Horizontal and Vertical (H&V) SLURRY PROCESSING PUMPS · Horizontal and Vertical (H&V) SLURRY PROCESSING PUMPS. . intMPE has a history-experience of well over 37 years in pumping

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intMPE Pumps

Mineral Processing (MP)

Horizontal and Vertical (H&V)SLURRY PROCESSING PUMPS

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intMPE has a history-experience of well over 37 years in pumping erosion/corrosion fluids.

We have a combined workforce of 1300 in area of 135,000 square me ters. We have a rich technical force with all the necessary processing equipment and can cast a single part weight of 4000KG. We produce patterns, cast, forge, weld, rivet, machine and heat treat all to ISO-9002 certification. Our foundry molten metal pours are monitored by a modern chemical spectrometer to produce ASTM materi al stand ards.

Quality Controls: We provide thorough quality control wit h so phi sti ca te d m ode rn e qui pm en t, incl udi ng, Vacuum Spectrometer, X-Ray, Zyglo, Magnoflux, Hydrostatic Testing, Dye Check, Spin Testing and Microscopic Analysis. Heat treating of finished parts is done in house.

Finished Product Testing: Our largest test motor at this time is 1500KW, however, our test cell capacity is 3000KW. We can flow test up to 4800 cubic meters per hour.

intMPE Slurry Pumps are suitable for handling abrasive and corrosive solids bearing slurries with maximum concentrations of wt. 45% (ash) and wt. 60% (ore). The pumps can be operated in series, depending on the requirement of end-users. They are widely used in power, metallurgic al mi nin g, coal and building material industries. The MPP series slurry pumps have been rated as energy saving products. The MPP pumps are advanced and meet World Class Expectations in Efficiency and other industry design param eters.

The MPP series slurry pumps have been listed as a research-derived engineered product and selected by Metallurgy and Coal Industries. The pumps are certified as a product which complies to both Asian Domestic Markets in the Pacific Rim and the advanced standards of Western International Markets.

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intMPE Pumps

MP H&V SP MINERAL PROCESSING HORIZONTAL & VERTICAL PUMPS

CAPACITY: 15 - 18,000 USGPM

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For more information on the intMPE Engineering for your next CAPEX or OPEX projects pumps, contact us at [email protected]

30CM

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30CM

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The intMPE ENGINEERED PUMP

Single Case Slurry Model 4/3 IC-IAH 5 Vane Impeller

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7.- Packing Gland

10.- Base11.- Liner Plate

1.- Impeller2.- Volute Casing3.- Suction4.- Discharge5.- Engine Side Cover6.- Expeller

8.- Coupling9.- Support Frame

STRUCTURAL LAYOUT

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MPP MINERAL SLURRY PROCESSING PUMP PERFORMANCE (1)

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MPP MINERAL SLURRY PROCESSING PUMP PERFORMANCE (2)

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MPP MINERAL SLURRY PROCESSING PUMP PERFORMANCE (3)

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The intMPE ENGINEERED PUMP DESCRIPTION

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INTMPE PUMP DESCRIPTION

1. GENERALMPV series pumps are heavy-duty sump pumps, designed and built for abrasiveapplications. They are single-stage, single-suction, overhung, vertical, centrifugalpumps. MPV pumps feature a simple construction design, a single case without shaftseal. They are easy to install and easy to maintain. ALL MPV PUMPS ARE ISO-9001CERTIFIED.

2. SINGLE CASE CONSTRUCTIONMPV pumps have a sin gle casin g. However, the pump casing, cover and impellerare made of 28% chrome (ASTM A532) cast iron to ensure wear resistance. They arereplaceable when worn out. Enough parts are stocked to ensure prompt deliverywhen ordered.

3. CASE AND VOLUTEThe pump is of a single volute design. Hydraulically, itfeatures a low constant radial load design. This feature isespecially important since MPV pump usu al ly ha ve along over hung. Mechanically, it features a tapered fittingbetween the case and the cover for easy assembly anddisassembly.

4. IMPELLERMPV pumps can have a closed impeller or an openimpeller, depending on the application . The horsepower is transmitted throughthreads in the impeller. No insert is placed for the thread. The impeller has twistedvanes for high efficiency and good flow conditions to ensure even wear.

5. SHAFT & SHAFT SEALMPV pumps have a heavy shaft since they usually have a long over hung. As astandard, there is no shaft seal. Pumping fluid can go into the pump from the drainerabove the impeller due to the pumping out vanes. MPV pumps are designed for severeoperating conditions. They can even run dry due to their rugged design.

