honda Glpro Max

KLIK PADA KELOMPOK ITEM YANG DICARIKELOMPOK ENGINE

E1 Cylinder headE2 Cam shaft/ValveE3 Cam chain/TensionerE4 CylinderE5 Right crankcase coverE6 ClutchE7 Oil pump

E8 Left crankcase coverE9 GeneratorE10 CrankcaseE11 Crankshaft/PistonE12 TransmissionE13 Gearshift drumE14 Kick starter spindleE15 Carburetor

E-1C y l i n d e r h e a d

S e r v i c e i t e mBagian yang diSeNiS F.R.T.

iEADASSY., CYLINDER ________._________._.....,....... l 3.2;UIDE,VALVE . .._....__.._._.._................................. *2.9INC. REAMING)TERMASUK REAMING)ADD 0.3 FOR EACH.)TAMBAHKAN 0,3 UNTUK MASING-MASING)EXC. VALVE REFACING)TIDAK TERMASUK SKIR KLEP)ADD MORE 0.2 IF PERFORMED.)TAMBAHKAN 0,2 LAGI JIKA DILAKSANAKAN);ASKET, CYLINDER HEAD ._._______....___._.......... ‘2.5:OVER, L. CYLINDER HEAD ..___.___.._.__....... 0.2NSULATOR, CARBURETOR .___._____.._______._______ 0.430LT, STUD, 7 X 35 .__......_..._._____...................... 0.3ADD 0.1 FOR EACH.)TAMBAHKAN 0,l UNTUK MASING-MASING)‘LUG, SPARK . ..__.___..___..____................................ 0.1

Ref. No. P a r t N o .Nomor Nomor Partpetunjuk

1 12000-KCM-00012000-KCN-000

D e s c r i p t i o n Reqd.No.Nama - Part Jumlah

Ulhxl GLPRO I

HEADASSY., CYLINDER . . . . . . . . . . . .._._.___.. 1HEAD ASSY., CYLINDER . . ..__... -

Se r ia l No .Nomor Serie

N o t e sCatatan

2 12204-439-9703 12206-KCN-3004 12251-KEG-910

12251-KEH-9105 12271-383-000

6 12331-KCJ-7107 12339-KCJ-7108 12361-383-0009 1621 O-KCT-690

10 90001-GHB-700

11 90041 -Kwl-90012 90442-028-00013 90443-107-00014 91301-107-00015 91301-200-000

16 91303-KK3-83017 91304-HB3-00318 92912-06016-0819 94050-0600020 94101-06000-00

21 94301-0814022 9600 I-06022-0023 96700-06110-00

GUIDE, IN. VALVE.. ...............................GUIDE, EX. VALVE.. ..............................GASKET, CYLINDER HEAD.. ................GASKET, CYLINDER HEAD.. ................RUBBER, OIL SEAL...............................

COVER, L. CYLINDERHEAD.. ...............GASKET, PULSE GENERATOR BASECAP, TAPPET ADJUSTING HOLE........INSULATOR, CARBURETOR.. ..............BOLT, FLANGE, 6 X 35.. ..... ...................

BOLT, STUD, 7 X 35.. ............................WASHER, SEALING, 8MM.. ..................NUT, CAP, 8MM.. ...................................O-RING, 75 X2.5.. ..................................O-RING, IO X 1.6.. ..................................

O-RING, 3.5 X 3 ......................................O-RING 33.5 X 3.0.. ................................BOLT 2, STUD, 6 X16.. .......... . ...............NUT, FLANGE, 6MM.. ............................WASHER, PLAIN, 6MM.. .......................

PIN, DOWEL, 8 X 14.. ............................BOLT, FLANGE, 6 X 22 ..........................BOLT, SOCKET, 6 X 110.. .....................

