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HOS Characterization, Stability, and Comparability of ADCs Biophysical Analyses Yin Luo*, Sharon Polleck, Lucy Liu Analytical R&D, Biotherapeutic Pharmaceutical Sciences Pfizer, Andover, MA CASSS HOS 13-April-2015
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HOS Characterization, Stability, and Comparability of ADCs ......Common antibody-drug conjugation strategies 3 Conjugation strategy Typical locations Typical DAR * distribution Semi

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  • HOS Characterization, Stability, and

    Comparability of ADCs

    – Biophysical Analyses

    Yin Luo*, Sharon Polleck, Lucy Liu

    Analytical R&D, Biotherapeutic Pharmaceutical Sciences

    Pfizer, Andover, MA

    CASSS HOS 13-April-2015

  • What is an ADC Covalent conjugate of cytotoxic drug (payload) with mAb against

    selected antigen on the surface of target cells

    What are the advantages of ADC − increase efficacy

    − decrease toxicity (lower dosing of toxic drug)

    Why ADCs have these advantages ‒ enhanced drug specificity – mAb binding to target antigens

    ‒ superior Mode of Action – drug cytotoxicity within target cells

    Linker and Payload

    mAb

    Antibody Drug Conjugate (ADC)

    2

    Target

    cell

    Cell death

    mAb binding ADC internalization Cytotoxicity

    Target

    cell

    mAb binding

    Cell death

    ADCC

    CDC

    Cytotoxicity

    mAb cytotoxicity MOA ADC cytotoxicity MOA

    Fc effector

    functions

    DNA / scaffold

    destruction

  • Common antibody-drug conjugation strategies

    3

    Conjugation

    strategy Typical locations

    Typical DAR*

    distribution

    Semi site

    specific

    Cysteine (inter-chain S-S partial

    reduction)

    IgG1 IgG4

    Lysine

    Site

    specific

    Cysteine (engineered)

    Glutamine tag (transglutaminase)

    *Drug Antibody Ratio

  • 4

    Heterogeneity of inter-chain cysteine conjugation

    Interchain S-S

    partial reduction

    Thioether

    conjugation

    Possible locations DAR

    2

    4

    6

    8

    mAb

  • Challenges of ADC as biotherapeutics

    CMC – complex manufacturing

    – insufficient conjugations

    – lot to lot reproducibility

    – challenging analytics

    Potency – uncontrolled payload loading

    – maleimide exchange with HSA

    – PK liability

    – variable potency

    Toxicity – linker instability resulting in premature drug release

    – aggregation

    – first pass metabolism in liver

    5

    Boswell, CA, R et al. Bioconjugate Chemistry 2011, 22, 1994 - 2004

    Junutula, R et al. Nat Biotechol. 2008, 26, 925 – 932.

    Junutula, R et al. Clinical Caner Res. 2010, 16, 4769 – 4778.

    Analytical challenges

    Heterogeneity (multiple payload

    conjugation)

    Payload hydrophobicity

    Linker/payload stability

    Aggregation propensity of ADC

    Impact of conjugation on HOS

    Relation of HOS to ADC function

    Unconjugated species

    etc

    Foci of this

    presentation

    HOS: higher order structure

  • Protein higher order structure (HOS) and biophysical

    methods for (low-resolution) characterizations

    Far-UV CD Near-UV CD SEC-Multi Angle Light Scattering

    (SEC-MALS)

    FTIR Intrinsic fluorescence Analytical Ultracentrifugation (AUC)

    Differential scanning

    calorimetry (DSC) Field Flow Fractionation (FFF) - MALS

    Dynamic light scattering (DLS)

    Modified from

    Figure 3-23

    Lehninger “Principles

    of Biochemistry”

    5th Edition

    HOS

    Common

    methods Common

    methods

  • Case studies – Molecular information

    Lysine conjugation 6 mAb3 (IgG4)

