Your key to a clean future! Environment Protection Technologies www.hjs.com
Your key to a clean future!Environment Protection Technologies
www.hjs.com
About the Company ...what we are & what we do!
HJS Emission Technology is a successful medium-sized company
based in Central Germany and a leading manufacturer of vehicle
environment technologies. We develop, manufacture and market
innovative emission systems for petrol and diesel engine
applications.
With our many years of experience in exhaust-gas aftertreatment, we offer expert solutions and modular systems for reducing engine pollutant emissions.
These innovative environmental technologies can be used either asoriginal equipment or for retrofitting in passenger cars, commercialvehicles as well as a wide range of non-road mobile machinery andstationary applications.
HJS was founded in 1976 by Herrman Josef Schulte, a man with a de-finite vision and deep-rooted business values.
The company has now grown to over 500 employees, with its headquar-
ters in Menden, central Germany and a second site in Donzdorf.
In 2011, the company established its Indian subsidiary, HJS India Pvt. Ltd.,
with its own office and warehouse in Gurgaon, near New Delhi.
Our Competencies
Over 30 years of experience in installation materials for exhaust systems
Over 20 years of manufacturing catalytic converters
Over 15 years of continuous high-end research and specialist techniques for diesel emission reduction
Over 10 years of manufacturing silencers
Our global footprint ...in this shrinking and competitive world!
Apart from Germany, our operations and associations are spread
over 14 countries including UK, France, Austria, Sweden, Switzerland,
Netherlands, Finland, Spain, Brazil, Turkey, India and the USA.
This global footprint helps us to customise our solutions to local
requirements, anywhere in the world!
State-of-the-art facility ...a plant with solid roots!
HJS manufactures economical large, medium and small-batch
series with qualified employees and a high level of vertical
integration. Through the utillisation of modular systems and
optimised manufacturing logistics, short delivery times and a
high material availability for differing market demand profiles
are achieved.
Seaming line
Transfer pressFully automated DPF® assembly line
DPF® sintering furnaces
Our Plant Features :
Qualified employees
Simultaneous engineering (CAD, CAM, CAQ)
In house tool- and fixture-construction as well as prototyping
Integrated quality management
Sheet metal and pipe forming
Assembly technologies (seaming, flanging, welding)
Process engineering (sintering, catalytic coating)
Manufacturing automation
An eventful history ...proving how HJS made a dramatic journey from a modest, family-owned business, to a high-potential, professionally run multinational company!
1976 1982 1992 1995 1996 1998 1999 2000 2001
Established byHermann JosefSchulte
Installationmaterials Exhaustsystems
Three-waycatalyticconvertersfor petrolengines
Emissionreductiontechnologyfor dieselengines
Marketlaunchin cooperationwithJohnson Matthey of the UK of CRTfilter systems(ContinuousRegenerationTechnology)for reducing diesel emissions
RetrofitcatalyticconverterKAT-2000"AutomechanikaPreis" awardfor innovativeautomotivetechnologydevelopments
Acquisition ofsilencermanufacturerSchmid /Donzdorf
Presentation ofSCRT® system(SCRT® =particulatereduction + NOxreduction fordiesel engines)„BDI-Preis“for SCRT® system(SelectiveCatalyticReductionTechnology)
Marketlaunchof closed-loopcatalyticconvertersfor retrofitapplicationsin Beijing,China
Founding of joint venturewith PUREM for developmentof diesel exhaustreduction systemsfor commercialvehicleapplications(DaimlerChrysler /HJS)
SCRT® patentco-ownedwith(HJS/JohnsonMatthey)
2002 2003 2005 2006 2007 2008 2010 2011 2012
Launch ofsinteredmetal dieselparticulatefilter(Jetfilter®) -HJS grantslicence forpassenger carapplications toRobert Bosch
Deutscher Umweltpreis2003 (GermanEnvironmentalAward)
Founding ofsubsidiaryDiesel ExhaustSystems –diesel emissionreductiontechnologiesfor commercialvehicle andnon-roadapplications.
"Germany – Land of Ideas"initiative sponsored by German government selects HJS as a landmarkin the "Land of Ideas"for development of innovative and efficientDiesel ParticulateFilter (DPF®) made ofsintered metal.Sales cooperation betweenDES and MANN+HUMMEL –diesel emission reductiontechnologies for multiplenon-road applications ininternational markets.