241

241

1997.07.30 E C l

E - lC y l i n d e r h e a d

KuEIill

3 B - 1 5

15

E - 2C a m s h a f t - V a l v e

r4*

KEOS-10200

xLC&M~l

Service item Ref. No. P a r t N o . Descr ipt ionBagian yang diservis F.R.T. Nomor

Reqd.No.Nomor Fart

Serial No. N o t e sNama - Part Jumlah Nomor Serie

petunjukCatatan

aw cm I:AMSHAFT COMP.. ._........_.......__,,.....,,...,........ ‘2.4 1 12208-413-0034RM, VALVE ROCKER

SEAL, VALVE STEM . . .._....................... 2 22 14100-KEG-900

400 0.1 FOR EACH.)CAMSHAFTCOMP . . . . . . . . . . . . . . ..t.............. 1 -

14100-KEH-900TAMBAHKAN 0,l UNTUK MASING-MASING)

CAMSHAFT COMP . . . . ..__....................... - 13 14431-KEH-900

NC. RELATIVE PART)ARM, VALVE ROCKER _........................ 2 2

4 24451-437-000rERMASUK PART YANG BERHUBUNGAN)

SHAFT, VALVE ROCKER ARM ,........... 2 25 14456-KG2-950 PLATE, VALVE ROCKER ARM

‘ALVE . . . . . . . . . . . . . . . ~ . . . . . . . . . . . . .._................................. l 2.7400 0.2 FOR EACH.)

SHAFT SE-ITING 1 i

TAMBAHKAN 0.2 UNTUK MASING-MASING) 6 14711-KCM-OOONC. REFACING)

VALVE, IN . ...,.,....,,........,,,,..................,.. 1 -14711 -KBB-900

rERMASUK SKIR KLEP)VALVE,IN .__.,...___.t ~ .___..........__.,...,....... I.. - 1

7 14721-KCM-000IXC. VALVE GUIDE REPLACEMENT)

VALVE, E< . . . I . . . . . . . . . . . . .._......................... 1 -14721-KBB-900

TIDAK TERMASUK PENGG~T~ VALVEVALVE, EX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - i

6 14751-383-005 SPRING, VALVE OUTER (NIPPON).... 2 2GUIDE) 9 14761-383-005

PRING. VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPRING, VALVE INNER (NIPPON)...... 2 2

“2.6 10 14771-107-0204DD 0.1 FOR EACH.)

RETAINER, VALVE SPRING . . . . ..__.. ~ ,..__ 2 2

rAMBAHKAN 0,l UNTUK MASING-MASING) 11 14775-107-000NC. RELATIVE PART)

SEAT, VALVE SPRING OUTER . . . 2 212 14776-107-010 SEAT, VALVE SPRING INNER . . . . . . . . . . . . . 2 2

rERMASUK PART YANG BERHUBUNGAN) :3 14781-MB4-000 COTTER, VALVE ..__......_........................ 4 414 90012-KN6-930 SCREW, TAPPET ADJUSTING .._,,.,,..._ 2 215 90206-250-000 NUT, TAPPET ADJUSTING . . . . ..~........... 2 2

16 93600-06016~A SCREW, FLAT;6X 16 ,..__......t....___....... 1 1

1947.07.30 E c 3

E - 3C a m C h a i n - T e n s i o n e r

7

Bagian yang diservisGLMaxll G L P R O II

:HAIN, CAM ~.................................................... . . . . .

‘ENSlONER, CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . .

lFTER ASSY., TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . .. . .

14500~KWI-900 T E N S I O N E R , C A M C H A I N . 1 1%JlDE. CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14520-KCT-691 LIFTERASSY., TENSIONER . . 1 1

14523-KEH-910 GASKET, TENSIONER L I F T E R .1 1

14535-437-000 BOLT, CAM CHAIN TENSIONER PIVOT 1 114550-KCT-690 GUIDE, CAM CHAIN . .._._________..____.......... 1 190002-KWI -900 BOLT,FlANGE,6XlO . . . . . . . . . . . . . . . . . . . . . . . . . 2 290005-KY7-000 SCREW, PAN, 6X6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 190071~MG8-000 BOLT, FLANGE SOCKET, 6 X 16 2 2

90475-703-000 WASHERC, 8MM . . . . 1 190488-425-000 WASHER, SEALING, 6MM . . . . 2 291306-MG3-000 0-RING,1.5X9.5 . . 1 1

f3---3

1Cylinder

2

KBO,--Bo.oo

KL61EWl

. . . . . . . . . . . . . . . . . . . . . . . . .

