Top Banner
Industrial Sectional Door DPU 40 Technical Manual: Issue 1.6.2006
24

Hormann Technical Manual for Industrial Sectional Door

Dec 26, 2015

Download

Documents

szeesther

Hormann Technical Manual for Industrial Sectional Door
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Hormann Technical Manual for Industrial Sectional Door

Industrial Sectional Door DPU 40Technical Manual: Issue 1.6.2006

Page 2: Hormann Technical Manual for Industrial Sectional Door

Contents

Contents 2

DPU with Torsion

Spring Shaft Double-skinnedsteelsections80mm(500mmhigh) 3

Track Application NB Normaltracks 4

Track Application HB High-lifttracks 5

Track Application KG High-lifttrackswithsteeptrack 6

Track Application RB High-lifttrackswithlow-mountedtorsionspringshaft 7

Track Application TG High-lifttrackswithlow-mountedtorsionspringshaftandsteeptrack 8

Track Application VB Verticaltracks 9

Track Application WB Verticaltrackswithlow-mountedtorsionspringshaft 10

Track Application MG Verticaltrackswithlow-mountedandsteeptrack 11

Sideroom Clearances 12

Headroom Details 13

Floor Details 14

Hand Chain Hoist 15

Hand Pulley with Rope or Link Steel Chain 15

Track Supports 16

Shaft Operator WA 400asframe-mountedoperator 17

Shaft Operator WA 400withchainbox 18

Shaft Operator WA 400forcentralmounting 19-20

Door Leaf Speeds WA 400 20

DPU with

Direct Operator Doorleafmadeof80mm,double-skinnedsteelsections(500mmhigh) 21

Track Application HB High-lifttrackswithdirectoperator 22

S75 and S140 Direct Operator 23

ThisTechnicalManualincludesdetailsofthedoorleafversionsandfittingclearancesaswellasinstallationexamples.Nopartofthismanualmaybereproducedwithoutourpermission.Copyright.Alldimensionsinmm.Subjecttodesignmodifications.

TechnicalManual:IndustrialSectionalDoorDPU40

Page 3: Hormann Technical Manual for Industrial Sectional Door

�TechnicalManual:IndustrialSectionalDoorDPU40

Sectional Door DPU 40 with Torsion Spring ShaftDouble-skinned steel sections500 mm high

Door leaf: Double-skinned,hot-galvanizedsteelsections,withevenlyspacedhorizontalribbing(appearancenotidenticalwith SPU40),stucco-embossed.Doorsections500mmhigh,overallthickness80mm.Polyester-primedsurfaceprotection. Doorsectionswithcompoundwindowsarepossiblewithinthesizerangeshown.Fewercompoundwindowsordifferent arrangementsareavailablesubjecttotheminimumclearances.

External view:

Size range: Withinthesizerangeshownbelow,anydoorwidthcanbemadein10mmincrementsandanydoorheightin500mm modulessubjecttotheminimumceilingheight.Intermediateheightsarepossiblebyshorteningthetopdoorsection.

244

R538

,550

0

602

132

38,5

500

5256,5

375/

500

91 76

680

R60

635

245

710

320

320

210

5000

4500

4000

3500

3000

2500

2000

2 3 4 5 6

2250

2500

2750

3000

3250

3500

3750

4000

4250

4500

4750

5000

5250

5500

5750

6000

[ A ]

5000

4500

4000

3500

3000

2500

2000

10

9

8

7

6

5

4

[ B ]

[A] Numberofdoorsections

TH=500mm

[B] Numberofdoorsections

forintermediateheights

244

R5

38,5

500

602

132

38,5

500

5256,537

5/50

091 76

680

R60

635

245

710

320

320

210Calculation of glazing heights for compound windows type A.

Number of door sections see column A of size range!The figure below corresponds to a section with an overall thickness of 80 mm.

500

227,

5X

Glazing height type A

O1 =x+227,5

Door section height 500 mm

x = sum of door section heights + 60 mm from FFL

Explanation of the shaded fields

NBisnotpossible,HB,KG,RBandDGonrequest

CompoundglazingtypeA

FFL Cen

treofw

indow

from

FFL

Type A

min.80 min.125

Orderinghe

ight Fi

eld2

Field1

from2000 width

upto4730=9

upto4230=8

upto3730=7

upto3230=6

upto2730=5

upto2230=4

Numberofcompoundwindowsperdoorsection

Page 4: Hormann Technical Manual for Industrial Sectional Door

4 TechnicalManual:IndustrialSectionalDoorDPU40

Track Application: NBNormal tracks

235

750

550

200

•Doorweightsforroofloads: DPU40 =400N/m2•Notemin.sideroom,seepage12

•LDH =clearpassageheight•RM =orderingheight•BW =positionofshaftsupport= =NB1+NB2=RM+395•ET =min.distanceback=• =NB1+NB2=RM+480• =withshaftoperator• NB1+NB2=RM+690•DH =reartracksupport= =NB1+NB2=RM+229•DM =centretracksupport=seepage16•WE =shaftdistance (seetable)•H =min.headroom (seetable)•DA =ceilingdistance(seetable)