HJS celebrates30 years inbusiness –HJSEnvironmentalDays attendedby GermanEnvironmentMinister
Non-roadexhaustsystems –HJS patent
Launch ofautarkic"StandaloneExhaust-gasAfertreatment"for mobilemachineryand stationaryapplicationsat bauma 2010
Foundingof IndiansubsidiaryHJSIndia, Pvt.Ltd.
MAN Truck & Bus SupplierAward
Cutting-edge technology ...is our core expertise and raison d'être!
• System overview: Autarkic exhaust-gas aftertreatment
Overview of our technology portfolio:• Diesel particulate filter (DPF®) for reducing particulate matter• SCR systems for reduction of nitrogen oxide (NOx) emissions• SCRT® systems – simultaneous reduction of particulate matter (PM or soot) and nitrogen oxide (NOx) emissions
• Thermal management for DPF® regeneration and SCR functionality• Electronic control units (ECU/ACU) and software for monitoring and controlling all system functions
• Autarkic systems• Coating• Acoustics• Filter refurbishing
R&D work we perform includes ...
Picture processing
Recording of load profiles
Analyses of mechanical component load
Material and substance analyses
ECU and ACU development
Telemetric measurement data logging
Flow analyses on test benches
Hot-shake testing on test benches
Engine testing on test benches with R&D partners
Passenger car roller dynamometer testing with R&D partners
CAD/CAM design
CAE
Project management
Prototyping
The HJS R&D department realizes ideas that fulfil market as
well as legislator requirements by developing innovative and
cost-effective product solutions. For this purpose, HJS applies
the latest methods and technologies in close cooperation
with research facilities and technical universities.
Continuous Research & Development ...enables us to be ready for tomorrow’s technology, today!
HJS Products ...made in Germany for every part of the world!
HJS SMF® system with passive regeneration technologyApplication: Trucks and busesReduction of:
SCRT® - simultaneous reduction of particulate matter and nitrogen oxidesParticulate matter or soot particles have been able to be filtered from dieselexhaust gases down to the limit of detection for some time now. HJS developedthe diesel particulate filter made of sintered metal (SMF® sintered metal filter)specifically for this purpose and was awarded the "Deutscher Umweltpreis"(German Environmental Award) for its efforts. Now, to reduce gaseous pollu-tants in combination with the diesel particulate filter, HJS has played a crucialrole in developing SCRT®, Selective Catalytic Reduction Technology. This mo-dular system is capable of removing almost all nitrogen oxide emissions fromdiesel exhaust gases.
Nitrogen Oxides freeSoot free
AdBlue®
HJS develops, manufactures and markets a range of highly innovative particulate filter solutions for both the OE and retrofit markets. Thanks to theirmodular construction, our products can be adapted to create a range of different versions to suit different applications. Whether it be the HJS City-Filter® for cars, vans and recreation vehicles, or the SMF® sintered metal filteras a 100% filter system for a variety of commercial vehicles (such as publictransport buses, trucks subject to toll charges, and public service and refusecollection vehicles) or for mobile machinery and stationary applications, wehave the right system to meet the specific needs of customers.
HJS Products ...Modular SMF®-AR system
Application examples for SMF®-AR systems.
Construction machinery and construction equipment, such as forklift trucks,mini hydraulic excavators, wheel loaders, industrial trucks and power generating sets.
Owing to greatly differing application profiles with exhaust-gas temperatures thatare frequently too low, mobile machinery and stationary applications are usuallyfitted with active systems, such as the SMF®-AR (Sintered Metal Filter with ther-moelectric self-regeneration) system developed by HJS. With this system, the par-ticulate filter can be regenerated at almost any engine operating point, irrespectiveof the exhaust-gas temperature. The heat necessary to burn off the particulatematter is generated by the SMF®-AR system itself.
Thanks to the compact and modular design of the SMF®-AR system, it can be putto use in many different applications. Pipes and brackets can be modified as required to match the different machines and vehicles. As a rule, SMF®-AR systemsreplace the original silencer.