    ADC3

    Linker/Payload Conjugation

    Partial reduction/

    cysteine conjugation

    Partial reduction/

    cysteine conjugation

    Average

    DAR*

    4

    4 mAb1 (IgG1)

    mAb ADC

    mAb2 (IgG1)

    ADC1

    ADC2

    MW ~1660

    *Drug Antibody Ratio

  • Case studies –

    Aggregation propensity of ADC in comparison

    with mAb by SEC-MALS and AUC

    8

  • Pfizer Confidential │ 9

    Aggregation in mAb1 and ADC1 by SEC-MALS

    0.E+00

    1.E-05

    2.E-05

    3.E-05

    4.E-05

    5.E-05

    6.E-05

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    Dif

    fere

    nti

    al R

    efra

    ctiv

    e In

    dex

    Mo

    lar

    Ma

    ss (g

    /mo

    l)

    Time (Minutes)

    0.E+00

    1.E-05

    2.E-05

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    4.E-05

    5.E-05

    6.E-05

    7.E-05

    0

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    5 7 9 11 13 15

    Dif

    fere

    nti

    al R

    efra

    ctiv

    e In

    dex

    Mo

    lar

    Ma

    ss (g

    /mo

    l)

    Time (Minutes)

    mAb1 ADC1

    Weight average

    molar mass

    Weight average

    molar mass

    SEC-MALS reported dimer as the main component of the HMMS of both mAb1

    and ADC1 in similar quantities. ADC3 & mAb3 show similar profiles

    Sample Monomer Dimer

    Weight average

    molar mass % Weight average

    molar mass %

    mAb1 148 99.0 295 1.0

    ADC1 152 98.7 318 1.3

  • Aggregation in mAb1 and ADC1 by AUC

    Pfizer Confidential │ 10

    0

    0.5

    1

    1.5

    2

    2.5

    4 6 8 10 12 14 16 18 20

    -0.02

    0

    0.02

    0.04

    0.06

    0.08

    0.1

    4 6 8 10 12 14 16 18 20

    C (

    S2

    0,w

    )

    S(20,w)

    C (

    S2

    0,w

    )

    S(20,w)

    HMMS

    Monomer

    0

    0.5

    1

    1.5

    2

    2.5

    4 6 8 10 12 14 16 18 20

    -0.02

    0

    0.02

    0.04

    0.06

    0.08

    0.1

    4 6 8 10 12 14 16 18 20

    S(20,w)

    C (

    S2

    0,w

    )

    C (

    S2

    0,w

    )

    S(20,w)

    Monomer

    HMMS

    The mAb and ADC were run

    in the SE-HPLC mobile phase

    mAb1 ADC1

    Sample Monomer (%) Dimer (%)

    mAb1 >99

  • Aggregation in mAb2 and ADC2 by SEC-MALS

    mAb

    Sample Monomer “Other” Dimer

    Weight average

    molar mass % Weight average

    molar mass % Weight average

    molar mass %

    mAb2 147 99.6 NA NA 311 0.3

    ADC2 156 96.2 234 1.7 328 2.0

    0.00

    0.01

    0.02

    0.03

    0.04

    0.05

    0.06

    0.07

    0.08

    0.09

    0

    50000

    100000

    150000

    200000

    250000

    300000

    350000

    400000

    450000

    8 10 12 14 16 18 20 22 24

    UV

    Ab

    sora

    nce

    @ 2

    80

    nm

    Mo

    lar

    Ma

    ss (D

    a)

    Time (Minutes)

    Dimer 328 kDa

    Monomer 156 kDa

    “Other” 234 kDa

    ADC2 DAR = 4.2

    0.00

    0.01

    0.02

    0.03

    0.04

    0.05

    0.06

    0.07

    0.08

    0.09

    0

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    100000

    150000

    200000

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    350000

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    450000

    8 10 12 14 16 18 20 22 24

    UV

    Ab

    sorb

    an

    ce @

    28

    0 n

    m

    Mo

    lar

    Ma

    ss (D

    a)

    Time (Minutes)

