HiX5630 - Installation

SURPASS hiX 5630 R2.5

Installation Manual M600

IP-DSLAM

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f Important Notice on Product SafetyElevated voltages are inevitably present at specific points in this electrical equipment. Some of the parts may also have elevated operating temperatures.

Non-observance of these conditions and the safety instructions can result in personal injury or in prop-erty damage.

Therefore, only trained and qualified personnel may install and maintain the system.

The system complies with the standard EN 60950-1 / IEC 60950-1. All equipment connected has to comply with the applicable safety standards.

The same text in German:

Wichtiger Hinweis zur Produktsicherheit

In elektrischen Anlagen stehen zwangsläufig bestimmte Teile der Geräte unter Spannung. Einige Teile können auch eine hohe Betriebstemperatur aufweisen.

Eine Nichtbeachtung dieser Situation und der Warnungshinweise kann zu Körperverletzungen und Sachschäden führen.

Deshalb wird vorausgesetzt, dass nur geschultes und qualifiziertes Personal die Anlagen installiert und wartet.

Das System entspricht den Anforderungen der EN 60950-1 / IEC 60950-1. Angeschlossene Geräte müssen die zutreffenden Sicherheitsbestimmungen erfüllen.

Trademarks:

All designations used in this document can be trademarks, the use of which by third parties for their own purposes could violate the rights of their owners.

Copyright (C) Siemens AG 2007

Issued by the Communications GroupHofmannstraße 51D-81359 München

Technical modifications possible.Technical specifications and features are binding only insofar as they are specifically and expressly agreed upon in a written contract.

Copyright (C) Siemens AG 2007

Issued by the Communications GroupHofmannstraße 51D-81359 München

Technical modifications possible.Technical specifications and features are binding only insofar as they are specifically and expressly agreed upon in a written contract.

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Table of ContentsThis document has 108 pages.

Change History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1 Protective Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.1 Protection Against Excessive Contact Voltage . . . . . . . . . . . . . . . . . . . . . . . 91.2 Handling Plug-in Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.3 Handling Optical Connectors and Fiber Optic Lines . . . . . . . . . . . . . . . . . . 101.4 Protection Against Escaping Laser Light . . . . . . . . . . . . . . . . . . . . . . . . . . 101.5 Components Subject to Electrostatic Discharge. . . . . . . . . . . . . . . . . . . . . 111.6 Declaration of CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.7 WEEE Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.1 Interfaces of the hiX5630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.2 Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162.3 Shelter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202.4 Items Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202.5 Tools and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212.6 Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212.7 Supplemental Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3 Setting Up the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233.1 Constructing the Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233.2 Equipping the Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.2.1 Installing a Subrack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.2.2 Grounding the Subrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.2.3 Installing the Terminal Panel (AnFd). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4 Equipping the Subracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274.1 Installing Plug-in Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274.2 Components for Projects with hiX 5630 . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.2.1 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.2.2 Switch Fabric Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294.2.3 Service Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294.2.4 Uplink Service Interface Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304.2.5 Splitter Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304.2.6 Power, Fan and Mounting Set Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314.2.7 MDF Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324.2.8 Software Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364.2.9 Rack Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5 Cabling the Subracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385.1 Connecting the Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385.1.1 Connecting the DC Fuse Panel (AnFd) and Subrack . . . . . . . . . . . . . . . . . 385.1.2 External Cabling of the DC Fuse Panel (AnFd) . . . . . . . . . . . . . . . . . . . . . 395.1.3 Connecting the DC Fuse Panel and the AC/DC Converter . . . . . . . . . . . . 405.1.4 Connecting the AC/DC Converter and the AC Power Fuse Panel . . . . . . . 405.1.5 External Cabling of the AC Power Fuse Panel . . . . . . . . . . . . . . . . . . . . . . 41