6. BEARING ASSEMBLYSKF bearings are used in the MP pumps. Bearing design life B10 is minimum 25,000hours. The bearings are grease lubricated. The bearing housing has a large greasechamber to ensure adequate lubrication and bearing cooling.

7. PUMP AND MOTOR CONNECTIONThe pump and motor can be directly coupled or connected with belts. When they areconnected with belts, the motor hangs on the bearing housing in a compactarrangement.

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The intMPE ENGINEERED PUMP MODEL 4/3 IC-IAH 5 VANE IMPELLER

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Belt Drive TypeOutlet Flange

Supporting / Base Plate

Directly Couple Type

a) Standard VerticalVersion Pump

b) Lengtned VerticalVersion Pump

Note; The lengthened vertical version pumps are based on the standard vertical version pumps. According to the depth of sump, we can choose one of the three schemes, namely, one shafe plus suction pipe, two shafts and two shafts plus suction pipe. Every lengthened project should be fit for designed criterion of our factory.

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The intMPE ENGINEERED PUMP intMPE AGITATOR OPTION

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MPP pumps are designed to enable the use of an optional agitator. With slight modification, the agitator is adapted to the suction of the pump by use of an extension shaft.

The MPP agitator option was specifically designed to loosen/breakup solids that would normally clog the slurry flow in the suction passage. It prevents the very situation in which conventional pumps fail. The rotating cutter blades of the built-in agitator will move - from rest, material up to 60% solids by weight into the impeller and through the pump. The combination of the agitator, the closed impeller with large* open passages, the replaceable front and back wear plates (all in 28% or 36% hardened high chrome iron), the heavy duty shaft/bearing configuration result in the most rugged slurry pump available in the world market.

* See pump curve for maximum particle size for each impeller opening size.

BENEFITS

* Eliminates downtime due to solids build up that choke off the suction of conventional pumps.

* Promotes pumping of high concentrations of solids.

Cross Section Agitator

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www.intMPE.comBEARING HOUSING SIDE OF PUMP

Flanged Design – LS• Single expulsion port

• External flange

• Non-contact

Standard Operating Parameters :A - Shaft Tolerances = ± .002” (± .05mm) B - Bore Tolerances = ± .002” (± .05mm) C - Cavity Width D - Seal Into Bore DepthE - Seal WidthF - Overall Diameter (B + 1⁄4”)

Total Eccentricity:

Shaft Speed: Pressure:

0.020” TIR (0.51mm) Up to

5,000 fpm 0 psi

Temperature Range: -40° to 250° F (-40° to 121° C)

Chamfer Width – CHa: 0.032” to .063” (0.81mm–1.6mm)

Bore Width – CHb:

Compatibility:

0 .032” to .063” (0.81mm–1.6mm)

Compatible with most bore and shaft materials

Material AvailabilityGraphite-reinforced PTFE

Mineral-reinforced PTFE

Stainless steel-reinforced PTFE

Bronze-reinforced PTFE

New high-temp and large-diameter reinforced PTFE

(Standard Materials)

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•

•

•

•

•

INPRO SEAL

IMPELLER SIDE OF PUMP

CHESTERTON SEAL, NO SLEEVE REQUIRED.

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www.intMPE.comMP SLURRY PROCESSING PUMP

FLUSH PLAN - OPTION

INPRO SEAL

IMPELLER SIDE OF PUMP

CHESTERTON SEAL, NO SLEEVE REQUIRED.

intMPE ENGINEERED PUMP ADVANTAGE Total Energy Savings of 1000 Horse Power

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Pump TypeCapacity (USGPM)

Head (FT)

INTMPE MPPSERIES PUMPS

RPMPOWER

(HP)%

EFFECIENCYWARMAN AH & SP

SERIES PUMPSRPM

POWER (HP)

% EFFECIENCY

Vertical 15.00 20.00 40ZMPL-A17 1,075.00 2.00 33.00 40PV-SP 1,100.00 2.00 10.00 Vertical 50.00 60.00 40ZMPL-A17 1,345.00 10.00 29.00 40PV-SP 1,800.00 10.00 25.00

HORIZONTAL 30.00 50.00 40MP-I-A17 1,703.00 5.00 52.00 1.5/1 B-AH 1,800.00 5.00 30.00 HORIZONTAL 12,824.00 120.00 400MP-I-A110 435.00 1,500.00 75.00 16/14 ST-AH 450.00 1,500.00 82.00 HORIZONTAL 5,000.00 70.00 300MP-I-A56 724.00 350.00 81.00 14/12 ST-AH 360.00 350.00 75.00

