose, SAE 100R4• Recommended for petroleum and water base hydraulic fluids in suction
lines or in low pressure return lines.• 50 to 300 psi working pressure.• Meets or exceeds SAE 100R4.• Braided fiber reinforcement with spiral wire to prevent collapsing.• Available in 3⁄4″ through 3″ I.D.• Permanent C4 style couplings make assemblies easy.
LOW PRESSURE — LOL PLUS Hose• Recommended for petroleum base hydraulic oils, water, hot lubricating
oils, diesel fuels and air.• 300 psi working pressure.• One fiber braid reinforcement.• Available in 3⁄16″ through 3⁄4″ I.D.• Lock-on reusable couplings make assemblies easy.
NOTE: LOL Plus Hose is available in seven colors: black, blue, green,NOTE: red, yellow, gray and white.
REFRIGERANT — PolarSeal™ Hose, SAE J51• Recommended for transportation refrigeration and air conditioning
systems that carry liquid and gaseous R134a and R12 refrigerants.• 500 psi working pressure.• Meets or exceeds SAE J51, Type A2 dimensions; SAE J51, Type D
performance.• Spiraled polyester reinforcement.• Available in 5⁄16″ through 5⁄8″ I.D.• Permanent ACA couplings make assemblies easy. MegaSpiral, MegaTuff, MegaVac are registered trademarks and
PolarSeal is a trademark of The Gates Rubber Company.
Gates Hydraulic Hose Features — continued
Ask for a Gates’ Hydraulic Hose, Fittings & Equipment Catalog for further information.
Hose Data page 192
Hose Data page 192
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
196
MEDIUM PRESSURE — C5C Hose, SAE 100R5 and J1402• Recommended for medium pressure hydraulic petroleum base oil lines
in numerous applications. Meets or exceeds SAE 100R5, SAE J1402Type AII and DOT FMVSS 106-74 Type AII.
• 350 to 3000 psi working pressure.• One braid high tensile carbon steel wire over polyester braid.• Textile braid cover.• Available in 3⁄16″ through 23⁄8″ I.D.• C5 type field attachable and permanent (through -12 size) couplings
available.
MEDIUM PRESSURE — C5E Hose, SAE J1019• Recommended for air brake hose, power steering, fuel filter, engine and
transmission coolant lines and hot 300°F (149°C) lube lines.• Recommended for diesel engine flexline applications. Meets
DOT FMVSS 106-74 Type A1 and SAE J1019 hot oil circulation test.• 300 to 1500 psi working pressure.• Single braid of high tensile steel wire over polyester braid.• Textile braid impregnated with rubber on black cover.• Available in 3⁄16″ through 11⁄8″ I.D.• C5E type field attachable and permanent couplings available.
HIGH PRESSURE — M2T® Megaflex® Hose, SAE 100R2• Recommended for high pressure hydraulic oil lines. One-half SAE 100R2
bend radius.• 2000 to 5000 psi working pressure.• Meets U.S. MSHA 2G Flame Resistance Acceptance Designation.• Two braids of high tensile steel wire.• Available in 1⁄4″ through 1″ I.D.• Superior flex impulse performance and lightweight.• Easy to route and installs quickly in tight areas.• No skiving required.• Wide variety of Power Crimp® and MegaCrimp® Couplings available.• Abrasion resistant MegaTuff® cover available on this hose.
HIGH PRESSURE — C2AT Hose WITH DIN RATING, SAE 100R2• Recommended for high pressure hydraulic oil lines.• Meets performance requirements of DIN 20022 2SN — 125 to 415 bar
working pressure.• Meets or exceeds SAE 100R2AT — 1825 to 6000 psi working pressure.• Meets U.S. MSHA 2G Flame Resistance Acceptance Designation.• Two braids of high tensile steel wire.• Available in 3⁄16″ through 11⁄4″ I.D.• No skiving required.• Power Crimp®, MegaCrimp® and field attachable couplings available.
MegaCrimp, M2T, Megaflex, MegaTuff and Power Crimp areregistered trademarks of The Gates Rubber Company.
Gates Hydraulic Hose Features — continued
Ask for a Gates’ Hydraulic Hose, Fittings & Equipment Catalog for further information.
Hose Data page 190
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
197
HIGH PRESSURE — C2ATH Hose, SAE 100R2AT• Recommended for high temperature, high pressure hydraulic oil lines.• 1175 to 1625 psi working pressure.• Meets or exceeds SAE 100R2AT.• Meets U.S. MSHA 2G Flame Resistance Acceptance Designation.• Two braids of high tensile steel wire.• Available in 11⁄4″, 11⁄2″ and 2″ I.D.• No skiving required.• Wide variety of Power Crimp® and field attachable couplings available.
HIGH PRESSURE — J2AT Jack Hose, 10,000 psi• Recommended for hydraulic jack applications.• 10,000 psi working pressure on static applications.• Two braids of high tensile steel wire.• Available in 1⁄4″ and 3⁄8″ I.D.• No skiving required.• Meets Material Handling Institute Specification IJ 100 for Jack Hose.• Wide variety of Power Crimp® and MegaCrimp® Couplings available.• Abrasion resistant MegaTuff® cover available on this hose.
MEDIUM PRESSURE — C1T Hose WITH DIN RATING, SAE 100R1AT• Recommended for medium pressure hydraulic oil lines.• Meets performance requirements of DIN 20022 1SN — 63 to 250 bar
working pressure.• Meets or exceeds SAE 100R1AT — 925 to 3625 psi working pressure.• One braid of high tensile steel wire.• Available in 3⁄16″ through 11⁄4″ I.D.• No skiving required.• Wide variety of Power Crimp®, MegaCrimp® and field attachable
couplings available.
MEDIUM PRESSURE — C1TH Hose, SAE 100R1AT• Recommended for medium pressure, high temperature hydraulic oil lines.• 600 to 2750 psi working pressure.• Meets or exceeds SAE 100R1AT.• Meets U.S. MSHA 2G Flame Resistance Acceptance Designation.• One braid of high tensile steel wire.• Available in 1⁄4″ through 2″ I.D.• No skiving required.• Wide variety of Power Crimp® Couplings makes assemblies easy.
MEDIUM PRESSURE — PCI Power Clean Pressure Washer Hose• Recommended for use on hot and cold water high pressure cleaning
equipment where heavy-duty service is required. Great for agriculturaland mobile cleaning operations.
• 2500 to 3000 psi working pressure.• One braid of high tensile steel wire reinforcement.• Modified nitrile cover is specially compounded to handle pressure washer
environment.• Available in 1⁄4″, 3⁄8″ and 1⁄2″ I.D.• Wide variety of Power Crimp® and MegaCrimp® Couplings available.
Gates Hydraulic Hose Features — continued
Ask for a Gates’ Hydraulic Hose, Fittings & Equipment Catalog for further information.
Hose Data page 189
Hose Data page 189
MegaCrimp, MegaTuff and Power Crimp are registeredtrademarks of The Gates Rubber Company.
Hose Data page 190
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
198
VERY HIGH PRESSURE — CPS Mine Hose• Recommended for high pressure hydraulic lines in longwall mining
equipment and roof-support systems.• 5000 psi dynamic working pressure and 6000 to 6700 psi static.• Meets performance requirements of DIN 20023/Jan. 1985.• Meets U.S. MSHA 2G-IC-11C/11 Flame Resistance Acceptance
Designation.• Four to six layers of alternated, spiraled high tensile steel wire over
a fabric layer.• Available in 3⁄4″ through 2″ I.D.• Gates PCM Press-Lok™ Couplings and staple adapters make assemblies
easy to install.• All sizes available in 121′ to 200′ continuous lengths.• Abrasion resistant MegaTuff® cover available on this hose.
VERY HIGH PRESSURE — LW Mine Hose• Recommended for high pressure hydraulic lines in longwall mining
equipment and roof-support systems.• 4000 psi dynamic working pressure and 5000 psi static.• Meets U.S. MSHA 2G-IC-11C/11 Flame Resistance Acceptance
Designation.• Four layers of alternated, spiraled high tensile steel wire over a fabric layer.• Available in 3⁄4″ and 1″ I.D.• Superior to SAE specifications.• Gates PCS Press-Lok™ Couplings and staple adapters make assemblies
easy to install.• Abrasion resistant MegaTuff® cover available on this hose.
HIGH PRESSURE — SHR Rotary Drill Hose• Recommended for mud drilling applications only.• 3000 psi working pressure.• Four alternating layers of spiraled high tensile steel wire over a fabric braid.• Available in 2″ I.D.• Gates PCS Couplings makes assemblies easy.• Available in 121′ to 200′ continuous lengths.
HIGH PRESSURE — Power Plus® G2AT-HMP Hi-Temp Hose• Recommended for high pressure hydraulic applications where pressure
or temperature requirements exceed SAE 100R2. Compatible with eitherpetroleum base or fire-resistant phosphate ester fluids.
• 2500 to 4250 psi working pressure.• Temperature range up to 300°F (149°C).• Meets or exceeds SAE 100R2.• Meets U.S. MSHA 2G Flame Resistance Acceptance Designation.• Two braids of high tensile steel wire.• Available in 1⁄2″ through 1″ I.D.• Wide variety of Power Crimp® Couplings makes assemblies easy.
MegaTuff, Power Crimp and Power Plus are registeredtrademarks and Press-Lok is a trademark of The Gates RubberCompany.
Gates Hydraulic Hose Features — continued
Ask for a Gates’ Hydraulic Hose, Fittings & Equipment Catalog for further information.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
199
HIGH PRESSURE — ∆M3K Mega3000® Hose, SAE 100R9• Recommended for high pressure hydraulic oil lines. Can be bent twice
as tight as SAE 100R1/100R2/100R9 bend radius standards.• 3000 psi rated working pressures — all sizes.• Available in 1⁄4″ through 11⁄4″ I.D. Sizes.• 1⁄4″, 3⁄8″, 1⁄2″ and 5⁄8″ I.D. sizes meet SAE 100R2 impulse
performance and exceed SAE 100R1 performance ratings.• 3⁄4″ and 1″ I.D. sizes meet SAE 100R9 and exceed SAE 100R2 impulse
performance ratings.• 11⁄4″ I.D. size meets SAE 100R12 at one-half bend radius.• Meets U.S. MSHA 2G Flame Resistance Acceptance Designation.• Easy to route and install quickly in tight areas and saves on space
and hose.• Lightweight construction.• No skiving required.• Wide variety of Power Crimp® and MegaCrimp® Couplings available.
(PCS couplings for 1″ and 11⁄4″ I.D. sizes).• Hose and ferrules are labeled with ∆M3K to simplify ferrule selection.• Abrasion resistant MegaTuff® cover available on this hose. See page 191.
THERMOPLASTIC — C7S Hose (Black), SAE 100R7• Recommended for petroleum, water emulsion and synthetic hydraulic
fluids.• Tight minimum bend radius and excellent kink resistance.• 1000 to 3000 psi working pressure.• Meets or exceeds SAE 100R7.• Single polyester braid.• Available in 1⁄8″ through 1″ I.D.• Perforated urethane cover for hydraulic and pneumatic service.• Nylon tube compatible with wide range of fluid types.• Permanent PCTS swage style and MegaCrimp® couplings make
assemblies easy.
THERMOPLASTIC — C7SNC Hose (Orange), SAE 100R7• Recommended for petroleum, water emulsion and synthetic hydraulic
fluids.• 1000 to 3000 psi working pressure.• Meets or exceeds SAE 100R7.• Single polyester braid.• Available in 1⁄8″ through 1″ I.D.• Orange, non-perforated urethane cover meets SAE 100R7 Electrical
Conductivity Test. Electrically non-conductive.• Nylon tube compatible with wide range of fluid types.• Tight minimum bend radius and excellent kink resistance.• Permanent PCTS swage style and MegaCrimp® couplings make
assemblies easy.
∆M3K Mega3000, MegaCrimp, MegaTuff and Power Crimp areregistered trademarks of The Gates Rubber Company.
Gates Hydraulic Hose Features — continued
Ask for a Gates’ Hydraulic Hose, Fittings & Equipment Catalog for further information.
Hose Data page 191
Hose Data page 191
Hose Data page 191
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
200
THERMOPLASTIC — C7SDL Hose (Black Dual Line), SAE 100R7• Recommended for petroleum, water emulsion and synthetic hydraulic
fluids.• 2000 to 2750 psi working pressure.• Meets or exceeds SAE 100R7.• Single polyester braid.• Available in 1⁄4″ through 1⁄2″ I.D.• Perforated urethane cover for hydraulic and pneumatic service.• Excellent kink resistance.• Nylon tube compatible with wide range of fluid types.• Permanent PCTS swage style and MegaCrimp® couplings make
assemblies easy.
THERMOPLASTIC — C7SNCDL Hose (Orange Dual Line), SAE 100R7• Recommended for petroleum, water emulsion and synthetic hydraulic
Conductivity Test.• 2000 to 2750 psi working pressure.• Meets or exceeds SAE 100R7.• Single polyester braid.• Available in 1⁄4″, 3⁄8″ and 1⁄2″ I.D.• Nylon tube compatible with wide range of fluid types.• Permanent PCTS swage style and MegaCrimp® couplings make
assemblies easy.
THERMOPLASTIC — C8S Hose (Black), SAE 100R8• Recommended for petroleum, water emulsion and synthetic hydraulic
fluids.• 2250 to 5000 psi working pressure.• Meets or exceeds SAE 100R8.• Single aramid braid.• Available in 3⁄16″ through 3⁄4″ I.D.• Perforated urethane cover for general hydraulic and pneumatic service.• Excellent kink resistance.• Nylon tube compatible with wide range of fluid types.• Extra tight minimum bend radius.• Permanent PCTS swage style couplings make assemblies easy.
THERMOPLASTIC — C8SNC Hose (Orange), SAE 100R8• Recommended for petroleum, water emulsion and synthetic hydraulic
fluids.• 3500 to 5000 psi working pressure.• Meets or exceeds SAE 100R8.• Single aramid fiber braid.• Orange non-perforated cover meets SAE 100R8 Electrical Conductive Test
requirement. Electrically non-conductive.• Available in 1⁄4″, 3⁄8″ and 1⁄2″ I.D.• Excellent kink resistance.• Nylon tube compatible with wide range of fluid types.• Extra tight minimum bend radius.• Permanent PCTS swage style couplings make assemblies easy.
NOTE: For C8S and C8SNC dual line hoses, contact SummersNOTE: Rubber Company.
MegaCrimp is a registered trademark of TheGates Rubber Company.
Gates Hydraulic Hose Features — continued
Ask for a Gates’ Hydraulic Hose, Fittings & Equipment Catalog for further information.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
201
Measure from centerline of flanged head to centerlineof flanged head for length of assembly.
Offset angle is measured with far coupling verticallydownward. Orientation angle is measured clockwise.
How to Order Gates Hydraulic Hose Assemblies
How to Make Hose Assemblies of Specific LengthsSelect the hose and couplings required to make the desired hydraulic assembly.Note the “cut-off” measurement “C” for each of the couplings as listed in thespecifications tables. A section is reproduced here:
rated working pressure, the hose will provide normal servicelife before replacement is required.When new, the hose described in this catalog will meet orexceed the minimum burst pressure listed in the hose speci-fication tables. However — as with any hose in the industry— after the hose has been impulsed for a length of time,minimum burst pressure will decrease from the figure shownin the specification tables.
Temperature ranges specified for specific hoses refer torecommended temperature limits of fluids being conveyedor ambient temperatures. Exceeding these limits will causedegradation of material compounds and reduce hoseservice life.
When you order hydraulic assemblies, be sure the followinginformation is included as shown in illustrations below:1. Quantity of assemblies required.2. Hose Catalog Description (dash size and type).3. First coupling dash size and end style.4. Second coupling dash size and end style.5. Offset angle or orientation of couplings must be specified
if both couplings contain bent tube ends.6. Overall assembly length (L).
Caution:Rated working pressure of the application should alwaysdetermine selection of hose. Used up to the recommended
Example:
Assembly Overall Length
Cut Hose LengthC1 C2
Cut-off value C is the length of that part of the coupling notdirectly in contact with or applied to the hose. Therefore,subtract the sum of the two C values from the total length ofthe assembly and you will have the approximate hose lengthto be replaced.
*Reprinted from National Hose Assemblies Manufacturers*Association NHAM-STD-2
Length Tolerances for Hydraulic Hose Assembliesand Specified Hose Lengths*
Length Tolerance
For lengths from 0 up to and including 12″ ± 1⁄8″For lengths above 12″ up to and including 18″ ± 3⁄16″For lengths above 18″ up to and including 36″ ± 1⁄4″For lengths above 36″ ±1% of length measured
± to the nearest 1⁄8″.
Hose Length = Assembly Overall Length Minus (C1 + C2)
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
HLE Hose Length ExtenderMB Male BOSS Thread (SAE Straight Thread)
MBS Metric Bite Sleeve
MBSPP Male British Standard Pipe Parallel ThreadMBSPPOR Male British Standard Pipe Parallel Thread O-ring
MBSPT Male British Standard Pipe Tapered Thread
MBX Male BOSS Thread Swivel (SAE Straight Thread)MDH Male DIN HeavyMDL Male DIN Light
MFA Male Flareless Stem AssemblyMFFOR Male Flat-Face O-ring
MIX Male Inverted Thread Swivel
MJ Male JIC ThreadMJL Male JIC LongMNH Metric Nut Heavy
MNL Metric Nut LightMP Male Pipe Thread
MPAPI API Male Solid
MPG Male Special Grease FittingMPLN Male Pipe Long NoseMPX Male Pipe Thread Swivel
MS Male SAE ThreadMSP Metric Stand Pipe StemORFF O-ring Flat-Face
PL Press-Lok™ StemPWX Pressure Washer Swivel
Press-Lok is a trademark of The Gates Rubber Company.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
203
Coupling Dash Size and End StyleCoupling Dash Size is a shorthand method of denotingthe size of a particular end fitting. See Thread Size DashNumbers Table to the right.
EXAMPLE: 12MP denotes a 3⁄4″ male pipe thread endfitting. The corresponding thread descriptionfor a 3⁄4″ pipe thread is 3⁄4–14 NPTF solid male.
EXAMPLE: 12FJX denotes a 3⁄4″ female JIC swivel(37° seat) end fitting. The corresponding threaddescription for a 3⁄4″ JIC thread is 11⁄16–12 JIC37° flare swivel female.
EXAMPLE: 12FL denotes a 3⁄4″ SAE standard pressure(Code 61) flange fitting. This is the standardfitting description for a 3⁄4″ SAE standardpressure flange.
Thread End Catalog Descriptions
Gates coupling ends shown on page 202 are acceptedas industry standards. See detailed catalog listings foravailability of specific hose/coupling combinations, detaileddescriptions, thread end configurations such as swivelsand bent tubes and special ends.
Thread End Identification Tools see Hydraulic TechnicalData on pages 160 and 161.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
222
O-Ring Flange to JIC (37° Flare) AdaptersSAE 100R2 Pressure Maximum
When hose replacement is required, disconnect betweenadapter and hose coupling. In this way, adapter O-ringseal will not be broken. Attach Female JIC (37° Flare)Swivel Hose Couplings. This permits complete lineup ofoffset bends resulting in fast and positive replacement inthe field without special tools. It also eliminates need forlarge inventory of costly ready-made hose assemblies.
90o
37o
O-Ring Flange to MaleJIC (37° Flare) — Straight(Code 61–SAE J518)
JICNom. Male Fig. Head
Fig. Size Thread Thickness(In.) (In.) (In.) Part No.
*Two seals required for Single Banjo. Threeseals for Double Banjo.