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5.2 Connecting Broadband Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425.2.1 Dependencies of Using Optical and Electrical Interfaces . . . . . . . . . . . . . . 425.2.2 Optical Connection Between Subrack and Distributor . . . . . . . . . . . . . . . . . 435.2.3 Ethernet Electrical Connection Between Subrack and Distributor . . . . . . . . 445.3 Connecting the Subrack to the Main Distribution Frame . . . . . . . . . . . . . . . 445.3.1 Connections from Interface Units to Splitter Units . . . . . . . . . . . . . . . . . . . . 445.3.2 Making the ADSL Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455.3.2.1 Connectors for IU_ADSL48 Subscriber Cables . . . . . . . . . . . . . . . . . . . . . . 475.3.2.2 Connectors for IU_ADSL72 Subscriber Cables . . . . . . . . . . . . . . . . . . . . . . 495.3.3 Making the SHDSL Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515.3.3.1 Connectors for IU_SHDSL48 (S50028-Q2024-B1) Subscriber Cables . . . . 535.3.3.2 Connectors for IU_SHDSL48 (S50028-Q2029-A1) Subscriber Cables . . . . 565.3.4 Connections from VPLU72 to the MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575.3.5 Making the VDSL Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595.3.5.1 Connections from IU_VDSL24/IU_VDSL24P to the MDF . . . . . . . . . . . . . . 595.3.5.2 Connections from IU_VDSL24/IU_VDSL24P to the Splitter . . . . . . . . . . . . 605.3.5.3 Connections from the VDSL Splitter to the MDF . . . . . . . . . . . . . . . . . . . . . 615.3.6 Connections from ADSL Splitter Unit to the MDF . . . . . . . . . . . . . . . . . . . . 635.3.7 Connections from Interface Unit to the MDF . . . . . . . . . . . . . . . . . . . . . . . . 665.4 Connecting Narrowband Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695.5 Connecting the Outband TMN-OS Interface . . . . . . . . . . . . . . . . . . . . . . . . 695.6 Inserting the Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

6 Assembly Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716.1 Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716.1.1 MDF Cables with IDC Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716.1.2 Splitter Cables with IDC Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716.1.3 EPT Connectors with IDC Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726.1.4 EPT Connectors with Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 756.1.5 Tyco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 886.2 ETSI System Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1006.3 Modified Rack Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