NB 1

NB 2

HB/KG 4

HB/KG 5

RB/TG 4/5

VB 6/7

VB 7

WB 6/7

MG 6/7

500

500

880

910

1810

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

Note:Approvedsizerangeonpage3mustbeobserved!

H WE DA

NB1/2 500 160 370

*usingversionwithdoublespringshaft

Dimensionsinmm

ET

DH

DM DM

DA

WE

Ceilinghe

ight

BW

RM=LDH

Clearan

cefo

rfittin

gthedoo

r

RM-180

RM+130

RM+178

RM+365

FFL

min.125 min.125LZ=widthbetweenframe

Clearanceforfittingthedoor

INSIDE

INSIDE

Tracksize Headroom

Min. headroom clearances

RM+590

RM+780*

RM+350RM+350

H

Page 5: Hormann Technical Manual for Industrial Sectional Door

�TechnicalManual:IndustrialSectionalDoorDPU40

Track Application: HBHigh-lift tracks

750

550

265

300

•LDH =clearpassageheight•RM =orderingheight•LH =trackheight(seetable1)•BW =positionofshaftsupport=HB4+5=LH+280

•DH =reartracksupport= =HB4+HB5=2xRM–LH+653(longspringbuffer) =HB4+HB5=2xRM–LH+413(shortspringbuffer) =HB4+HB5=2xRM–LH+413(longspringbuffer+WA400)•DM =centretracksupport=seepage16•WE =shaftdistance(seetable1)•H =min.headroomseepage4•DAmin =HB4=420lDAmin=HB5=450,625withdoublespringshaft•Otherversionsonrequest•Notemin.sideroom,seepage12

HB4+5

ET=min.distanceback

2xRM-LH+1155 formanualoperationwith springbuffer,long(standard)

2xRM-LH+685 formanualoperationwith springbuffer,short(special)

2xRM-LH+915 forshaftoperatorwithspring buffer,-long(LH-RM=<1000)

2xRM-LH+685 forshaftoperatorwithspring buffer,-short(LH-RM>1000)

+ Note:Pleasehavethefactorycheckthetrackheights!

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

HB4,WE=160

HB5,WE=180

Table 1: Track heights (LH)fortrackapplicationsHB

Note:Approvedsizerangeonpage3mustbeobserved!

Explanation of the shaded fields

onrequest

Clearan

cefo

rfittin

gthedoo

r

Clearanceforfittingthedoor

FFL

INSIDE

INSIDE

min.150 min.150LZ=widthbetweenframe

Ceilinghe

ight

BW

RM=LDH

H

LH-310

LH=track

heigh

t

DM DM

DH

ET

DAm

in.

WE

Doorheight RM LHmin. LHmax. 5000 5460 7700 4875 5335 7575 4750 5210 7450 4625 5085 7325 4500 4960 7200 4375 4835 7075 4250 4710 6950 4125 4585 6825 4000 4460 6700 3875 4335 6575 3750 4210 6450 3625 4085 6325 3500 3960 6185 3375 3835 5935 3250 3710 5685 3125 3585 5435 3000 3460 5185 2875 3335 4935 2750 3210 4685 2625 3085 4435 2500 2960 4185 2375 2835 3935 2250 2710 3685 2125 2585 3435 2000 2460 3185

Page 6: Hormann Technical Manual for Industrial Sectional Door

� TechnicalManual:IndustrialSectionalDoorDPU40

Track Application: KGHigh-lift trackswith steep track(application track for loading ramp doors)

750

550

250

•LDH =clearpassageheight•RM =orderingheight•LH =trackheight(seetable2)•BW =positionofshaftsupport=KG4+5=LH+280

•DH =reartracksupport= =KG4+KG5=2xRM–LH+613(longspringbuffer) =KG4+KG5=2xRM–LH+373(shortspringbuffer) =KG4+KG5=2xRM–LH+373(longspringbuffer+WA400)•DM =centretracksupport=seepage16•WE =shaftdistance(seetable2)•H =min.headroomseepage4•DAmin =KG4=420lDAmin=KG5=450,625withdoublespringshaft•Otherversionsonrequest•Notemin.sideroom,seepage12

KG4+5

ET=min.distanceback

2xRM-LH+1115 formanualoperationwith springbuffer,long(standard)

2xRM-LH+645 formanualoperationwith springbuffer,short(special)

2xRM-LH+875 forshaftoperatorwithspring buffer,-long(LH-RM=<1000)

2xRM-LH+645 forshaftoperatorwithspring buffer,-short(LH-RM>1000)

+ Note:Pleasehavethefactorycheckthetrackheights!