GASKET, CYLINDER . . . -R.. . . 1 1x20 _ . 2 2

E-5

R i g h t c r a n k c a s e c o v e r 4

I

xso3-EOSOC

KKWIII

,..... ‘ . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . f . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BERHUBUNGAN) . . . . . . . . . . . . . . . . . . . . . . . . . 1 4LEiIERCOMP., CLUTCH . . . . . . . . . . . . ..I....... 1 1

B~RHUBUNGAN) 22815-428-000 SPRING, CLUTCH LEVER . . . . . .._............ 1 190458324-010 WASHER, THRUST, 6.7MM . . . . . . . . . . . . . . . . . 1 192201-KEH-900 OIL SEAL, 12X22x5 . . . . . . . . * . . . . . . . . . . . . . . . . . . . ? 19120%324-023 OIL SEAL, 6.5X14.5X7 . . . .._.................. 1 191307-036-000 O-RING,18X3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

937~~2~A SCREW, OVAL, 5X25 . . . . . . . . ..__._ ~ ,.......,..._ 1 19430108140 PIN, DOWEL, 8X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2Q4306-30102 PIN, SPRING, 3X10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 i96001-06040-00 BOLT, FLANGE, 6X40 . . . . . . . . . . . . .._............ I I 11~#1~05~ BOLT, FLANGE, 6X50 . ..I....._.. r;r . . . . . . ..I.. 1 1

E-6C l u t c h

S e r v i c e i t e mBagian yang diservis F.R.T.

OUTER COMP., CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CENTER COMP., CLUTCH. DISK, CLUTCH FRICTION(INC. RELATIVE PART)(TERMASUK PART YANG BERHUBUNGAN)[SAME TIME FOR TWO UNITS OR MORE)(WAKTU SAMA UNTUKDUA UNIT ATAU

0.8

LEBIH)PLATE, CLUTCH PRESSUREPLATE, CLUTCH LIFTER . . . . . . . . . .._..................... SPRING, CLUTCH(SAME TIME FOR TWO UNITS OR MORE)(WAKTU SAMA UNTUK DUA UNITATAU

LEBIH)ROD, CLUTCH LIFTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6

K.KO3 -*Oh00

Ref. No. P a r t N o . D e s c r i p t i o n Reqd.No. S e r i a l N o . N o t e sNomor Nomor Part Nama - Part Jumlah Nomor Serie Catatanpetunjuk &Max\ GLWQ I

1 15451-107-000

2

345

22100-KCS-65022100-KEH-90022121-KB5-72022125-KW7-90022201-MJ8-000

WASHER, OIL FILTER ROTORLOCKING

OUTER COMP., CLUTCH.. ..............OUTER COMP., CLUTCH.. ..............CENTER COMP., CLUTCH.. ............SEAT, JUDDER SPRING.. ...............DISK, CLUTCH FRICTION.. .............

6769

10

22201-166-0002231 l-107-00022350-107-01022361-437-00022366-KCNa

DISK, CLUTCH FRICTION.. .............PLATE, CLUTCH.. ...........................PLATE, CLUTCH PRESSURE.. .. .:...PLATE, CLUTCH LIFTER.. ...............ROD, CLUTCH LIFTER.. ..................

11 22402-KW7-90012 90050-357-00013 90231-KB5-72014 90461-KB5-72015 91002-KN6-932

SPRING, JUDDER.. .........................BOLT, SPECIAL FLANGE, 6X22.. ....NUT, LOCK, 16MM.. ........................WASHER, SPLINE, ZOMM.. .............BEARING, RADIAL BALL.. ...............

16 95014-75110 SPRING 11, CLUTCH.. .....................

1 11 -

11 11 11 1

4 44 41 11 11 1

1 14 41 11 I1 1

4 4

2

E - 7O i l p u m p

l7 7

L b

17 P17

KWEIIII

Service item Ref. No. P a r t N o . Descr ipt ion Reqd.No. Serial No. N o t e sBagian yang diservis F.R.T. Nomor Nomor Part Nama - Part Jumlah Nomor Serie Catatan

petunjuk u_Hul GLPRO I‘UMP AsSY., OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 1 15100-KEG-900 OIL PUMPASSY ..t,................................. 1 -INC. RELATIVE PART) 151 OO-KEH-900 OIL PUMP ASSY . . . . .._.............................. -TERMASUK PART YANG BERHUBUNGAN) 2 15131-KEG-900 GEAR, OIL PUMP DRIVE (39T) . 1 :ROTOR COMP., OIL FILTER 15131-KEH-900 GEAR, OIL PUMP DRIVE (37T) ___._........ - 1GEAR, PRIMARY DRIVE 3 15331-399-000 ROTOR, OIL PUMP INNER (YAMADA)... 1 1SEAR, OIL PUMP DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 4 15332-399-000 ROTOR, OIL PUMP OUTER (YAMADA).. 1 1

