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Chapter 7 External Forced Convection
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  • Chapter 7

    External Forced Convection

  • In this course, discussion is limited to low speed, forced convection,

    with no phase change within the fluid.

    7.1 The Empirical Method

    The empirical correlation of the form

    may be determined experimentally, as shown in Figs. 7.1-7.2.

    (6.49)

    (6.50)

    (7.1)

    ),*,( PrRexfNu xx

    ),( PrRefNu xx

    nmLL PrCReNu

    for fixed

    log log log

    for fixed

    log log log

    L L

    L

    L

    Pr

    Nu C m Re

    Re

    Nu C n Pr

  • Note: To account for the effect of non-uniform

    temperature on fluid properties, there are two methods:

    (1) To evaluate fluid properties at the film temperature

    (2) To evaluate all properties at and to correct with a

    parameter of the form (Pr/Prs)r or (m/ms)

    r.

    nmLL PrCReNu

    T f Ts T

    2

    (7.1)

    m nL LSh CRe Sc (7.3)

    (7.2)

    Heat transfer:

    Mass transfer:

  • 7.2 The Flat Plate in Parallel Flow 7.2.1 Laminar Flow Over an Isothermal Plate: A Similarity Solution

    Read the textbook pp. 437-443.

    With stream function y(x, y) and the transformation of h, f (h) defined in (7.9), (7.10), the continuity equation (7.4) together with

    the steady-state momentum equation (7.5) can be reduced to a

    single ordinary differential equation (7.17), subjected to BCs

    (7.18). The numerical solution is shown in Table 7.1. The

    boundary layer thickness d and the local friction coefficient Cf,x can be determined as (7.19) and (7.20).

    3 2

    3 2

    0

    2 0, (0) 0; 1d f d f df df

    f fd d d d

    h hh h h h

    ; //

    f y u xu x u

    yh

    (7.17,18)

    (7.21,22)

    2

    2

    * *0, *(0) 0; *( ) 1

    2

    d T Pr dTf T T

    d dh h

    (7.9,10)

  • 7.2.1 Laminar Flow Over an Isothermal Plate: A Similarity Solution

  • Similarly, the energy equation can be reduced to (7.21), subjected to BCs (7.22). Numerical integration leads to

    and

    From the solution of (7.21), it also follows that

    The average heat transfer coefficient is

    Hence,

    Similarly,

    For small Pr, namely liquid metals, dt >>d, we may assume u=u throughout the thermal boundary layer and obtain (7.32).

    For all Pr numbers: (7.33)

    3/1

    0

    332.0*

    Prd

    dT

    hh

    1/ 2 1/30.332 0.6xx xh x

    Nu Re Pr Prk

    3/1Prt

    d

    d

    xx

    xx hdxhx

    h 21

    0

    1/ 2 1/30.664 0.6xx xh x

    Nu Re Pr Prk

    , 1/ 2 1/3

    AB

    0.664 0.6m x

    x x

    h xSh Re Sc Sc

    D

    (7.23)

    (7.24)

    (7.30)

    (7.31)

    , 1/ 2

    , 20.664

    / 2

    s x

    f x xC Reu

    (7.20)

  • 7.2.2 Turbulent Flow over an Isothermal Plate

    From experiment, it is known

    Moreover,

    For turbulent flow,

    Using (7.35) with the modified Reynolds analogy,

    Enhanced mixing causes the turbulent boundary layer to grow more rapidly than the laminar boundary layer (d varies as x4/5 in contrast to x1/2 for laminar flow) and to have larger friction and convection coefficients.

    1/5 7

    , 0.0592 10f x x xC Re Re

    5/137.0 xxRed

    d d t dc

    4/5 1/30.0296 0.6<

  • 7.2.3 Mixed boundary Layer Conditions

    When transition occurs sufficiently upstream of the trailing edge,

    (xc/L)0.95 (Fig. 7.3), both the laminar and the boundary layers

    should be considered.

    General expressions:

    1/5 8,

    20.074 10f L L x,c L

    L

    AC Re Re Re

    Re

    4/5 1/3

    8

    0.6 60(0.037 )

    10L L

    x,c L

    PrNu Re A Pr

    Re Re

    4/5 1/3

    8

    0.6 60(0.037 )

    10L L

    x,c L

    ScSh Re A Sc

    Re Re

    (7.38)

    (7.40)

    (7.41)

    4/5 1/ 2

    , ,0.037 0.664x c x cA Re Re (7.39)

  • 7.2.4 Unheated Starting Length

    For flat plate in parallel flow with unheated starting length (Fig. 7.5):

    Laminar flow:

    turbulent flow:

    0

    1/33/ 41 ( / )

    x

    x

    NuNu

    x

    0

    1/99/101 ( / )

    x

    x

    NuNu

    x

    (7.42)

    (7.43)

    7.5

  • 7.2.5 Flat Plates with Constant Heat Flux Conditions

    For flat plate with a uniform surface heat flux:

    laminar flow: (7.45)

    turbulent flow: (7.46)

    In this case, is varying. The local surface temperature is

    Note: Any of the results obtained for a uniform surface

    temperature may be used with Eq. 7.48 to evaluate .