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

KG4,WE=160

KG5,WE=180

Table 2: Track heights (LH)fortrackapplicationsKG

Note:Approvedsizerangeonpage3mustbeobserved(DoorwidthLZ≤3500)!

Explanation of the shaded fields

onrequest

Clearan

cefo

rfittin

gthedoo

r

Clearanceforfittingthedoor

FFL

INSIDE

INSIDE

min.150 min.150LZ=widthbetweenframe

Ceilinghe

ight

BW

RM=LDH

H

LH-310

LH=track

heigh

t

DM DM

DH

ET

DAm

in.

WE

Slotwidthatleast165

Doorheight RM LHmin. LHmax. 5000 5460 7700 4875 5335 7575 4750 5210 7450 4625 5085 7325 4500 4960 7200 4375 4835 7075 4250 4710 6950 4125 4585 6825 4000 4460 6700 3875 4335 6575 3750 4210 6450 3625 4085 6325 3500 3960 6185 3375 3835 5935 3250 3710 5685 3125 3585 5435 3000 3460 5185 2875 3335 4935 2750 3210 4685 2625 3085 4435 2500 2960 4185 2375 2835 3935 2250 2710 3685 2125 2585 3435 2000 2460 3185

Page 7: Hormann Technical Manual for Industrial Sectional Door

�TechnicalManual:IndustrialSectionalDoorDPU40

Track Application: RBHigh-lift tracks with low-mounted torsion spring shaft

550

550

850

300

•LDH =clearpassageheight•RM =orderingheight•LH =trackheight(seetable3)

•DH =reartracksupport= =RB4+RB5=2xRM–LH+663(longspringbuffer) =RB4+RB5=2xRM–LH+423(shortspringbuffer) =RB4+RB5=2xRM–LH+423(longspringshaft+WA400)•DM =centretracksupport=seepage16•WE =shaftdistancefromlintel(seetable3)•H =min.headroomseepage4•DAmin.=300•Otherversionsonrequest•Notemin.sideroom,seepage12

RB4+5

ET=min.distanceback

2xRM-LH+1120 formanualoperationwithlong springbuffer(standard)

2xRM-LH+680 formanualoperationwithshort springbuffer(special)

2xRM-LH+880 forshaftoperatorwithlongspring buffer(LH-RM1000)

2xRM-LH+680 forshaftoperatorwithshort springbuffer(LH-RM1000)

+ Note:Pleasehavethefactorycheckthetrackheights!

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

Note:Approvedsizerangeonpage3mustbeobserved!

RB4,WE=355

RB5,WE=375

Table 3: Track heights (LH)fortrackapplicationRB

Explanation of the shaded fields

onrequest

Clearan

cefo

rfittin

gthedoo

r

Clearanceforfittingthedoor

FFL

INSIDE

INSIDE

min.150 min.150LZ=widthbetweenframe

Ceilinghe

ight

HDM DM

DH

ET

WE

DA

RM=LDH

LH-310

RM+400

LH=track

heigh

t

Doorheight RM LHmin. LHmax. 5000 6510 7700 4875 6385 7575 4750 6260 7450 4625 6135 7325 4500 6010 7200 4375 5885 7075 4250 5760 6950 4125 5635 6825 4000 5510 6700 3875 5385 6575 3750 5260 6450 3625 5135 6325 3500 5010 6185 3375 4885 5935 3250 4760 5685 3125 4635 5435 3000 4510 5185 2875 4385 4935 2750 4260 4685 2625 4135 4435 2500 4010 4185 2375 3885 3935

Page 8: Hormann Technical Manual for Industrial Sectional Door

� TechnicalManual:IndustrialSectionalDoorDPU40

Track Application: TGHigh-lift trackswith low-mounted torsion spring shaftand steep track(application track for loading ramp doors)

500

850

•LDH =clearpassageheight•RM =orderingheight•LH =trackheight(seetable4)

