Homogeneous distribution of concrete fed from the side. Side Feeder ISF 94 / ISF 94i
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Homogeneous distribution of concrete fed from the side.
Side Feeder ISF 94 / ISF 94 i
Outstanding features of the ISF 94 / ISF 94 i side feeder
TELESCOPING MACHINE FRAME
Machine frame telescoping in transverse direction.
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TRACK UNITS
Hydraulically driven, separately height-adjustable and steerable track units.
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CONCRETE SPREADING EQUIPMENT
Spreading auger for even distribu-tion of the freshly delivered concrete.
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PIVOTING LEGS
Four pivoting legs to adjust the track units to site conditions.
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HEIGHT ADJUSTMENT
Hydraulic height adjustment of up to 3 ft 3 in (1,000 mm) by means of servo valves.
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SLAB PAVING MOLD
Slab paving molds available for work-ing widths ranging between 15 ft 7 in (4.75 m) and 31 ft 2 in (9.50 m).
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CONVEYOR UNIT
Conveyor unit designed for high conveying capacity, comprising a large receiving hop-per and conveyor for transport of the con-crete to the center of the slab to be paved.
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CONTROL PANEL
Clearly structured control panel with controls arranged in line with practi-cal requirements.
5| OPERATOR’S PLATFORM
Ergonomically designed, walk-through operator’s platform for non-tiring, productive working.
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POWER UNIT
High-powered, fuel-efficient diesel engine for operation in the optimum performance and torque ranges.
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Special solutions
for special applications.
BEING THE LEADER IN INNOVATION, WE BELIEVE IT TO BE OUR SPECIAL RESPONSIBILITY TO PROVIDE
ANSWERS TO CHALLENGING APPLICATION REQUIREMENTS. THIS HAS LED US TO DEVELOP INNOVATIVE
SOLUTIONS IN COOPERATION WITH OUR CUSTOMERS. SUCH AS THE ISF 94 / ISF 94 i SIDE FEEDER. SPE-
CIAL MACHINE FOR PAVING CONCRETE EVEN IN EXTREMELY DIFFICULT PAVING SITUATIONS. IN LINE
WITH FIELD REQUIREMENTS. SOLUTION-DRIVEN. PRODUCTIVE. THE ISF 94 / ISF 94 i: TRUE TO OUR CLAIM
TO CONTINUOUSLY DEVELOP AND ENHANCE TECHNOLOGIES OFFERING UTMOST EFFICIENCY TO OUR
CUSTOMERS.
FEED FROM THE SIDE – SPREAD FROM THE CENTER
The strength requirements placed on con-crete pavements exposed to extremely high loads can only be met by inserting a steel re inforcement. Reinforcement consists of steel mats or dowel bars that are either laid ahead of or inserted by the slipform paver. In cases specifying a previously laid steel reinforcement, concrete delivery is possible from the side only. For precisely this special application, WIRTGEN has developed the ISF 94 / ISF 94 i side feeder. The ISF 94 / ISF 94 i travels over the steel rein-
forcement ahead of the slipform paver while being charged with concrete from the side via trucks or semi-trailers. The ISF 94 / ISF 94 i then spreads the concrete evenly across the entire working width.
Depending on job site conditions, the ISF 94 / ISF 94 i can be fed with concrete from the right or left machine side. The machine frame and spreading auger are of modular design and intended for paving molds ranging from 15 ft 7 in (4.75 m) and 31 ft 2 in (9.50 m) in width.
Recipe for success when paving concrete on a steel reinforcement
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1 | The WIRTGEN ISF 94 / ISF 94 i side feeder enables quick concrete delivery even with a previously laid steel reinforcement.
2 | Four separately hydraulically driven, steerable track units ensure good maneuverability and traction.
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TRIED-AND-TESTED MACHINE TECHNOLOGY
As trucks or semi-trailers keep discharging con-crete into the large receiving hopper of the con-veyor unit, the conveyor transports the material to the center of the concrete slab to be paved. The ISF 94 / ISF 94 i side feeder then spreads the freshly delivered concrete by means of the integrated spreading auger and, without com-pacting it, places it at a smaller width but larger thickness than the slipform paver following behind.
The slipform paver places the concrete at the specified width and layer thickness together with the previously laid steel reinforcement.