    "

    ( ) ssx

    qT x T

    h

    "

    0 0

    "

    1/ 2 1/3

    1 ( ) ( )

    where 0.680

    L Ls

    s s

    x

    s

    L

    L L

    q xT T T T dx dx

    L L kNu

    q L

    k Nu

    Nu Re Pr

    1/ 2 1/30.453 , 0.6xx xh x

    Nu Re Pr Prk

    in comparison with (7.23) 4/5 1/30.0308 , 0.6 60x x xNu StRe Pr Re Pr Pr

    in comparison with (7.36)

    (7.48)

    (7.49)

    LNu( )sT T

  • 7.2.6 Limitations on Use of Convection Coefficients

    Errors as large as 25% may be incurred by using the expressions

    due to varying free stream turbulence and surface roughness.

    7.3 Methodology for a Convection Calculation

    Follow the six steps listed in the textbook.

    1. Become immediately cognizant of the flow geometry.

    2. Specify the appropriate reference temperature and evaluate the

    pertinent fluid properties at that temperature.

    3. In mass transfer problems the pertinent fluid properties are those

    of species B.

    4. Calculate the Reynolds number.

    5. Decide whether a local or surface average coefficient is required.

    6. Select the appropriate correlation.

    EXs 7.1-7.3

  • 7.4 The Cylinder in Cross Flow

    Boundary layer separation may occur due to the adverse pressure

    gradient (dp/dx > 0). Boundary layer transition, from laminar b. l.

    to turbulent b. l., depends on ReD (VD/m).

    Drag coeff. CDFig. 7.9

    7.6

  • 7.8

    7.7

  • 7.9

  • 7.4.2 Convection Heat and Mass Transfer

    The local Nuq Fig. 7.10

    Rise due to mixing

    in the wake

    Decline due boundary

    layer growth Rise due to

    transition to

    turbulence

    7.10

  • The average (of more engineering interest):

    Constants for circular cylinders: Table 7.2

    1/3mD D

    hDNu CRe Pr

    k --empirical (7.52)

    7.52

  • Constants for noncircular cylinders: Table 7.3

    1/3mD D

    hDNu CRe Pr

    k (7.52)

    Other correlations are shown in (7.53), (7.54).

    EX 7.4

    52

  • 7.5 The Sphere

    Whitaker:

    For liquid drops the Ranz and Marshall correlation (7.57). More accurate modifications for it are also available.

    EX 7.6

    1/4

    1/ 2 2/3 0.4

    s

    4

    s

    2 (0.4 0.06 )

    0.71 380

    3.5 7.6 10

    1.0 ( / ) 3.2

    D D D

    D

    Nu Re Re Pr

    Pr

    Re

    m

    m

    m m

    (7.56)

    1/ 2 1/32 0.6D DNu Re Pr (7.57)

  • 7.6 Flow across Banks of Tubes (brief introduction)

    7.11

    7.12

  • Aligned or staggered: Fig. 7.12 and Fig. 7.13

    A number of correlations for are given in (7.58)-(7.65), with constants listed in Tables 7.5-7.8.

    The h for a tube in the first row is approximately equal to that for a single tube in cross flow, whereas larger heat transfer coefficients are associated with tubes of the inner rows. Mostly, the convection coefficient stabilizes for a tube beyond the fourth or fifth row.

    In general, heat transfer enhancement is favored by the more tortuous flow of a staggered arrangement, particularly for small ReD (

  • 7.7 Impinging Jets (brief introduction)

    The impinging jet is a simple and effective way of cooling. The

    compressed boundary layer near the central stagnation point

    causes effective cooling of the surface. It is widely adopted, in

    combination of cooling fins, in CPU cooling for desktop PCs and

    other types of computers.

    7.16

    7.17

  • US patent 4817709

    Boundary layer regrowth

    Flow transition or turbulence

    FlowAir

    Heat Transfer Enhancement

  • Interrupted surface

    Performance Performance

    x

    average

    Plain fin - continuous fin

    average

    x

    Heat Transfer Enhancement

  • Heat Transfer Enhancement