    SEC-MALS reported dimer and “other” species with mass between monomer and dimer

  • Pfizer Confidential │ 12

    mAb2

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    4 5 6 7 8 9 10 11 12 13 14 15

    C (

    s)

    S

    0.00

    0.05

    0.10

    0.15

    0.20

    0.25

    4 5 6 7 8 9 10 11 12 13 14

    C (

    s)

    S

    Monomer

    Dimer

    ADC2

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    4 5 6 7 8 9 10 11 12 13 14 15

    C (

    s)

    S

    0.0

    0.1

    0.2

    0.3

    0.4

    0.5

    4 5 6 7 8 9 10 11 12 13 14 15

    C (

    s)

    S

    Monomer

    Dimer

    “Other”

    The mAb and ADC were run in the SE-HPLC mobile phase

    Aggregation in mAb2 and ADC2 by AUC

    AUC confirmed low levels of dimer and “other” species, but did not detect larger aggregates

    Sample Monomer (%) “Other” (%) Dimer (%)

    mAb2 98.6 NA 1.4

    ADC2 92.1 5.1 2.8

  • Aggregation in ADC by SEC-MALS

    Exemplary ADC early development materials

    0

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    50000

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    175000

    200000

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    250000

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    300000

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    375000

    400000

    425000

    450000

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    11 12 13 14 15 16 17 18 19 20 21

    Mol

    ar M

    ass

    (g/m

    ol)

    Abso

    rban

    ce (A

    U)

    Time (Minutes)

    UV

    Molar Mass

    13

    8 k

    15

    0 k

    17

    7 k

    29

    0 k

    35

    4 k

    SEC-MALS can provide average molar mass for SE-HPLC fractions to

    characterize heterogeneous materials and help process development

  • Summary of aggregation characterization for ADC

    SEC-MALS is useful to characterize/confirm the resolution of a SE-

    HPLC method via the in-line measurement of average molar mass for

    any given fraction (assay and process development support)

    AUC is useful to characterize the size distribution of a sample using a

    matrix-free separation mode, but results depend on fitting parameters

    The two methods provide size information by different principles; each

    has pros and cons, no “gold standard”

    The case studies shown in this work indicate

    – The multiple-site payload conjugations did not significantly increase

    the aggregation propensity of the ADCs compared to the mAbs

    – Low level new species smaller than dimer was observed, no new

    species larger than dimer was above the detection limit

    – The heterogeneity in conjugation products may be controlled by

    process improvements

    14

  • Case studies –

    Characterization of ADC higher order structure

    (HOS) using CD, fluorescence and DSC

    15

  • Far-UV CD: ADC1 vs mAb1, ADC2 vs mAb2

    16

    De

    (M-1

    cm

    -1)

    Wavelength (nm)

    -1.5

    -1

    -0.5

    0

    0.5

    1

    1.5

    2

    2.5

    195 205 215 225 235 245 255

    hu6M024

    PF-06647020

    mAb2

    ADC2

    ADC1 vs mAb1 ADC2 vs mAb2

    The multi-site payload conjugations did not alter the secondary structure of the mAbs

    -2

    -1.5

    -1

    -0.5

    0

    0.5

    1

    1.5

    2

    2.5

    190 200 210 220 230 240 250

    Δε

    (M-1

    cm-1

    )

    Wavelength (nm)

    PF-06263507PF-06263507

    huA1

    mAb1

    ADC1

  • 17

    Near-UV CD: ADC1 vs mAb1, ADC2 vs mAb2

    -100

    -80

    -60

    -40

    -20

    0

    20

    250 260 270 280 290 300 310 320 330 340 350De

    (M

    -1cm

    -1)

    Wavelength (nm)

    mAb2

    ADC2

    ADC1 vs mAb1 ADC2 vs mAb2

    The multi-site payload conjugations did

    not alter the tertiary packing of the mAb1

    in ADC1

    Are the spectral differences indicative of

    structural change in mAb2 by the payload

    conjugation?