7 Fan Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

8 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

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List of FiguresFigure 1 Power Rating Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Figure 2 High Leakage Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Figure 3 Laser Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Figure 4 ESD Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Figure 5 M600 Subrack (Example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Figure 6 External Interfaces of the CXU_C and CIUG. . . . . . . . . . . . . . . . . . . . . 15Figure 7 M600 fitted with IU ADSL72 (8x), and CXU_C (2x) . . . . . . . . . . . . . . . . 16Figure 8 Rack Wiring, M600 (Example with IU_VDSL24) . . . . . . . . . . . . . . . . . . 17Figure 9 Rack Wiring, M600 (Example with IU_VDSL) . . . . . . . . . . . . . . . . . . . . 18Figure 10 Rack Wiring, M600 (Example with IU_ADSL) . . . . . . . . . . . . . . . . . . . . 19Figure 11 hiX 5630 Standard Cabling in ETSI Rack (Example with IU_ADSL) . . . 20Figure 12 Grounding Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Figure 13 ETSI-Rack (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Figure 14 ETSI-Rack (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Figure 15 SURPASS hiX 5630 Rack (Example) . . . . . . . . . . . . . . . . . . . . . . . . . . 25Figure 16 M600 Slot Allocation (Example). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Figure 17 Location of the Locking Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Figure 18 DC Fuse Panel V50010-F1046-A5 (Back Side). . . . . . . . . . . . . . . . . . . 39Figure 19 AC/DC Converter hiX PS 48/30 (without front panel) . . . . . . . . . . . . . . 40Figure 20 AC Power Fuse Panel V39118-Z4005-A302 (Output Side). . . . . . . . . . 41Figure 21 AC Power Fuse Panel V39118-Z4005-A302 (Feeding Side). . . . . . . . . 42Figure 22 Examples for Using the Uplink-Interfaces . . . . . . . . . . . . . . . . . . . . . . . 42Figure 23 SFP module for Gigabit Ethernet (GbE) . . . . . . . . . . . . . . . . . . . . . . . . 43Figure 24 Cabling diagram for board redundancy only . . . . . . . . . . . . . . . . . . . . . 43Figure 25 Connection Cable from Basic Shelf to Splitter Chassis . . . . . . . . . . . . . 44Figure 26 Cable Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Figure 27 The IU_ADSL48 Subscriber Cable Connectors. . . . . . . . . . . . . . . . . . . 47Figure 28 The IU_ADSL72 Subscriber Cable Connectors. . . . . . . . . . . . . . . . . . . 49Figure 29 The 69-Pin Connectors for Dummy Splitter Cable (DSL Side) . . . . . . . 53Figure 30 The 72-Pin Connectors for Dummy Splitter Cable (Splitter Side) . . . . . 53Figure 31 The IU_SHDSL48 Subscriber Cable Connectors (72 pin) . . . . . . . . . . . 56Figure 32 The VPLU72 Subscriber Cable Connectors . . . . . . . . . . . . . . . . . . . . . 58Figure 33 The 72-Pin Connectors for Splitter to MDF (Shielded and Unshielded) 63Figure 34 The 72-Pin Connectors for Interface Unit to MDF . . . . . . . . . . . . . . . . . 67Figure 35 LCT-Connector at the CXU_C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Figure 36 Bar Equipped with Insulating Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Figure 37 Bar in the Assembly Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Figure 38 Positioning of the Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Figure 39 Single Wire in the Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Figure 40 Attach the Single Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Figure 41 EPT Connector Assembly: Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . 75Figure 42 EPT Connector Assembly: Step 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Figure 43 EPT Connector Assembly: Steps 1.2–1.3 . . . . . . . . . . . . . . . . . . . . . . . 77Figure 44 EPT Connector Assembly: Steps 2–3 . . . . . . . . . . . . . . . . . . . . . . . . . . 78Figure 45 EPT Connector Assembly: Step 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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Figure 46 EPT Connector Assembly: Steps 5–6. . . . . . . . . . . . . . . . . . . . . . . . . . . 80Figure 47 EPT Connector Assembly: Steps 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . 81Figure 48 EPT Connector Assembly: Step 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Figure 49 EPT Connector Assembly: Steps 10–11. . . . . . . . . . . . . . . . . . . . . . . . . 83Figure 50 EPT Connector Disassembly: Step 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Figure 51 EPT Connector Disassembly: Step 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Figure 52 EPT Connector Disassembly: Step 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Figure 53 EPT Connector Disassembly: Step 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Figure 54 Tyco Connector Assembly: Page 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88Figure 55 Tyco Connector Assembly: Page 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Figure 56 Tyco Connector Assembly: Page 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Figure 57 Tyco Connector Assembly: Page 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Figure 58 Tyco Connector Assembly: Page 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Figure 59 Tyco Connector Assembly: Page 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Figure 60 Tyco Connector Assembly: Page 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Figure 61 Tyco Connector Assembly: Page 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Figure 62 Tyco Connector Assembly: Page 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Figure 63 Tyco Connector Assembly: Page 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Figure 64 Tyco Connector Assembly: Page 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Figure 65 Tyco Connector Assembly: Page 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Figure 66 ETSI System Rack: List of Documents . . . . . . . . . . . . . . . . . . . . . . . . . 100Figure 67 ETSI System Rack: Mounting Rack (1) . . . . . . . . . . . . . . . . . . . . . . . . 101Figure 68 ETSI System Rack: Mounting Rack (2) . . . . . . . . . . . . . . . . . . . . . . . . 102Figure 69 ETSI System Rack: Mounting Terminal Panel . . . . . . . . . . . . . . . . . . . 103Figure 70 Fan Unit with Locking Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Figure 71 Inserting the Fan Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

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List of TablesTable 1 M600 Configurations (Example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Table 2 Front Access and Interfaces to the CXU_C . . . . . . . . . . . . . . . . . . . . . 14Table 3 Rack Type Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Table 4 Tools and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Table 5 Supplemental Documents for Installation . . . . . . . . . . . . . . . . . . . . . . . 22Table 6 M600 Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Table 7 Switch Fabric Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Table 8 Service Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Table 9 Uplink Service Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Table 10 Splitter Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Table 11 Power, Fan and Mounting Set Options . . . . . . . . . . . . . . . . . . . . . . . . . 31Table 12 MDF Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Table 13 Software Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Table 14 Rack Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Table 15 IU_ADSL48 Front Connector for Lines 1 - 24 and 25 - 48 . . . . . . . . . . 46Table 16 IU_ADSL72 Front Connector for Lines 1 - 36 and 37 - 72 . . . . . . . . . . 46Table 17 Assignment of the Connectors for the IU_ADSL48 Subscriber Cable . 48Table 18 WIRE COLOR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Table 19 Assignment of the Connectors for the IU_ADSL72 Subscriber Cable . 49Table 20 WIRE COLOR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Table 21 IU_SHDSL48 Front Connector for Lines 1 - 24 and 25 – 48 . . . . . . . . 51Table 22 IU_SHDSL48 Front Connector for Lines 1 - 24 and 25 – 48 . . . . . . . . 52Table 23 Assignment of the 69-Pin Connector for the Dummy Splitter Cable . . . 54Table 24 Assignment of the 72-Pin Connector for the Dummy Splitter Cable . . . 55Table 25 Assignment of the Connectors for the Subscriber Cable with 72-Pin