The SMF®-AR system filters the exhaust gases until an optimum quantity of sootfor regeneration has been collected in the filter. The system makes use of the positive active properties of a fuel additive that on the one hand lowers the soot’signition temperature and on the other hand increases its burn-off speed.
The soot trapped in the filter can, therefore, be burned off in an automatic regeneration process when the exhaust gas has a temperature of around 400°C.If however, the necessary temperature is not reached – which is frequently thecase in the low-load range – the system’s active, thermoelectric regenerationfunction cuts in.
• SMF®-AR system with heating elements that encircle the filter
• Functional principle of the SMF®-AR system
Ground
1 2 5
Diesel engine
Sintered Metal Filter(SMF®)
3 4
Tank sensorFuel tank
Electronic control unit(ECU)
Warning buzzer
Speed signalgenerator
Temperature sensorPressure upstream of filterSintered metal filter (SMF®)
1
2
3
Heating elementsPressure downstream of filterMeasurement and control lines
4
5
Differential pressure measurementAdditive linePower supply
Additive tankDosing pump Additive filter
Fuse
Differential pressure sensorIndicatorlamp
optional:Display module withdiagnostic connection
Diagnostic
REF
Installation materials ...An exhaust system is only as good as the weakest joint or fixture that holds ittogether. This is why the auto trade and repair shops that want to provide theircustomers with top quality products have been putting their trust in HJS installation materials for over 30 years. We’ve got everything you need for easyand reliable installation work: from assembly kits through special workshoppacks to individual packs and flexible pipe couplings.
The City-Filter® sets standards ...Our diesel particulate filters keep the air we breathe clean. They effectively hold back the soot particles and particulatematter that arise from diesel combustion and burn them off continuously. This is done and guaranteed by HJS’s veryown sintered metal filter technology, for which we received the German Environmental Award (Deutscher Umweltpreis)in 2003. Our filter solutions have been tested by the German technical inspectorate TÜV and are recommended byGermany’s largest automobile association, the ADAC. All systems have the national type approval required under EUregulations and have been specifically developed for retrofitting. They require no maintenance and last the full lifetimeof a vehicle. Independent tests show that the City-Filter® sets standards for retrofit filter systems.
HJS Products ...for the independent after-market (IAM)
Catalytic converters ...HJS is a leading supplier of catalytic converters. By using heavy-duty, high-efficiency coatings and high-quality materials, we produce and offer catalyticconverters of the very highest quality. Our extensive range of upgrade and retrofit catalytic converters for spark-ignition and diesel engines covers thebulk of vehicles on the road. HJS, however, also has suitable solutions for newerEuro 3 and Euro 4 vehicles as well as for older vehicles. Thanks to onboard diagnosis, the new generation of HJS replacement cat is EOBD-capable.
HJS Products ...expertise in motorsports
HJS Motorsport ...HJS has many years of experience and expertise in the field of exhaust-gas aftertreatment. For 20 years, we have been engaged in the development, production and marketing of HJS catalysts and exhaust systems for motorsport.We regard ourselves as a partner who tries to do everything to help customersbe successful.
Thanks to our innovative technologies, the excellent quality of our productsand our customer-oriented approach, we enjoy a high level of market acceptance. At the same time, we are making an important contribution to pro-tecting mankind and the environment.
All main manufacturers involved in motorsport work with HJS catalysts or par-ticulate filters: Audi DTM, BMW DTM, Citroen WRC, Ford WRC, Ferrari GT, HondaWTCC, Mercedes DTM, Opel R2, Porsche GT, Seat WTCC, Renault R1&R2, SkodaWRC 2 Subaru WRC 2, Toyota R1 & Cup, Volkswagen WRC.
Ultra-light catalytic converter reduces weight by up to 30%Significant weight reduction of over 50% compared to products of competitors
With the new ultra-light Emitec metal support it was possible to reduce theHJS FIA homologated catalyst’s overall weight by up to 30%. The thickness ofthe catalyst casing can be reduced from 1.5 to 0.5 mm by use of the new three-dimensional bionic structure. In connection with the previously used perforated foil (PE), there is a significant weight reduction of over 50% compared to products of competitors.
The reduction of the difference in thermal capacity between the steel foil matrixand the casing is another advantage of the product. As a result, durability doubles under the extremely high thermal shock loads commonly experiencedin motorsport. This new generation of ultra light (UL) catalyst was introducedin 2012 in the World Rally Championship with the HJS FIA homologated catalyst T1.6.1277-10 PE.