5 15430-440-030 ROTOR COMP., OIL FILTER . . . . . ..__......... 1 1

6 15436-l 07-000 CAP, OIL FILTER ROTOR . . . . . . . . . . . ..____..... 1 17 15441 -KCS-650 THROUGH, OIL . . . . . . . . . . . . ..__....................... 1 1a 15446-I 07-000 SPRING, OIL THROUGH . . . . . . . . . . . . ..__........ 1 19 15459-l 07-000 GASKET, OIL FILTER ROTOR CAP . 1

10 23121-KCS-650 GEAR, PRIMARY DRIVE ( 19 T) 1 :23121-KEH-900 GEAR, PRIMARY DRIVE ( 21 T) - 1

11 90101-440-000 SCREW, FLAT, 6X30 . . . . . . .._..................... 2 212 90231-KCS-651 NUT, LOCK, 16MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 113 90434-KN6-930 WASHER, 16MM . . . . . . .._.__......................... 1 114 91304-KK3-830 O-RING, 9.4X2.4 . . . . . .._._........................... 2 215 92101-05020-OH B O L T , H E X . , 5X20 ..___................... 2 -

92101-05020-OA BOLT, HEX., 5X20 . . . . . . . . . . . . . . . . . . . . . . . . . - 2

16 93600-04012-IA SCREW, FLAT, 4X12 . . . . . . . . . . . . . . . . . . . . . . 2 217 93700-05012-OA SCREW, OVAL, 5X12 .._.................. 3 318 942w08000 PIN, LOCK, aMM . . . . . . . . . . . . . . .._.................... 1 1

1997.07.30 E c a

E - 8L e f t c r a n k c a s e c o v e r

11 KEG+B08oo

ESLIIII

S e r v i c e i t e m Ref. No. P a r t N o . D e s c r i p t i o n Reqd.No. S e r i a l N o . N o t e sBagian yang disewis F . R . T . N o m o r Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan

petunjuk CLMaxl CLPFO I:OVER, L. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 1 11341-KEH-900 COVER, L. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . 1 1LOVER, L. RR. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 2 11361-KEH-900 COVER, L. RR. CRANKCASE . . . . . . . . . . . . . . . . 1 1;ASKET, L. COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 3 11363-437-620 RUBBER, RR. COVER MOUNTING . . . . . . 1 1

4 11395KCJ-710 GASKET, L. COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 15 90084~KCJ-710 CAP, A.C. GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . 1 1

6 90087- KCJ-710 CAP, 30MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17 90703- HC4-000 PIN, DOWEL, 10X14 . . . ..__........................ 2 28 91303-377-000 0-RING.13.8X2.5 . . . . . . . .._......................... 1 19 91356-425-003 0-RING,29.7)(2.4(NOK) . . . . . . . . . . . . . . . . . . . . . . . . 1 1

10 96001-06025-00 BOLT, FLANGE, 6X25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2

11 9600 I-06040-00 BOLT, FLANGE,GX40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 512 96001-06050-00 BOLT, FLANGE, 6X50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 113 96001-06060-00 BOLT, FLANGE, 8X60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I14 96001-06070-00 BOLT, FLANGE, 6X70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

1997.07.30 E c9

E - QG e n e r a t o r

S e r v i c e i t e mBagian yang disewis F . R . T .

IGNITICN PULSE GENERATOR COMP . . . . . . . . . . . . . 0.3FLYWHEEL COMP.STATOR CCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4

Ref. No.

2 31110-KEG-QOI

P a r t N o .

31llO-KEH-901

Nomor Nomor Partpetunjuk

1 3030~HAo-033(TEC) 1 1

FLYWHEELCCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D e s c r i p t i o n Reqd.No.

1 -FLYWHEELCCMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -

Nama - Part

1

JumlahUwarl QPN I

IGNITION PULSE GENERATOR COMP.