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Table 26 Unshielded Subscriber Cable, Connection VPLU72 --> MDF . . . . . . . 57Table 27 VPLU72 Front Connector for Lines 1 -36 and 37 -72 . . . . . . . . . . . . . . 58Table 28 IU_VDSL24/IU_VDSL24P Front Connector for Lines 1 - 24 . . . . . . . . . 59Table 29 Shielded Subscriber Cable, Connection Splitter -> MDF . . . . . . . . . . . 61Table 30 Unshielded Subscriber Cable, Connection Splitter -> MDF . . . . . . . . . 61Table 31 Shielded Subscriber Cable, Connection VDSL2 Splitter -> MDF . . . . . 61Table 32 Unshielded Subscriber Cable, Connection VDSL2 Splitter -> MDF . . . 62Table 33 Shielded Subscriber Cable, Connection Splitter --> MDF . . . . . . . . . . . 63Table 34 Unshielded Subscriber Cable, Connection Splitter --> MDF . . . . . . . . . 63Table 35 Allocation of the 72polar Shielded Subscriber Cable

Splitter --> MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Table 36 Allocation of the 72polar Unshielded Subscriber Cable

Splitter --> MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Table 37 Shielded Subscriber Cable, Connection Interface Unit --> MDF . . . . . 66Table 38 Shielded Subscriber Cable, Connection Interface Unit --> MDF . . . . . 66Table 39 Allocation of the 72 polar Shielded Subscriber Cable

Interface Unit-->MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Table 40 Allocation of the Shielded Subscriber Cable

IU_VDSL24/IU_VDSL24P -->MDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

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Change History

Change History2.Update (19.09.2007)

Equipping the Subracks (4)

– Changed maximum number of common blank panels– Inserted fuse panel 5

1.Update (13.07.2007)

Initial release (03.05.2007)

9

Installation Manual M600 Protective Measures

Id:0900d80580160b2b

1 Protective MeasuresThis section includes the following topics: • Protection Against Excessive Contact Voltage • Protection Against Escaping Laser Light • Components Subject to Electrostatic Discharge • Handling Plug-in Units • Handling Optical Connectors and Fiber Optic Lines • Declaration of CE Conformity

1.1 Protection Against Excessive Contact VoltageWhen dealing with the power supply, observe the provisions of VDE 0105 (operation of high-voltage equipment) Part 1, Section 9.3 (safety measures to be carried out) at all times. Be sure to follow local national provisions regarding the handling of high-voltage equipment.

Figure 1 shows the label on the subrack with information on the subrack power supply (limits for battery voltage and load current). ** is the load current value. Check the power rating label for the actual value.

Figure 1 Power Rating Label

Figure 1 shows the label on the backside of the subrack with information of the subrack power supply (limits for battery voltage and load current). (** Numerical values for load current).Figure 2 shows the label on the front side of the subrack with information that a high leakage current can occur if the shelf is not grounded.

Figure 2 High Leakage Current

1.2 Handling Plug-in UnitsTo pull out or plug in plug-in units, use the front-mounted levers.

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Protective Measures

1.3 Handling Optical Connectors and Fiber Optic LinesOptical connectors are precision components, and must be handled accordingly. In order to guarantee that the optical connectors function without problem: • Open optical connections must use a protective cap under all circumstances to

protect against physical damage and dirt. • Before making connections, use isopropyl alcohol and non-fibrous cellulose to clean

the faces of the connectors. • Avoid impact stresses when handling connectors.