HORIZONTAL 3,300.00 80.00 300MP-I-A56 724.00 300.00 74.00 14/12 ST-AH 375.00 125.00 65.00

Vertical 600.00 40.00 100MPL-A34 914.00 30.00 65.00 100 RV-SP 749.00 40.00 55.00 HORIZONTAL 580.00 40.00 100MP-I-A36 790.00 30.00 71.20 8/6 E-AH 507.00 125.00 53.00 HORIZONTAL 730.00 40.00 100MP-I-A36 820.00 40.00 72.00 8/6 E-AH 511.00 50.00 59.00 HORIZONTAL 15,000.00 30.00 500D-A70 500.00 400.00 86.00 8/6 E-AH 456.00 600.00 60.00 HORIZONTAL 2,400.00 50.00 300MP-I-A56 590.00 150.00 70.00 10/8 ST-AH 446.00 150.00 70.00 HORIZONTAL 500.00 60.00 80MP-I-A42 800.00 40.00 67.00 6/4 D-AH 831.00 40.00 65.00 HORIZONTAL 300.00 50.00 80MP-I-A36 825.00 20.00 68.00 6/4 D-AH 795.00 40.00 41.00 HORIZONTAL 100.00 30.00 65MP-I-A30 600.00 5.00 59.00 3/2 C-AH 1,067.00 5.00 62.00 HORIZONTAL 1,300.00 30.00 150MP-I-A42 650.00 40.00 77.00 8/6 E-AH 503.00 60.00 50.60 HORIZONTAL 250.00 60.00 65MP-I-A30 1,093.00 25.00 63.00 6/4 D-AH 858.00 40.00 35.00 HORIZONTAL 200.00 30.00 65MP-I-A30 700.00 10.00 62.00 3/2 C-AH 1,137.00 10.00 74.00 HORIZONTAL 300.00 30.00 80MP-I-A33 715.00 15.00 64.00 4/3 D-AH 990.00 20.00 66.00 HORIZONTAL 50.00 30.00 50MP-I-A33 1,190.00 5.00 53.00 1.5/1 B-AH 1,484.00 5.00 45.00 HORIZONTAL 350.00 300.00 50MP-I-A50 1,370.00 250.00 42.00 4/3 E-HH 1,337.00 300.00 37.00 HORIZONTAL 500.00 150.00 80MP-I-A36 1,200.00 125.00 60.00 4/3 D-AH 2,138.00 125.00 62.00 HORIZONTAL 350.00 50.00 80MP-I-A36 825.00 30.00 68.00 4/3 C-AH 1,250.00 30.00 65.00

Vertical 200.00 30.00 65MPL-A30 840.00 10.00 53.00 65 QV-SP 873.00 15.00 51.00 Vertical 400.00 50.00 80MPL-A36 980.00 40.00 58.00 100 RV-SP 807.00 60.00 44.00

HORIZONTAL 4,500.00 75.00 300MP-I-A56 740.00 350.00 80.00 14/12 ST-AH 370.00 400.00 73.00 HORIZONTAL 7,000.00 50.00 350XH-78 445.00 350.00 77.00 14/12 ST-AH 330.00 400.00 76.00

Vertical 200.00 25.00 65MPL-A30 780.00 10.00 53.00 65 QV-SP 848.00 15.00 32.00

HORIZONTAL 1,000.00 60.00 150MP-I-A50 660.00 75.00 73.00 6/4 D-AH 976.00 100.00 56.00 Vertical 600.00 60.00 80MPL-A36 1,087.00 60.00 56.00 100 RV-SP 886.00 60.00 53.00