•DH =reartracksupport= =TG4+TG5=2xRM–LH+632(longspringbuffer) =TG4+TG5=2xRM–LH+383(shortspringbuffer) =TG4+TG5=2xRM–LH+383(longspringshaft+WA400)•DM =centretracksupport=seepage16•WE =shaftdistancefromlintel(seetable4)•H =min.headroomseepage4•DAmin.=300•Otherversionsonrequest•Notemin.sideroom,seepage12

TG4+5

ET=min.distanceback

2xRM-LH+1080 formanualoperationwithlong springbuffer(standard)

2xRM-LH+640 formanualoperationwithshort springbuffer(special)

2xRM-LH+840 forshaftoperatorwithlongspring buffer(LH-RM1000)

2xRM-LH+640 forshaftoperatorwithshort springbuffer(LH-RM1000)

+ Note:Pleasehavethefactorycheckthetrackheights!

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

Note:Approvedsizerangeonpage3mustbeobserved(DoorwidthLZ≤3500)!TG

4,WE=355

TG5,WE=375

Table 4: Track heights (LH)fortrackapplicationTG

Explanation of the shaded fields

onrequest

Clearan

cefo

rfittin

gthedoo

r

Clearanceforfittingthedoor

FFL

INSIDE

INSIDE

min.150 min.150LZ=widthbetweenframe

Ceilinghe

ight

RM=LDH

H

RM+400

LH=track

heigh

t

DM DM

DH

ET

DA

Slotwidthatleast165

LH-310

Doorheight RM LHmin. LHmax. 5000 6510 7700 4875 6385 7575 4750 6260 7450 4625 6135 7325 4500 6010 7200 4375 5885 7075 4250 5760 6950 4125 5635 6825 4000 5510 6700 3875 5385 6575 3750 5260 6450 3625 5135 6325 3500 5010 6185 3375 4885 5935 3250 4760 5685 3125 4635 5435 3000 4510 5185 2875 4385 4935 2750 4260 4685 2625 4135 4435 2500 4010 4185 2375 3885 3935

Page 9: Hormann Technical Manual for Industrial Sectional Door

�Technical Manual: indusTrial secTional door dPu 40

Track Application: VBVertical tracks

300

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

•LDH =clearpassageheight•RM =orderingheight•WE =shaftdistance•LDB =VB6=180,VB7=180•H=min.headroomseepage4

•Ceilingheight=2xRM+590(VB6) 2xRM+590(VB7) 2xRM+780(VBwithdoublespringshaft)•BW =positionofshaftsupport= 2xRM+435(VB6) 2xRM+435(VB7)•Notemin.sideroom,seepage12

50004875475046254500437542504125400038753750362535003375325031253000287527502625250023752250212520001875

2250

2500

2750

3000

3250

3500

3750

4000

4250

4500

4750

5000

5250

5500

5750

6000

VB

6V

B 7

Note:Approvedsizerangeonpage3mustbeobserved!

Explanation of the shaded fields

onrequest

min.800

WE

H

BW

Clearan

cefo

rfittin

gthedoo

r

FFL

min.150 min.150LZ=widthbetweenframe

Clearanceforfittingthedoor

INSIDE

INSIDE

Ceilinghe

ight

min.5

00

RM=LDH

Orderinghe

ight

from2000 width

Dimensionsinmm

Page 10: Hormann Technical Manual for Industrial Sectional Door

10 TechnicalManual:IndustrialSectionalDoorDPU40

Track Application: WBVertical trackswith low-mounted torsion spring shaft

550

800

300

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

50004875475046254500437542504125400038753750362535003375325031253000287527502625250023752250212520001875

2250

2500

2750

3000

3250

3500

3750

4000

4250

4500

4750

5000

5250

5500

5750

6000

WB

6W

B 7

•Ceilingheight =2xRM+350•WE =WB6=335 =WB7=355•H =min.headroomseepage4•Notemin.sideroom,seepage12

Note:Approvedsizerangeonpage3mustbeobserved!

Explanation of the shaded fields

onrequest

WE

H

Clearan

cefo

rfittin

gthedoo

r

FFL

min.150 min.150LZ=widthbetweenframe

Clearanceforfittingthedoor

INSIDE

INSIDE

Ceilinghe

ight

RM=LDH

RM+400

Orderinghe

ight

from2000 width

Dimensionsinmm

Page 11: Hormann Technical Manual for Industrial Sectional Door

11TechnicalManual:IndustrialSectionalDoorDPU40

Track Application: MGVertical tracks with low-mountedtorsion spring shaft and steep track(application track for loading ramp doors)

475

850

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

50004875475046254500437542504125400038753750362535003375325031253000287527502625250023752250212520001875

2250

2500

2750

3000

3250

3500

3750

4000

4250

4500

4750

5000

5250

5500

5750

6000

MG

6M

G 7

•Ceilingheight =2xRM+350•WE =MG6=335 =MG7=355•H =min.headroomseepage4•Notemin.sideroom,seepage12

Note:Approvedsizerangeonpage3mustbeobserved!