    -40

    -30

    -20

    -10

    0

    10

    20

    250 270 290 310 330 350

    Δε

    (M-1

    cm-1

    )

    Wavelength (nm)

    PF-06263507

    huA1

    mAb1

    ADC1

  • 18

    Near-UV CD: Payload absorption in ADC2

    -100

    -80

    -60

    -40

    -20

    0

    20

    250 260 270 280 290 300 310 320 330 340 350

    De

    (M

    -1cm

    -1)

    Wavelength (nm)

    -95

    -75

    -55

    -35

    -15

    5

    250 260 270 280 290 300 310 320 330 340 350

    De

    (M

    -1cm

    -1)

    Wavelength (nm)

    mAb2+payload

    ADC2

    ADC2 vs (mAb2 + linker/payload)

    The multi-site payload conjugations did not alter the tertiary structure of the mAbs

    Linker/payload may also absorb, needs to be taken into account

    ADC2 vs mAb2

    mAb2

    ADC2

  • Wavelength (nm)

    250 275 300 325 350

    -40

    -30

    -20

    -10

    0

    10

    20

    Inotuzumab

    F75626

    20 °C

    De

    (M-1

    cm-1

    )

    A

    Near-UV CD: ADC3 vs mAb3

    19

    Wavelength (nm)

    250 275 300 325 350

    -200

    -100

    0

    100

    200

    300 Inotuzumabozogamicin A

    Inotuzumab

    ozogamicin B

    Inotuzumab

    ozogamicin C

    Inotuzumab

    F75626

    20 °CDe

    (M-1

    cm-1

    )

    B

    mAb3 ADC3 vs mAb3

    ADC3 (DAR=7.3)

    ADC3 (DAR=6.6)

    ADC3 (DAR=4.6)

    mAb3

    Linker/payload absorbance can dominate the spectrum, rendering the method

    not suitable for structural characterization for the mAb in the ADC

  • Alternative method: Fluorescence spectroscopy

    20

    Fluorescence: ADC3 vs mAb3 Payload 3 CD and UV absorbance

    Wavelength (nm)

    350 400 450 500 550

    Flu

    ores

    cen

    ce I

    nte

    nsi

    ty0

    200

    400

    600

    800

    1000

    inotuzumab

    F75626

    inotuzumab

    ozogamicin

    2007B0088

    inotuzumab

    ozogamicin

    H87906

    20 °C

    A

    mAb3

    ADC3

    mAb3 + payload 3

    The linker/payload absorbance can also

    affect fluorescence emission spectra

    Giorgio, at al. (2005) Bioorganic

    & Medicinal Chemistry 13:5072

    excitation

    wavelengths

  • Fluorescence spectra: ADC3 vs mAb3

    21

    Wavelength (nm)

    350 400 450 500 550F

    luo

    resc

    ence

    In

    ten

    sity

    0

    200

    400

    600

    800

    1000

    inotuzumab

    F75626 in buffer

    inotuzumab

    ozogamicin

    H87906 in buffer

    inotuzumab

    F75626 in 6M GdmCl

    inotuzumab

    ozogamicin

    H87906 in 6M GdmCl

    20 °C

    Wavelength (nm)

    350 400 450 500 550

    Flu

    ores

    cen

    ce I

    nte

    nsi

    ty

    0

    200

    400

    600

    800

    1000

    inotuzumab

    F75626

    inotuzumab

    ozogamicin

    2007B0088

    inotuzumab

    ozogamicin

    H87906

    20 °C

    A mAb3

    ADC3

    mAb3 + payload 3

    Native (formulation) ADC3 & mAb3 (peak normalized)

    Denatured (6M GdmCl) ADC3 & mAb3

    ADC3 vs mAb3 Native vs denatured

    The fluorescence spectrum of ADC is superimposable with the peak-normalized

    spectrum of the mAb, indicating the overall shape of the mAb is not altered in ADC