BondedSeal
CooperWasher
*Assemblies are available on specialorder from the Summers Rubber Co.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
225
Steel Flareless Fittings
Body TubeSize Size Part No. Part No.(In.) (In.) Steel Stainless Steel
13⁄8 11⁄4 7015 x 06 x 04 7027 x 06 x 0411⁄2 11⁄4 7015 x 08 x 04 7027 x 08 x 0411⁄2 13⁄8 7015 x 08 x 06 7027 x 08 x 06
15⁄8 11⁄2 7015 x 10 x 08 7027 x 10 x 0813⁄4 13⁄8 7015 x 12 x 06 7027 x 12 x 0613⁄4 11⁄2 7015 x 12 x 08 7027 x 12 x 08
15⁄8 13⁄4 7015 x 16 x 12 7027 x 16 x 1211⁄4 13⁄8 7015 x 20 x 16 7027 x 20 x 1611⁄2 13⁄4 7015 x 24 x 12 7027 x 24 x 1211⁄2 13⁄8 7015 x 24 x 16 7027 x 24 x 16
TubeO.D. Part No. Part No.(In.) Steel Stainless Steel
11⁄86 7165A x 02 7176 x 0213⁄16 7165A x 03 7176 x 0311⁄46 7165A x 04 7176 x 04
15⁄16 7165A x 05 7176 x 0513⁄86 7165A x 06 7176 x 0611⁄26 7165A x 08 7176 x 08
15⁄86 7165A x 10 7176 x 1013⁄46 7165A x 12 7176 x 1217⁄86 7165A x 14 7176 x 14
11⁄26 7165A x 16 7176 x 1611⁄46 7165A x 20 7176 x 2011⁄26 7165A x 24 7176 x 2421⁄26 7165A x 32 7176 x 32
MaleTube PipeO.D. Thread Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄86 11⁄8 7205 x 02 x 10 7217 x 02 x 1011⁄86 11⁄4 7205 x 02 x 04 7217 x 02 x 0413⁄16 11⁄8 7205 x 03 x 10 7217 x 03 x 10
11⁄46 11⁄8 7205 x 04 x 10 7217 x 04 x 1011⁄46 11⁄4 7205 x 04 x 04 7217 x 04 x 0411⁄46 13⁄8 7205 x 04 x 06 7217 x 04 x 06
11⁄46 11⁄2 7205 x 04 x 08 7217 x 04 x 0815⁄16 11⁄8 7205 x 05 x 10 7217 x 05 x 1015⁄16 11⁄4 7205 x 05 x 04 7217 x 05 x 04
13⁄86 11⁄4 7205 x 06 x 10 7217 x 06 x 1013⁄86 11⁄8 7205 x 06 x 02 7217 x 06 x 0213⁄86 13⁄8 7205 x 06 x 06 7217 x 06 x 06
13⁄86 11⁄2 7205 x 06 x 08 7217 x 06 x 0811⁄26 13⁄8 7205 x 08 x 10 7217 x 08 x 1011⁄26 11⁄4 7205 x 08 x 04 7217 x 08 x 04
11⁄26 11⁄2 7205 x 08 x 08 7217 x 08 x 0811⁄26 13⁄4 7205 x 08 x 12 7217 x 08 x 1215⁄86 11⁄2 7205 x 10 x 10 7217 x 10 x 10
15⁄8 13⁄8 7205 x 10 x 06 7217 x 10 x 0613⁄4 13⁄4 7205 x 12 x 10 7217 x 12 x 1013⁄4 11⁄2 7205 x 12 x 08 7217 x 12 x 08
17⁄8 13⁄4 7205 x 14 x 10 7217 x 14 x 1011⁄2 11⁄2 7205 x 16 x 10 7217 x 16 x 1011⁄2 13⁄4 7205 x 16 x 12 7217 x 16 x 12
11⁄4 11⁄4 7205 x 20 x 10 7217 x 20 x 1011⁄2 11⁄2 7205 x 24 x 10 7217 x 24 x 1021⁄2 21⁄2 7205 x 32 x 10 7217 x 32 x 10
TubeO.D. Part No. Part No.(In.) Steel Stainless Steel
11⁄86 7105 x 02 7117 x 0213⁄16 7105 x 03 7117 x 0311⁄46 7105 x 04 7117 x 04
15⁄16 7105 x 05 7117 x 0513⁄86 7105 x 06 7117 x 0611⁄26 7105 x 08 7117 x 08
15⁄86 7105 x 10 7117 x 1013⁄46 7105 x 12 7117 x 1217⁄86 7105 x 14 7117 x 14
11⁄26 7105 x 16 7117 x 1611⁄46 7105 x 20 7117 x 2011⁄26 7105 x 24 7117 x 2421⁄26 7105 x 32 7117 x 32
TubeO.D. Part No. Part No.(In.) Steel Stainless Steel
11⁄4 7129 x 04 7141 x 0413⁄8 7129 x 06 7141 x 0611⁄2 7129 x 08 7141 x 08
15⁄8 7129 x 10 7141 x 1013⁄4 7129 x 12 7141 x 1211⁄2 7129 x 16 7141 x 1611⁄4 7129 x 20 7141 x 20
Reducer
Nut
Cap
Ferrule
Male Connector
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
226
Steel Flareless Fittings — continued
TubeO.D. Part No. Part No.(In.) Steel Stainless Steel
11⁄86 7229 x 02 7241 x 0211⁄46 7229 x 04 7241 x 0415⁄16 7229 x 05 7241 x 05
13⁄86 7229 x 06 7241 x 0611⁄26 7229 x 08 7241 x 0815⁄86 7229 x 10 7241 x 10
13⁄46 7229 x 12 7241 x 1211⁄26 7229 x 16 7241 x 16
Plug
PortSize Part(In.) No.
11⁄86 7237 x 0213⁄16 7237 x 0311⁄46 7237 x 04
15⁄16 7237 x 0513⁄86 7237 x 0611⁄26 7237 x 08
15⁄86 7237 x 1013⁄46 7237 x 1217⁄86 7237 x 14
11⁄26 7237 x 1611⁄46 7237 x 2011⁄26 7237 x 2421⁄26 7237 x 32
Note: Parts furnished with Zinc Dichromate Plating.Parts are standard without D1 Option.
PortSize Part(In.) No.
11⁄86 7238 x 0213⁄16 7238 x 0311⁄46 7238 x 04
15⁄16 7238 x 0513⁄86 7238 x 0611⁄26 7238 x 08
15⁄86 7238 x 1013⁄46 7238 x 1217⁄86 7238 x 14
11⁄26 7238 x 1611⁄46 7238 x 2011⁄26 7238 x 2421⁄26 7238 x 32
Note: Parts furnished with Zinc Dichromate Plating.
FemaleTube PipeO.D. Thread Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄86 11⁄86 7255 x 02 x 10 7267 x 02 x 1011⁄46 11⁄86 7255 x 04 x 10 7267 x 04 x 1011⁄46 11⁄46 7255 x 04 x 04 7267 x 04 x 04
15⁄16 11⁄86 7255 x 05 x 10 7267 x 05 x 1013⁄86 11⁄46 7255 x 06 x 10 7267 x 06 x 1013⁄86 13⁄86 7255 x 06 x 06 7267 x 06 x 06
11⁄26 13⁄86 7255 x 08 x 10 7267 x 08 x 1011⁄26 11⁄46 7255 x 08 x 04 7267 x 08 x 0411⁄26 11⁄26 7255 x 08 x 08 7267 x 08 x 08
15⁄86 11⁄26 7255 x 10 x 10 7267 x 10 x 1013⁄46 13⁄46 7255 x 12 x 10 7267 x 12 x 1017⁄86 13⁄46 7255 x 14 x 10 7267 x 14 x 10
11⁄26 11⁄26 7255 x 16 x 10 7267 x 16 x 1011⁄46 11⁄46 7255 x 20 x 10 7267 x 20 x 10
Hex Head O-Ring Plug
Hollow Hex O-Ring Plug
Female Connector
Tube TubeO.D. O.D. Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄86 11⁄86 7305 x 02 x 10 7317 x 02 x 1013⁄16 13⁄16 7305 x 03 x 10 7317 x 03 x 1011⁄46 11⁄46 7305 x 04 x 10 7317 x 04 x 10
15⁄16 15⁄16 7305 x 05 x 10 7317 x 05 x 1013⁄86 13⁄86 7305 x 06 x 10 7317 x 06 x 1013⁄86 11⁄46 7305 x 06 x 04 7317 x 06 x 04
11⁄26 11⁄26 7305 x 08 x 10 7317 x 08 x 1015⁄86 15⁄86 7305 x 10 x 10 7317 x 10 x 1013⁄46 13⁄46 7305 x 12 x 10 7317 x 12 x 10
17⁄86 17⁄86 7305 x 14 x 10 7317 x 14 x 1011⁄26 11⁄26 7305 x 16 x 10 7317 x 16 x 1011⁄46 11⁄46 7305 x 20 x 10 7317 x 20 x 10
11⁄26 11⁄26 7305 x 24 x 10 7317 x 24 x 1021⁄46 21⁄46 7305 x 32 x 10 7317 x 32 x 10
Tube TubeO.D. O.D. Part No. Part No.(In.) (In.) Steel Stainless Steel
1⁄4 1⁄4 7306 x 04 7318 x 043⁄8 3⁄8 7306 x 06 7318 x 061⁄2 1⁄2 7306 x 08 7318 x 08
Union
Large Hex Union
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
227
Steel Flareless Fittings — continued
Tube PortO.D. Size Part No. Part No.(In.) (In.) Steel Stainless Steel
13⁄166 13⁄16 7315 x 03 x 10 7327 x 03 x 1011⁄46 11⁄46 7315 x 04 x 10 7327 x 04 x 1011⁄46 15⁄16 7315 x 04 x 05 7327 x 04 x 05
11⁄46 13⁄86 7315 x 04 x 06 7327 x 04 x 0615⁄16 15⁄16 7315 x 05 x 10 7327 x 05 x 1013⁄86 13⁄86 7315 x 06 x 10 7327 x 06 x 10
13⁄86 11⁄26 7315 x 06 x 08 7327 x 06 x 0811⁄26 11⁄26 7315 x 08 x 10 7327 x 08 x 1011⁄26 15⁄86 7315 x 08 x 10 7327 x 08 x 10
11⁄26 13⁄46 7315 x 08 x 12 7327 x 08 x 1215⁄86 15⁄86 7315 x 10 x 10 7327 x 10 x 1013⁄46 13⁄46 7315 x 12 x 10 7327 x 12 x 10
13⁄46 13⁄46 7315 x 12 x 16 7327 x 12 x 1611⁄26 11⁄26 7315 x 16 x 10 7327 x 16 x 1011⁄26 13⁄46 7315 x 16 x 12 7327 x 16 x 12
11⁄46 11⁄46 7315 x 20 x 10 7327 x 20 x 1011⁄26 11⁄26 7315 x 24 x 10 7327 x 24 x 1021⁄26 21⁄26 7315 x 32 x 10 7327 x 32 x 10
Straight Thread O-Ring Male Connector
TubeO.D. Part No. Part No.(In.) Steel Stainless Steel
13⁄16 7325 x 03 7337 x 0311⁄46 7325 x 04 7337 x 0415⁄16 7325 x 05 7337 x 05
13⁄86 7325 x 06 7337 x 0611⁄26 7325 x 08 7337 x 0815⁄86 7325 x 10 7337 x 10
13⁄46 7325 x 12 7337 x 1217⁄86 7325 x 14 7337 x 1411⁄26 7325 x 16 7337 x 1611⁄46 7325 x 20 7337 x 20
MaleTube Pipe O.D. Thread Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄46 11⁄8 7355 x 04 x 10 7367 x 04 x 1011⁄46 11⁄4 7355 x 04 x 04 7367 x 04 x 0415⁄16 11⁄8 7355 x 05 x 10 7367 x 05 x 10
13⁄86 11⁄4 7355 x 06 x 10 7367 x 06 x 1011⁄26 13⁄8 7355 x 08 x 10 7367 x 08 x 1015⁄86 11⁄2 7355 x 10 x 10 7367 x 10 x 10
13⁄46 13⁄4 7355 x 12 x 10 7367 x 12 x 1017⁄86 17⁄8 7355 x 14 x 10 7367 x 14 x 1011⁄26 11⁄2 7355 x 16 x 10 7367 x 16 x 10
45° Male Elbow
Bulkhead Union
MaleTube PipeO.D. Thread Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄86 11⁄8 7405 x 02 x 10 7417 x 02 x 1013⁄16 11⁄8 7405 x 03 x 10 7417 x 03 x 1011⁄46 11⁄8 7405 x 04 x 10 7417 x 04 x 10
11⁄46 11⁄4 7405 x 04 x 04 7417 x 04 x 0415⁄16 11⁄8 7405 x 05 x 10 7417 x 05 x 1015⁄16 11⁄4 7405 x 05 x 04 7417 x 05 x 04
13⁄86 11⁄4 7405 x 06 x 10 7417 x 06 x 1013⁄86 11⁄8 7405 x 06 x 02 7417 x 06 x 0213⁄86 13⁄8 7405 x 06 x 06 7417 x 06 x 06
13⁄86 11⁄2 7405 x 06 x 08 7417 x 06 x 0811⁄26 13⁄8 7405 x 08 x 10 7417 x 08 x 1011⁄26 11⁄4 7405 x 08 x 04 7417 x 08 x 04
11⁄26 11⁄2 7405 x 08 x 08 7417 x 08 x 0815⁄86 11⁄2 7405 x 10 x 10 7417 x 10 x 1015⁄86 13⁄8 7405 x 10 x 06 7417 x 10 x 06
13⁄46 13⁄4 7405 x 12 x 10 7417 x 12 x 1013⁄46 11⁄2 7405 x 12 x 08 7417 x 12 x 0817⁄86 13⁄4 7405 x 14 x 08 7417 x 14 x 08
11⁄26 11⁄2 7405 x 16 x 10 7417 x 16 x 1011⁄26 13⁄4 7405 x 16 x 12 7417 x 16 x 1211⁄46 11⁄4 7405 x 20 x 10 7417 x 20 x 10
11⁄26 11⁄2 7405 x 24 x 10 7417 x 24 x 1021⁄26 21⁄2 7405 x 32 x 10 7417 x 32 x 10
90° Male Elbow
Tube PortO.D. Size Part(In.) (In.) No.
11⁄2 11⁄2 7365 x 0813⁄4 13⁄4 7365 x 1211⁄2 11⁄2 7365 x 16
45° Elbow Straight Thread O-Ring
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
228
Steel Flareless Fittings — continued
FemaleTube PipeO.D. Thread Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄46 11⁄8 7455 x 04 x 10 7467 x 04 x 1011⁄46 11⁄4 7455 x 04 x 04 7467 x 04 x 0415⁄16 11⁄8 7455 x 05 x 10 7467 x 05 x 10
13⁄86 11⁄4 7455 x 06 x 10 7467 x 06 x 1013⁄86 13⁄8 7455 x 06 x 06 7467 x 06 x 0611⁄26 13⁄8 7455 x 08 x 10 7467 x 08 x 10
11⁄26 11⁄2 7455 x 08 x 08 7467 x 08 x 0815⁄86 11⁄2 7455 x 10 x 10 7467 x 10 x 1013⁄46 13⁄4 7455 x 12 x 10 7467 x 12 x 10
17⁄86 13⁄4 7455 x 14 x 10 7467 x 14 x 1011⁄26 11⁄2 7455 x 16 x 10 7467 x 16 x 10
TubeO.D. Part No. Part No.(In.) Steel Stainless Steel
11⁄46 7505 x 04 7517 x 0415⁄16 7505 x 05 7517 x 0513⁄86 7505 x 06 7517 x 06
11⁄26 7505 x 08 7517 x 0815⁄86 7505 x 10 7517 x 1013⁄46 7505 x 12 7517 x 12
17⁄86 7505 x 14 7517 x 1411⁄26 7505 x 16 7517 x 1611⁄46 7505 x 20 7517 x 20
90° Female Elbow
90° Union Elbow
Tube PortO.D. Size Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄46 11⁄4 7515 x 04 7527 x 0415⁄16 15⁄16 7515 x 05 7527 x 0513⁄86 13⁄8 7515 x 06 7527 x 06
11⁄26 11⁄2 7515 x 08 7527 x 0815⁄86 15⁄8 7515 x 10 7527 x 1013⁄46 13⁄4 7515 x 12 7527 x 12
11⁄26 11⁄2 7515 x 16 7527 x 1611⁄46 11⁄4 7515 x 20 7527 x 20
MaleTube PipeO.D. Thread Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄46 11⁄8 7605 x 04 x 10 x 10 7617 x 04 x 10 x 1011⁄46 11⁄4 7605 x 04 x 04 x 04 7617 x 04 x 04 x 0415⁄16 11⁄8 7605 x 05 x 10 x 10 7617 x 05 x 10 x 10
13⁄86 11⁄4 7605 x 06 x 10 x 10 7617 x 06 x 10 x 1011⁄26 13⁄8 7605 x 08 x 10 x 10 7617 x 08 x 10 x 1011⁄26 11⁄2 7605 x 08 x 08 x 08 7617 x 08 x 08 x 08
15⁄86 11⁄2 7605 x 10 x 10 x 10 7617 x 10 x 10 x 1013⁄46 13⁄4 7605 x 12 x 10 x 10 7617 x 12 x 10 x 1017⁄86 17⁄8 7605 x 14 x 10 x 10 7617 x 14 x 10 x 1011⁄26 11⁄2 7605 x 16 x 10 x 10 7617 x 16 x 10 x 10
FemaleTube PipeO.D. Thread Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄4 11⁄8 7655 x 04 x 10 x 10 7667 x 04 x 10 x 1011⁄4 11⁄4 7655 x 04 x 04 x 04 7667 x 04 x 04 x 0413⁄8 11⁄4 7655 x 06 x 10 x 10 7667 x 06 x 10 x 10
11⁄2 13⁄8 7655 x 08 x 10 x 10 7667 x 08 x 10 x 1015⁄8 11⁄2 7655 x 10 x 10 x 10 7667 x 10 x 10 x 1013⁄4 13⁄4 7655 x 12 x 10 x 10 7667 x 12 x 10 x 10
11⁄2 11⁄2 7655 x 16 x 10 x 10 7667 x 16 x 10 x 1011⁄4 11⁄4 7655 x 20 x 10 x 10 7667 x 20 x 10 x 10
90° ElbowStraight ThreadO-Ring
Male Branch Tee
FemaleBranch Tee
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
229
Steel Flareless Fittings — continued
ReducedTube TubeO.D. O.D. Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄86 7705 x 02 x 10 x 04 7717 x 02 x 10 x 0413⁄16 7705 x 03 x 04 x 04 7717 x 03 x 10 x 0411⁄46 7705 x 04 x 10 x 04 7717 x 04 x 10 x 04
15⁄16 7705 x 05 x 10 x 04 7717 x 05 x 10 x 0413⁄86 7705 x 06 x 06 x 04 7717 x 06 x 10 x 0411⁄26 7705 x 08 x 10 x 04 7717 x 08 x 10 x 04
11⁄263⁄8 7705 x 08 x 08 x 06 7717 x 08 x 08 x 06
15⁄86 7705 x 10 x 10 x 04 7717 x 10 x 10 x 0413⁄46 7705 x 12 x 10 x 04 7717 x 12 x 10 x 04
17⁄86 7705 x 14 x 10 x 04 7717 x 14 x 10 x 0411⁄26 7705 x 16 x 10 x 04 7717 x 16 x 10 x 04
Union Tee
Tube PortO.D. Size Part No. Part No.(In.) (In.) Steel Stainless Steel
1⁄4 1⁄4 7715 x 04 7727 x 043⁄8 3⁄8 7715 x 06 7727 x 061⁄2 1⁄2 7715 x 08 7727 x 08
Tube PortO.D. Size Part No. Part No.(In.) (In.) Steel Stainless Steel
1⁄4 1⁄4 7716 x 04 7728 x 043⁄8 3⁄8 7716 x 06 7728 x 061⁄2 1⁄2 7716 x 08 7728 x 08
MaleTube PipeO.D. Thread Part No. Part No.(In.) (In.) Steel Stainless Steel
11⁄46 11⁄86 7755 x 04 x 10 x 10 7767 x 04 x 10 x 1011⁄46 11⁄46 7755 x 04 x 04 x 04 7767 x 04 x 04 x 0415⁄16 11⁄86 7755 x 05 x 10 x 10 7767 x 05 x 10 x 10
13⁄86 11⁄46 7755 x 06 x 10 x 10 7767 x 06 x 10 x 1011⁄26 13⁄86 7755 x 08 x 10 x 10 7767 x 08 x 10 x 1015⁄86 11⁄26 7755 x 08 x 08 x 08 7767 x 08 x 08 x 08
15⁄86 11⁄26 7755 x 10 x 10 x 10 7767 x 10 x 10 x 1013⁄46 13⁄46 7755 x 12 x 10 x 10 7767 x 12 x 10 x 1011⁄46 11⁄46 7755 x 16 x 10 x 10 7767 x 16 x 10 x 10
Male Run Tee
Straight Thread O-Ring Run Tee
Straight Thread O-Ring Branch Tee
FemaleTube PipeO.D. Thread Part(In.) (In.) No.