Explanation of the shaded fields

onrequest

WE

H

Clearan

cefo

rfittin

gthedoo

r

FFL

min.125 min.125LZ=widthbetweenframe

Clearanceforfittingthedoor

INSIDE

INSIDE

Ceilinghe

ight

RM=LDH

RM+400

Slotwidthatleast165

Orderinghe

ight

from2000 width

Dimensionsinmm

Page 12: Hormann Technical Manual for Industrial Sectional Door

1� TechnicalManual:IndustrialSectionalDoorDPU40

Sideroom Clearances

54

84

54

545454 54

RequiredsideroomS

Trackapplication/designation S

NB 125

HB,KG,RB,TG,VB,WB,MG 150

Handpulley NB 140

HB,KG,RB,TG,

VB,WB,MG 150

Handchainhoist page15

Shaftoperators pages17-20

Directoperators page23

S

Self-tappingscrew

B8x22

DrillholeØ7.2

S

LZ=widthbetweenframe

INSIDE

INSIDE

Doorleaf

DoorleafDoorleaf

Post120x60

Post160x60

min.165min.125 min.250LZ=widthbetweenframe LZ=widthbetweenframe

Page 13: Hormann Technical Manual for Industrial Sectional Door

1�TechnicalManual:IndustrialSectionalDoorDPU40

Headroom Details

PUfasciapanelforlintelvariationfrom100mmhigh

NormalheadroomLintelvariationupto50mmhigh

50

8383

50

8383

H

Clearpas

sage

heigh

t

=LDH=RM

Clearpas

sage

heigh

t

=LDH=RM

INSIDE

Doorleaf

Doorleaf

INSIDE

H

Fasc

iapan

elfrom

100

Page 14: Hormann Technical Manual for Industrial Sectional Door

14 TechnicalManual:IndustrialSectionalDoorDPU40

1013 5°

Floor Details

INSIDE

INSIDE

INSIDE

Drainage

Drainage

RM

RM

RM

Page 15: Hormann Technical Manual for Industrial Sectional Door

1�TechnicalManual:IndustrialSectionalDoorDPU40

Hand Chain HoistHand Pulleywith rope or link steel chain

412 150150335

420

215

NB

165 185

HB

185

RB

185

KG

185

TG

165

WB MG

165

412 150150335

420

215

NB

165 185

HB

185

RB

185

KG

185

TG

165

WB MG

165

Hand chain hoistTrack applications NB, HB, RB, KG, TG, WB, MG

Hand pulley with rope or link steel chainTrack applications up to 20 m² door surface area

S

NB, HB, KGwith rope or link steel chain

VB with rope or link steel chain RB, TG, WB, MG with rope or link steel chain

NB:140

HB,KG:150

S

TrackApplication

Page 16: Hormann Technical Manual for Industrial Sectional Door

1� TechnicalManual:IndustrialSectionalDoorDPU40

Track Supports

C 45

C 45 C 45 C 45 C 45

H M

Door heights RM <= 5000 DH(withoutC-rail) M H DM 0000–1555 – 1 – 1560–3720 1 1 DH/2 3730–5165 2 1 DH/3

DH

DM DM0.5upto1%inclination

L=469

L=883

L=114

5

L=149

9

L=m

in.1

500-max

.250

0

L55x29

Onlytoestablishthepitch oftheroofindegrees()

% X(mm) % X(mm)

11 1,75 17,5 16 28,67 286,712 3,49 34,9 17 30,57 305,713 5,24 52,4 18 32,49 324,914 6,99 69,9 19 34,43 343,315 8,75 87,5 20 36,40 364,016 10,41 105,1 21 38,39 383,917 12,28 122,8 22 40,40 404,018 14,05 140,5 23 42,45 424,519 15,84 158,4 24 44,52 445,210 17,63 176,3 25 46,63 466,311 19,44 194,4 26 48,77 487,712 21,26 212,6 27 50,95 509,513 23,09 230,9 28 53,17 531,714 24,93 249,3 29 55,43 554,315 26,79 267,9 30 57,74 577,4

Track supports for all track applications except VB and WB

Tracksupportsforfixingtotheceilingin5standardlengths.DH=reartracksupports(seepages4-11),doorweightsforroofloads(seepages4-11).