  • Using near-UV CD as a screening tool - a caveat

    22

    mAb1

    Be cautious when interpreting the

    apparent trends

    -30

    -25

    -20

    -15

    -10

    -5

    0

    0 1 2 3 4 5 6

    Δe

    (M

    -1cm

    -1) @

    272 n

    m

    GuanidineHCl (M)

    [GdmCl (M)]

    PBS

    mAb1 in GdmCl

    @272 nm

    -40

    -30

    -20

    -10

    0

    10

    20

    260 280 300 320 340

    Ele mAb 0MEle 1M mAbEle mAb 3MEle mAb 6M

    A

    0

    272 nm

    1 M

    3 M

    6 M

    De

    (M

    -1cm

    -1)

    Wavelength (nm)

    mAb1

    6 M GdmCl

    3 M GdmCl

    FB (pH 6)

    1 M GdmCl

    6 M GdmCl

    -40

    -30

    -20

    -10

    0

    10

    20

    250 260 270 280 290 300 310 320

    De

    (M

    -1cm

    -1)

    Wavelength (nm)

    FB (pH 6)

    FB + 150mM NaCl

    PBS (pH 7)

  • Pfizer Confidential │ 23

    Thermal stability: DSC profiles

    0

    40

    80

    120

    160

    30 40 50 60 70 80 90

    Temperature (°C)

    Cp

    (kca

    l\m

    ole

    \°C

    )

    ADC

    huA1 mAb1 (IgG1)

    ADC1 (Cys conj)

    -5

    20

    45

    70

    95

    120

    145

    35 45 55 65 75 85 95

    Cp

    (k

    cal/

    mo

    le/

    C)

    Temperature ( C)

    ADC1 and mAb1 exhibit different thermal

    stability profiles; all Tm’s are >60ºC

    Tm1 of ADC2 is lower than Tm1 of

    mAb1; all Tm’s are >60ºC

    mAb2 (IgG1)

    ADC2 (Cys conj)

  • c 24

    Thermal stability: DSC profiles

    Temperature (°C)

    30 40 50 60 70 80 90

    0

    50

    100

    inotuzumabozogamicin2007B0088

    inotuzumabozogamicinH87906

    inotuzumab F75626

    Cp

    (kcal·m

    ole-

    1 ·°C

    -1)

    ADC3 and mAb3 exhibit different thermal stability

    profiles; all Tm’s are >60ºC

    mAb3 (IgG4)

    ADC3 (Lys conj)

  • Interpretations – structural perspectives

    In general ─ Spectroscopic methods are non-destructive methods to assess the

    HOS of proteins, reporting mainly the overall shape

    ─ DSC is a destructive method, applying heat to unfold proteins; it

    reflects mainly the strength of side chain interactions in folded proteins

    ─ Proteins with similar shapes may have different side chain interaction

    energies, manifest in different stabilities

    25

    For Pfizer ADC1, ADC2 and ADC3

    ─ The CD and fluorescence spectra of the ADCs are similar to that of their respective

    mAbs, indicating that the protein conformations are not significantly altered by the

    multi-payload conjugations

    ─ The DSC profiles of the ADCs are not the same as that of their respective mAbs,

    indicating changes in amino acid side chain interactions due to the payload

    conjugation and/or the conjugation process

    ─ The payload, IgG type, conjugation chemistry and conditions, payload locations,

    etc., may affect the structural properties of the conjugates

    Egg vs egg-

    shaped rock

    https://www.google.com/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=https://www.etsy.com/market/granite_stone_egg&ei=T8jvVPrcHoqrggSSvoD4Dg&bvm=bv.86956481,d.eXY&psig=AFQjCNHpCxATudO74xOBuO_cYfV9OdAKJA&ust=1425086832511191http://www.google.com/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://fytastock.deviantart.com/art/Perfect-Egg-5812482&ei=6MrvVLaQE8GLNr3AgPgM&psig=AFQjCNGNopFA8V-_0STlw_soFjcqK2FXNw&ust=1425087112866299