1⁄4 1⁄8 7805 x 04 x 10 x 101⁄4 1⁄4 7805 x 04 x 04 x 043⁄8 1⁄4 7805 x 06 x 10 x 101⁄2 3⁄8 7805 x 08 x 10 x 105⁄8 1⁄2 7805 x 10 x 10 x 103⁄4 3⁄4 7805 x 12 x 10 x 107⁄8 3⁄4 7805 x 14 x 10 x 10
TubeO.D. Part No. Part No.(In.) Steel Stainless Steel
11⁄4 7924 x 04 7936 x 0413⁄8 7924 x 06 7936 x 0611⁄2 7924 x 08 7936 x 08
15⁄8 7924 x 10 7936 x 1013⁄4 7924 x 12 7936 x 1211⁄2 7924 x 16 7936 x 16
11⁄4 7924 x 20 7936 x 2011⁄2 7924 x 24 7936 x 2421⁄4 7924 x 32 7936 x 32
Female Run Tee
Bulkhead Nut
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
230
Steel Flareless Fittings — continued
Hydraulic Steel Tubing
TubeO.D. Part No. Part No.(In.) Steel Stainless Steel
1⁄4 7955 x 04 7967 x 043⁄8 7955 x 06 7967 x 061⁄2 7955 x 08 7967 x 085⁄8 7955 x 10 7967 x 103⁄4 7955 x 12 7967 x 12
Seamless Cold Drawn Carbon SteelHydraulic TubingExcellent bending and flaring characteristicsSold in random 20′ lengths
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
231
Metric Tube Fittings Visual Index Components
Tube to Tube Couplings
Stud Couplings
Banjos, Swivel Couplings
Bite RingCoupling Nut Internal
Coupling NutReinforcing
RingSealing
WashersHex Nut Peflex Seal Cooper
Washer
StraightCoupling
EqualElbow
EqualTee
EqualCross
Male Stud Coupling Stud Elbow Stud Barrel Tee Stud Branch Tee
BanjoConventional Design
Banjo EccentricChannel Design
Rotary Coupling
Swivel ElbowMale Stud Type
Swivel Branch TeeMale Stud Type
Swivel Barrel TeeMale Stud Type
Stud/Standpipe Adapter
BulkheadConnector
BulkheadElbow
WeldingBulkheadConnector
Call the Summers Rubber Company for specific sizes and international thread sizes.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
232
Straight Stud/StandpipeAdapter
AdjustableStud Elbow
AdjustableStud Branch Tee
AdjustableStud Barrel Tee
Standard/TubeReducer
Male/FemaleStud Adapter
Gauge Coupling Female StudCoupling
Tube Plug
Closure PlugHex Socket
Blanking Plug Welding Boss Weld NippleWith O-ring Seal
Non-Return Valve
Straight Coupling Reducing Coupling Blanking Plug
Straight Stud/StandpipeElbow Adapter
Straight Stud/StandpipeBranch Tee Adapter
Straight Stud/StandpipeBarrel Tee Adapter
Metric Tube Fittings Visual Index — continuedOther Standard Couplings
24° Taper Connections
Call the Summers Rubber Company for specific sizes and international thread sizes.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
233
Voss Metrically Dimensioned Steel TubingGeneral Application Information
Voss metrically dimensioned steeltubing is precision manufacturedmeeting the requirements of DINStandard 2391, Class C. This tubingis especially well suited for applicationin hydraulic and pneumatic circuitrywhere dimensional accuracy andgood surface finish are important tothe proper attachment of fittings.
Workability and StrengthVoss steel tubing is annealed prior todelivery and can therefore be cold-worked. Prior to bending, the tubingwill exhibit the following properties:Tensile strength — 35-45 Kp/mm2
Yield — 24 Kp/mm2 minimumBending to close radii will tend toreduce wall thickness at the outerbend and consequently reducerecommended operating pressure.
Standard LengthsVoss steel tubes are stocked andshipped in approximately six meterlengths. Tubes of specific cut lengthsare available on special order.
Conversion Factors1 millimeter
= 0.03937 inch
1 sq. centimeter= 0.1550 sq. inch
1 kilogram/sq. centimeter = 14.22 lbs/sq. inch
Tube Specifications
*Recom-*Nom. Flow mendedSize Cross Operating
O.D. x Wall Section Pressure Part(mm) (cm2) (kg/cm2) No.
14 x 0.5 1.071 242 400-00114 x 1.0 .031 483 400-02115 x 1.0 .071 387 400-061
16 x 1.0 .130 322 400-10116 x 1.5 .071 483 400-11116 x 2.0 .031 644 400-121
18 x 1.0 .28 242 400-15118 x 1.5 .20 363 400-16118 x 2.0 .13 483 400-17118 x 2.5 .071 604 400-181
10 x 1.0 .50 193 400-20110 x 1.5 .38 290 400-21110 x 2.0 .28 387 400-22110 x 2.5 .20 483 400-231
12 x 1.0 .79 161 400-25112 x 1.5 .64 242 400-26112 x 2.0 .50 322 400-27112 x 2.5 .38 403 400-28112 x 3.0 .28 483 400-291
14 x 1.0 1.13 138 400-30114 x 1.5 .95 207 400-31114 x 2.0 .79 276 400-32114 x 2.5 .64 345 400-33114 x 3.0 .50 414 400-341
15 x 1.0 1.33 129 400-35115 x 1.5 1.13 193 400-36115 x 2.0 .95 258 400-37115 x 2.5 .79 322 400-38115 x 3.0 .64 387 400-391
16 x 1.0 1.54 121 400-40116 x 1.5 1.33 181 400-41116 x 2.0 1.13 242 400-42116 x 2.5 .95 302 400-43116 x 3.0 .79 363 400-441
18 x 1.0 2.01 107 400-45118 x 1.5 1.77 161 400-46118 x 2.0 1.54 215 400-47118 x 2.5 1.33 269 400-48118 x 3.0 1.13 322 400-491
20 x 1.5 2.27 145 400-50120 x 2.0 2.01 193 400-51120 x 2.5 1.77 242 400-52120 x 3.0 1.54 290 400-53120 x 3.5 1.33 338 400-96120 x 4.0 1.13 387 400-541
22 x 1.5 2.84 132 400-55122 x 2.0 2.55 176 400-56122 x 2.5 2.27 220 400-57122 x 3.0 2.01 264 400-581
25 x 2.0 3.46 155 400-60125 x 2.5 3.14 193 400-61125 x 3.0 2.84 232 400-62125 x 4.0 2.27 309 400-63125 x 4.5 2.01 348 400-97125 x 5.0 1.77 387 400-641
Tube Specifications — continued
*Recom-*Nom. Flow mendedSize Cross Operating
O.D. x Wall Section Pressure Part(mm) (cm2) (kg/cm2) No.
28 x 1.5 4.91 104 400-65128 x 2.0 4.52 138 400-66128 x 3.0 3.80 207 400-67128 x 4.0 3.14 276 400-681
30 x 2.0 5.31 129 400-70130 x 2.5 4.91 161 400-71130 x 3.0 4.52 193 400-72130 x 4.0 3.80 258 400-73130 x 5.0 3.14 322 400-741
35 x 2.0 7.55 111 400-75135 x 3.0 6.61 166 400-76135 x 4.0 5.73 221 400-77135 x 5.0 4.91 276 400-781
38 x 2.5 8.55 127 400-80138 x 3.0 8.04 153 400-81138 x 4.0 7.07 204 400-82138 x 5.0 6.16 254 400-831
42 x 2.0 11.34 260 400-85142 x 3.0 10.13 386 400-86142 x 4.0 9.03 566 400-87142 x 5.0 8.04 230 400-881
50 x 6.0 11.34 220 400-902
*Based on 4 to 1 safety factor.For availability of sizes not listed, special crosssection shapes, and special materials, contactthe Summers Rubber Company.
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
234
Voss Micro Hose Assemblies — Pressure Test Systems
Micro HoseSpecifications:Operating temperature range:
The socket weld fitting is used toconnect a pipe end to a SAE four boltflange connection. They are designedto be welded on the end of a pipe ortube. Weld fittings are made fromSAE C1018 steel which offers fineweld characteristics.
Design and dimension specificationssubject to change without notice.
Forged SAE Flange Adapters and Accessories
Series 61 — 3000 psi
Flange A B D E G ThreadSize (In.) (In.) (In.) (In.) (In.) Part No.
Each set contains: 2 flange halves, 1 O-ring, 4 bolts and 4 lockwashers.
SAE Flanges
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
238
High Pressure Hydraulic Swivel Joints
O-Rings for Code 61, Code 62 and Caterpillar Style Flange Fittings
O-Rings
I.D. Wall Qty.(In.) (In.) Req’d. Part No.
13⁄441⁄8 1 08FLOR
155⁄641⁄8 1 10FLOR
13⁄441⁄8 1 12FLOR
15⁄161⁄8 1 16FLOR
11⁄241⁄8 1 20FLOR
17⁄841⁄8 1 24FLOR
21⁄441⁄8 1 32FLOR
23⁄441⁄8 1 40FLOR
33⁄841⁄8 1 48FLOR
37⁄841⁄8 1 56FLOR
43⁄841⁄8 1 64FLOR
Caution: These O-rings are compounded from a Nitrile poly-mer for use with petroleum-based hydraulic fluids, water andglycol and oil-water emulsions.
Do not use these O-rings with phosphate esters, diesters orphosphate ester emulsion hydraulic fluids. Instead, use O-rings made of Viton®, EPDM or CPE polymers or othermaterials compatible with the fluids.
Sizes: 1⁄4″ through 2″ pipe size.
Connection types: JIC, pipe, SAE O-ring face sealConnection types: (male and female).
Operating pressures: Vacuum and to 3000 psi.
Operating temperatures: 40°F to 200°F (4°C to 93°C).
Sizes: 1⁄4″ through 2″ pipe size.
Connection types: JIC and O-ring (male), pipe andConnection types: SAE O-ring face seal (male and female)Connection types: and pipe union.
Operating pressures: Vacuum and to 3000 psi.
Operating temperatures: 40°F to 200°F (4°C to 93°C).
Connection types: JIC and O-ring (male), pipe and Connection types: SAE O-ring face seal (male and female).
Operating pressures: Vacuum and to 3000 psi.
Operating temperatures: 40°F to 200°F (4°C to 93°C).
Sizes: 1⁄4″ through 2″ pipe size.
Connection types: JIC (male), pipe and SAE O-ring faceConnection types: seal (male and female) and pipe union.
Operating pressures: Vacuum and to 3000 psi.
Operating temperatures: 40°F to 200°F (4°C to 93°C).
18S Series — 180° Swivel Joint9SS Series — Dual Plane Swivel Joint
Swivel Joints
1-800-686-5801 FAX: 1-877-941-4673HYDRAULIC HOSE FITTINGS AND ADAPTERS
240
Power Crimp® 707The Gates Power Crimp 707 isthe most precise, yet simplestcrimper made. Crimps hydraulichoses from low pressure returnlines to extremely high pressurespirals, from 3⁄16″ to 11⁄4″ I.D.Crimps straight and bent tubestems, plus 45° and 90° blocktypes.
MobileCrimp™ 4-20The latest in high-tech crimping.Portable (mobile) crimper islight, versatile and powerfulenough to crimp up to 11/4″four-spiral hose.
Features:• Digital accuracy for precise,
consistent crimping.• Portable (57 pounds) or can
be mounted permanently onservice vehicle or work bench.
Plated WireSpring Guards
OmniCrimp® 21Horizontal Front-End Feedmakes crimping easier andconvenient. Large hoses with90° bent tubes and flangesload without removing the dies.
Crimping sizes from 3/16″ to 2″;six spiral wire hose with allcoupling configurations.
Flexible Hose Bend RestrictorProtects Hose Near the CouplingTapered PVC sleeve reduces bending stress in the hosenear the coupling to prevent damage, such as in power washapplications. Installed during hose asssembly, this smoothly-finished product withstands temperatures from -40°F to 200°F(-40°C to 93°C) and isavailable in six I.D. sizes.
Nylon Protective SleeveSolves Abrasion ProblemsNylon Sleeves perform a dual role:(1) they provide excellent abrasionresistance to protect individual hoses;and (2) they can be used to bundle severalhose assemblies together for maximum protection. Downtimeand maintenance costs are reduced. These Nylon Sleevesare unique because they form an extra protective layeragainst abrasive forces. Specifically, thousands of tiny nylonfilaments, woven into the texturized yarn, “friz” into a self-renewing shield that is extremely resistant to severe abrasion.
Power Crimp® Equipment and Hose Protection Products
A
Pitch “P”
“G” Gauge Wire
Power Crimp and OmniCrimp are registered trademarks and MobileCrimp isa trademark of Gates Rubber Company.
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
241
X-100 Dura Seal SL-5000 Dura Seal HSC/HSH/HSI Dura Seal
Mechanical Seals
PSS Dura Seal
PBR/PBS Dura Seal
P-50 Dura Seal
Single, metal bellows design eliminatesshaft packing hang-up and shaft orsleeve fretting. Very good in abrasiveservices. Incorporates Durametallic’spatented Face Attachment technologyto increase seal life. Pre-set cartridgesimplifies installation, eliminatesguesswork. Can easily be convertedto a double or tandem seal usinginterchangeable components.Type of seal: Single, bellows design.Pressure: To 300 psig.Temperature: To 400°F (204°C).Velocity: To 4,500 fpm.Standard sizes: 3⁄8″ to 41⁄2″.
Single, pusher seals designed foruse in high pressure and speedapplications. Compression springs aremounted on stationary portion of sealto isolate them from centrifugal forcesand high pressures. Throttle bushingprovides safety back-up in the eventof primary seal failure. HSC and HSHdesigns are boundary lubricated, HSIis full fluid film lubricated. Heavy-dutyconstruction for long life.Type of seal: Single, pusher design.Pressure: HSC, HSH — To 1,200 psig.Pressure: HSI — To 3,000 psig.Temperature:
HSC, HSH — To 400°F (204°C).HSI — To 600°F (316°C).
Velocity: All – To 12,500 fpm.Standard sizes: 11⁄2″ to 10″.
Single, pusher seal excellent for num-erous services in chemical processing,water treatment and sewage plants,and pulp and paper mills. Pre-setcartridge design speeds installation,eliminates chance of installation error.Very easy to repair, too. Springs aremounted on stationary portion of sealto forgive seal misalignment and faceeccentricity. Off-the-shelf availabilityto fit standard ANSI pump sizes.Type of seal: Single, pusher design.Pressure: To 300 psig.Temperature: To 300°F (150°C).Velocity: To 3,000 fpm.Standard sizes: 1″ to 4″.
Versatile, cartridge, single, pusher sealspecifically designed for abrasive slurryservices. Unique design exposes sealfaces to pumped product for maximumheat dissipation – eliminates a commonfailure point. Special shroud protectscompression springs in stationaryportion of seal, and rotor drive pin,from weepage build-up. Pre-setcartridge design and centering tabssimplify installation.Type of seal: Single, pusher design.Pressure: To 250 psig.Temperature: To 350°F (177°C).Velocity: To 2,800 fpm.Standard sizes: 11⁄8″ to 6″.
Split, single inside seal used inapplications where installation involvestime consuming equipment teardownor is cost prohibitive. Pre-assembled,unitized construction makes installa-tion and repair easy and foolproof.Installs in under 30 minutes. Excellentfor numerous non-hazardous servicesin chemical processing, pulp andpaper, power generation, wastewatertreatment and refineries.Type of seal: Split, single pusherType of seal: design.Pressure: To 100 psig.Temperature: To 250°F (121°C).Velocity: To 3,200 fpm.Standard sizes: 11⁄2″ to 6″.
Single, inside bellows design specifi-cally for use in high temperatureapplications in the petroleum industry.PBR design has a rotating bellowsassembly, PBS is stationary. Advancedface attachment permits thermalexpansion without distortion of sealface. Seal faces are also easilyreplaced. Patented tapered insertensures correct installation of insertmounting.Type of seal: Single, bellows design.Pressure: To 350 psig.Temperature: To 750°F (400°C).Velocity: PBR — To 4,500 fpm.Velocity: PBS — To 6,500 fpm.Standard sizes: 11⁄8″ to 41⁄2″.
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
242
PTO/PTO-E/PTO-HW Dura Seal
TBR Dura Seal
Mechanical Seals — continued
CBR/CBS Dura Seal
Single, metal bellows designeliminates shaft packing hang-upand fretting. Seal ring is easily andeconomically replaced. PatentedCentroid Loaded Face Attachmentincreases seal life by preventing sealface distortion caused by differentthermal expansion rates of the faceand holder materials. Excellent inslurry services. Cartridge designavailable to simplify installation andmaintenance. Standardized insert fitsmost ANSI pumps.Type of seal: Single, bellows design.Pressure: To 300 psig.Temperature: To 400°F (204°C).Velocity: CBR — To 4,500 fpm.Velocity: CBS — To 6,500 fpm.Standard sizes: 3⁄4″ to 51⁄2″.
Economical single, unbalanced sealthat can be used for hundreds of appli-cations. Individual parts are complete-ly interchangeable and easy toreplace. Lets you customize seal toyour service and cuts down on mainte-nance costs. Can be used as aninside or outside seal. Good performerin tough abrasive and corrosive ser-vices, too.
Type of seal: Single, pusher design.
Pressure: To 300 psig.
Temperature: To 500°F (260°C).
Velocity: To 4,500 fpm.
Standard sizes: 3⁄8″ to 41⁄2″.
Balanced, single, pusher seal bestsuited to moderate pressure applica-tions. Can accommodate differenttypes of shaft packing interchangeably.Often used in condensate andmulti-stage boiler feed pumps. PTO-Eversion includes custom-designed facefor use with light hydrocarbons withspecific gravities less than heptane.PTO-HW version incorporates specialhydraulic balancing for use in hotwater applications. No cooling systemrequired.
Type of seal: Single, pusher design.
Pressure: To 600 psig.
Temperature: PTO, PTO-E — To 250°F (121°C).PTO-HW — To 350°F (180°C).
Velocity: To 4,500 fpm.
Standard sizes: 3⁄4″ to 41⁄2″.
Single, outside pusher seal used inapplications where pressures above15 psig eliminates usage of the RODura Seal. The RA version incorpo-rates a two-piece rotary unit consistingof a collar and seal ring. The RA-Cversion is designed for use with chem-ical products in plastic, glass andother non-metallic pumps. Both arevery easily repaired if necessary.
Type of seal: Single, pusher design.
Pressure: To 400 psig.
Temperature: To 350°F (177°C).
Velocity: To 4,500 fpm.
Standard sizes: 1⁄2″ to 5″.
Single, outside bellows seal designedfor use in corrosive chemical services.Special PTFE bellows assemblyresists chemical attack and is bondedto the seal face and collar ends.Replaceable faces can be carbon,silicon carbide or glass-filled Duraflon®.
Type of seal: Single, bellows design.
Pressure: To 75 psig.
Temperature: To 160°F (71°C).
Velocity: To 4,500 fpm.
Standard sizes: 1″ to 3″.
Unique “back-up” seal designed foruse in a tandem configuration with asingle pusher or bellows seal. Usedto stop VOCs leaking past the primaryseal and vent them to a vapor recoverysystem. Qualifies for EPA reportingexemption. Seal incorporates specialself-lubricating seal face combination.Will operate in back-up mode for atleast two weeks in event of primaryseal failure.
Type of seal: Tandem design.
Pressure: Dry — To 10 psig.Pressure: Wet — To 300 psig.
Temperature: To 300°F (150°C).
Velocity: To 2,000 fpm.
Standard sizes: 3⁄4″ to 41⁄4″.
RA/RA-C Dura Seal
RO Dura Seal
SB-200 Dura Seal
Duraflon is a registered trademark ofDurametallic Corp.
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
243
Mechanical Seals — continued
Tandem PTO/PTO-EDura Seal
VRA Dura SealMX-201 Dura Seal
Double, pusher design used in mixerapplications where no leakage canbe tolerated. Able to handle systemupsets without leakage or productcontamination. Offers greater safetyand reliability than possible withconventional double seals. Can be runwet or dry, or in tandem configuration,for added versatility and economy. Pre-set cartridge canister design eliminatesneed for setting measurements.
Type of seal: Double, pusher seal.
Pressure: Double, wet — To 300 psig.Pressure: Double, dry — To 115 psig.Pressure: Tandem, wet and dry —Pressure: To 100 psig.
Temperature: To 300°F (150°C).
Velocity: Wet — To 210 fpm.Velocity: Dry — To 130 fpm.
Standard sizes: 13⁄16″ to 63⁄16″.
Two single balanced pusher sealsarranged in series configuration.Typically used as a safety seal orto meet today’s stringent emissionscontrol standards. As with the singlePTO, different types of shaft packingare available and interchangeable.For fluids with a specific gravity lessthan heptane, custom designed faces(PTO-E version) can be used.
Type of seal: Tandem, pusher design,Type of seal: series configuration.
Pressure: To 600 psig.
Temperature: To 250°F (121°C).
Velocity: To 4,500 fpm.
Standard sizes: 3⁄4″ to 41⁄2″.
Single, outside, dry-running pusherseal designed specifically for use intop-entry agitator/mixer services. Sealfeatures heavy-duty construction toaccommodate a combined out-ofconcentricity and eccentricity of0.150″ F.I.M. Milled slots and matingpins in the drive collar evenly distributetorque to the faces, eliminating stressareas. Dry-running design eliminatesneed for buffer fluid system.
Type of seal: Single, pusher sealType of seal: (double available).
Pressure: To 200 psig.
Temperature: To 250°F (121°C).
Velocity: To 300 fpm.