S e r i a l N o .Nomor Serie

N o t e sCatatan

3 3112OKEH-901 STATORCCMP.. ............................................... 1 14 32975KEH-900 GUIDE, AC. GENERATOR CORD.. ............ 1 15 90003-MN4-000 BCLT,FLANGE,lOX35.. ................................... 1 1

6 90064KAS-900 BOLT, FlANGESCCKET,6X14.. ................. 2 27 QO403-KN6-930 WASHER, 10x24.................................................. 1 10 96600-06022-00 BCJLT,SCCKEr,6X22.. .................................... 2 2

1997.07.30 E Cl0

E - 1 0C r a n k c a s e 10

16

1

&$*K:pO3-91000

~LLIIII

S e r v i c e item Ref. No. Part No. Description Reqd.No. . S e r i a l N o . N o t e sBagian yang diservis F . R . T . N o m o r Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan

petunjuk GLMaxii GLPRO N

ZRANKCASE COMP., R . . . . . . . . . . . . . . . . . . . . . . . . . . . . l 3.9 1 111wKu710 CRANKCASE COMP., R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-~

;ASKET, CRANKSASE . . . . ..__.__................................. *3.6 2 11191Ku710 GASKET, CRANKCASE . . . . . . . . . . . . ..__................... 1 1:RANKCASE COMP., L . . . . . . . .._____.._............ ___.......__ ‘4.5 3 112x!-KCJ-710 CRANKCASECOMP., L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1SCREEN, OIL FILTER __._.__.,__.,.__..._......,,,...............,.... 0.1 4 12361-383-000 CAP,TAPPETADJUSTlNG HOLE . . . . . . . . . . . . 1 1INC. RELATIVE PART) 5 14513-KBB-900TERMASUK PART YANG BERHUBUNGAN)

PLATE, CAM CHAIN SETTING . . . . . . . . . . . . . . . . . . . . 1 1

3OLT, CYLINDER STUD . . .._..._____............................ 9.7 6ADD 0.1 FOR EACH.)

15421-107-009 SCREEN, OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 17

TAMBAHKAN 0,l UNTUK MASING-MASING)15426-107-000 SPRING, OIL FILTERSCREEN . . . . . . . . . . . . . . . . . . . . 1 1

IIL SEAL, 14X28X7 _._..__.._...,.,,.._............,...................,.., 1.08 15761-KEH-930 TlJBE,BREATHER . . .._ _.‘_................................... 1 19 15772-292-010 CLIP, BREATHERTUBE . . . . . . . . .._...................... 1 1

10 22838 -437-000 HOLDER, CLUTCH WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

11 32976KCT-690 ClAMPER, WIREHARNESS . . . . . . . . . . . . . . . . . . . . . . . . 1 112 35750-683-003 CONTACT, NEUTRAL SWITCH . . . . . . . . . . . . . . . . . . 1 113 35752-KCT-690 SPACER,.NEUTRAL SWITCH . . . . . . . . . . . . . . . . . . . . . . 1 114 90031-107-010 BOLT A, CYLINDERSTUD . . . ..__..................... 2 215 90032-I 07-010 BOLTB, CYLINDERSTUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2

16 90703-HC4-000 PIN,DCWEL, 10X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 417 91206-286-013 OIL SEAL, 14X28X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 118 91303-KK3-830 DRING,35X3 _............,,..._..................................... 1 119 91312-107-000 C-RlNG,7X1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 120 95701-06012-00 BCILT,F!-ANGE,6X12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2

21 95701-06012-08 BCLT, FlANGE,6X12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 122 96001-06014-00 BOLT, FLANGE, 6X14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 123 96001-06050-00 BOLT,FLANGE,6X56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1024 96001-06060-00 BOLT, FLANGE, 6X60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

1997.07.30 E Cl1

E - I IC r a n k s h a f t - P i s t o n

Bagian yang diservis

?lNG SET, PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13OOO-KEH-900 CRANK>HAFTCOMP . .._.............................. -PISTON 13011-KEG-305 RIN6 SET, PISTON (STD.) . . .._.___. 1 :

‘IN, PISTON ._._.____.__.___.................................................. 13011-KCJ-305 RING SET, PISTON (STD.) ..__.._._._.. - 1?OD, CONNECTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (ACTUAL TIME) 13101’KCM-000 P I S T O N ._................._.............................. 1 -

(WAKTU SEBENARNYA) 13101-KEH-900 PISTON . ..__............................................. - 1;INC. RELATIVE PART) 13111-KN6-930 PIN, PISTON . . . . . . . . . . .._...____...................... 1 -TERMASUK PART YANG BERHUBUNGAN) 13111-440-000 PIN, PISTON . . . . . . . . . .._...____....................... - 13EARING, RADIAL BALL, 2 8 X 7 2 X 1 8 13201~KYO-890 ROD, CONNECTING ..____....................... 1 -;ADD 0.2 FOR EACH.) 13201 -KCN-300 ROD, CONNECTING . ..__......................... - 1TAMBAHKAN 0,2 UNTUK MASING-MASING)