Physical damage to the faces of optical connections impair transmission quality (higher attenuation).

• Avoid a bend radius in excess of 30 mm for fiber optic links.

1.4 Protection Against Escaping Laser LightIn order to avoid health risks, take care to ensure that any laser light escaping is not directed towards the eyes. Plug-in units equipped with laser light units may carry the laser symbol, but it is not required, see Figure 3.

Figure 3 Laser Symbol

Do the following when breaking laser connections:1. Pull out the plug-in unit about 5 cm.2. Disconnect the optical fiber.3. Pull out the plug-in unit completely.

!

Never look directly into the beam, not even with optical instruments.

11

Installation Manual M600 Protective Measures

Id:0900d80580160b2b

1.5 Components Subject to Electrostatic Discharge

Figure 4 ESD Symbol

When packing, unpacking, touching, pulling out, or plugging in plug-in units bearing the ESD symbol, it is essential to wear a grounding bracelet. This ensures that the plug-in units are not subject to electrostatic discharge.

Under no circumstances should you touch the printed conductors or components of plug-in units. Take hold of plug-in units by the edge only.

Once removed, place the plug-in units in the conductive plastic sleeves intended for them. Keep or dispatch them in the special boxes or transport cases bearing the ESD symbol.

Treat defective plug-in units with the same degree of care as new ones in order to avoid further damage.

Plug-in units in a closed and intact housing are protected in any case.

European Norm EN 50082-1 provides information on the proper handling of compo-nents which are subject to electrostatic discharge.

1.6 Declaration of CE Conformityg The CE Declaration of Conformity for the product is fulfilled only if all construction

and cabling is undertaken in accordance with the manual and the documentation listed therein, e.g. installation instructions, cabling lists, etc.

!

Plug-in units bearing the symbol shown in Figure 4, are equipped with components subject to electrostatic discharge. Adhere to the relevant safety provisions.

!

Deviations from the specifications or unstipulated changes during construction, e.g. the use of cable types with lower shielding values is a violation of the CE requirements. In such cases, the conformity declaration is invalidated and the manufacturer is recused from responsibility. All liability passes immediately to those persons undertaking any unauthorized deviations.

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Protective Measures

1.7 WEEE Requirements

All electrical and electronic products should be disposed of separately from the municipal waste stream via designated collection facilities appointed by the government or the local authorities.

The correct disposal and separate collection of your old appliance will help prevent potential negative consequences for the environment and human health. It is a precondition for reuse and recycling of used electrical and electronic equipment.

For more detailed information about disposal of your old appliance, please contact your Nokia Siemens Networks partner.

The statements quoted above are only fully valid for equipment which is installed in the countries of the European Union and is covered by the directive 2002/96/EC. Countries outside the European Union may have other regulations regarding the disposal of electrical and electronic equipment.

13

Installation Manual M600 Overview

Id:0900d80580161262

2 OverviewThe shelf-based DSL access multiplexer (DSLAM) medium density (hiX 5630) or M600 provides a broadband interface for connection to the IP core network. The M600 can be installed in indoor racks (for example, in a central switching center or a collocation facility) or in outdoor shelters (FTTC). Shelter applications are only available on request.

The M600 consists of a subrack with up to two central units (CXU_C), up to 8 interface units (IU) for xDSL/VoIP lines, a fan unit and a common interface unit (CIUG). No connections to splitter units are required for SHDSL lines. The ADSL/VDSL2 splitter units are installed in one or more splitter chassis-8 of the horizontal type with included surge protectors. The splitter units SPT-24-4B3T-C (ordering number S50028-Q2057-A1) can only be equipped in the M600 above the IU_VDSL24. The splitter units provide access to narrowband services at the PSTN exchange.

This document describes installation in an ETSI rack. For information about deploying an M600 subrack in an ANSI rack, refer to your project specific documentation.

Line Capacity

The maximum line capacity of an M600 is dependent on the equipment configuration, (see Table 1).

Figure 5 shows a M600 subrack.