Standard sizes: 1″ to 7″.
Double, pusher seal used in veryabrasive applications where corrosive,toxic or volatile liquids are beinghandled and single seal is not accept-able. Inner and outer seal faces areinterchangeable. Outer seal isshrouded by gland as added safetyfeature. No bypass or external flushneeded. Tolerates pressure reversals.Cartridge design simplifies installation.
Type of seal: Double, pusher design.
Pressure: To 250 psig.
Temperature: To 350°F (177°C).
Velocity: To 2,800 fpm.
Standard sizes: 11⁄8″ to 6″.
Single, pusher seals designed foruse on large shaft mixers, blendersand similar units. Overcomes shaftdeflection problems common to thistype of equipment. Carbon seal ringdesigned to float within the shroudfollows deflection of the shaft.Incorporates elastomer secondaryseal for resistance to chemical attack.BPO Dura Seal is a balanced designto accommodate higher pressures.
Type of seal: Single, pusher sealType of seal: (double available).
Pressure: BRO — To 200 psig.Pressure: BPO — To 400 psig.
Temperature: To 250°F (121°C).
Velocity: To 3,500 fpm.
Standard sizes: 3⁄4″ to 12″.
Cartridge mounted, double metalbellows seal ideal for use in mildabrasive services where the addedsecurity of a double seal is necessary.Bellows design eliminates shaft pack-ing hang-up and fretting. Patented bi-directional flow inducer aids in propercooling, extending seal life. Canoperate as a tandem configuration.Tolerates pressure reversals.
Type of seal: Double, bellows design.
Pressure: To 200 psig.
Temperature: To 400°F (204°C).
Velocity: To 4,500 fpm.
Standard sizes: 11⁄8″ to 41⁄8″.
X-200 Dura Seal
BRO/BPO Dura SealSL-5200 Dura Seal
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
244
Mechanical Seals — continued
Split, single outside seal designed foruse on large, heavy or inaccessibleequipment where seal changeout iscostly or prohibitive. Split design facili-tates installation without dismantlingequipment. Self-lubricating facesdissipate heat and can run dry.Also, withstands pressure reversalscommon to agitator services. Veryeasy to install and maintain. Handlesshaft run-out up to 0.150″ F.I.M.
Type of seal: Split, pusher design.
Pressure: Wet — To 100 psig.Pressure: Dry — To 75 psig.
Temperature: To 250°F (121°C).
Velocity: Wet — To 2,200 fpm.Velocity: Dry — To 130 fpm.
Standard sizes: 1″ to 12″.
MSS Dura Seal Double RO Dura SealGB-200 Dura Seal
Double, pusher design used inapplications where no emissions ofhazardous pumped product can betolerated. Seal uses inert gas barrier,such as nitrogen or clean shop air, forlubrication. Eliminates contaminationof pumped product by a buffer fluid.Provides total containment, even ifouter seal fails. Extremely reliableand economical alternative tosealless pump.
Type of seal: Double, pusher design.
Pressure: To 200 psig.
Temperature: To 250°F (121°C).
Velocity: To 2,600 fpm.
Standard sizes: 1″ to 23⁄4″.
Double, pusher design recommendedin applications where pumped liquidhas greater lubricating properties thanwater, pressures exceed the limitationsof the double CRO Dura Seal, or thefluid is abrasive. Positive drive design.Metal parts of seal are isolated frompumped product to prevent possiblechemical or abrasive attack.
Type of seal: Double, pusher design.
Pressure: To 300 psig.
Temperature: To 500°F (260°C).
Velocity: To 4,500 fpm.
Standard sizes: 3⁄4″ to 41⁄2″.
Double, pusher seal used in moderatepressure applications where water,or a liquid with similar lubricatingproperties, can be used as a sealingfluid. Seal depends on frictionbetween shaft packing and pumpshaft for drive. Fluids with lubricatingproperties greater than water must notbe used. Very easy to install since nodimensional setting or drive collar isrequired.
Type of seal: Double, pusher design.
Pressure: To 300 psig.
Temperature: To 120°F (49°C).
Velocity: To 4,500 fpm.
Standard sizes: 3⁄8″ to 33⁄4″.
Economical, cartridge mounted,double pusher design combines valuewith ease of installation. Its unitizedconstruction and balanced designmake the P-200 an ideal choice fora wide range of demanding servicesin general industry including chemicalprocessing, pulp and paper, watertreatment, and sewage plantapplications.
Type of seal: Double, pusher design.
Pressure: To 400 psig.
Temperature: To 450°F (215°C).
Velocity: To 4,500 fpm.
Standard sizes: 1″ to 37⁄8″.
P-200 Dura Seal
Double CRO Dura Seal
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
245
Accessories to Maximize Sealing Performance and Longevity
Supply TanksDurametallicSupply Tanksare the mainingredient ofa closed-loopbuffer fluidsupply systemfor use withtandem ordouble sealingsystems. Theydramatically cutseal flush water usage and eliminatethe need to run water lines from adistant source. They can indicate thecondition of inner seal in double sealarrangement. With alarm options, itcan monitor sealing performance.Easy to install and maintain.
Dura Circulator®
The DuraCirculator suppliesa controlledvolume of sealingliquid at uniformpressure andtemperature tostuffing boxescontaining doubleDura Seals. It isavailable in avariety of basicunits for various pressures andcapacities. Nominal capacities rangefrom 1-4 gpm, while pressure variesfrom 50-2,000 psig. Metric units arealso available.
Dura Airfin Cooler®
The Dura AirfinCooler reducestemperaturessurrounding amechanical sealwithout usingcooling water. The Airfin Cooleroffers substantialsavings in flushwater purchaseand treatment. Itis less susceptible to fouling, moreefficient and requires less piping thana water flush system. Plus, it’s easyto install and maintain.
Model 625NC — natural convention ofair over the coil for cooling.
Model 625FC — forced air by anefficient 1⁄3 hp electric motor.
BGM Bearing ProtectorLike Bearing Gard,BGM keepscontaminatesfrom ruiningbearings.Utilizes rareearth magnetsto seal offbearing housing completely. Often usedin outdoor or other applications whereabsolutely no humidity, dirt or dustcan be tolerated. Patented coaxialface design ensures long life. Veryeasy to install. Lasts up to 25 timeslonger than lip seals. Numerous sizesavailable.
Dura Heat Exchanger®
Heat exchangerprovides aneffective wayto cool DuraSeals. Flow ofthe pumped productthrough the heatexchanger can beinduced with a bypass line from thepump discharge, or with a specialDura Circulating feature. Compactand lightweight. Features a one-piece5⁄8″ O.D. stainless steel cooling coilhydrostatically tested at 3,000 psig.Cover is easily removed for coilcleaning. Stainless steel constructionfor maximum corrosion resistance.
Bearing Gard™Eliminatesbearing failuresdue to lubricantcontamination.Close-tolerancelabyrinth designlocks out mois-ture, grit anddust. Allowsbearing framepressure vents (a commonpoint of contamination) to be plugged.Lasts for the life of the pump and fitsexisting lip seal cavities. Unitizedconstruction for error-proof installation.Recommended for use on all processpumps and other rotating equipment.Numerous sizes available.
Dura Dirt DiverterThe DuraDirt Diverteris a cycloneseparatorthat is usedto removeabrasivesolids insuspensionthat have a specific gravity greaterthan the pumped liquid. It is wellsuited to systems where the productis circulated only once through thepump before continuing on to otherprocesses. It is not a filter. Therefore,it will not clog.
Model 1″-DD — alloy metal, suitablefor corrosive liquids.
Model 12 — Zytel® lined with ceramicfor abrasion resistance.
Dura Lip SealDura Lip Seal isused to preventabrasive solids fromentering the stuffingbox and reachingthe Dura Seal. It isa throat restrictiondevice that createshigh velocities at the throat of apump with a minimal amount offlushing liquid flow and productdilution. Held firmly in place atbottom of seal chamber by splitmetal expansion collar.
Split Flow ReducerLowers seal waterflush (API Plan 32)requirements whenused witha Dura Seal byreplacing packingin the seal chamberwith an engineered,close clearancedevice. Split axially for ease ofinstallation. Constructed of glass-filledDuraflon® for corrosion and abrasionresistance.
Zytel is a registered trademark of the DuPont Co.Dura Circulator, Dura Airfin Cooler, Dura HeatExchanger and Duraflon are registered trade-marks and Bearing Gard is a trademark ofDurametallic Corp.
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
246
Compressed Gasket Material
KLINGER FlexibleGraphiteSLS*†
• Graphite adhesive bonded to a .002″316 stainless steel foil.
• Highly compressible and compactible.
• Excellent anti-stick properties.
• Low gas permeability.
• Low electrical resistance.*available with anti-stick coating.
KLINGERsil is a registered trademark of Richard Klinger Inc. and Teflon is a registeredtrademark of the DuPont Co.
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
247
Cut Rubber and Gasket Material Parts for Industrial Applications
Available from belting, rubber sheeting and flatmaterials. Die rule and water jet cutting, strippingand custom forms.
Cut Rubber PartsBelting, Rubber Roll Goodsand Stripping
Range of Materials:
• Varieties of industrial conveyorbelting:
Rubber both sidesFabric both sidesCombinations of rubber and fabricHigh heat resistanceOil resistantOil proofCross-rigidTextured surfaces or with profiles
• Varieties of food grade lighterduty conveyor belting:
White rubberWhite NitrileWhite PVCRMV blends of vinylTextured surfaces or with profiles
If you would like us to advise you on your gasket application, please provide the details requested below and fax theform to: 1-877-941-4673
Duty
Medium ____________________________________
Concentration ________________________________
Max. Pressure _______________________________
Max. Temperature ____________________________
Liquid or Gas ________________________________
Any other comments(cycling, vibrations, food, hazardous)
___________________________________________
___________________________________________
Flanges
Rating _____________________________________
Nominal Size ________________________________
Flange Material ______________________________
Surface Finish _______________________________
Type _______________________________________
If non-standard, please give dimensions
___________________________________________
___________________________________________
Bolts
Quality _____________________________________
Diameter/Length _____________________________
Number ____________________________________
Gasket Details (dimensions)
1. Full Face
Outside Diameter __________________________
Inside Diameter ____________________________
Number of Holes____________________________
Hole Diameter______________________________
or
2. Ring
Outside Diameter ___________________________
Inside Diameter ____________________________
or
3. Special Design
Please provide drawing.
Current application material and thickness.
________________________________________________
________________________________________________
________________________________________________
Reason for material change (i.e. leaks, blow out)
________________________________________________
________________________________________________
Photocopy this form for re-use.
Summers Rubber Sealing Technical Service
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
249
Sealex®
Reliable Gasketing on a Roll
100% Pure PTFE which has beenexpanded by a special process to formsoft, highly compressible gasketing ona roll. It has the very wide chemicalresistance of PTFE and a pressuresensitive adhesive strip to ensure easyinstallation.
• Maximum operating conditions:Temperature — 500°F.Pressure 2000 psi.(Note these figures do not operate atthe same time.)
• Unlike conventional PTFE, which isprone to cold flow, Sealex has goodcreep resistance and bolt torqueretention properties.
• Highly compressible — suitable forsealing weak or damaged flanges.
• Wide chemical resistance range —inert to practically all chemicals.
• Available in roll form — no need tomaintain large stocks of gaskets.
• Not subject to aging — PTFE isunaffected by normal environmentalconditions.
• Suitable for cryogenic use-321°F (-196°C).
• Ideal for use where cleanliness isessential — will not support bacterialgrowth or contaminate product beingsealed.
• Sealing surfaces part freely — savesexpensive maintenance downtime.
• FDA compliance.
• Easy to assemble.
More reliable — the high compressibilityof Sealex joint sealant produces avery thin, wide ribbon under pressure.This means that the smallest possiblearea is exposed to liquids and gases.
In this condition, the thin film of Sealexis no longer subject to significant coldflow. You can bolt up once and nothave to retorque later.
• Fume ducts.
• Concrete lids.
* Glass joints.
• Heat exchangers.
• Fiberglass reinforced plastic vessels.
• Pump or compressor housingflanges.
• Steam vessel flanges.
• Manways.
* Ceramic joints.
• Hydraulic and pneumatic systems.
• Water systems.
Or practically any other industrialequipment where you require along life, trouble-free seal that cutsmaintenance costs…
Easy to use SealexFollow the simple installationinstructions: 1. Make sure that the sealing flanges
are clean and free from rust, dirtand gasket debris. Clean flangeface as usual.
2. Cut off a length of Sealex just a littlelonger than the actual circumfer-ence of the perimeter of the seal.
3. Peel off the adhesive protectionstrip and press the Sealex intoposition. Cross the free ends ofthe Sealex adjacent to a bolt hole.
4. Bolt up the mating surfaces usingthe recommended clamping forceand bolt tightening patterns.
Sealex is a registered trademark of Richard Klinger Inc.
Other spool lengths can be reeled to customerorder.
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
250
Braided Compression Packing
Flax Aramid Teflon® Carbon/Graphite
RM 522General service marinepacking; also offered with aspecial graphite waterproofcompound lubricant for usein high pressure hydraulicservice.
Service temperature:to 210°F (99°C).
Service pressure:to 300 psi.
Surface speed: to 1,000 fpm.
RM 945Clean, high temperatureresistant packing. BraidedFlextra impregnated withPTFE, plus break-in lubricant.Also filament Kevlar™.
Service temperature:to 500°F (260°C).
Service pressure:to 500 psi.
Surface speed: to 2,250 fpm.
RM 847, RM 847FDA*Braided PTFE filamentimpregnated with a highconcentration of PTFEsuspensoid; also offered witha FDA approved lubricant.
Service temperature:to 500°F (260°C).
Service pressure:to 1200 psi.
Surface speed: to 2,200 fpm.
RM 862Braided, high purity carbon.Can also be impregnatedwith PTFE or finelypowdered inorganic graphite.
Service temperature:to -200°F (-93°C).to Steam 1200°F (635°C).
Service pressure:pumps to 300 psi.
Surface speed: to 4,000 fpm.
SyntheticTeflon/Graphite
ExpandedPTFE/Graphite
Papermill/Caustic
High PerformanceSynthetic
RM 941Multiservice acrylic yarnsimpregnated with PTFE orgraphite and treated with abreak-in lubricant.
Service temperature:to 500°F (260°C).
Service pressure:to 300 psi.
Surface speed: to 1,500 fpm.
RM 844*GFO™ yarns with Flextra™
corners. Also available with100% braided GFO graphitefilled expanded PTFE yarns.
Service temperature:to 500°F (260°C).
Service pressure:to 600 psi.
Surface speed: to 3,600 fpm.
RM 954Braided yarns of hightechnology fibers,impregnated with PTFEdispersion; ideal for highcaustic levels seen in pulpand paper and chemicalprocesses.
Service temperature:to 450°F (232°C).
Service pressure:to 500 psi.
Surface speed: to 2,000 fpm.
RM 980Outstanding general purposepump packing; braidedNovaloid yarn, PTFEimpregnated with specialbreak-in lubricant.
Service temperature:to 480°F (250°C).
Service pressure:to 300 psi.
Surface speed: to 2,200 fpm.
*See next page for details.
Teflon is a registered trademark and Kevlar is a trademark of DuPont Co.;GFO is a trademark of the W.I. Gore Associates and Flextra is a trademarkof RM Engineered Products.
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
251
Flange and Valve Shields
MetalMetal shields are manufactured from24 gauge sheet metal with 100%stainless steel, quick coupling worm-gear and screw connections for easyinstallation.
Stainless steel:• Available in 304 and 316 grades
Stainless Steel.• Max. operating temperature 2000°F.• Max. operating pressure 3,500 psi.• Sizes 1⁄2″ to 48″ pipe diameter.• 150# ANSI to 2500# ANSI.
Galvanized steel:• Max. operating temperature 800°F.• Sizes 1⁄4″ to 48″ pipe diameter.• 150# ANSI to 2500# ANSI.
Both types of metal shields can bemanufactured with anti-mist screens.
Drain shields are also available. Theseare similar to the metal shields exceptthat there is a stainless steel nippleattached to the bottom of the shield toallow for drainage of any leaks. Drainshields are also caulked around thenipple and the sides are seal welded.
and fumes. They include the standardpH leak indicating patches on the colored shields.
Teflon®:
• Teflon® coated glass cloth.• Teflon® thread and drawstring.• pH leak indicating patch.• Max. operating temperature 450°F.• Sizes 1⁄4″ to 36″ pipe diameter.• 50# ANSI to 300# ANSI.
Polyvinyl, Polyethylene, Saran®:• Max. operating temperature 170°F.• Sizes 1⁄4″ to 36″ pipe diameter.• 150# ANSI to 300# ANSI.
Polypropylene:• Max. operating temperature 200°F.• Sizes 1⁄4″ to 36″ pipe diameter.• 150# ANSI to 300# ANSI.
An especially critical area for use ofshields is on expansion joints. Themajor manufacturers of Teflon® linedexpansion joints recommend the useof spray shields with their products.Warnings requiring their use areprinted on their boxes for theexpansion joints and in their productbrochures. Advance expansion jointshields are manufactured of onlyTeflon®.
Valve shields are manufactured to fitall types of valves including butterfly,globe, check, gate, ball and plug.These shields are available in thesame cloth or metal materials anda complete range of sizes as our fullline of other shielding products.
How to Order:Metal ShieldsFor Valves, please specify:1. Pipe size.2. Type of valve and manufacturer.3. Width of valve including flange.4. Location of control arm.5. Diameter of opening to
accommodate stem.6. Type metal: 304, 316 Stainless or
Galvanized Steel.
For Flanges, please specify:1. Pipe size.2. Pressure rating.3. Type metal: 304, 316 Stainless or
Galvanized Steel.
Cloth ShieldsFor Valves, please specify:1. Pipe size.2. Type of valve and manufacturer.3. Width of valve including flange.4. Location of control arm.5. Diameter of opening to
accommodate stem.6. Type cloth: Teflon®, polyvinyl,
polyethylene, polypropylene orSaran®.
For Flanges, please specify:1. Pipe size.2. Pressure rating.3. Type cloth: Teflon®, polyvinyl,
polyethylene, polypropylene orSaran®.
For Expansion Joints, please specify:1. Pipe size.2. Manufacturer of expansion joint.3. Number of convolutions.
Note: Shields for expansion joints aremanufactured of Teflon® only.
Flange Shields
Plastic cloth shields are manufacturedof clear reinforced cloth for easyvisibility or a UV stabilized coloredcloth which is resistant to sun, rain
Expansion Joint Shields
Specialty Shields
Other specialty shields are availablefor screw-pipe fittings including unions,couplings, elbows and tees.
Valve Shields
Saran and Teflon are registered trademarks of DuPont Co.
Advance Products & Systems, Inc.designs and manufactures sprayshields to inhibit dangerous leaks ofhazardous high-temperature materials.The shields are effective in reducingdamage to surrounding equipment andinjuries to plant personnel. Inspectioncosts, repairs and resulting downtimeare also reduced due to leakcontainment through the use ofshields.
Cloth
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
252
LG-13 (API-601 / ASME B 16.20) Gasket Dimensions for ASME / ANSI B 16.5 Flanges
Spiral-Wound Gaskets
Class 150, 300 Class 400, 600 Class 900 Class 1500, 2500
**NPS 10, Class 2500 Gasket I.D. is 105⁄8.**NPS 12, Class 2500 Gasket I.D. is 121⁄2.
ASME B 16.20 requires inner guide rings on Teflon-filled gaskets.
NOTE: Inner rings are required for Class 900 gaskets, NPS 24; Class 1500 gaskets, NPS 12 through NPS 24; and Class 2500 gaskets, NPS 4 through NPS 12. Thereare no Class 400 flanges in NPS 1⁄2 through NPS 3 (use Class 600), Class 900 flanges in NPS 1⁄2 through NPS 21⁄2 (use Class 1500), or Class 2500 flanges NPS 14and larger.
Quality ConstructionAvailable in a full range of styles andmaterials, our spiral-wound gasketsare manufactured in accordance withAPI Standard 601/ASME B 16.20 foruse in all industry flanges, includingASME/ANSI B 16.5, ASME B 16.47,API 605 and MSS SP-44. Our gasketsadhere strictly to these specificationsas routine inspection procedures areapplied throughout the manufacturingprocess. We maintain traceabilityof all materials used in our gasketconstruction to provide materialcertifications as required.
Styles
LG-11 Spiral winding only
LG-11-IR Spiral winding withinner ring
LG-11-HE Spiral winding withdouble jacketed rib
LG-13 Spiral winding withouter guide
LG-13-IR Spiral winding withouter guide and inner ring
LG-13-HE Spiral winding withouter guide and double jacketed rib
LG-14 Spiral winding for manholes and handholes
LG-13Spiral Windings with Outer GuidesStyle LG-13 gaskets are available in standard sizes. Additionally, LG-13s can be custommade to meet specified dimensions. Both standard and custom LG-13s are manufacturedin the full range of winding metals, filler materials and outer guide alloys.