Vertical 1,150.00 25.00 150MPL-A35 750.00 40.00 67.00 150 SV-SP 523.00 75.00 39.00 HORIZONTAL 185.00 50.00 65MP-I-A30 1,000.00 10.00 63.00 3/2 C-AH 1,407.00 10.00 72.00 HORIZONTAL 165.00 50.00 65MP-I-A30 980.00 7.50 62.00 3/2 C-AH 1,387.00 10.00 69.00 HORIZONTAL 165.00 50.00 65MP-I-A30 980.00 7.50 62.00 3/2 C-AH 1,387.00 10.00 69.00 HORIZONTAL 165.00 50.00 65MP-I-A30 980.00 7.50 62.00 3/2 C-AH 1,387.00 10.00 69.00 HORIZONTAL 165.00 50.00 65MP-I-A30 980.00 7.50 62.00 3/2 C-AH 1,387.00 10.00 69.00 HORIZONTAL 200.00 60.00 65MP-I-A30 1,096.00 10.00 63.00 3/2 C-AH 1,525.00 10.00 72.00 HORIZONTAL 200.00 30.00 65MPL-A30 840.00 10.00 53.00 65 QV-SP 873.00 15.00 51.00 HORIZONTAL 165.00 50.00 65MP-I-A30 980.00 7.50 62.00 8/6 E-AH 1,387.00 10.00 69.00 HORIZONTAL 165.00 120.00 50MP-I-A33 1,412.00 25.00 41.00 3/2 D-HH 2,100.00 20.00 59.00 HORIZONTAL 185.00 200.00 50MP-I-A46 1,260.00 75.00 33.00 3/2 D-HH 2,708.00 40.00 57.00 HORIZONTAL 20.00 100.00 40MP-I-A17 2,400.00 5.00 33.40 1.5/1B-AH 2,580.00 7.50 22.00 HORIZONTAL 165.00 60.00 65MP-I-A30 1,000.00 10.00 60.00 3/2 C-AH 1,510.00 10.00 66.00 HORIZONTAL 100.00 50.00 40MPL-A25 1,380.00 7.50 38.00 40 PV-SP 1,800.00 10.00 31.00 HORIZONTAL 200.00 60.00 65MP-I-A30 1,000.00 10.00 63.00 3/2 C-AH 1,498.00 15.00 60.00

Vertical 50.00 50.00 40MPL-A25 1,200.00 10.00 32.00 40 PV-SP 1,697.00 15.00 26.00 HORIZONTAL 20.00 20.00 40MP-I-A17 1,400.00 3.00 48.00 1.5/1 B-AH 1,158.00 2.00 29.00 HORIZONTAL 50.00 200.00 40MP-I-A17 800.00 20.00 31.00 3/2 D-HH 1,200.00 60.00 10.00

TOTAL 45,558.00 4,550.00 2,776.60 TOTAL 53,548.00 5,021.50 2,510.60

intMPE MP Pumps vs Warman AH pumps

Please see next page for comparison calcula�ons.

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Initial Purchase Cost: 25,000.00

INTMPE PUMP

FACTORS $ 25,000.00FACTORS $Operating Costs:Power Consumption 30 125

0.05 0.058760 8760

BHP consumed (HP)Cost/KWH (e.g. $.075)Operating hours / year (8760)Cost for year (in dollars) 13,140.00$ 54,750.00$

Seal Water 0.0004 0.00042 2

0.003 0.003

Cost of water (per gallon)Amount consumed per minute (GPMWater treatment cost (per gallon)Cost per year 3,574.08$ 3,574.08$

Mechanical Seal 9,800 9,8001 1

Cost per replacmentTimes per yearTotal seal cost per year 9,800.00$ 9,800.00$

Wear parts Total cost per year 36,000 36,000.00$ 36,000 36,000.00$

Maintenance 0 00 0

Cost of down timeCost of labor (outage labor)Total cost of down time -$ $ -

Total operating cost per year: 62,514.08$ 104,124.08$ Total cost including capital and annual operating costs: $ 87,514.08 $ 129,124.08Total Cost = Initial Purchase Cost + Annual Operating Costs (include power, water, parts, labor and down time)

Summary IllustrationInitial Cost $ 25,000.00Power $ 13,140.00Seal water $ 3,574.08Mech seal $ 9,800.00Parts $ 36,000.00Maintenan $ -

OEM WARMAN PUMP

Initial Cost19%

Power42%Seal water

3%

Mech seal8%

Parts28%

Maintenance0%

Total Cost of Ownership- INTMPE PUMP

Summary IllustrationInitial Cost $ 25,000.00Power $ 54,750.00Seal water $ 3,574.08Mech seal $ 9,800.00Parts $ 36,000.00Maintenan $ -

Initial Cost29%

Power15%

Seal water4%

Mech seal11%

Parts41%

Maintenance0%

Total Cost of Ownership- WARMAN PUMP

intMPE ENGINEERED PUMP ADVANTAGE Total Energy Savings of 1000 Horse Power

BIG Savings with only changing 1 (HP) of 5 total factors Does not include 25% savings in purchase of pump and parts, reduced maintenance costs and hours of downtime.