Configuration Maximum Line Capacity

CXU_C and 48port ADSL plug-in units 48 x 8 = 384

CXU_C and 72port ADSL plug-in units 72 x 8 = 576

CXU_C and 48port SHDSL plug-in units 48 x 8 = 384

CXU_C and 72port VPLU plug-in units 72 x 8 = 576

CXU_C and 24port VDSL2 plug-in units 24 x 8 = 192

Table 1 M600 Configurations (Example)

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Overview

Figure 5 M600 Subrack (Example)

2.1 Interfaces of the hiX5630The Interfaces of the M600 can be found in Figure 6 and Table 2.

Name Function Access Remarks

Optical GE Uplink i/f 4 x external optical GE interfaces Front access Interface type individually select-able by small form-factor plugga-ble (SFP) equipping

Electrical GE/FE Uplink i/f 100/1000Base-T uplink interface Front access RJ45 connectors

FE TMN 10/100Base-T interface for TMN access

Front access RJ45 connector. Transmitter is enabled only on the active CXU_C.

RS232 debug Debug interface for service operation

Front access RJ45 connector on CXU_C

MTA_M, MTA_S MTA master, MTA slave CIUG This port makes use of MTA_M and MTA_S.

MTA_C, TAP MTA-CTRL, Test access point CIUG This is the test port for the CXU_C.

PWR_A, PWR_B 2 x 3W3 connectors for connecting with fuse panel max. 30 A

CIUG For redundant power supply both power connectors are used.

Clock Clock interface CIUG For connection with external clock source

Table 2 Front Access and Interfaces to the CXU_C

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Figure 6 External Interfaces of the CXU_C and CIUG

CIUG is a common interface unit with guarded input, the main power supply is with EMC filter and incorrect polarity protection.

The diagram below gives a graphical overview of the SURPASS hiX 5630 M600 chassis.

ALM_OUT 1 x alarm output This port offers outside system to connect inner pins.

ALM_IN 2 x external alarm interrupt input CIUG Interrupt can be generated from external alarm inputs

Name Function Access Remarks

Table 2 Front Access and Interfaces to the CXU_C (Cont.)

CXU_C - interfaces GE-optical ports 1 to 4

GE/FE electrical ports 1 to 4

LED-Indication

power

minor alarm

major alarm

citical alarm

error

CXU_C ist running

(green)

(yellow)

(red)

(red)

(red)

(green)

Color: Meaning:

1) The “Link” LEDs display the line link status of optical/electrical interfaces 1 to 4:

Link Up -> LED ON

Link Down -> LED OFF

2) The “ACT” LEDs show whether a transmit or receive activity is present on the Ethernet line.

The LED function is configurable, the default setting is to drive on the LED both for receive

and transmit activity presence.

ACT-LEDs (yellow)1)

2)

Console RS232

TMN

10/100Base-T

Status

LEDsCRIT

MAJ

MIN

PWR

RUN

ERR

LED:

SFP is not plugged

LNKACT

LNKACT

CONSOLE MGMT Ports

1 2 3 4

Port1GE-opt.- Port2 Port3 Port4 Port1100/1000BT- Port2 Port3 Port4CX

U_C

CR

ITM

AJ

MIN

PW

RR

UN

ER

R

LINK-LEDs (green)

SFP is plugged

MASTER

MTA-CTRLSLAVE(-) (+)

48/60Vmax.30A

CIUG - common interface unit (S50028-Q2063-A2)

ALM_IN ALM_OUT TAP MTA_M MTA_S MTA_CCIU

G

PWR_A PWR_B T3

Test access point

Alarm out,1 to 3

Alarm in, 5 to 8Alarm in, 1 to 4

Clock

(-) (+)48/60V

max.30ALeft handle Right handle

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Id:0900d80580161262

Overview

Figure 7 M600 fitted with IU ADSL72 (8x), and CXU_C (2x)

g Two mounting angles are required to install the M600 subrack in an ETSI rack!

2.2 Rack InstallationInfrastructure

The telecommunication equipment can be located in a central office or shelter. Each type of location is characterized by a typical technical infrastructure.

Possible rack configurations are:

• rack row or • back to back.

Additional components are needed to adapt the telecommunication equipment on the existing infrastructure.

The technical infrastructure of a central office is characterized by:

• power supply 40.5 to 72.0 V (battery backup) • indoor conditions (see environmental conditions in System Description SYD) • short interconnections to other equipment

1) Keyholes for installing the M600, see section 3.2

2) The M600 is fixed to the rack at these points.