13311-KcM-3m CRANKSHAFT, R . ...__.__................................,,.. 1 -13311MH-900 CRANKSHAFT, R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i.. - 113321 :KCM-300 CRANKSHAFT, L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -13321-KEH-900 CRANKSHAFT, L . . . . . . . . . . . ..t.._............................ - 113380-KCN300 PIN COMP., CRANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -

E - I IC r a n k s h a f t - P i s t o n

ICWIII

S e r v i c e i t e m Ref. No. P a r t N o . D e s c r i p t i o n Reqd.No. Ser ia l No . N o t e s

Bagian yang disewis F . R . T . N o m o r Nomor Part Nama - Part Jumlah Nomor Serie Catatanpetunjuk UMaxU GLPRO II

9 14311-KN6-931 SPROCKEl,TiMiNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 11 0 90701-HB6-010 KEY, WOODRUFF, 25X14X4 . . . . . . . . . . . . . . . . 1 1

S.lmAim table of connwtinp rod 18~~ .nd bewinp tiler(Radial Cl~a- 0 - I3 urn)

Tab01 pemilihan bantalan ujum~ beur batmg pmggenk11 91001-KCN-003 BEARING, RADIAL BALL, 28X72X18... 2 2 (lolwmsi Radial 0 - 8 m)

1 2 91102-KC6-003 ROLLER,4)<14.8A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 181 3 91105~KW3-003 RETAINER, CONNECTING ROD

LARGE END 1 114 94601-15000 CLIP, PISTON PIN, 15MM . . . . . . . . . . . . . . . . . . . . 2 2

1997.07.30 E c 1 3

E - 1 2T r a n s m i s s i o n

Service i t e mBagian yang diservis F . R . T .

MiNStiAFT, TRANSMISSION . . . . . . . . . . . . . . . 3 .8INC. RELATIVE PART)TERMASUK PART YANG BERHUBUNGAN)COUNTERSHAFT, TRANSMISSIONINC. RELATIVE PART)TERMASUK PART YANG BERHUBUNGAN)iNHEN SERVICING COMP., UNIT,

F. R.T. IS 4.0)JIKA UNIT LENGKAP DISERVIS,

F.R.T. ADALAH 4,0)IPROCKET. DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2

Xef. No. P a r t N o . D e s c r i p t i o n Reqd.No. S e r i a l N o . N o t e s

\lomor Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan

Ietunjuk GlHaxB GLPRO IIPLATE. BEARING SE-ITING . . . . . . . . . . . . . . . . . . . . . . . . . . ‘111108Kw

23211-KEH-9cQ23221-KCT-69023426-KCNaOO23427439-000

MAINSHAFT, TRANSMISSION . . . . . . . . . . . . . . . . . . .COUNTERSHAFT, TRANSMISSION . . . . . . . . .GEAR, COUNTERSHAFT LOW ( 36T) . . . .COLLAR, COUNTERSHAFT LOW GEAR

6 2343%KA2-000 BUSH, 2OMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 23441-KCN-000 GEAR, MAINSHAFT SECOND .._..................8 23451-KCN-000 GEAR, COUNTERSHAFT SECOND (31T)9 23452-KWl-900 BUSH, 20X23X9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IO 23461-KCNqm GEAR, MAINSHAFTTHIRD ( 19T ) . . . . . . . . . . . .

11 23471-KCN000 GEAR, COUNTERSHAFT THIRD (24T)12 23481-KCN-000 GEAR, MAINSHAFT FOURTH ( 22T ) . . .13 23491-KCNaOO GEAR, COUNTERSHAFT FOURTH

11

( 22T ) 114 23501-KCNaOO GEAR, MAINSHAFT FIFTH ( 31T ) . . . . . . . . . . . . . 115 23511-KCN-O10 GEAR, COUNTERSHAFT FIFTH ( 26T ) 1

16 23520-KEH-900 GEAR COMP., STARTER ( 15T ). ............... 117 23531-KCT-690 GEARONLY, IDLE STARTER.. ...................... 118 23801-KCT-690 SPROCKET, DRNE( 14T ). ............................ 119 2381 l-KR3aO PLATEA2, FIXING.. ............................................. 120 90001-KN6-930 BOLT, SOCKEf,GXlG.. ....................................... 2

21 90084041-000 BOLT, DRIVE SPROCKET FIXING............... 222 90451-107-ooo WASHER,THRUST, 15MM.............................. 123 90451-365-000 WASHER,THRUST, 15MM.. ............................ 1

11112

11111

11

111

11112

211

1997.07.30 E Cl4

Pr,ansmission

lw.~l-L1ZOO

Sagian yang diservis Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan

.