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
253
Spiral-Wound Gaskets — continued
Leader Gasket manufactures a full line of metal gaskets including double jacketed,corrugated and plain solid in ring and ribbed configurations. Our metal gaskets areavailable in the full range of metals and fillers and are individually fabricated tomeet customer specifications.
Standard (API-601) Inner Ring Inside Diameter forSpiral Wound Gaskets
NOTE: Inner rings are required for Class 900 gaskets, NPS 24; Class 1500gaskets, NPS 12 through NPS 24; and Class 2500 gaskets, NPS 4 throughNPS 12. There are no Class 400 flanges NPS 1⁄2 through NPS 3 (use Class600), Class 900 flanges NPS 1⁄2 through NPS 21⁄2 (use Class 1500), or Class2500 flanges NPS 14 and larger.
Color CodingFor your convenience, all gaskets are color coded on theedge of the outer guide as follows:
LG-IR Inner RingsStyles LG-13-IR and LG-11-IR include a solid metal innerring generally fabricated from the same metal as the winding.The inner ring is designed to minimize turbulence in processmaterial flow and to prevent inward distortion of the spiral-wound gasket element. The chart on the right gives thestandard inside dimensions for Leader Gasket inner rings.
Jacketed and Solid Metal Gaskets
1 31 32 41 42 51 52 53 54 61 62 63
71 72 73 74 75 76 77 78 79 81 82 83
84 85 86 87 88 89 91 92 93 94 95 96
97 98 99 101 102 103 104 105 106 107 111 112
1-800-686-5801 FAX: 1-877-941-4673GASKETS AND SEALING PRODUCTS
EPR 70 DurometerBuna N Back-ups 90 DurometerBuna N Q-rings 70 DurometerBuna N Metric 75 Durometer
Brown Fluorocarbon 75 DurometerFluorocarbon 90 Durometer
Fluorocarbon 75 DurometerBuna N 90 Durometer
Buna N 70 Durometer
O-ring selectionscontinue to
climb!
Teflon and Viton are registered trademarks of the DuPont Co. andAflas is a trademark of Asahi Glass Co.
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
255
Oil Resistant Neoprene Sheet Tan Pure Gum Sheet
Rubber Sheeting
Cut gaskets areavailable from allmaterial sheets.
Thickness Width Part(In.) (In.) No.
1⁄16 36-48 1⁄16 Red Sheet1⁄86 36-48 6
1⁄8 Red Sheet3⁄16 36 3⁄16 Red Sheet
A relatively inexpensive sheet, it is used as a gasketingmaterial where resistance to extreme heat, acids, alkalis,salts, chemicals, etc. is not a problem.
A synthetic rubber that has excellent resistance to ozoneand weathering. Butyl is ideal for applications that requirelow permeability to liquids and gases. Excellent for energyabsorption.
13⁄46 42 x 72 Medium-Soft 63⁄4 Closed Sponge Sheet
13⁄46 42 x 72 Soft-Medium, Firm ⁄461 Closed Sponge Sheet
Velvet finish nitrile construction. For use with high and lowtemperatures. Impervious to dust and air because cells areinterconnected.
Cut gaskets are availablefrom all material sheets.
Silicone Sheet
Closed Cell Sponge Rubber Sheet
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
258
Skirtboard (Chute Lining)
Rubber Sheeting — continued
Open Cell Sponge Rubber Sheet
Cut gaskets areavailable from allmaterial sheets.
Thickness Width Part(In.) (In.) Durometer No.
11⁄4 36 Soft 1⁄4 Open Sponge Sheet13⁄8 36 Soft 3⁄8 Open Sponge Sheet11⁄2 36 Medium-Soft 1⁄2 Open Sponge Sheet
13⁄4 36 Medium-Soft 3⁄4 Open Sponge Sheet13⁄4 36 Medium-Soft ⁄41 Open Sponge Sheet
Neoprene resists chemicals yet is bondable and flexible.High satin finish offers excellent resiliency.
Max. Max.Thickness Width Roll Lgth. Part
(In.) (In.) (Ft.) Durometer No.
13⁄16 48 50-55 60 3⁄16 Skirt11⁄42 48 50-55 60 2
1⁄4 Skirt13⁄82 48 50-55 60 2
3⁄8 Skirt
11⁄22 48 50-55 60 21⁄2 Skirt
15⁄82 48 50-55 60 25⁄8 Skirt
13⁄42 48 50-55 60 23⁄4 Skirt
13⁄42 48 50-55 60 ⁄41Skirt
Also available in specific widths: 4″, 5″, 6″, 8″, 10″, 12″ x 50′ Long
Skirtboard is compounded to give excellent resistance toabrasion. As the name indicates, the material is used to linevarious types of conveying equipment that handles abrasivematerials.
MIL R-6855: Class 1 NITRILE Grade 40 & 60MIL R-6855: Class 2 NEOPRENE Grade 40 & 60
MIL G-1149: Type 1 Class 1 NEOPRENEMIL G-1149: Type 1 Class 2 SBR
MIL R-2765: NITRILE
Military Specification Sheeting
Cut Sheet Rubber
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
259
FABCEL® Pads
Vibration and Shock Technology
Features• Square cells on each side of Fabcel Pads provide positive
grip between machine foot and the floor.• Uniform arrangement of square cells facilitate deflection
of the Fabcel Pad under load.• Fabcel Pads resist permanent set, oil, cleaning compounds,
effects of sunlight, or air. They will not absorb oil and water.• Cell pattern prevents the intrusion of foreign materials
beneath the load-bearing area of the pad.• Offset cell construction of Fabcel 25, 50 and 100 Pads
(cells on opposite sides of pad offset from each other)provide positive grip under lighter loads.
• Specially-designed cell patterns for Fabcel 200 and300 Pads provide optimum stability and vibration isolationfor heavier loads.
Benefits• Permits low cost machinery mounting by eliminating the
need for drilling, bolts, lag screws or adhesives.• Greater lateral stability is achieved through the square cell
design which provides continuous bearing areas on bothsides of the pad in all directions.
• Reduces vibration, absorbs shock and controls noise.• Prevents machinery from walking or creeping.• Increases productivity and reduces machine maintenance
time.• Meets OSHA requirements for anchoring machines.• Easily cut with scissors or sharp knife.
2. 900 lbs. = 45 psi20 sq. in. (area of each mounting pad)
3. Using the capacity section of the specification chart, thecorrect Fabcel Pad is Fabcel 50.
Specifications
Pad Size Pad Size“A” “B” Part
Capacity (In.) (In.) Material No.
001-25 psi 18 x 18 x 5⁄16 6 x 6 x 5⁄16 Buna N FAB 251026-50 psi 18 x 18 x 5⁄16 6 x 6 x 5⁄16 Neoprene FAB 501051-100 psi 18 x 18 x 5⁄16 6 x 6 x 5⁄16 Neoprene FAB 100
101-200 psi 18 x 18 x 1⁄22 6 x 6 x 1⁄22 Neoprene FAB 200201-300 psi 18 x 18 x 1⁄22 6 x 6 x 1⁄22 Neoprene FAB 300
N/mm2 = 0.10kg/cm2. Under impact machinery such as punch presses, theFab Pads selected should be rated at 50% of capacity.
FABCEL is a registered trademark of the Fabreeka International, Inc..
Vibration PadsMachinery Mounts
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
260
FABCEL® Lev-L Mountswith Separate Bolt Standard Series
Vibration and Shock Technology — continued
Benefits• Scientifically designed square foot suction cells firmly anchor
machine to floor.• Control noise, shock and vibration.• Meets OSHA requirements for anchoring machinery.• Permit fast, simplified, precise leveling of all types of machines
and equipment.• Self-aligning without sacrificing stability.• Compensates for uneven floors.• Eliminates danger of creeping or walking.• Needs no cementing or bolting to floor.• Save on new machine installations or relocation of existing
equipment.• Can be used over again when relocating machinery.• Low initial cost.• Can be unitized on special order.
Applications
*Fabcel PadsTypical Applications Recommended
Bindery Equipment 110 to 40Clickers 110 to 80Collators 125 to 20Conveyors 121⁄2 to 120Coordinate Measuring** 125 to 40EDM 125 to 40Lathes 121⁄2 to 120Milling Machines 110 to 120Optical Comparators 121⁄2 to 40Printing Presses** 110 to 120Process Cameras 121⁄2 to 20Punching and Notching 120 to 120Robots 15 to 120Saws** 15 to 120Screw Machines 15 to 80Woodworking Machinery 121⁄2 to 120
**See “How to Select Example” section below.**May require isolated inertia block and anchoring. Consult Summers Rubber Co.
Style 500A Virgin PTFE Teflon Mil-P-22241 molded andpost annealed sheet is a highly stable material with uniformthickness and flatness. It is produced in a heavy-tonnagehydraulic press and sintered at high temperatures. PTFETeflon is widely used in modern industry for it’s outstandingcharacteristics, which are chemical inertness, heat-resistanceup to 500°F (260°C), excellent dielectric properties, tough-ness, coefficient of friction, non-adhesive characteristics,moisture-resistance and weather-resistance. Sheet orrectangular stock can be furnished with one or moresurfaces pre-treated for adhesive bonding and easily sawed,drilled, punched or die-cut, making it an ideal material for awide variety of fabricated parts.
Thickness Wt./Ft.2 Part(In.) (Lbs.) No.
1⁄86 1.50 61⁄8 TEF Sheet
3⁄16 2.25 3⁄16 TEF Sheet1⁄46 3.00 6
1⁄4 TEF Sheet3⁄86 4.25 6
3⁄8 TEF Sheet1⁄26 6.00 6
1⁄2 TEF Sheet5⁄86 7.50 6
5⁄8 TEF Sheet3⁄46 9.00 6
3⁄4 TEF Sheet
Standard sheet sizes: 24″ x 24″24″ x 48″36″ x 36″48″ x 48″
Tolerance on length and width: +2″ –1⁄2″.Thickness tolerance: ±9% (special tolerance available).
Other tolerances: Quoted on request.
Etched PTFE sheets: One or both sides.
Other thicknesses and sizes quoted on request.
Teflon is a registered trademark of the DuPont Co.
Sof-Spun and Sof-Spun Standard
Standard Sizes 3⁄8″ Thick
Size Wt. Part(In.) (Lbs.) No.
27 x 36 5.5 575S273627 x 60 9.0 575S276036 x 60 11.0 575S3660
1⁄4″ Thick Rolls
Size Wt. Part(Ft.) (Lbs.) No.
2 x 60 .52 580R00243 x 60 .52 580R00364 x 60 .52 580R00486 x 60 .52 580R0072
3⁄8″ Thick Rolls
Size Wt. Part(Ft.) (Lbs.) No.
2 x 60 .75 585R00243 x 60 .75 585R00364 x 60 .75 585R00486 x 60 .75 585R0072
Special cut lengths available.
Durite 108
Long wearing tough rubberized tire link mats provide comfortand safety.• Rubberized links woven on galvanized wires.• 5⁄8″ thickness.• Open mesh construction provides excellent drainage.• Available in herringbone or straight weave.
Size Wt. Part(In.) (Lbs.) No.
14 x 22 15.4 108H142217 x 25 17.4 108H172520 x 30 10.4 108H2030
24 x 37 15.4 108H243730 x 48 25.0 108H304830 x 62 32.3 108H306236 x 72 45.0 108H3672
*Substitute S for straight weave.*Special sizes, and black or yellow nosing also available.
Sponge vinyl cushionedmat eases leg and backfatigue.• Corrugated surface.• 1⁄4″ or 3⁄8″ thickness.• Colors: Black, Brown,Gray. Durite 108 H
Herringbone WeaveDurite 108 S
Yellow Nosing
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
262
Industrial Matting: Ergonomic, Anti-Fatigue, Safety Products — continued
Tough industrial open weave mat with colored safety borderprovides the ultimate in comfort and safety.• 7⁄8″ thick.• Grease resistant mat.• Border colors: Yellow (YE), Orange (standard)*, Red (RD),
Green (GN), Blue (BL).
Size Wt. Part(In.) (Lbs.) No.
28 x 401 22 870S248040 x 521 40 870S405240 x 641 45 870S406440 x 124 93 870S4124
*Orange border is standard – specify color if other than orange is desired.
Lightweight industrial mat with open mesh construction.• 1⁄2″ thickness.• All sizes include built in beveled edges.• Ideal for oil and grease applications.• Colors: Black, Gray, Red.
Size Wt. Part(In.) (Lbs.) No.
3 x 51 125 419S00353 x 10 150 419S03103 x 20 100 419S0320
Specify color.
Marbelized rubber surface with 1⁄2″ foam backing providessuperior comfort.• Thickness 5⁄8″ overall 1⁄2″ foam, 1⁄8″ surface.• Excellent comfort in industrial and institutional work areas.• Not recommended for high heel traffic.• Colors: Black/White (BW), Charcoal (CH), Terra Cotta (TC),
Blue (BL), Brown (BN), Light Gray (LG).
Size Wt. Part(In.) (Lbs.) No.
18 x 30 16.6 540S183018 x 48 10.5 540S184824 x 36 10.5 540S243636 x 60 26.3 540S3660
Special lengths available. Specify color.
Buffed rubberized tire link mat provides excellent scrapingand drainage.• Perfect for entrance areas — indoor or outdoor.• Tough rubberized fabric surface provides the maximum
scraper mat.• Open mesh construction for drainage.• Approximately 3⁄4″ thick.• Available in straight weave only.
Size Wt. Part(In.) (Lbs.) No.
14 x 22 15.5 400S142217 x 25 18.3 400S172520 x 30 11.0 400S2030
24 x 37 16.5 400S243730 x 48 27.5 400S304830 x 62 35.8 400S306236 x 72 49.3 400S3672
Special sizes available with or without Black or Yellow nosings.
Workmaster II
Dura-Rug 400
Grandstand
Workstation Plus
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
263
Industrial Matting: Ergonomic, Anti-Fatigue, Safety Products — continued
Workstation and Workstation Solid
Workstation Workstation Solid
Diamond Dek Sponge Super-Dek Sponge
Heavy duty matting with diamond tread pattern provides surefooting in a variety of applications.• 1⁄8″ Koroseal vinyl surface bonded to 1⁄2″ thick foam backing
5⁄8″ thickness overall.• 1⁄2″ foam backing is resistant to many common oils,
alkilydes, acids.• Colors: Solid Black, Solid Gray, Black with OSHA Yellow
borders, Black with Orange border, Blue border,Red border, or Green border.
Standard Sizes*
Size Wt. Part(In.) (Lbs.) No.
24 x 36 19.0 442S243636 x 60 22.5 442S3660
*Specify Black, Gray or Black with OSHA Yellow border.
Full Rolls – 75′ length*
Size Wt. Part(In.) (Lbs.) No.
2 x 75 225 442R00243 x 75 338 442R00364 x 75 450 442R0048
*Special lengths up to 75′ available.
Exclusive 1⁄8″ 100% recycled non-skid vinyl surface is excel-lent for most industrial applications where comfort and safetyare a must.• Recycled PVC surface with textured top is bonded to a
1⁄2″ foam (overall thickness 5⁄8″).• Resists variety of chemicals.• Much more economical than most bonded mats.• Colors: Solid Black, Solid Gray, Black with Yellow borders.
Standard Sizes*
Size Wt. Part(In.) (Lbs.) No.
24 x 36 19.0 443S243636 x 60 22.5 443S3660
*Specify color.
Full Rolls
Size Wt. Part(In.) (Lbs.) No.
2 x 30 172 443R00243 x 30 108 443R00364 x 30 144 443R0048
Special lengths available.
7⁄8″ thick industrial mat is perfect for most industrialapplications.• Available in solid or open mesh design.• Beveled edges available.• Mats have built in interlocking system that can be
connected to extend length and width.• Colors: Black or Grease Proof Red.
Size Wt. Part(In.) (Lbs.) No.
3 x 3 20 430S36363 x 3 20 430W3636
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
264
Rubber Matting — Easy Sweep — Round Tread-Grid
Industrial Matting: Ergonomic, Anti-Fatigue, Safety Products — continued
Economical non-skid runner is perfect in covering areaswhere slips and falls may occur.• 1⁄8″ thick, 100% recycled PVC.• Textured surface provides the best non-skid mat available.• Highly chemical resistant.
Size Wt. Part(In.) (Lbs.) No.
2 x 30 45.0 785R00243 x 30 67.5 785R00364 x 30 90.0 785R0048
Typical locations: Supermarkets, restaurants, hospitals,department stores, locker rooms, gymnasiums, factories, military installations, office towers, hotels/motels, sportscomplexes, laboratories, banks, medical offices, schools,step stools, golf carts, farm equipment, buses and hundredsof other applications.• Widths: 24″, 36″, 48″.• Colors: Black, Brown, Beige, Terra Cotta, Green, Grey,
White (Black in stock).Part No.: 1⁄8 x 36 EZY
1⁄8 x 48 EZY
Super-Dek Runner
Super Grip Vinyl Duckboard mat with open meshconstruction provides comfort and safety.• Highly chemical resistant.• Retains maximum flexibility in temperatures from -40°F
to 212°F.• Colors: Black (BK), Red (RD), Blue (BL).
Size Wt. Part(In.) (Lbs.) No.
2 x 40 193 535R00243 x 40 140 535R00364 x 40 186 535R0048
Specify color. Special lengths available.
Our modular flexible vinyl compound provides safety andcomfort indoors or outdoors.• 3⁄4″ thick with open mesh design.• Beveled nosing available in black or safety yellow.• Ideal for applications where large areas need covered.
Size Wt. Part(In.) (Lbs.) No.
12 x 12 1.5 805S121212 x 12 1.5 805M0212 Male beveled edge12 x 12 1.5 805F0212 Female beveled edge
12 x 13.5 1.5 805M0213 Male beveled corner12 x 13.5 1.5 805F0213 Female beveled corner
Cushion Tile
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
265
Anti-Slip Tape Anti-Static/Anti-Fatigue
Industrial Matting: Ergonomic, Anti-Fatigue, Safety Products — continued
Slip resistant, high traction, pressure sensitive backed gritsurface strips provide excellent non-skid footing in areaswhere grease, water and other liquids accumulate on floors.• Meets OSHA standards for a variety of safety requirements.• Color: Black.
Size Wt. Part(In.) (Lbs.) No.
1 x 60′ 1 Roll 825R00012 x 60′ 1 Roll 825R00024 x 60′ 1 Roll 825R0004
6 x 60′ 1 Roll 825R000651⁄2 x 51⁄2 50 pcs. 825S0055
6 x 24 50 pcs. 825S0624
Matting dissipates static buildup to effectively eliminatepotential data loss or damage to sensitive electronicequipment.• 3⁄8″ sponge mat also provides excellent fatigue relief.• Textured slip resistant surface.• One ground cord included with each standard size and roll.• Recommend 1′-10′ ground cord per 10′ of mat.• Color: Brown.
Standard Sizes
Size Wt. Part(In.) (Lbs.) No.
24 x 36 4.7 590S243624 x 60 7.7 590S2460
Full Rolls
Size Wt. Part(In.) (Lbs.) No.
2 x 60 194 590R00243 x 60 140 590R00364 x 60 186 590R0048
10′ Ground Cord 590G0000
Special lengths available.
1-800-686-5801 FAX: 1-877-941-4673SHEET RUBBER AND SPONGE RUBBER
266
In addition to our other fine urethane products, we offer avariety of standard urethane shapes such as rod, tubing, andsheet. Formulated with the highest quality urethanes, theseproducts are available in standard and custom sizes, com-pounds and colors.
Precision cast urethane sheet: Available in a 30″ x 96″sheet, thicknesses from 1⁄32″ – 3⁄8″, thickness tolerance ±.010″standard or ±.005″ special order.
Open cast urethane sheet and pads: Standard sizesinclude 24″ x 24″, 24″ x 48″, 48″ x 48″. Custom sizes up60″ x 144″ and 48″ x 600″ (50′). Thicknesses from 1⁄8″ — 3″.Urethane rod: Standard sizes include 1⁄2″ – 6″ diameter x 36″long. Custom sizes are available.
Urethane Sheet, Rod, Tubing and More
Urethane tubing: Available in various I.D./O.D. combinationsand lengths. Custom slit rings also available.
Urethane roll recovering: Our expertise in this area allowsconsistent, high quality work at reasonable prices. Ourequipment can handle rolls up to 25″ diameter x 168″ long,with hardness from 10A-80D. We have tough, durablecompounds to handle pull, print, coater, sander, drive andidler rolls, with diameter tolerances as close as ±.003″.Custom molded products: The Summers Rubber Companywill gladly quote work from your prints or sample parts.
All of these products are available in compounds from 10A-75D. Call your Summers Rubber Company representative for more information.