Page 17: Hormann Technical Manual for Industrial Sectional Door

1�TechnicalManual:IndustrialSectionalDoorDPU40

Shaft Operator WA 400as a frame-mounted operator

400

10

20

20

400

10

Shaft operator WA 400 for track applications NB, HB, KG and VB

Theoperatorcanbeattached,asshown,oneithertherightorleft(viewedfromtheinside).

Shaft operator WA 400 for track applications RB, TG, WB and MG

Theoperatorcanbeattached,asshown,oneithertherightorleft(viewedfromtheinside).

Note:*Dim.+75mmwhenusingarigidcrankhandle

Note:*Dim.+75mmwhenusingarigidcrankhandle

400

10

20

20

400

10

max.575 LZ LZ

NB:280*HB:300*KG:300*VB:280*

max.380

NB:280*HB:300*KG:300*VB:280*

BW

max.745 LZ

WB:270*MG:270*RB:290*TG:290*

max.545 LZ

WB:270*MG:270*RB:290*TG:290*

onreq

uest

Page 18: Hormann Technical Manual for Industrial Sectional Door

1� TechnicalManual:IndustrialSectionalDoorDPU40

Shaft Operator WA 400with chain box

Shaft operator WA 400 for track applications NB, HB, KG and VB

Theoperatorcanbeattached,asshown,oneithertherightorleft(viewedfromtheinside).Note:Ininstallationexample5theoperatorisattachedonthesideoppositethedoorlockingside.

Shaft operator WA 400 for track applications RB, TG, WB and MG

950

10

950

10

950

10

910

10

950

10

950

10

950

10

910

10

Installationexampleright

Installationexampleright

Installationexampleright

Installationexampleright

Note:* Dim.+75mmwhenusingarigidcrankhandle**Dim.+40mmwhenusingarigidcrankhandle

Theoperatorcanbeattached,asshown,oneithertherightorleft(viewedfromtheinside).Note:Ininstallationexample5theoperatorisattachedonthesideoppositethedoorlockingside.

Note:* Dim.+75mmwhenusingarigidcrankhandle**Dim.+40mmwhenusingarigidcrankhandle

max.590

NB:200**HB:220**KG:220**VB:200** max.375 LZ

NB:330*HB:340*KG:340*VB:330*

BW

WB,MG:320**RB,TG:330**max.545LZ

WB,MG:200**RB,TG:220**max.545

onreq

uest

onreq

uest

BW

LZ

Page 19: Hormann Technical Manual for Industrial Sectional Door

1�TechnicalManual:IndustrialSectionalDoorDPU40

Shaft Operator WA 400for central mounting

Shaft operator WA 400 for track application: NB

610

610

NB 1 67548 45

NB 2 67548 45

500 500

726

975

400

300

640

300

726

975

400

300

680

300

500

500

HB 4 54050 45

HB 5 54050 45

530530

ControlunitA/B445,460 ControlunitB460FU

Note:Asacentralmotorcombinedwithadoublespringshaft,theWA400canonlybeusedwithtrackapplicationsRBandWB!

Shaft operator WA 400 for track applications: HB, KG

610

610

NB 1 67548 45

NB 2 67548 45

500 500

726

975

400

300

640

300

726

975

400

300

680

300

500

500

HB 4 54050 45

HB 5 54050 45

530530

ControlunitA/B445,460 ControlunitB460FU

Shaft operator WA 400 for track applications: RB, TG

610

610

NB 1 67548 45

NB 2 67548 45

500 500

726

975

400

300

640

300

726

975

400

300

680

300

500

500

HB 4 54050 45

HB 5 54050 45

530530

ControlunitA/B445,460 ControlunitB460FU

HRM

F

HRM

F

Trackapplication

DA

LH

RM

F

F

DA

LH

RM

min.1

810

RM

RM

min.1

810

min.1

510

min.1

510

Trackapplication

Hmin. Fmin. Hmin. Fmin.

DAmin. Fmin. DAmin. Fmin.

A/B445,460 B460FU

A/B445,460 B460FU

Page 20: Hormann Technical Manual for Industrial Sectional Door

�0 TechnicalManual:IndustrialSectionalDoorDPU40

Shaft operator WA 400 for track application: VB

ControlunitA/B445,460 ControlunitB460FU

Shaft Operator WA 400for central mounting

Door Leaf Speeds

800

500

300

800

500

300

1000

400

726

300

600

1000

400

726

300

600

800

500

300

800

500

300

1000

400

726

300

600

1000

400

726

300

600

Note:Asacentralmotorcombinedwithadoublespringshaft,theWA400canonlybeusedwithtrackapplicationsRBandWB!