90454-107-000 WASHER,THRUST, 20MM _._.....,____.......___ 2 290455-107-000 WASHERA, SPLINE, 20MM . . . . . ..__..........__ 3 390605-200-000 SET RING, 20MM . . . . . . . . . . .._.__....................... 3 391005-965-691 BEARING, RADIAL BALL6006 .~______......___ 1 I91015-KK6-003 BEARING, RADIAL BALL 6202U _____.,,...,_._ 1 1

91201-KCS-920 OIL SEAL, 20X34X7 . . . . .._.._._......._............... 1 196100-62040# BEARING, RADIAL BALL. 6204 1 1

. .

E - 1 3G e a r s h i f t d r u m

S e r v i c e i t e mBagian yang disetvis

Ref. No.F.9.T. N o m o r

P a r t N o . D e s c r i p t i o n ReNomor Part

‘qd.No.Nama - Part J umlah

petunjuk I n Mn ”GlMaxl llLrn” I1 2421 l-446-650 FORK R. GEARSHIFT _................,................ 1 ’‘ORK GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 .8

SAME TIME FOR TWO UNITS OR MORE)NAKTU SAMA UNTUK DUA UNIT ATAU LEBIH)DRUM, GEARSHIFT:AM, GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9SPINDLE COMP., GEARSHIFTNC. RELATIVE PART)

2345

24221427-91024231-107-61024241 -K~~5024301-KCN-000

rERMASUK PART YANG BERHUBUNGAN)#TOPPER COMP., GEARSHIFTDRUM . . . . . . . . . . . . . . . 0.8NC. RELATIVE PART)rERMASUK PART YANG BERHUBUNGAN)PLATE, GEARSHIFT

6789

IO

24411-KCN-9992443uKWl-99824435KCN-9002461 o-KC600024621-107-760

FORK, L. GEARSHIFT.. .................................FORK, CENTER GEARSHIFT.. .................SHAFT, GEARSHIFT FORK GUIDE.. ......DRUM, GEARSHIFT.. ....................................

CAM, GEARSHIFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STOPPER COMP., GEARSHIFT DRUMSPRING, GEARSHIFT DRUM STOPPERSPINDLE COMP., GEARSHIFT . . . . . . . . . . . . . . . .PLATE, GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1111

11111

111

11

21111

11121314

15

1617181926

24631-107-00024651-107-90035753-K62-95199923-KW1-900

90408XWl-900

90451-001-00092101-06025-9A94516-1269694510-149699622649168

i9

I13

6661EII6l

S e r i a l N o .Nomor Serie

N o t e sCatatan

SPRING. GEARSHIFT PLATE . . . . . . . . . . . . . . . . . .SPRING, GEARSHIFT RETURN . . . . . . . . . . . . . .ROTOR, NEUTRAL SWRCH . . . . . . . . . . . . . . . . . . . . . .BOLT, GEARSHIFT DRUM STOPPER

ARM PIVOTWASHER, 6MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WASHER, THRUST, 14MM.. .......................BOLT, HEX., 6X25.. ..........................................CIRCLIP, EXTERNAL, 12MM.....................CIRCLIP, EXTERNAL, 14MM.. ...................RCLLER,4XlO.. ..................................................