The Indian Government has introduced legislationsimilar to that enacted in Europe, initially startingwith Indian 2000 in 2000, followed by Bharat Stages (BS) II, III, IV and V, which are equivalent tothe Euro 1 to 5 emission standards.
As of April 2010, emission legislation in India hasmade it mandatory to install exhaust-gas aftertre-atment systems in motor vehicles in use in the National Capital Region (New Delhi & NCR) and 12megacities, with the same restrictions likely to beapplied nationwide as of 2014/2015. This will affectall 3 & 4 wheelers as well as truck and buses. Thelegislation lays down strict emissions standards,specifying the "permissible" limits of hydrocarbons(HC), carbon monoxide (CO), nitrogen oxides (NOx)and particulate matter (PM, commonly called soot).
The strict particulate limit for Light (LCV)
and Heavy Commercial Vehicles (HCV) of
0.020 g/kWh, together with the NOx level
of 3.5 g/kWh for commercial vehicles, can
already be met today by two technologies.
HJS began exploring the Indian market
at the end of 2008 and went on to
gradually set up its Indian subsidiary
in Bangalore.
Today, just 2 years down the line, we are
happy to announce that we have opened
our own warehouse in Gurgaon,
which is close to both Delhi and some of
our customers and associates.
EGR + DOC + DPF® can be applied to existing
engines with low-cost mechanical fuel injection
or common rail systems.
SCR requires new engines with common rail
injection, which allows high peak in-cylinder
pressure to achieve the benefit of better fuel
consuption.
The figure shows exhaust gas aftertreatment with passive
filter regeneration. The engines fitted with EGR + DOC +
DPF® are capable of fulfilling BS IV emission regulations.
Business in India ...through HJS India Pvt. Ltd.
In India, HJS has a long-term strategy to bring products to India that have already been developedin Germany but modified to the Indian market interms of technology and cost, without compromi-sing on quality. Our successful experience in Europeduring the shift from Euro III to Euro IV helps us tomake it easier and more cost-effective when itcomes to products for India.
At present, product development is based in Menden, Germany, while testing is conducted cus-tomers' premises. But localization, together withjoint development to meet customer needs, is amajor step and we are prepared to set up specialdevelopment and application resources in India infuture if the market demands it.
Business with BS IV vehicles in India has yet to startin serious volumes and a date has still not been setfor when BS IV is to come into force nationwide.
A large percentage of our products are made tocomply with BS IV legislation, but the future potential of this segment looks very encouagingand many of our development and applicationsprojects are already in full swing. HJS is increasingits customer base in the on-road and non-road seg-ments, the latter being for the export markets inEurope and the US. We are already delivering series-produced products to two OEMs and haveprojects running with many other customers. Localproduction in India will start as soon as sales volumes will allow for investments.
Despite the challenges facing us, the good news isthat HJS has now sold around 3000 particulate fil-ters and filter systems (including a diesel oxidationcatalyst) over the past 18 months.
And we believe that is absolutely essentialthat we grow our footprint in India!
Address in India: HJS Emission Technology India Pvt. Ltd. Plot No.66, Sector-37, Udyog Vihar Phase - 6, Gurgaon – 122002 Haryana, India. E-Mail [email protected]
Our motivated and qualified employees
show great dedication in developing,
producing and selling innovative, high-quality
environmental protection technologies.
We view our employees as the motor in the continu-ous advancement of our company and we structureour human resource management in accordance withour "promote and challenge" guideline.
Interesting and demanding challenges, in conjunction with far-reaching competencies and development possibilities, secure a good working environment with a high degree of identification with our business.
Through multiple training and development measures,we offer our employees the opportunity to advanceboth personally and professionally. We achieve highlevels of innovation, performance, motivation and employee commitment.
The development of junior employees in the fieldsof technical and business administration is especiallyimportant to us and we consider it to be a particularobligation and duty on our part.
Our self-driven people ...drive our business!
HJS & its Customers ...building lasting partnerships!
Systematic quality management is a key element of HJS corporate mission.
Awards & Certificates ...of which we are proud!