MODULAR DESIGN
In order to enable trucks or semi-trailers to drive right up close to the ISF 94 / ISF 94 i in restrict-ed space conditions, the conveyor unit can be retracted and extended at the mere push of a button. Optimum concrete supply is ensured by the movable conveyor unit and continuously adjustable conveyor speed. The hydraulically telescoping main frame can be widened by means of modular extension elements to allow working widths ranging from 15 ft 7 in (4.75 m) and 31 ft 2 in (9.50 m). The spreading auger and concrete scraper can also be widened in line with the working width of the machine frame by means of modular extension elements.
Even distribution of large amounts of concrete fed from the side
The spreading auger can be relied on to distribute the concrete across the specified paving width.
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The conveyor unit is distinctive for its conveying capacity of up to 262 yd³ (200 m³) per hour.
Ease of operation comes as a standard featureONE-MAN OPERATION IS AN OPTION
No problem at all thanks to the standardized operating concept: handling of the ISF 94 / ISF 94 i side feeder is easy for those familiar with operating the large WIRTGEN slipform pavers.
Provided with language-neutral labels, the clearly arranged buttons and switches on the control panel are self-explanatory and allow intuitive handling.
In addition to that, the conveyor unit can be op-erated via a separate control console. The walk-through operator’s platform can be accessed from both sides and offers an optimum view of the entire spreading process. Taken together, these benefits even allow one-man operation of the ISF 94 / ISF 94 i.
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1 | The conveyor unit can be moved and the conveyor speed and direction adjusted via the separate control console.
2 | Operation of the ISF 94 / ISF 94 i is quite easy – the tried-and-tested operating concept is identical to that of the new gener-ation of WIRTGEN slipform pavers.
Operating principle of a pavingtrain including the ISF 94 / ISF 94 i
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PAVING CONCRETE EFFICIENTLY ON A PREVIOUSLY LAID STEEL REINFORCEMENT
The ISF 94 / ISF 94 i side feeder is gen erally used in combination with a slipform paver and texture curing machine. The ISF 94 / ISF 94 i accepts the concrete from a truck and spreads the ma terial evenly across the previously laid steel reinforcement. The slipform paver following behind places the concrete at the specified width, compacting and smoothing it at the same time. In a final step, the texture curing machine creates a defined sur face texture and sprays a curing compound on the freshly paved concrete surface.
1 | Previously laid steel reinforcement
2 | Concrete delivery truck
3 | ISF 94 / ISF 94 i side feeder
4 | SP 94 / SP 94 i slipform paver
5 | TCM 180 / TCM 180 i texture curing machine
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Technical specification
* = Weights depend on the machine’s range of equipment and paving width
ISF 94 ISF 94 i
Engine
Manufacturer Cummins Cummins
Type QSC8.3 C-300 QSL9 C-310
Cooling water water
Number of cylinders 6 6
Rated power at 2,100 rpm 224 kW / 300 HP / 305 PS 231 kW / 310 HP / 314 PS
Displacement 10,856 yd³ (8,300 cm3) 11,641 yd³ (8,900 cm3)
Fuel consumption, full load 16.3 gal / h (61.8 l / h) 16.5 gal / h (62.5 l / h)
Fuel consumption, 2/3 load 10.9 gal / h (41.2 l / h) 11 gal / h (41.7 l / h)
Emission standards EU Stage 3a / US Tier 3 EU Stage 4 / US Tier 4f
Electrical system
Electrical power supply 24 V
Tank capacities
Fuel tank 132 gal (500 l) 132 gal (500 l)
AdBlue® / DEF tank – 15.1 gal (57 l)
Hydraulic oil tank 100 gal (380 l) 100 gal (380 l)
Water tank 132 gal (500 l) + 132 gal (500 l) 132 gal (500 l) + 132 gal (500 l)
Driving properties
Paving speed 23 ft / min (0 – 7 m / min)
Travel speed in travel gear 0 to 98 ft 5 in / min (0 to 30 m / min)
Track units
Number 4
Type B1: dimensions (L x W x H) 6 ft 8 in x 11.8 in x 1 ft 11 in (2,040 x 300 x 580 mm)
Type B4: dimensions (L x W x H) 6 ft 10 in x 1 ft 2 in x 2 ft 4 in (2,090 x 350 x 712 mm)
Height adjustment
Hydraulic 3 ft 3 in (1,000 mm)
Mechanical 1 ft 7 in (470 mm)
Machine weights
Operating weight CE (including slab paving mold type 910 m), 11 ft 6 in (3.50 m)
57,364 lbs (26,020 kg) *
Machine weight 52,911 to 143,300 lbs (24,000 to 65,000 kg) *