Shaft operator WA 400 for track applications: WB, MG

ControlunitA/B445,460 ControlunitB460FU

Door leaf speeds WA 400

ControlunitA/B440,445and460 SteuerungB460FU

NB1 30rpm 190 30rpm 190 yes yes 300/200 300/200 NB2 24rpm 210 24rpm 210 yes yes 300/200 470/200 HB4 24/19rpm[1] 230 24/19rpm[1] 230 yes yes 300/200 400/200 HB5 19/16rpm[1] 230 19/16rpm[1] 230 yes yes 300/200 520/200 KG4 24/19rpm[1] 230 24/19rpm[1] 230 yes yes 300/200 400/200 KG5 19/16rpm[1] 230 19/16rpm[1] 230 yes yes 300/200 520/200 RB4 24/19rpm[1] 230 24/19rpm[1] 230 yes yes 300/200 400/200 RB5 19/16rpm[1] 230 19/16rpm[1] 230 yes yes 300/200 520/200 TG4 24/19rpm[1] 230 24/19rpm[1] 230 yes yes 300/200 400/200 TG5 19/16rpm[1] 230 19/16rpm[1] 230 yes yes 300/200 520/200 VB6 19rpm 230 19rpm 230 yes yes 440/200[2]

VB7 16rpm 230 16rpm 230 yes yes 480/200[2]

WB6 19rpm 230 19rpm 230 yes yes 440/200[2]

WB7 16rpm 230 16rpm 230 yes yes 480/200[2]

MG6 19rpm 230 19rpm 230 yes yes 440/200[2]

MG7 16rpm 230 16rpm 230 yes yes 480/200[2]

[1] Speedcorrespondingtothehighlift [2] Tandemrollersarenotrequiredfortrackapplications VB,WBandMG!Note: DoublespringshaftonlypossibletogetherwithcontrolunitB460FU!

VB6:2

xRM+590

VB7:2

xRM+590

VB6:2

xRM+590

VB7:2

xRM+590

RM

RM

withouttandemtrackroller

withtandemtrackroller

Track Frame-mountedoperator

max.speedinmm/s

openandclose

max.speedinmm/s

openandclose

max.speedinmm/s

openandclose

max.speedinmm/s

openandclose

Frame-mountedoperator

Chaindrive Chaindrive

Page 21: Hormann Technical Manual for Industrial Sectional Door

�1TechnicalManual:IndustrialSectionalDoorDPU40

8000

7500

7000

6500

6000

5500

5000

4500

4000

3500

3000

2500

2000

2 3 4 5 6

2250

2500

2750

3000

3250

3500

3750

4000

4250

4500

4750

5000

5250

5500

5750

6000

6250

6500

6750

7000

7250

7500

7750

8000

8250

8500

8750

9000

9250

9500

9750

1000

0

[ A ]

8000

7500

7000

6500

6000

5500

5000

4500

4000

3500

3000

2500

2000

16

15

14

13

12

11

10

9

8

7

6

5

4

[B ]

7 8 9 10

DPU Sectional Door with Direct OperatorDouble-skinned steel sections500 mm high

Door leaf: Double-skinned,hot-galvanizedsteelsections,withevenlyspacedhorizontalribbing(appearancenotidenticalwith SPU40),stucco-embossed.Doorsections500mmhigh,overallthickness80mm.Polyester-primedsurfaceprotection. Doorsectionswithcompoundwindowsarepossiblewithinthesizerangeshown.Fewercompoundwindowsordifferent arrangementsareavailablesubjecttotheminimumclearances.

External view:

Size range: Withinthesizerangeshownbelow,anydoorwidthcanbemadein10mmincrementsandanydoorheightin500mm modulessubjecttotheminimumceilingheight.Intermediateheightsarepossiblebyshorteningthetopdoorsection.

244

R5

38,5

500

602

132

38,5

500

5256,5

375/

500

91 76

680

R60

635

245

710

320

320

210

[A] Numberofdoorsections

TH=500mm

[B] Numberofdoorsections

forintermediateheights

244

R5

38,5

500

602

132

38,5

500

5256,5

375/

500

91 76

680

R60

635

245

710

320

320

210

Calculation of glazing heights for compound windows type A.Number of door sections see column A of size range!The figure below corresponds to a section with an overall thickness of 80 mm.

Note: from a door width of LZ > 6000 mm, glazing is only possible for a maximum of 2 door sections!