Urethane Ware Productsfor the Aggregate Industry
Urethane Rollers Urethane Wheels
Urethane Sheet, Pads and Belt Wipers Urethane Rod and Tubing
Heavy Duty SheavesSuper HC® SheavesVulcomount® (A, B, C and D) SheavesBelt Drive Tensioners and QD Bushing IdlersStationary Control Variable Pitch Sheaves
Power Transmission ProductsBuilt by Gates, Supplied by Summers Rubber Company
Matching SystemAll Gates Super HC®
and Super HC® MoldedNotch V-Belts labelledwith the V-80® symbolwill match all otherGates Super HC® orSuper HC® MoldedNotch V-Belts of thesame size also markedwith the V-80® symbol.
Super HC, Tri-Power, PowerBand, Super Vulco, Vulcomount, Polyflex, Truflex,, PoweRated,Vulco-Flex, Speed-Flex V-80, and Powercord are registered trademarks and Hi-Power II is a trademark ofGates Rubber Company.
†PowerBand® Belts are not stockedin sizes designated.
*Stocked for availability and are notrecommended for new drives.
PowerBand is a registered trademarkand Hi-Power II is a trademark ofGates Rubber Company.
Note: To order the correctlength when replacing worn-out V-Belts, if the present beltnumber is no longer legible,measure the belt length with aflexible tape around the outsidecircumference, preferablybefore the belts have beenremoved from the drive. Thenorder those Hi-Power II V-Beltswhich have the next shorterstandard length, as determinedin the table of Hi-Power IIV-Belt sizes.
Note: To order the correctlength when replacing worn-out V-Belts, if the present beltnumber is no longer legible,measure the belt length with aflexible tape around the outsidecircumference, preferablybefore the belts have beenremoved from the drive. Thenorder those Hi-Power II V-Beltswhich have the next shorterstandard length, as determinedin the table of Hi-Power IIV-Belt sizes.
PowerBand is a registered trademarkand Hi-Power II is a trademark ofGates Rubber Company.
Series 8423Gates PoweRated®
V-Belts are built withan aramid fiber thatis pound-for-poundstronger than steel.Aramid fiber is sotough it’s used in tiresand bulletproof vests.
PoweRated V-Beltsdeliver more horse-power than conventional
light-duty belts and are ideal for applicationsfrom riding mowers to snow blowers, washingmachines to shop equipment — up to 17 horse-power. Use PoweRated belts to replace Truflexbelts on other problem drives.
Due to the bareback band ply, PoweRated beltsare the best choice for smooth clutching drivesand backside idlers. These belts resist tempera-ture extremes, high humidity, oil and cracking.Aramid fiber tensile cords provide superior shockload capability.
B 121⁄32 NTL/BC 17⁄888 NTL/CD 11⁄488 NTL/DE 11⁄288 NTL/E*
*Made-to-order, minimum quantity may apply. Checkwith customer service for availability.
Note: Do not use with backside idlers. Nu-T-Link doesnot meet RMA requirements for V-belt static conductivity.
Supreme V-Link — 100′ per reel
TopCross Width
Section (In.) Part No.
OO 5⁄168 SVL/OO*O 3⁄888 SVL/OA 1⁄288 SVL/A
B 21⁄32 SVL/B
*Made-to-order, minimum quantity may apply. Checkwith customer service for availability.
Nu-T-Link® BeltingProduct No. Series 7760
Supreme V-LinkBeltingProduct No. Series 7760
Nu-T-Link Belting is high performance, link belting and is anexcellent problem solver. The belting is made from a specialpolymer which has excellent resistance to many chemicals.Experience has shown that the smooth-running characteristicsof Nu-T-Link will be a benefit in high precision applications.A Gates exclusive in the United States.
Advantages• Improved service life under adverse chemical or
atmospheric conditions.• Working temperature range: -40°F to 212°F
(-40°C to 100°C).• High resistance in heat, steam, oil and chemical
environments.• Incorporates an easy-to-use linkage system
(U.S. Pat. 078423).• Available in all standard classical RMA sections.
Supreme V-Link Belting is a high performance, multi-purposeproduct made from a composite polyester/polyurethanematerial. It offers excellent resistance to oil and heat withminimum stretch.
It is available in Sections “OO” through “B” with colorcoded studs for easy identification and is supplied in100′ lengths only.
Nu-T-Link is a registered trademark of Fenner Manheim.
The tooth profile of the Mini-Pitchbelt is a miniature version of thetiming belt design 40° angle tooth.Mini-Pitch belts are made witha .080″ pitch. This is a standarddesign pitch recognized by theRubber Manufacturers Associationand lSO Mini-Pitch belts can havea speed ratio of 8:1 with a centerdistance of 1.5″; or, a centerdistance of 0.84″ at a 1:1 speedratio. They can operate on pulleysas small as 0.255″ pitch diameter.There are 3 standard widths (1⁄8″,3⁄16″ and 1⁄4″) in pitch lengths from3.6″ to 32.0″. Mini-Pitch belts areavailable in both neoprene andurethane constructions. PeakDesign Torque ratings range from0.29″ to 2.01″ Ibs.
Catalog 17183Design Manual 17181
Twin Power® belts are availablein HTD or Timing Belt pitches withnylon-jacket-covered teeth onboth sides of the belt. This letsthem transmit up to 100% of themaximum rated load for the givendesign pitch from either side of thebelt; or, in combination when thesum of the loads does not exceedthe belt rating. ConventionalTiming Belt designs are availableas stock or made-to-order (MTO)in 1⁄5″, 3⁄8″ and 1⁄2″ pitches in beltpitch lengths to 146″. Powertransmission ratings range from0.003 hp to 67 hp. Speed ratingsrange up to 10,000 rpm and ratiosto 8.57:1. Belts with the HTD toothare available as MTO belts in 3mm,5mm, 8mm and 14mm pitches inbelt pitch lengths of 186″. Powertransmission ratings range frombelow 0.01 hp to 190 hp. Speedratings range up to 14,000 rpmand speed ratios to 8.73:1.
HTD and MTO Belts:Catalog 17183
Stock Timing Belts:Design Manual 17181
Long-length belting is used forpower transmission, synchroniza-tion and functional applicationssuch as conveying, positioning,etc. It is available with conventionalTiming Belt or HTD belt toothconfigurations in standard rollsapproximately 100′ long.Continuous rolls of more than 500′are available on special order.It can be field spliced althoughtensile strength is reduced 25% ofrated capacity. Long-length beltingwith the timing belt tooth configu-ration is available as stock andmade-to-order (MTO) in 1⁄5″, 3⁄8″and 1⁄2″ pitches. Made-to-orderHTD tooth configurations areavailable in 8mm pitches.
HTD and MTO Belts:Catalog 17183
Contact Summers Rubber Companywith your specific applicationrequirements.
The original timing belt uses thepatented tooth design developedby Gates. Millions of these beltsare in use today and designengineers still find applicationsfor their unique characteristics.There are six standard pitches inthe PowerGrip Timing Belt Manual.Standard design pitches rangefrom 0.080″ to 11⁄4″. Powertransmission ratings begin at0.003 hp and range up to 167 hp.Speed ratings range up to10,000 rpm with ratios to 8.57:1,depending upon belt design pitch.Special pitches are available ona made-to-order basis from morethan 700 molds currently in stock.
Design Manual 17181
The patented curvilinear toothdesign of the HTD drive achievessuperior stress distribution toachieve maximum load capacityand power transmission efficiency.Depending on drive conditions,HTD belt drives carry from 20%to 100% more power per inch ofwidth than conventional timing beltdrives. Standard HTD belt drivesare available in 5 stock pitchesranging in size from tiny 3mmpitch belts to giant 20mm pitchbelts. Belt pitch lengths rangeup to 270″. Power transmissionratings begin at under 1″ lb. oftorque and go up to over 1200 hp.Speed ratings range up to20,000 rpm with, using stockbelts, speed ratios up to 8.7:1,depending on belt pitch. Speedratios to 20:1 are practical formade-to-order (MTO) belts.
Ask for the following Design Manuals:3mm & 5mm Belts:
Design Manual 171838mm & 14mm Belts:
Design Manual 1719020mm Belts:
Design Manual 17190
The specially-engineered PolyChain GT tooth design (U.S.Patent No. 4,605,389) allows thebelt to move smoothly into andout of the sprocket, resulting inincreased drive performance.Moreover, Poly Chain GT beltswithstand sudden power surgesand shock loading and reduce theheavy pressures exerted on theland area of the sprocket system.Controlled laboratory testingreveals that these Gates beltscan carry up to four times the loadof rubber HTD belts for the sameservice life, depending on specificdrive conditions. Standard PolyChain GT belt drives will beavailable in two stock pitches —8mm and 14mm — and belt pitchlengths range up to 176″. Speedratios of more than 10:1 can beachieved with stock components.
Design Manual 17595
Timing Belt Drives HTD Belt Drives Poly Chain GT Belt
Note: Gates recommends thatGates PowerGrip timing beltsare to be run only on GatesPowerGrip timing pulleys.
Note: Gates recommends thatGates PowerGrip HTD beltsare to be run only on GatesPowerGrip HTD sprockets.
1-800-686-5801 FAX: 1-877-941-4673SWIVEL, ROTARY AND BALL JOINTS AND VALVES
275
Swivel Joints
Viton and Teflon are registered trademarks of the DuPont Co.
Swivel Joints Meet Numerous Application RequirementsSummers Rubber Co. stocks swivel joints for a broad range of uses in the petroleum, machine tool, chemical, refining, mining,distilling, brewing, and paint industries, as well as farm irrigation and fertilizing, and hundreds of OEM applications. Design,maintenance and plant engineers use swivels in flexible piping systems, loading arms, hose reels, sewer rodding and waste-water treatment equipment, and various types of process machinery. They are also widely used for machine tool coolanttransfer, drum filling applications, and a variety of in-plant fluid and dry bulk transfer operations.
Availability by Material, Size and Pressure Rating
Steel, Cast, High-Pressure, 3200 Series X X X X 3,000 psi
Steel, Fabricated, 3400 Series X X X X X X 1,000 psi
316 Stainless Steel, 3700 & 3900 Series X X X X X X X X X 1,000 psi
Aluminum, 3600 Series X X X X X X 1,125 psi
Ductile Iron, 3800 Series X X X X X 1,600 psi
Bronze, 3300 Series X X X X 1,300 psi
*Maximum pressure rating of swivel joints is as shown, or is determined by the flange/end connection rating, whichever is lower.*Buna N seals are standard in all of the above swivel joints, but each is available with seals made of Viton®, Teflon®, EPT, or Neoprene, depending on the*pressures and temperatures of your operation.
Styles AvailableSwivel joints are available in one, two or three planes of rotation for virtually unlimited flexibility. Standard combinations of fivedifferent metals and seal materials cover pressures, temperatures, corrosion resistance, and load bearing capacities well withinthe limits of most application requirements.
Note: Flanged or butt weld ends are available in many styles and sizes. Only the most common styles of swivel joints appear on the followingpages. If you don’t see exactly what you need, consult the Summers Rubber Company for assistance.
Style 103 planes of rotation
Style 201 plane of rotation
Style 30 1 plane of rotation
Style 401 plane of rotation
Style 502 planes of rotation
Style 602 planes of rotation
Style 702 planes of rotation
Style 803 planes of rotation
1-800-686-5801 FAX: 1-877-941-4673SWIVEL, ROTARY AND BALL JOINTS AND VALVES
276
Swivel Joints — continued
Rotary manifold boards use swiveljoints and dry disconnect fittings toclean up messy hose exchange areasin blending and similar operations.
Note: Swivel joints are subject to periodic design revisions. The specifications, dimensions, and illustrations in this catalog are,therefore, also subject to change. Certified dimensional drawings are available on request.
Swivel joints are available in two types of body construction, cast and fabricated,which differ in appearance. For the sake of simplicity, the drawings featured onthe following pages are mostly fabricated types.
Additional seal materials includingKalrez®, Chemraz®, silicone, andfood grade seals are also available.Consult Summers Rubber Company.
End Connections: Example Part No. 3420-0403 above has FEMALE THREADS both ends. Add “F” to Part No. for FLANGED ENDS. Example: 3420F-0403. Add “W” to Part No. for BUTT WELDING ends, Example: 3420W-0403.
The following Suffix Letters are used to designate the various end connections and other features available on swivel joints:
To assure that your order is processed promptly and efficiently please specify the product number, size,materials of construction, seals and give a brief description of the swivel. Use the convenient productnumbering system shown below to simplify your selections.
The product number consists of two parts — a model number and a suffix number. The model number can beobtained directly from the previous catalog pages and identifies the metal and swivel style. The suffix numberdesignates size and seal material.
The example shown illustrates the 3420-0403 swivel joint. This is a fabricated steel swivel, style 20, femalethreads both ends. 4″ size with Teflon® seals.
If you have a special application or are unable to located the particular swivel you have in mind, please contactSummers Rubber Company.
FT = TTMA tank truck flange both endsFTO = TTMA tank truck flange inlet x female threaded outlet
T = has drilled boss for guidance attachmentTFT = female threaded inlet x TTMA tank truck flange outlet
W = beveled for welding both ends
NO SUFFIX LETTER(S) = Female threads both endsF = 150# flange both ends
FFT = 150# flange inlet x TTMA tank truck flange outletFJ = for submerged use, 150# flange both endsFO = 150# flange x female threads
Kalrez, Teflon and Viton are registered trademarks of the DuPont Co. Chemraz is a registered trademark of Greene Tweed.
1-800-686-5801 FAX: 1-877-941-4673SWIVEL, ROTARY AND BALL JOINTS AND VALVES
283
Swivel Joints Installation Examples
Special 6″ stainless steel swivels in new wastewater treatment facility.
Swivel joints are an integral part of our complete line of loadingarm assemblies. This arm replaced troublesome hose in a railcarunloading operation.
Swivels make hoses easierto handle and last longer interminals.
Loading Arms for Tank Trucks and Rail CarsTop Loaders
Single Arm, Fixed ReachThis simple arm incorporates only three swivel planes ofrotation and is designed for use in top loading installationswhere the vehicle is located at a fixed distance from the riserpipe. Two swivels at the inlet permit both up-and-down andside-to-side movement of the assembly, and the third swivelallows the drop pipe to remain vertical.
Primarily used to load and unload rail cars through opendomes in installations where the cars can be accuratelyspotted, the single arm configuration can also be used fortank truck applications. Some allowance for mis-spotting ispossible with the single arm and increases as the diameterof the hatch opening increases.
Valve located inboard on primary arm is optional. Alsoavailable with valve located outboard to minimize drippageof viscous products after loading is completed.
Adaptable to tight fill or closed system loading whenequipped with additional swivel planes of rotation and/ordrop hose, along with required outboard coupling or fitting.
Available Sizes: 2″, 3″, 4″ and 6″ in steel, stainless steel,aluminum, and specialty alloys. Threaded, welded andflanged construction available.
E-32-F (with valve)J-32-F (without valve)
1-800-686-5801 FAX: 1-877-941-4673SWIVEL, ROTARY AND BALL JOINTS AND VALVES
284
Scissor ArmThis versatile arm is designed specifically for top loadinginstallations where a variable operating range is required.The secondary arm rotates 360° in the horizontal plane,providing a spotting allowance of up to twice its length.
Commonly used to handle high flow rates and withstandrough usage in tank truck loading applications, the scissorarm is also an excellent choice for rail car loadinginstallations where cars are frequently mis-spotted.
Valve located inboard on primary arm is optional. Alsoavailable with valve located outboard to minimize drippageof viscous products after the loading process is completed.
Adaptable to tight fill or closed system loading whenequipped with additional swivel planes of rotation andrequired outboard coupling, union, or other fitting.
Available Sizes: 2″, 3″, 4″, and 6″ in steel, stainless steel,aluminum, and specialty alloys. Threaded, welded, andflanged construction available.NOTE: The scissor arm configuration is not recommended in 6″ sizein all steel or stainless steel due to the difficulties an operator wouldhave handling the heavy outboard components.
Loading Arms for Tank Trucks and Rail Cars — continuedTop Loaders — continued
C-32-F (with valve)H-32-F (without valve)
Bottom Loaders
A-Frame Hose LoaderThis spring balanced hose loader offers the same advan-tages as the conventional A-frame arm. However, flexiblehose is used instead of rigid piping on the secondary arm.
Mounting heights for this style arm are shorter than thoserequired for other hose loaders and can be staggered toachieve crossover and conformance to the API enveloperequirements. A-frame hose loaders are normally stored inan upright, near vertical position, making it possible to loadfrom both sides of the island.
In addition to bottom loading, the A-frame hose loader isoften used as a vapor arm in gasoline terminals and can beadapted to use in top loading and unloading applications.
Available Sizes: 2″, 3″ and 4″ in steel, stainless steel,aluminum, and specialty metals. Minimum recommendeddrop hose length is approximately 60″.
Custom ApplicationsSummers Rubber Company takes pride in its ability tocustom design loading arms for specialized applications.Please consult the Summers Rubber Co. for assistancewith your application. With our extensive experience, it’slikely that our staff has already solved similar problems forother customers.
AFH-32-F
Overhead View
1-800-686-5801 FAX: 1-877-941-4673SWIVEL, ROTARY AND BALL JOINTS AND VALVES
285
Rotary Joints
Rotary Joints Group CThese rotary joints are designed tomeet the requirements of a wide rangeof systems as original equipment orreplacement parts. Both syphon(circulating service) and single flowrequirements can be met. The Type“Super G” rotary joint is designed forthe tough corrugated board processingapplications. It has proven to be areliable performer in difficult serviceconditions where other joints havefailed. Joint sizes from 1⁄2″ to 3″ areavailable for all types, includingferrous and bronze materials.
Type C and CS
Steam, water, oil, gas – threaded ends
Sizes: 1⁄2″ through 3″Temperature: 406°F (208°C)Pressure rating: Steam 250 psi
These rotary joints are engineered for either general applications or special requirements. The products are grouped accordinglyto guide selection based upon the characteristic of the machinery systems which they are to be used.
Hot Oil RotaryTypes C, CS, CF & CSFSeries 300
Sizes: 1⁄2″ through 3″Temperature: 406°F (208°C)Pressure rating: 100 psi
Type CR and CRF
Rotating syphon for the rubber, plasticand textile industries.
Sizes: 1⁄2″ through 3″Temperature: 406°F (208°C)Pressure rating: Steam 250 psi
Rotary Syphon JointsThese joints and the rotating syphonassemblies are designed principallyfor paper-making machinery and otherapplications needing condensateevacuation, but can be used in otherapplications requiring internalsiphoning. Joint sizes from 3⁄4″ to 4″are available in this product group.
Type GR
Textile and paper machine dryer
For textile applicationsSizes: 3⁄4″ and 1″Temperature: 423°F (217°C)Pressure rating: 300 psi
For paper machine dryer applicationsSizes: 2″, 21⁄2″ and 3″Temperature: 370°F (188°C)Pressure rating: Saturated Steam 160 psi
Syphon Elbows
For Type C rotary joints. Bronze andstainless construction for maximumcorrosion resistance.
Sizes: 1⁄2″ and 3⁄4″
Barco Joints
1-800-686-5801 FAX: 1-877-941-4673SWIVEL, ROTARY AND BALL JOINTS AND VALVES
286
Rotary Joints — continued
Water Rotary JointsThis series of joints is designed forwater and brine service in cooling roll,calender and super calender applica-tions — commonly used for printingpresses, as well as paper, plasticsand metal foil processing. Mono andDuo-flow types are available for jointsizes from 3⁄8″ to 4″ within thisproduct group. Flanged and threadedend styles are also available.
Sizes: 3⁄8″ through 2″Temperature: 300°F (177°C)Pressure rating: Up to 750 psiRPM: 2000 rpm
Air, Hydraulic, andCoolant Rotary JointsThe Type E-1 and D rotary jointsin this category are for specificapplications as noted in the productdescriptions.
Type E-1
Air, coolants, hydraulic
Sizes: 1⁄4″, 3⁄8″ and 1⁄2″Temperature: -20°F to 225°F
(-29°C to 107°C)Pressure rating: 1150 psiRPM: 3600 rpm
Type D
Machine tools
Sizes: 1⁄4″Temperature: -20°F to 225°F
(-29°C to 107°C)Pressure rating: 3000 psiRPM: 6000 rpm
1-800-686-5801 FAX: 1-877-941-4673SWIVEL, ROTARY AND BALL JOINTS AND VALVES
287
VISI-FLO® Sight Flow Indicators
IndicatorComponents AvailableFour different types of VISI-FLO sightflow indicators are available:
PlainWhen the color and/or clarity ofthe liquid is of prime importance.Bi-directional.
PropellerThe best way to show flow of opaqueliquids. Also ideal for observations at adistance. Right to left flow is standard.Specify if left to right flow is required.
FlapperPoints in either direction to show at aglance which way the liquid is flowing.Bi-directional.