EN ISO 14001 EN ISO 9001 : 2000 VDA 6.1
HJS products that have won us prestigious awards …
1996Retrofit catalytic converter KAT-2000"Automechanika Preis" – award for innovative automotive technology developments
1998Acquisition of the silencer manufacturerSchmid/Donzdorf Presentation of theSCRT®-System (SCRT® = particulate reduction + NOx reduction for dieselengines)
"BDI-Preis" for the SCRT® system (Selective Catalytic Reduction Technology)
2003Deutscher Umweltpreis 2003German Environmental Award
2006"Germany – Land of Ideas" initiative sponsored by the German Government selects HJS as a landmark in the "Land of Ideas" for its development of the innovative and efficient Diesel Particulate Filter (DPF®) made of sintered metal
2012HJS Sintered Metal Filter (SMF®) for MAN trucks and buses has been in use since 2006, enabling these vehicles to comply with the Euro V and EEV(Enhanced Environmentally Friendly Vehicle) standards. This has won HJS the "MAN Truck & Bus Supplier Award" for 2012.
Plans are in place to install the HJS sintered metalfilter in MAN's future Euro VI city buses
HJS products that have won us prestigious awards …
1996Retrofit catalytic converter KAT-2000"Automechanika Preis" – award for innovative automotive technology developments
1998Acquisition of the silencer manufacturerSchmid/Donzdorf Presentation of theSCRT®-System (SCRT® = particulate reduction + NOx reduction for dieselengines)
"BDI-Preis" for the SCRT® system (Selective Catalytic Reduction Technology)
2003Deutscher Umweltpreis 2003German Environmental Award
2006"Germany – Land of Ideas" initiative sponsored by the German Government selects HJS as a landmark in the "Land of Ideas" for its development of the innovative and efficient Diesel Particulate Filter (DPF®) made of sintered metal
2012HJS Sintered Metal Filter (SMF®) for MAN trucks and buses has been in use since 2006, enabling these vehicles to comply with the Euro V and EEV(Enhanced Environmentally Friendly Vehicle) standards. This has won HJS the "MAN Truck & Bus Supplier Award" for 2012.
Plans are in place to install the HJS sintered metalfilter in MAN's future Euro VI city buses
© HJS Emission Technology GmbH & Co. KG, 58706 Menden/Sauerland, Germany
All information and data stated in this Product Range document has been compiled with utmost care. Nevertheless, HJS accepts no liability for any errors, omissions or other inaccuracies contained herein. Subject to change without notice. Reprinting or reproduction, in whole orin part, including of photographs, illustrations or graphics, is not permitted without the prior written consent of HJS Emission Technology. We reserve all rights in connection with this document.
The vehicle applications cited in this Product Range document may possibly be valid only up to the date printed on the last page of the document. All references made in this Product Range document to the item numbers of vehicle manufacturers and/or competitors are provided for the purpose of comparison only. Such information is not allowed to be used in invoices issued to vehicle owners.
© HJS Emission Technology GmbH & Co. KG, 58706 Menden/Sauerland, Germany
All information and data stated in this Product Range document has been compiled with utmost care. Nevertheless, HJS accepts no liability for any errors, omissions or other inaccuracies contained herein. Subject to change without notice. Reprinting or reproduction, in whole orin part, including of photographs, illustrations or graphics, is not permitted without the prior written consent of HJS Emission Technology. We reserve all rights in connection with this document.
The vehicle applications cited in this Product Range document may possibly be valid only up to the date printed on the last page of the document. All references made in this Product Range document to the item numbers of vehicle manufacturers and/or competitors are provided for the purpose of comparison only. Such information is not allowed to be used in invoices issued to vehicle owners.
...lets join hands to work towards a cleaner environment!Environment Protection Technologies
26 03 00
37DP
F®, S
MF®
and City-Filter
®- trad
emarks re
gistered
by HJ
S Em
ission
Tech
nology
© HJS 201
3 L
ast u
pdate 11
.04.20
13 S
ubject to
cha
nge with
out n
otice.
HJS Emission Technology Dieselweg 12 Phone +49 2373 987-0 E-Mail [email protected] & Co. KG D-58706 Menden/Sauerland Fax +49 2373 987-199 Internet www.hjs.com