500

227,

5X

Glazing height type A

O1 =x+227,5

Door section height 500 mm

x = sum of door section heights + 60 mm from FFL

CompoundglazingtypeA

Explanation of the shaded fields

Torsionspringarea

S75directoperatorwith750Nm

S140directoperatorwith1400Nm

min.80 min.125

FFL Cen

treofw

indow

from

FFL

Type A

Orderinghe

ight

Field2

Field1

from2000 width

upto8000=16

upto7730=15

upto7230=14

upto6730=13

upto6230=12

upto5730=11

upto5230=10

upto4730=9

upto4230=8

upto3730=7

upto3230=6

upto2730=5

upto2230=4

Numberofcompoundwindowsperdoorsection

Page 22: Hormann Technical Manual for Industrial Sectional Door

�� TechnicalManual:IndustrialSectionalDoorDPU40

Track Application: HB with direct operatorHigh-lift tracks

750

55026

5

300

•LDH =clearpassageheight•RM =orderingheight•LH =trackheight=ceilingheight-840•LH min.=RM+460•LH max.=2xRM-815•BW =positionofshaftsupport=HB8=LH+350

•DH =reartracksupport= =HB8=2xRM–LH+430(longspringbuffer) =HB8=2xRM–LH+280(shortspringbuffer)•DM =centretracksupport=seetable1•WE =shaftdistance

•H =min.headroom=1300•DAmin.=HB8=840•Otherversionsonrequest•Notemin.sideroom,seepage12

+ Note:Pleasehavethefactorycheckthetrackheights!

Theclearancerequiredforfittingthedoormustbefreeofinstallations,heaterfans,etc.

Note:Approvedsizerangeonpage21mustbeobserved!

WE RM Cabledrum

145 ≤6000 Ø250

210 >6000 Ø355

Table 1: Track suspensionfortrackapplicationsHB8

HB8

ET=distanceback

2xRM-LH+850 fordirectoperatorwithspring buffer,long

2xRM-LH+700 fordirectoperatorwithspring buffer,short

ET

DH

DM DM

DAm

in.

WE

Ceilinghe

ight

BW

RM=LDH

Clearan

cefo

rfittin

gthedoo

r

LH-325

LH=track

heigh

t

FFL

min.150 min.150LZ=widthbetweenframe

Clearanceforfittingthedoor

INSIDE

INSIDE

H

LZ DH Number of Suspensions (on each side)

CentreSuspension RearSuspension

815≤1555 – 1

≤6000

1556≤7970 1 1

815≤1555 – 1

>6000 1556≤3720 1 1

3721≤5970 2 1

Page 23: Hormann Technical Manual for Industrial Sectional Door

��TechnicalManual:IndustrialSectionalDoorDPU40

S75 and S140 Direct Operator

Direct operator for the track application: HB

73

450

280

160

Ø35

5

Ø32

0

73

450

280

160

Ø25

0

Ø21

5

210

460

645

145

395

645

RM≤6000 RM>6000

Door-leaf speed

Control445Rand460R Direct Cabledrumdiameter Max.speed operator inmm inmm/s open/close S75 215 110 S75 320 170 S140 215 80 S140 320 120

LZ

RM

LZ

RM

Hm

in.=

130

0

Hm

in.=

130

0

Page 24: Hormann Technical Manual for Industrial Sectional Door

Hörmann KG Werne Hörmann Genk NV, Belgium Hörmann Beijing, China Hörmann Inc. Vonore TN, USA

Hörmann KG Amshausen Hörmann KG Antriebstechnik Hörmann KG Brandis Hörmann KG Brockhagen

Hörmann KG Dissen Hörmann KG Eckelhausen Hörmann KG Freisen Hörmann KG Ichtershausen

Hörmann: Quality without Compromise

Hörmannistheonlymanufacturerworldwidethatoffersyou

acompleterangeofallmajorbuildingproductsfromonesource.

Wemanufactureinhighly-specializedfactoriesusingthe

latestproductiontechnologies.

Theclose-meshednetworkofsalesandservicecompanies

throughoutEurope,andactivitiesintheUSAandChina,

makeHörmannyourstrongpartnerforfirst-classbuilding

products,offering"QualitywithoutCompromise".

GARAGE DOORS

OPERATORS

INDUSTRIAL DOORS

LOADING EQUIPMENT

HINGED DOORS

DOOR FRAMES

(Issu

e 0�

.0�)

��

���

E/P

- -

Prin

t 0�.

0�www.hoerman

n.com

Hörmann (UK) Ltd, Gee Road, Coalville, Leicestershire LE67 4JWPhone (01530) 513000, Fax (01530) 513001