Drip TubeIdeal for gravity, extremely low, orintermittent flow. Keeps liquid fromdripping on glass. For vertical linesonly.
Seals available from stock:• Viton® (standard)• Teflon®
• EPT• Neoprene• Buna N
1500 Series threaded flapper indicator
Flanged VISI-FLO®
Flanged models conform to standardANSI mounting dimensions. All modelshave 150 lbs. raised-face flanges.Sizes range from 1″ to 12″. General Dimensions:Size of VISI-FLO:
3⁄4″, 1″, 11⁄2″, 2″, 3″, 4″Size of VISI-FLO Flanged Ends:
6″, 8″, 10″, 12″
VISI-FLO®
Steel
1400 1500Type Series Series
Plain 1420FJP 1520FJPPropeller 1421FJP 1521FJP
Flapper 1422FJP 1522FJPDrip Tube 1423FJP 1523FJP
Stainless Steel
1400 1500Type Series Series
Plain 1470FJP 1570FJPPropeller 1471FJP 1571FJP
Flapper 1472FJP 1572FJPDrip Tube 1473FJP 1573FJP
Viton and Teflon are registered trademarks of theDuPont Co. and VISI-FLO is a registeredtrademark of OPW Engineered Systems.
1″ Size
11⁄2″–4″ Size
6″–12″ Size
1-800-686-5801 FAX: 1-877-941-4673SWIVEL, ROTARY AND BALL JOINTS AND VALVES
288
Ball Valves
Bolted PolypropyleneBall ValvesStandard Port Valves, 4-Bolt Valve
Bolted Polypropylene BallValves with Nozzles304 Stainless Steel BoltsFemale NPT End x Nozzle
Single UnionPolypropylene Ball ValvesFemale NPT x Female NPT
Brass Ball ValvesFor control of air, water, oil and gas inhose or pipe lines.
2 220 3⁄16″ x 1⁄16″ Hot Asphalt3 330 3⁄16″ x 1⁄16″ Hot Asphalt
Combines excellent abrasion resis-tance and long flex life with moderateoil resisting properties. Ideal belt forconveying oily grains and wood chips.
“Super Oil Resistant” is specificallycompounded for applications requiringmoderate to very high oil resistancesuch as hot asphalt, foundries, oilygrains, machine oils and oil-treatedcoal. Has same high-quality fabriccharacteristics as “Standard”.
Used at the point of loading for guidingproduct onto the center of the belt andfor protecting metal parts. Also usefulas lining for protecting metal andwood chutes, hoppers and troughs.Commonly found in construction,sand and gravel operations, quarriesand mines and in feed and grainapplications.
PVC Conveyor and Elevator BeltingPVC Black Crescent Top
Description
PVC – 120 Black Crescent TopPVC – 200 Black Crescent Top
PVC — 120 and 150 Black
Description
PVC – 120 Black C x CPVC – 120 Black C x FSPVC – 120 Black FS x FS
PVC – 150 Black C x CPVC – 150 Black C x FSPVC – 150 Black FS x FS
PVC Roughtops
Description
PVC – 100 Black Roughtop x FSPVC – 120 Green Supergrip Roughtop x FS
Rough textured, non-skid surfaceenables packages, boxes, cases andother products to be conveyed onincline or decline. Uni-ply constructionand PVC compounds result tocombine all the best properties forhigh-traction conveying and bestresistance to oils, greases, water,industrial chemicals, abuse andstretch. The Green Supergrip issofter durometer for highest graband steepest inclines.
Aggressive scoop pattern for highincline conveying. Crescent patterncreates hundreds of tiny “buckets”capable of conveying liquids alongwith solids. Conversely, the belt canbe run the opposite direction, and theupside-down cresents convey solidswhile draining off liquids.
Has proven to be the longest-wearing,best-performing, most problem-freepackage handling belt availabletoday. Economical, general purposespecification ideal for a variety ofroller bed, slider bed and live rollerapplications. Offers low stretch, highfastener-holding ability and superiorrip, tear, and gouge resistance.
Number in Belt Description indicates belt’s rating for Working Tension (lbs) per inch of width.e.g. 120 Black Crescent Top = 120 lbs/inch
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
290
PVC Conveyor and Elevator Belting — continued
PVC – 200 Black
Description
PVC – 200 Black C x CPVC – 200 Black C x FSPVC – 200 Black FS x FS
Problem-free, high-performanceelevator belt popular in the feed andgrain industries. Also popular asheavy-duty package and bulk-productconveyor belt for both slider bed androller bed conveyors.
Incline Belts2 Ply 150 Blackand Tan Roughtop(Rubber, Gum, SBR)
No. Plies Description
2 150 Black Roughtop x Bare2 150 Tan Roughtop x Bare
Black and Tan Wedgegrip
No. Plies Description
2 100 Black Wedgegrip x Bare2 100 Tan Wedgegrip x Bare3 100 Tan Wedgegrip x Bare
3 Ply Black V-Ridge
No. Plies Description
3 CN40 Black V-Ridge x FS
Construction is two plies of highstrength, all-synthetic fabrics. Veryflexible, yet stretch and moistureresistant. Tan roughtop is non-marking.
Cross corrugated peaks are equivalentto small cleats; will convey on highincline. M-shaped ridges are soft, yetdurable, and will self clean as theygo around pulleys.
Constructed of plies of high-strengthflexible synthetic carcass and featuresa diamond-top surface molded in adiagonal rib design with unusually highcoefficient of friction for conveyingpackaged and bagged goods up thevery steepest of inclines. TanWedgegrip is non-marking.
Number in Belt Description indicates belt’s rating for Working Tension (lbs) per inch of width.e.g. 120 Black Crescent Top = 120 lbs/inch
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
291
Food Handling Belts
15 Oz. White Nitrile COS
No. Plies Description
2 15 oz. White Nitrile COS3 15 oz. White Nitrile COS4 15 oz. White Nitrile COS5 15 oz. White Nitrile COS
2 Poly 90 White Teflon COS3 Poly 90 White Teflon COS
COS = Cover One Side
General-purpose food handling,assembly line and packaging belt;greaseproof; can be hot water andsteam cleaned; resistant to food acids,fats and alkalies. Nitrile compoundis also known as Buna N and Hycar.Easy-to-clean, smooth 3⁄64″ cover. FDAand USDA approved. Constructionfeatures tightly woven blend of cottonand polyester plies impregnated andcovered with nitrile.
Still popular conveyor and elevatorbelting, particularly in the foodand baking industries; economicalanswer to many light and mediumconveyor needs, especially slider bedapplications. The belt is firmly woven,non-rubberized. Number of stripesusually indicates number of plies.
Excellent for wet, sticky materials andoperations involving gluing, coating,spreading; best release characteristics.The slippery top surface is created bythe thin Teflon film. Carcass is strong,flexible 100% polyester. FDA andUSDA approved.
Monofilament Thermoplastic Belting2 Ply PVC Cover x Bare
No.Plies Description
2 Poly CR73 Green PVC 1⁄64″ Cover x Bare2 Poly CR73 Green PVC 1⁄64″ Cover x Bare-SC2 Poly CR45 Black PVC 1⁄64″ Cover x Bare-SC2 Poly CR73 Black PVC 3⁄64″ x Bare FDA
3 Ply GraySticky Top x Bare
No.Plies Description
3 Poly CR100 Gray PVC 5⁄64″ Cover x Sticky Top
Green belt features an anti-static highdurometer PVC cover giving excellentabrasion resistance. Excellent for useon fiberglass and in the manufactureof corrugated box board, wafer boardand particle board. Black belt is themost popular belt for checkoutcounter use. Black matte finish iseasy on inspectors’ eyes. All threemonofilament belts offer excellenttracking with no edge curl.
Most popular belt in the corrugatedbox board industry. Soft PVCcompound grips product as wellas Linatex. Three plies of strongmonofilament fabric can handle thetoughest application without stretchingwhile providing excellent lace retention.Can be cold bonded or vulcanizedendless. Ideal incline belt for a varietyof heavy and abusive applications.The entire cover, down to the top ply,has sticky surface.
Number in Belt Description indicates belt’s rating for Working Tension (lbs) per inch of width.e.g. 120 Black Crescent Top = 120 lbs/inch
Also used for additionalprotection from edge wear.
Folded EdgesPremium construction forsuperior edge wear andcarcass protection. Chemicalsand bacteria may not attackthe interior plies.
Folded edges provide acontinuous surface from thetop of the belt around theedges.
V-Belt BackingCovers of pure gum,neoprene sheet rubberurethane, roughtop belt,white non-marking belts, etc.can be bonded to the backof V-belts.
Recommended where V-beltsare used as conveyor or intandem to pull product orcable in sandwich fashion.
V-GuidesUsed wherever conditionscreate a belt alignmentproblem. Can be molded toany belt and be made endlessif desired. Bonded to coverside for flanges; bonded tounderside for guide.
Available in cross sections:A (1⁄2″ W x 5⁄16″ H)B (5⁄8″ W x 7⁄16″ H)C (7⁄8″ W x 5⁄8″ H)
V-Guides — NotchedSections A, B, C or D available.
Notching enables a V-guidedbelt to operate on smallerpulley diameters. The V-guideeliminates tracking problems.
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
292
Flanges — MoldedPrevents product spilling offedge of belt. Free-flowingmaterials are contained withouttroughing. Flanges can beendless or conventionallylaced. Care must be takento operate flanged belts onsufficiently large diameterpulleys. Consult factory.
Heights Available:1⁄2″, 3⁄4″, 1″, 11⁄2″, 2″
Styles Available:Gumdrop, tapered one side,tapered both sides (all stylesnot available in all heights).
Compounds Available:Black: SBR
NitrilePVCButyl High Heat
White: NitrilePVCButyl High Heat
Flanges — NotchedNotching of flanges enablesa flanged belt to operate onsmaller diameter pulleys.
Flanges — SipedSiping of flanges enablesa flanged belt to operate onsmaller diameter pulleys.
Flanges — Siped and DrilledFlanges can be siped into reliefholes to prevent any furtheraction of slits to penetrate intothe belt cover.
Siping and drilling are recom-mended when operating flangedbelt on small diameter pulleys.
Fabrications — Flanges
Fabrications — V-Guides and V-Belt Backing
Fabrications — Edge Finishes
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
293
Standard I Cleats• For conveying up steep
inclines.• Available in white FDA or
black oil-resisting nitrile, blackSBR rubber, black and whitebutyl.
• Cleats are hot molded intothe belt surface (not coldbonded or cemented on).
• Smooth merging of cleat andbelt cover for easy cleaning.
Cleats can be molded to thebelt surface on any center, to fita wide variety of applications.Cleats come in heights from 1⁄2″to 5″ (Beefy Cleats to 6″). (Fortaller cleats, a two-part cleats,a two-part construction is used.)
Mini CleatsMini-cleats are low-profilecleats ideal for movingproducts up inclines in light-duty applications. Uniqueshape allows for standard idlersupport on returns. Dimensionsare 3⁄16″ high, 3⁄16″ wide at baseand 1⁄8″ radius.
Steel-Reinforced CleatsSuper-strong cleat for the mostrugged applications. Each cleatfeatures a steel reinforcementoriented to best counter theforces encountered in aparticular application.
Curved PVC CleatsIdeal cleat for many inclineapplications requiring food-grade belting. Cleats up to 3″tall are available in 45° and 30°configurations. Cleats can beapplied to belts 6″ to 48″ wideand on centers as close as 41⁄2″at 30° and 9″ at 45°.
PVC Scoop CleatsWhite PVC cleats in an angledscoop form to improve capacityup steep inclines. Acceptablefor food-handling applications.Available in 2″, 21⁄2″, and 3″heights, the cleats are hotwelded into the belt surfacefor a smooth, seamless finish.
Beefy CleatsBeefy Cleats feature an extra-heavy cross section designedfor heavy-duty, rugged applica-tions. Thickness is double thatof a Standard I Cleat. Availablein heights from 1″ to 6″, withbackup braces available with2″ and 3″ heights.
High Incline CleatsAggressive scoop cleats forhigh-capacity conveying onsteep inclines. C cleats areavailable in heights from 1″to 5″, and S cleats come inheights from 4″ to 41⁄2″. Ruggedcleats are hot vulcanized intothe belt cover for long service.
Lug CleatsLug construction featuresrugged V-belt shapes forimpact resistance. Available inA (1⁄2″ W x 5⁄16″ H), B (5⁄8″ W x 7⁄16″ H), andC (7⁄8″ W x 5⁄8″ H) cross sections.
PVC Vinyl CleatsPVC cleats are welded to PVCbelting to produce a rugged,economical combinationideal for wet, oily or acidicconditions. Available in blackor white FDA compounds andcan be spaced on any centers,indented, notched, cut downto intermediate heights andcontain cut-outs.
PVC Extruded CleatsExtruded PVC cleats areconveniently packaged forOEMs to manufacture theirown PVC cleated belt. PVCcleats are furnished inconvenient 100′ rolls.
Fabrications — Rubber, Nitrile, Butyl and PVC CleatsAll cleated belts can be furnished as follows:
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
294
Longitudinal splices can bemade in a variety of compounds,including woven PVC, thermo-plastic, roughtops, all impressiontops, urethane covered, andblack rubber in all thicknesses.
Longitudinally spliced beltscan be fitted with flanges orV-guides if desired.
Longitudinal SplicingFor extra-wide belt requirements.Longitudinally spliced beltscan be made endless and/orV-guided. The lap area issame thickness as the belt anduniformly smooth. Any belt widthis attainable by using multiplesplices.
Finger SpliceA proven heavy-duty splicefor single ply belting utilizingpolyurethane as the bondingagent. Lap area is samethickness as the belt anduniformly smooth.
Multiple Finger SpliceSimilar to the Finger Splice butfor multi-ply belts.
Staggered die cut fingers arevulcanized together to createa strong, extremely flexiblesplice.
Endless — VulcanizedA hot-vulcanized splice isstronger and more sanitarythan a mechanical (laced) joint.Endless splicing eliminatesfastener pull out and tearing thebelt. Ideal for food processingindustries and where metallacing can mar the product.
Endless — PreparedBelts are supplied with lapsalready prepared to desiredlength but not vulcanized,enabling customer to spliceendless on the conveyor ordrive. Hot or cold cementswith instructions are available.
Lacing — StandardTypes: Alligator, Clipper,Flexco, Minet and others.Mechanical fastener jointswith hinge pins provide aneasy, quick and secure methodof joining belt ends. Avoidlacing problems by utilizingour factory lacing experts.
Covered (Hidden) LaceLacing is hidden by the coverof the belt to allow the easeof installation provided by amechanical splice with thesmooth operation of an endlessbelt. Product is protected frommarring from the mechanicalsplice area. Splice can becovered with rubber or abrasion-resistant urethane.
Spiral LaceIdeal mechanical splice forsmall-pulley, low-profile applica-tions. Unique hinge designallows use on pulleys and nosebars as small as 5⁄8″ diameterand as thick as 3⁄16″. Resistscorrosion and heat as high as465°F. Lace is factory installedby insertion between belt plies.
Overflap LaceTop cover of belt is skived backand mechanical fastenerinstalled. The overflap isspliced back over the splicearea, providing a smooth con-veying surface. Product beingconveyed is protected frommarring by the fastener.
Recessed LaceMechanical splice area of beltis recessed below the level ofthe belt cover. The recessedlace keeps the product beingconveyed from coming incontact with the lacing.
Plastic Rivet FastenersCome in white and blackcompounds for a varietyof conveying situations.Fasteners feature bevelededges and counter-sunkpockets in bottom of fastenerto protect rivets. Fasteners areeither installed by the factoryor in the field with special tools.
Fabrications — Splicing
Fabrications — Mechanical Fasteners
Fabrications — Longitudinal Splicing
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
295
Precision GrindingFor applications requiring extreme thickness uniformity across the width of the belt as wellas the length. Summers offers precision grinding. Accurate to ±.010″, precision grinding isavailable on rubber as well as urethane belts. Often performed on belts used in die stampingapplications, precision grinding minimizes any imperfections that might be in the belt cover.
Perforated V-Guided BeltV-guides can be placed ona perforated belt to aid intracking. The entire belt canbe perforated, leaving a smallstrip onto which the V-guide isfastened. Used in vacuum anddrainage applications.
Perforated Cleated BeltPerforated belt can becombined with cleats to createa vacuum belt or a belt thatcan drain a product whileconveying on an incline.Perforations can be of any sizeand cleats on any centers.
Hole PunchingAutomatic punching assuresclean-cut, tight-fitting boltholes with accurate spacingfor buckets on elevator belting.
PerforatingFor vacuum, suction ordrainage applications,Summers supplies perforatedbelts with a wide variety of holesizes. Perforations are cleanwith no fuzz or tearing.
Summers’ sources has over 100dies for hole punching patterns.
Notching — CleatsCleats can be furnished withnotches for troughing idlersor curved pans.
Notching — V-GuidesNotching enables a V-guidedbelt to operate on smallerpulley diameters.
The V-guide virtually eliminatestracking problems.
Notching — Chevron CleatsNotching chevron patternsallows the use of the belt onsmaller diameter pulleys. Beltswith notched chevrons areoften known as “roofer’s belt.”
Notching — FlangesNotching of a flanged beltenables a flanged belt tooperate on smaller diameterpulleys.
Fabrications — Hole Punching, Perforating
Fabrications — Notching
Fabrications — Precision Grinding
Grooving — LongitudinalGrooving can create aneconomical self-flanging beltfor carrying free-flowingmaterial without spillage.
Grooving — LateralGrooving across the width ofthe belt can be used to conveyliquid or other free-flowingmaterial.
Fabrications — Edge Finishes
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
296
Urethane Standard CleatAvailable in heights from 1⁄2″to 6″, this is a super-strong,abrasion-resistant cleat. Angledbackup support enables thecleat to carry a heavier load.
Urethane Square/Rectangular CleatStrong, abrasion-resistanturethane cleat. Available inany cross section.
Urethane Bolt-On CleatSimilar to Tatch-A-Cleat, onlymade of urethane, this strongcleat is quickly attached andjust as quickly removed forreplacement. Ideal for highlyabrasive applications wherethe cleats face a high amountof wear.
Urethane Two-Part CleatFor heavy-duty, high capacityapplications. Unique two-partconstruction consists of arubber “foot” hot molded tothe base belt, and a bolted-inurethane cleat. Cleat can bereplaced in high-wear applica-tions. Heights from 5″ to 141⁄2″.
Urethane Cold-Bond CleatWith or without cotton base,this cleat is designed forbonding to any base belt.
Urethane Chevron CleatA wide variety of custompatterns are available fordurable incline conveying.Call for details.
Fabrications — Urethane Cleats
Urethane-Covered Wire MeshBy combining the high wearand abrasion resistance ofurethane with the strengthof steel, Summers distributesan almost indestructible belt.Ideal for stamping operations,die cutting, belt sanding units,and glass cullet.
Seamless Urethane Pulley LaggingSummer’s unique seamlesspulley lagging enables pulleysto be quickly lagged withoutany seams. The smoothsurface means smoother,quieter conveyor operationand longer lasting lagging.(Volume orders only.)
Urethane FlangesAll standard heights areavailable. Slitting (siping)is recommended.
Urethane-Covered BeltsUrethane covers can beapplied to a wide varietyof base belts for differing conveying situations. Variousurethane thicknesses,hardnesses and colorsare available.
Urethane Sheets/Molded PartsUrethane sheets are availablein fabric-back or metal-backand any standard size,thickness or color. Urethane’smoldable capabilities make itideal for custom-molded parts.Various durometers and colorsare available for your particularapplication.
Urethane V-Belt and Timing Belt BackingFabricated to desired thicknessand durometer.
Fabrications — Urethane Specialties
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
297
Alligator Lace
Summers supplies a completeinventory of sizes, lengths and types.
Alligator PlasticRivet Fastener
Rugged plastic fastener for blackand food grade belts. Installed in thefactory or in the field with special tools.
Belt DressingUsed to increase traction between beltand pulley and as a preservative.
• Liquid• Aerosols• Bar• Neatsfoot Oil
Belt CleanersDesigned to clean white foodhandling belt.
• Acetone• Toluene
Belt Scrapers (Urethane)Available in various hardness andcompounds, including food grade.
Clipper Lace
Full range of sizes, types, lacers,accessories.
Edge SealingUsed to seal belt edges to protectagainst fraying and moisturepenetration.
• Latex• Urethane
Elevator Bolts and NutsTo join elevator belt ends. Overlap-buttjoint-pad joint; most popular sizes instock.
Elevator Buckets
A wide variety of sizes andcompounds are available for mostany elevating applications.
Flexco Fasteners
• Plate type• Rivet type• Hinged type
Leader Wire PinsRecommended for belts 48″ and widerto make inserting the nylon-coveredcable easier.Comes complete with leader wire,connecting sleeve, and nylon-coveredcable pin.