$41,610 USD in savings over 3 years by saving in Horse Power effeciency alone

Comparing 1 intMPE 100MP-I-A36 Pump vs Warman 8/6 E-AH PUMP

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intMPE MP SLURRY PUMPS

Compe��ve Informa�on

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COMPARED TO OTHER COMPETITOR PUMPS

The intMPE Slurry pumps compete well against other OEM producers in a saturated market of many experienced producers. However, the feedback and measures we are getting are worth highlighting:

1. Higher effeciency by -20%. intMPE MP pumps are a new generation of slurry pumpsdesigned on the theory of two-phase flow. From a hydraulics point of vi ew, th e designis much more suitable for handling slurries by reducing pump wear. MP Pumps give adaily pay-back due to substantial energy savings and reduced wear over mostcompetitors pumps.

2. Lighter in weight, simpler in structure. MP Pumps utilize a compact frame designwith shorter overhang and well-balanced thrust.

3. Easier in maintenance, longer life cycle. MP pumps are fitted with oil cooling coilswhich increases bearing service life. The lube system is similar to API pumps. Mininumbearing life is L-10 or 60,000 hours. See (bearing Loads Table).

Oil Lubrication and Cooling System (MP Slurry) using minimum 1500SSU viscosity oilat operating temperature. Turbine oil #48 SAE 140 is recommended for summer and#32 SAE 40 for winter.

4. Very consistent High Quality Metallurgy . Using self-developed GLH series materials(based on AST M A532 ), o ur wh ite iro n pr odu cts have good erosion w ea r and corrosionre si st an ce . T he ma te ri al s h av e a h ig h har dn es s in the range of HR C5 8- 62 wi th go od du

ct il it y.

5. Competitive Prici ng: Due to our effecient supply chain and centrailized managmentstructure we consistanly our end-users advise that our pricing is 30-50% on averagelow er than Others.

6. Total Cost of Ownership; Based on the energy effeciencies, price savings and higherwear life ( durability ) of equipment and parts the cost that is overlooked andprocurement seldom understand is the maintenance, repair and downtime that isinvolved with buying substandard pumps and parts.

When intMPE is part of the planning and engineering process of your CAPEX projectswe can help advise on equipment that is interchangeable and save on inventory,reordering and advising on Application Engineering and even Reverse engineeringon your obsolete, high usage, equipment parts.

ISO-9001-2000 CERTIFIED

For more information on the intMPE Engineering for your next CAPEX or OPEX projects pumps, contact us at [email protected]

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STRUCTURAL FEATURES

Double casing pump heads have an extrenal metal casing and a hard metal or rubber inner liner. Single casing pump heads are one piece hard metal with no liners.Double casing are centrally split in a vertical direction. The discharge flange can be positioned in 8 different positions at an interval of 45 degrees.

The int MP E ENGINEERED PUMPModel 4/3 IC-IAH 5 Vane Impeller

SHAFT SEALING DEVICES

Expellers with packing on shafts for Dry Gland Operation. Packing shaft sealing.Mechanical Seals with Flush.

BEARING LUBRICANTIONOil, oil mist or greas depending on pump construction or customer's special requirement

BEARING LUBRICANTION

Oil, oil mist or grease depending on pump construction or customer's special requirement.

DRIVING PATTERNS

Direct Drive (DC) Direct Drive Hydraulic Coupling (HC) belt drive (CR CL ZV)

HC

CR (CL)

DC

ZV CV5

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Your Satisfaction Our Biggest Compliment

For all your high demand and obsolete (hard to find ) equipment parts, call us to consult on viability for reverse engineering. intMPE can effectively reduce costs due to short wear life on most high usage parts. intMPE products and parts are backed by state of the art foundries and elastomer processing facilities. We produce to BS, DIN, AISI, ASTM, API, ANSI with ISO Certifications. We have built trust with leading industry clients since 1993.

/ USA /

/

Fertilizer /

/ /

/ / / /

/ / /

/ /

*Mississippi Phosphate Acid Plant / USA*California Dredge / USA

*Syncrude Tar Sands / Canada*Moneterrey Power, Monterrey / Mexico

*Cleveland Potash / UK*Mosaic Potash Florida / USA

*Wisconsin Sand / USA*Pierce Pump Distributor / USA

*Rotem Fertilizer / Israel*Russel Alumina / Russia

*Intrepid Potash N.M. Acid wash pumps*Appleton Estates Tailings Pond / Jamaica

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PE.c

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intMPE * Mineral Processing Equipment

INTMPE PUMPSCorporate OfficeQ: [email protected] E: [email protected]: www.intMPE.comTF: 1.877.246.8673