11

-14K i c k s t a t e r s p i n d l e

**w

KE01-81400

Bagian yang disefvis Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tan

.ER . . . . . . . . . . . 1

TERMASUK PART NG BERHUBUNGAN) SPINDLE, KICK STARTER ._._.__......,.... 1 128253-KA2-000 SPRING, KICK STARTER RATCHET 1 128254-437-000 SEAT, RATCHET SPRING ..__........... 1 1

28261-KCJ-710 SPRING, KICK STARTER ..__.........,. 1 128262-437-000 COLLAR, KICK SPINDLE . . . . ..____........... 1 128263-KCJ-710 RETAINER, STARTER SPRING . . . . . . 1 190004-437-000 BOLT, KICK RATCHET . . . . . . . . . . . . . . . . . . . . . . . 1 190401-KCJ-710 WASHER, 12MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

90453-I 07-000 WASHER A, THRUST, 20MM . . . . . . . . . . . . 1 190459-107-000 WASHER, THRUST, 12MM _._...........,... 1 191204-259-003 OIL SEAL, 16X28X7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 194510-16000 CIRCLIP, EXTERNAL, 16MM . . . . . . .._..... 1 194510-20000 CIRCLIP, EXTERNAL, 20MM . . . . . . . . . . . . I 1 1

E - 1 5C a r b u r e t o r

13

\

Bagian yang disetvis Nama - Pa r t Nomor Ser ie

FLOAT SET ._......................................................... 0.5 16012-KEG-900 NEEDLE SET, JET . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -

VALVE COMP., FLOAT 1601 P-KEH-900 NEEDLE SET, JET . . . . . . . . . . . . . . . . . . . . . . . . . - 1

JET, MAIN, 16013-KEH-900 FLOAT SET .__.................................. 1 1

TOP SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 16014-440-912 TOP SET . . . . ..__.................................. 1 1

CHAMBER SET, FLOAT . ..__.__........____.......,............. 0.3 16015KEG-900 CHAMBER SET, FLOAT..: ._...._.......... 1 -

VALVE SET, THROTTLE 16015-KEH-900 CHAMBER SET, FLOAT _____..,,..__....... - 1

CARBURETOR ASSY . . . .._._........_._........................ 0.4 16016-KCT-690 SCREW SETA .._......._._.__................ 1 116018-KEH-900 ARM SET, PUMP . . . . . . . .._.................. 1 116021-KYO-600 DIAPHRAGM SET, PUMP ._...._._........ 1 -16021-KC5-004 DIAPHRAGM SET, PUMP . . . .._.__....... - 116022-KEG-900 VALVE SET, THROTTLE . . . . . . ..___...... 1 -16022-KEH-900 VALVE SET, THROTTLE _._...,..___...... - 116025-KEH-900 LEVER SET, CHOKE . . . . . . . . . . . . . . . . . . . . 1 1

SCREW SET B.: . . . . . .._....................... 1 1ARM SET 6, LINK . . ..___...................... 1 1

1~ ARM SET B, LINK . . . . .._.................... - 1161 OO-KEG-900 CARBURETOR ASSY . . .._.._.._............ 1 -16100-KEH-900 C A R B U R E T O R A S S Y ..__.......... - 116119-KEH-900 PLATE, STAY _.............................,..... 1 116119-440-004 PLATE, STAY . . . . . . ..__....................... 1 1

16148-KBI-921 CAP,CABLESEALlNG . . . . . . .._..___._ 1 I

16155-413-751 VALVE COMP., FLOAT ..____._.__._ 1 I

HOLDER, NEEDLE JET ____._.___,_..,,., 1 -EDLE JET . ..__........,..,., - 1I.. . . . . . . -

E - lC a r b u r e t o r

S e r v i c e i t e mBagian yang diservis F.R.T.

Ref. No. P a r t N o . D e s c r i p t i o n Reqd.No. S e r i a l N o . N o t e sNomor Nomor Part Nama - Part Jumlah Nomor Ser ie Ca ta tanpetunjuk GLMaxII GLPRO II

21 16198-KEH-900 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -22 16199-KEH-90023 1651 O-KEH-90024 93892-04012-1825 93892-04016-18

TUBE,AIRVENT ....................................VALVE ASSY., AIR CUT. ..........................SCREW-WASHER, 4X12.. .....................SCREW-WASHER, 4X16.. ....................

26 93892-05012-1827 93892-05014-1828 95002-0208929 95002-0265930 95005-35420-50

SCREW-WASHER, 5X12.. .....................SCREW-WASHER, 5X14.. .....................CLIP, TUBE (88). ....................................CLIP, TUBE (86.5). .................................TUBE.. ...........................................

31

32

99101-GHB-10599101-GHB-10899104-KEG-90099103-437-038

JET, MAIN, #105.. ...........................JET, MAIN, #108.. ...........................JET, SLOW, #40.. ............................JET, SLOW, #38.. ............................

11153

11531

1

1

1997.Q7.30 E ~~ _D3