Minet Fasteners
Mechanical fasteners for a widevariety of conveying applications.
Plastic Fasteners
Will beat metal detector units; idealfor food industry; can be steamsterilized; resists most chemicals;easily installed.Constructed of a plastic nylon suitablefor lightweight conveyor belting. It iseconomical compared to vulcanizingand can be separated for fastinstallation and removal. Unlikeconventional metal fasteners it issafe to operators and will not damagegoods that are conveyed. Available inpackages sufficient to lace 24″-widebelts. Sizes B, C, and D.A reusable template is required foreach use.
Urethane Splice KitsTo cover lacing so product will not mar.
Belt Accessories
1-800-686-5801 FAX: 1-877-941-4673CONVEYOR BELTS AND FASTENERS
298
Angle of InclineThe degree a conveyor is tilted fromhorizontal.
Drive PulleyPulley connected to a power sourceused to drive conveyor. Usually thedrive pulley is the head pulley, buton some types of systems, includingmany package handling conveyors,the drive pulley is located underneaththe conveyor.
Gravity TakeupDevice used to remove slack andstretch in a conveyor belt. A freeweight is suspended from an idler onthe return side of the belt. The takeupis free to lower as needed to removeany slack as the belt is operated. Thegravity takeup is usually located asclose to the drive pulley as possible.
Head PulleyPulley at discharge end of belt. Thehead pulley is usually powered byconveyor drive source. Pulley “pulls”belt along the conveyor.
Return IdlerIdlers used to support belt as it passesunderneath the conveyor structure.
Roller BedFree-wheeling, usually closely spacedrollers used to support the loaded belt.
Screw TakeupDevice utilizing a bolt constructionused to lengthen the conveyor toremove slack in the conveyor belt.By moving the bolt, the tail pulley ispushed away from the head pulleythus removing slack from the belt.
Slider BedSmooth, flat surface (usually steel orwood) on which the loaded conveyorbelt rides.
Snub IdlerIdler used to increase the amountof belt in contact with the pulley or todeflect the belt in a different direction.Snubbing a belt near a pulley canincrease the effectiveness of thepulley.
Tail PulleyPulley at the beginning of the carryingrun of the conveyor. The tail pulley isusually free wheeling.
Troughing IdlersGrouping of idlers on the carryingside of the conveyor designed tomake the conveyor belt curve into acupped shape, increasing conveyorcapacity. Troughing idlers are usually20°, 35° or 45°.
Conveyor Terms and DefinitionsThe following schematics with terms and definitions are included here to help enable
Summers Rubber Company to better discuss your conveyor belt needs withour salespeople in order that the right belt is selected for the application.
Conveyor Terms
1-800-686-5801 FAX: 1-877-941-4673GLOVES, RAIN GEAR, LUBRICANTS AND MISC. SUPPLIES
299
Molded/Extruded Rubber Goods
Grommets
Vibration Mounts
Tubing/Extrusions
Gaskets, rubber strip lathe cut and other custom fabricatedcomponents made to order.
Dies available for thousands of shapes…solids or cellularmaterials…compounds to meet special service requirements.Companion splicing molds available.
Latex Dipped
Molded
Bellows, flexible protective covers and latex coveredwire/metal components. Fast production, low cost.Choose from rubber latex or neoprene latex includinglow temperature compounds.
Injection, compression or transfer molded…standardpolymers or custom compounds…prototypes or volumeproduction to meet your needs!
Specialities• It is not practical for us to list the many items used for
special service.
• Let us help you where special material is required.
StripsDie CutCustom Made Rubber
1-800-686-5801 FAX: 1-877-941-4673GLOVES, RAIN GEAR, LUBRICANTS AND MISC. SUPPLIES
300
General Purpose Gloves
Chemical Resistant Gloves
Nitrile Coatingover 100% CottonInterlock Lining
Vinyl Coated Knit Lined Rubber CoatedFlock Finish
The comfort of cotton, the protectionof nitrile combined ruggedness in amedium duty glove.• Extra comfort.• Superior flexibility and finger dexterity.• Outstanding dry grip.• Machine washable.
ApplicationsAssembly, inspection, light fabricationmaterial handling, shipping andreceiving packaging, maintenance,sheet metal and parts handling.
Palm Coated KnitwristPart No. 47-400
• Comfortable.• Long wearing.• Excellent dexterity.• Superior grip.• Machine washable.• Liquid repellent (but not chemical
• Added flexibility and comfort.• Excellent wet grip.
ApplicationsPetrochemicals and refining, handling equipment andabrasive materials coated with acids, caustics, solvents,grease and oil.
Jersey Lined, 12″ Fully Coated Gauntlet — Part No. 4-412
• Broad protection — reinforced neoprene coating providesbetter all-around resistance to abrasion, cutting andchemicals than most other glove coatings.
Chemical resistant; vinylcoated, caramel color; curvedfingers, wing thumb andgeneral softness make thisglove very comfortable andeasy to wear.• Keeps hands warm.• Long wearing.• Comfortable.
ApplicationsWinter transportation; yardand field work; cold storage;unheated warehouses; construction.
Monkey Grip is a trademark of Ansell Edmont Industrial Inc.
1-800-686-5801 FAX: 1-877-941-4673GLOVES, RAIN GEAR, LUBRICANTS AND MISC. SUPPLIES
302
Clothing
Jacket with Attached HoodFly Front OverallDry N Lite® features a lightercoating of ribbed PVC on anon-woven polyester base fabricfor economy and lightweightprotection from foul weatherconditions. Sizes range of S to 3XL.Imported.
Overall-S-M-L-XL-XXL-XXXL
Parka H-S-M-L-XL-XXL-XXXL
Chemical suit and coverallincorporates the latest inpersonal protection technology.The tapered collar is larger thanstandard collars for better protectionfrom overhead leaks and spills.
ChemSuit-S-M-L-XL-XXL-XXXL-XXXXL
ChemOverall-S-M-L-XL-XXL-XXXL-XXXXL
Ecomony Three-Piece PVC Rainsuit
Rainfair Chem-Tech I®
Green Jacket with Detachable HoodGreen Plain Front Overall
This 48″ Raincoat is constructedof .35mm PVC on polyester fabric.Its economical design featurestwo flap pockets and cape backventilation. All seams are heatsealed. A detachable hood isincluded. Yellow.
Coat 48-M48-L48-XL48-XXL48-XXXL48-XXXXL
This economical .35mm Three-Piece Rainsuit is constructed ofPVC on polyester fabric. Jacketfeatures a detachable hood, twoflap pockets, comfortable corduroycollar and cape back ventilation.Overalls are fly front and allseams are heat sealed. Yellow.
Suit-S-M-L-XL-XXL-XXXL-XXXXL
48″ Long PVC Raincoat
Rainfair Chem-Tech I and Dry N Lite are registered trademarks of Rainfair Inc.
17″ Yellow OvershoeEconomical and long-wearing overshoeslips on easily over work shoes. Flexiblerubber material, knit lining and adjustabletop strap for comfortable fit. Black cleatedoutsole for traction on slippery surfaces.Perfect all-purpose boot for just aboutany industrial application including con-struction, road crews, sanitation andmunicipalities.
Part No. Slicker Y-8, Y-9, Y-10, Y-11,Part No. Slicker Y-12, Y-13, Y-14,Part No. Slicker Y-15 and Y-16
1-800-686-5801 FAX: 1-877-941-4673GLOVES, RAIN GEAR, LUBRICANTS AND MISC. SUPPLIES
303
Maintenance, Repair and Hose Room Accessories
Teflon® SealantsThread Sealant Paste
Lubricants and SealantsPipe Joint Compound
Can PartSize No.
1⁄2 Pint LCTS11 Pint LCTS2
Industrial Teflon® Tape (White)*
Size/Length Part(In.) No.
1⁄2 x 520 TTB-503⁄4 x 520 TTB-75
*Meets Miliary Specification,MIL-T-27730A.
Epoxy Repair Sticks
Pre-measured, versatile two-component epoxy putties that fill,bond and patch a variety of surfacesand metals quickly, even in difficultenvironments. Epoxies bond to metal,concrete, wood, ceramic and plastic.Use for emergency repairs to tanks,drums, pipes, castings, fittings, etc.Sticks cure in 1 hour.
Metal Stick, 2 oz. — Part No. 14070
High PressureHydraulic SealantLow viscosity brown sealant;designed for fine threaded airand hydraulic fittings; used toaugment seal achieved withtapered fittings or to replacetheir use with straight fittings.
50 mil — Part No. HP6950
Instant Pipe Sealantwith Teflon®
High viscosity, fast curingpaste; works on inactive surfaces such as stainlesssteel; withstands tempera-tures to 400°F (200°C).
50 mil — Part No. PS6750
Thread Sealantwith Teflon®
Seals pipes to 5000psi; prevents gallingand corrosion; outper-forms Teflon® tape;will not shred; non-hardening for easydisassembly.
1 Pint Brush Can — Part No. 80633
Seals pipes to 5000psi; prevents gallingand corrosion;outperforms Teflon®
tape; will not shred;non-hardening.
1 Pint Brush CanPart No. 80045
Fast Orange™
Hand CleanerCleans with naturalsolvents extracted fromoranges; removes toughgrease and grime withoutpetroleum solvents; freshcitrus scent; with pumice.
1 Gal. Bottle w/PumpPart No. 25218
Cleaning SolventAll Purpose Parts CleanerRemoves oils, carbon andgrease from machineryand precision parts;leaves no residue; special2-way valve for spray orpin-point application;non-flammable; containsno CFCs.
15 oz. Aerosol —Part No. 22357
Form-A-Gasket™
Dries quickly to a hardset; recommended for rigid,permanent assemblies.
Teflon is a registered trademark of the DuPont Co.Fresh Orange, Form-A-Gasket, Form-A-GasketNo. 2, Solvo-Rust and Locks Nuts are trademarksof Loctite Corp.
Lubricants and SealantscontinuedBelt DressingRestores moisture tobelts; increases grippingpower; silences squeaks;increases belt life;contains no CFCs.
12 oz. AerosolPart No. 03065
1-800-686-5801 FAX: 1-877-941-4673GLOVES, RAIN GEAR, LUBRICANTS AND MISC. SUPPLIES
304
Maintenance, Repair and Hose Room Accessories — continued
Naturally formulated,biodegradable cleaner/degreaser designed forevery day maintenanceneeds. Superior fortackling grease, tar, oil,adhesives and tree sap.Advanced technologyblend is VOC free andevaporates withoutleaving a residue.
20 oz.Part No. 14005
For seaming, splicing and bondingof gaskets, rubber matting, belts andhose to rubber, wood, metal, someplastics, glass and fabrics and tothemselves. Provides permanent,flexible bonding. Can be brushed,spread or roller coated. Will not gethard or brittle with age and resistsmost acids, oil, gasoline, greaseand water and salt.
Chlor-Free™ DegreaserNon-chlorinated, non-ozone depleting cleanerprovides effectivecleaning power. Fastevaporating. Offers highpermissible exposurelimit and is suitablefor most applicationspermitting low flashpoint cleaners.
This product is labeledextremely flammable.Read and observe the special usagewarning on the label. Do not applywhile equipment is energized.
15 oz.Part No. 03120
Gear, Chain andCable LubricantLubricates and prolongslife of gears, chains andwire rope; repels dirt,sand and dust; containsno CFCs.
12 oz. AerosolPart No. 03050
Silicone LubricantLubricates all slidingsurfaces; stops squeaksand binding; won’t marpaint or plastic surfaces;non-gumming; water-proofs; contains no CFCs.
13 oz. AerosolPart No. Pure Silicone
Anti-SeizeLubricantLubricates in hightemperature, heavypressure and corrosionenvironments; worksto 1600°F; eliminatescorrosion, seizing andgalling.
8.5 oz. AerosolPart No. SL35901
Nickel Anti-Seize LubricantLubricates in hightemperature, heavypressure and corrosionenvironments; worksto 1400°F; premiumcopper-free, acidresistant lubricant.
1 lb. Brush CanPart No. SL35911
Can PartSize No.
1⁄2 Pint Brush Top Can PBC-20Pint Can PC-220
Quart Can PC-320Gallon Can PC-420
Wasp & Hornet Killer PLUS20 oz.Part No. Wasp Killer
Pliobond is a registered trademark of Ashland Oil,Inc. Chlor-Free and Natural Degreaser are trade-marks of CRC Industries, Inc.
1-800-686-5801 FAX: 1-877-941-4673GLOVES, RAIN GEAR, LUBRICANTS AND MISC. SUPPLIES
305
Maintenance, Repair and Hose Room Accessories — continued
Upside DownMarking Paints
Designed to clearly and effectively mark the location ofunderground utilities and are the professionally preferredmarkers at construction sites. These specially formulatedmarking paints provide the best features needed for anymarking job. Apply with any of our convenient equipment oraccessories. Colors meet the APWA One Call InternationalColor Standards.
Surfaces: Use Upside Down Marking Paints to identify andcode surfaces such as: metal, concrete, asphalt, gravel, soil,trees and grass. Particularly safe on turf grass, fields and golfcourses.
Applications: Construction, utility, recreational, municipal andlandscaping sites, golf courses, nurseries and surveying.
Product Color Part No.
Safety Red 20-671Caution Yellow 20-646Caution Blue 20-653
White 20-652Red/Orange Fluorescent 20-658
Nylon Cable Ties
Premium Anti-Wear Hydraulic Oil
5 gallon pail with pourable spout.Part No. AW-46
Nylon Cable Ties are available in lengths from 4″ up to 48″.They will satisfy binding requirements from 1⁄16″ to 15″ andloop tensile strength from 18 to 175 lbs. Can be used tobundle hose or secure identification tag.
Sold in bag quantities only.
Tie Length Package Part(In.) Quantity No.
14 100 CT4115 100 CT5117 100 CT71
18 100 CT8111 100 CT1114 100 CT14
24 150 CT2432 150 CT3248 150 CT48
1-800-686-5801 FAX: 1-800-686-5201SAFETY
306
“THE VERY PROPERTIES THAT MAKECOMPRESSED GASES USEFUL IN ALMOSTEVERY AREA OF MODERN LIFE CANALSO MAKE THEM DANGEROUS WHENMISHANDLED. YEARS OF EXPERIENCEWITH COMPRESSED GASES HAVE LED TOPRACTICES AND EQUIPMENT WHICH, IFEMPLOYED, RESULT IN COMPLETE SAFETY.”*
All hose and couplings have been carefully engineeredto meet specific requirements with large safetymargins. If hose or couplings are not used in correctapplications or are incorrectly applied, accidents anddowntime can result. It is up to the end user to informSummers Rubber Company of the application andpressures involved when ordering hose assembliesand up to Summers Rubber Company to supply theright hose and coupling for that application. When indoubt, we are here to help you with a proper couplingrecommendation.
1. AIR HOSE COUPLINGS — This form of energy canbe one of the most dangerous because it is used inso many applications and, when mishandled, canhave more serious results than fluids. Air, as a gas,is compressible (fluids press only against hose orvessel walls and lose little volume under pressure).When pressurized air suddenly releases, it doesso with explosive force and can cause rapidhosewhip... which can do serious physical harmto personnel or damage to nearby objects. Thisis why the selection of proper hose and couplingsfor air lines is so important, along with their properinstallation and maintenance. Never take for grantedthat a coupling is installed properly or a clamp fullytightened on an air hose — check it regularly anduse safety devices (see paragraph 4).
2. STEAM AND GAS — The same rules apply for steamand gas, but, because these are inherently morehazardous materials, personnel tend to treat hoseand couplings on these lines with more respect andcare. Checking clamp tightness is very importantwith steam hose, where it is not unusual for clampsto loosen in service, in which case they MUST BERETIGHTENED! Safety devices should also be used.
3. FLUID HOSE COUPLINGS — Again, nothingshould be taken for granted — in particular, checkclamps for tightness each time the lines are used —especially when petroleum products or other haz-ardous liquids are involved. Large diameter hose,when suspended, can also be quite dangerous if itdrops unexpectedly due to a coupling “pull-out” orsudden disconnection. With a heavy fitting or clamp,plus the weight of the hose itself falling from anysignificant height, it can cause injuries or damage.Be sure to use safety devices.
4. ALL HOSE ASSEMBLIES — All hose assembliesshould be treated with respect as potential hazards.Worn-out fittings should be replaced. Retainingdevices such as clips, cables or canes should beused. Clamps should be checked regularly.
Product SelectionMany of the products in this catalog are used in hoseassemblies in a variety of applications. The safety ofany hose assembly rests on the proper selection,installation, testing and use of each product. The safeuse of any product in this catalog is dependent uponthe correct selection of the hose, fittings and methodof attachment. To ensure such a proper selection, theuser must inform Summers Rubber Company of theapplication and pressure involved when ordering hoseassemblies. The use of the S.T.A.M.P.E.D. (Size,Temperature, Application, Media, Pressure, Ends,Delivery) will help in the proper selection of hoseassembly components. The selection of couplingsand clamping devices is the responsibility of thepurchaser or user, based upon the hose manufacturer’srecommendations. If the purchaser or user is uncertainabout the use or application of a product, SummersRubber Company stands ready to provide information,including test results (if available), coupling andclamping recommendations and other data to helpresolve those matters. (See worksheet on page 11.)
InstallationTo achieve a safe and reliable assembly, properinstallation procedures must be followed. Eachcomponent of the assembly has a part in determiningthese procedures. The purchaser or user must followproper procedures. If the purchaser or user has anyquestions regarding installation, please contact theSummers Rubber Company.
TestingSummers Rubber Company recommends that all hoseassemblies be tested in accordance with the hosemanufacturer’s recommendations.
Re-testing and InspectionSummers Rubber Company recommends inspectionand re-testing of hose assemblies on a regular andconsistent basis in accordance with the hosemanufacturer’s recommendations. The applicationdetermines the regularity of the inspection andre-testing schedule. Any worn-out fittings, damagedhoses or missing safety devices should bereplaced immediately. Bolt-style clamps mustbe checked and retightened on a regular andconsistent basis.
* “Handbook of Compressed Gases”
Hose and Hose Coupling Safety
Summers Rubber has become the leading regionalsource of industrial hose products by combining aunique dedication to customers’ needs with an in-depth,up-to-date knowledge of hoses, hose components,fittings and accessories.
It’s a philosophy that has guided the company’s growthunder three generations of Summers family leadership.A continuing dedication to become a “partner inproductivity” by applying our more than 1,000 yearsof combined experience to help our customers reducecostly maintenance and downtime. Today, as part ofour focus on ISO 9002 compliance, each Summersemployee undergoes extensive training to providecustomers with complete, current information as wellas problem-solving advice. We provide knowledgeabout products that can deliver improved performance,greater durability and significant cost-savings to you.
Let your computer do the workElectronic Data Interchange, now available fromSummers Rubber, can speed up ordering and reduceerrors while saving administration time, cutting laborrequirements and slashing costs for fax, phone andmail. Requiring no more than a computer, translationsoftware, a communications system and an electronic
mailbox facility. Summers’ EDI program offers theultimate in ordering efficiency.
Convenient counter serviceEach of Summers’ eight locations is fully prepared tohandle emergency walk-in needs with a trained servicecounter crew backed by an extensive inventory ofpopular products. Right away, you can get the righthose and right fittings to minimize costly downtime.
Get It Right — Get It Now!Summers’ service begins withknowing our products and your needs
On-site services tosave you time and money
Summers helps you improve the efficiency andproductivity of your purchasing and maintenancefunctions with the following on-site services:
• Hose assembly preventive maintenance tracking.
• Special stocking agreements.
• Service level reports.
• Custom labeling.
• Hose assembly pressure testing and certification.
• Kit assembly and packaging.
• Inventory management.
• Delivery service.
• Plant surveys for application improvement andsafety.
• Store room inventory reduction analysis.
• Just In Time delivery for MRO and OEMprograms.
• Private labeling of hose and fittings.
Certified ISO 9002Internet: www.summersrubber.come-mail: [email protected]
Our VisionTo set the standards in our industry for customer satisfaction and operational effectiveness.
To attract, retain and recognize great people. To become the recognized name to our customers for our products and services.To constantly invest in our human and physical resources.
To be aligned with the best manufacturers worldwide for our products.To be the dominant distributor of our products and services in Ohio, Western Pennsylvania and West Virginia.
Summers Rubber of New Castle,Quality Hose & Supply Division1101 North Liberty Street, New Castle, PA 16102Phone: 724-652-4673Toll-free: 800-266-4673Fax: 724-652-4626
Summers Rubber of Mansfield60 West Longview Avenue, Mansfield, OH 44903Phone: 419-526-5800Toll-free: 800-686-7299Fax: 419-524-4673
Summers Rubber of MariettaRoute 7 & Tennis Center Drive, Marietta, OH 45750Phone: 740-373-0303Toll-free: 800-356-4065Fax: 740-373-8574