Dimensions in American standard and mm
Working direction
Dimensions
4 ft 7 in(1,400)
Pavi
ng w
idth
of s
lipfo
rm p
aver
follo
win
g b
ehin
d
+ 1
7.8
in (4
50) (
B1)
/ 20
.1 in
(510
) (B
4)
Pavi
ng w
idth
of s
lipfo
rm p
aver
follo
win
g b
ehin
d
Spre
adin
g w
idth
= p
avin
g w
idth
- 3
ft 3
in (1
,000
)
approx. 34 ft 5 in (10,500)
9 ft 10 in (3,000) 3 ft
3 in
(1,0
00)
17.8
in
(450
)
16 17
Standard equipment
Machine frame
Frame for paving widths from 11 ft 6 in (3.50 m) to 20 ft 6 in (6.25 m) (9 ft (2.75 m) telescoping mechanically)
Main frame extension element in the direction of travel for integration of the conveyor unit
Hydraulic clamping device for a perfect fit of the telescopic segments in the machine frame
Operator’s platform
User-friendly control panel with practical switches
Digital, intuitive screen displaying all major operation parameters and enabling entry of job data
Anti-vandalism control panel cover
Main control panel removable from machine
Leveling
Four level sensors
Two steering sensors
High-precision automatic leveling system
Level and steering sensors adjustable in both height and range
Chassis and height adjustment
B1 track units with 11.8 in (300 mm) wide track pads
Level control with high-precision proportional valve technology
Track units fitted with highly wear-resistant polyurethane track pads
Concrete paving equipment
Conveyor unit with large receiving hopper
11 ft 6 in (3.50 m) wide spreading auger for transverse spreading of the concrete delivered to the center
11 ft 6 in (3.50 m) wide slab paving mold of type 910 m or type 910 wm to produce a specified concrete level
= Standard equipment = Optional equipment
Machine control
State-of-the-art control system of the latest generation governing all machine functions and enabling integration of customer-specific comfort features
Comfort feature for quick-starting all necessary paving functions following stand-by position
Integrated engine controller for optimum engine control
Switching feature to quickly change from transverse to longitudinal travel
Engine
Sound-insulated engine mounted in anti-vibration rubber supports
Highly effective triple-circuit water cooler for cooling water, hydraulic oil and charge air
ECO mode: engine management in line with requirements to ensure reduced diesel consumption and low noise emission levels
Others
Lighting package including 4 halogen working lights (24 V)
Comprehensive tool kit
Loading and lashing lugs
CE mark
= Standard equipment = Optional equipment
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Optional equipment
Machine frame
Hydraulically telescoping machine frame
Main frame extension elements for paving widths of up to 31 ft 2 in (9.50 m)
Special painting
Operator’s platform
Electro-hydraulically operated protective canopy
Walk-through operator’s platform
Leveling
3D kit for 3D controller support including integrated standard interface
Slab tracer for sensing along reference surfaces
Stakes and wire kit
Tensioning winch
Chassis and height adjustment
B4 track units with 13.8 in (350 mm) wide track pads
Concrete paving equipment
Extension elements for spreading auger
Extension elements for slab paving mold type 910 m / type 910 wm
= Standard equipment = Optional equipment
Others
Self-leveling – additional longitudinal tilt control to prevent torsional movements of the machine frame when in transport mode
Paving Plus: pivoting angle indicator, speed indicator, fully digital Ackermann steering system for precise steering manoeuvres
High-pressure cleaning system including 132-gal (500-l) water tank
Additional water tank, 132 gal (500 l)
Lighting package including 8 LED spotlights (24 V)
Additional generator for lighting balloons (110 V or 220 V)
Additional control console for convenient adjustment of track units in one-man operation
Rotating beacon and flashlight
Commissioning of machine on site
= Standard equipment = Optional equipment
All details, illustrations and texts are non-binding and may include optional additional fittings. Subject to technical modifications. Performance data dependant upon operational conditions. No. 2583465 US-02/16 © WIRTGEN GmbH 2016. Printed in Germany.
WIRTGEN AMERICA Inc.6030 Dana Way · Nashville, TN 37013, USA
Phone: (615) 501-0600 · Fax: (615) 501-0691Internet: www.wirtgenamerica.com
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