  • Interpretations – relation to function and safety

    In general ─ Cytotoxic immune responses induced by mAb require the antigen-binding and the

    Fc effector functions, therefore, require intact structure of the entire mAb

    ─ Cytotoxicity induced by ADC requires mAb binding to the antigen, therefore,

    requires intact structure of the antigen-binding region

    ─ Once internalized, the payloads cause the cell death; therefore, the structure of

    mAb other than the antigen-binding region is not critical to the function of ADC

    ─ However, a mAb in ADC with significantly altered structure may pose quality and

    immunogenicity (anti-drug antibodies) issues for the ADC as biotherapeutics

    26

    Target

    cell

    Cell death

    mAb binding ADC internalization Cytotoxicity

    Target

    cell

    mAb binding

    Cell death

    ADCC

    CDC

    Cytotoxicity

    mAb cytotoxicity MOA ADC cytotoxicity MOA

    Fc effector

    functions

    DNA / scaffold

    destruction

  • For Pfizer ADC1, ADC2 and ADC3

    ─ The antigen-binding of each ADC is comparable to the respective mAb,

    indicating the first step of the ADC function is not compromised by conjugation

    ─ The overall shapes (conformation) of the mAbs are not altered by the

    conjugations, suggesting little or no new surface is exposed; therefore, little or

    no change in the immunogenicity of the protein (anti-drug antibodies)

    ─ The thermal stability may be affected by the conjugation; however, all Tm’s of

    these ADCs are >60ºC, suggesting the HOS is stable under the storage

    conditions and at the body temperature

    ─ These 3 ADCs should have the expected functionalities, with low safety

    concerns from the HOS perspective

    27

    mAb1

    ADC1

    Antigen-binding ELISA for the ADCs vs the mAbs

    mAb3

    ADC3

    mAb2

    ADC2

    Interpretations – relation to function and safety

  • Wavelength (nm)

    350 400 450 500 550

    0

    200

    400

    600

    Flu

    ores

    cen

    ce I

    nte

    nsi

    ty

    Wavelength (nm)

    200 210 220 230 240 250

    -1

    0

    1

    2

    De

    (M-1

    cm-1

    )

    Biophysical methods for product comparability

    28

    -100

    -80

    -60

    -40

    -20

    0

    20

    250 260 270 280 290 300 310 320 330 340 350

    De

    (M-1

    cm-1

    )

    Wavelength (nm)

    -1.5

    -1

    -0.5

    0

    0.5

    1

    1.5

    2

    2.5

    195 205 215 225 235 245 255

    De

    (M-1

    cm-1

    )

    Wavelength (nm)

    30 40 50 60 70 80 90

    0

    20

    40

    60

    80

    100

    120

    140

    Demo1 A

    Demo 1 B

    Demo 1 C

    GMP0 A

    GMP0 B

    GMP0 C

    RM ADC A

    RM ADC B

    RM ADC C

    Cp

    (kca

    l/m

    ole

    /oC

    )

    Temperature (oC)

    Batch 1

    Batch 2

    Batch 3

    Batch 1

    Batch 2

    Batch 3

    Batch 1

    Batch 2

    Batch 3

    ADC2 ADC2 ADC2

    Far-UV CD Near-UV CD DSC

    Far-UV CD Fluorescence

    Batch 1

    Batch 2

    Batch 3

    ADC3

    Batch 1

    Batch 2

    Batch 3

    ADC3

  • Acknowledgements

    Lucas Wafer

    Cliff Entrican

    Marek Kloczewiak

    Zhaojiang Lu

    Sharada Sant

    Peter Richard

    Jamie Lee

    Tom Lerch

    Jim Zobel

    29

    Jason Starkey

    Jim Mo

    Heyi Li

    Scott Allen

    Olga Friese

    Jason Rouse

    Meg Ruesch

  • c 30

    DSC profiles for IgGs

    Garber and Demarest (2007) Biohem Biophys Res Commun. 355:751-7