2) 2)

1) 1)

2) 2)

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To install a rear panel on a 300 mm ETSI rack, you must use spacers (mounting angles) on the mounting flanges of the M600. These are normally factory installed.Possible rack deployments are shown in Figure 10 Rack Wiring, M600 (Example with IU_ADSL).

The dimensions of the racks are shown in Table 3.

Rack Wiring

Before mounting devices in a rack, plan ahead how to stack it.

For ADSL, the preferred combination in a rack is one M600 and two splitter chassis-8 as a set, see Figure 10. Also for VDSL, you can use splitter chassis-8. In this case, the IU_VDSL24 can be combined together with the VDSL2 splitter unit (ordering number S50028-Q6000-A1) and the IU_VDSL24P can be combined together with a VDSL2 splitter unit for POTS (ordering number S50028-Q6001-A1 or S50028-Q6002-A1).

The splitter units SPT-24-4B3T-C (ordering number S50028-Q2057-A1) can only be equipped in the M600 above the IU_VDSL24. For this case, the rack wiring for VDSL, NB- and BB lines in principle is represented in Figure 8.

For ADSL, VDSL and VPLU72, the cables can also routed directly from the IU to the MDF, see Figure 9.

g The cables fit only on this certain installation conditions!

Figure 8 Rack Wiring, M600 (Example with IU_VDSL24)

Rack Type Height Width Depth

(ETSI) 1) 2200 mm 600 mm 300 mm

1) for the assembly two mounting angles are needed, see Figure 7.

Table 3 Rack Type Measures

Basic subrack M600

Terminal panel Fuse panel

Automatic circuit breaker

LINE 1-24

to MDF

LINE 1-24 POTS/ISDN 1-24 xDSL 1-24

LINE 1-24

LINE 1-24 POTS/ISDN 1-24 xDSL 1-24

Rack

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Overview

Figure 9 Rack Wiring, M600 (Example with IU_VDSL)

Basic subrack M600

Rack

Terminal panelFuse panel

Automatic circuit breaker

LINE 1-24

to splitter

LINE 1-24

LINE 1-24

LINE 1-24

LINE 1-24

LINE 1-24

LINE 1-24

LINE 1-24

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Figure 10 Rack Wiring, M600 (Example with IU_ADSL)

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Overview

Figure 11 hiX 5630 Standard Cabling in ETSI Rack (Example with IU_ADSL)

2.3 Shelter InstallationShelter installation is possible on request.

2.4 Items SuppliedThe items supplied comprise the system components according to the project-specific documents.

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2.5 Tools and AccessoriesThe tools and accessories are not included in the items supplied.

2.6 CablesYou have to assemble your own cable using the information supplied in the cable plans (see chapter 6 Assembly Documents).

Designation Application

Tool case H89999-B511(available from customer service)

Installing the subrack

Splicer for optical fibers e.g. FUSION SPLICERS46999-M7-A60

Splicing fiber-optic cables

Crimping tool for the 69pin connectors CS 20KTVR.C16/C17 from WEZAG GmbH.

Mounting cables to ept connectors.Not necessary if you use only pre-fabricated cables

IDC hand tool for 72pin connectors No. 894-305 Mounting cables to ept connectors with IDC contacts.Not necessary if you use only pre-fabricated cables.

Disassembly tool for the 69pin connectors 968-C11 from ept.

Detaching cables from ept connectors.

Tyco assembly tool C42407-Z1-C35 (pistol grip tool):AMP 658096-3

Mounting cables to tyco connectors.

Tyco disassembly tool with part number:658167-1 to replace an IDC contact827788-3 for 26-22 AWG827788-4 for 30-26 AWG

Detaching cables from tyco connectors.

Cable ties 4.8 x 186 Mounting the optical fibers in the splice cassette

Paper tissues and isopropyl alcohol Cleaning the glass fibers

Table 4 Tools and Accessories

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Overview

2.7 Supplemental Documents

g The asterisk (*) in the document number represents the issue number.

Designation Application

ETSI Rack Assembly S42021-A121-Z20-*-7683(see chapter 6 Assembly Documents)

Rack, installation and securing

Cable connector 69pole installation instructions104-51111 (see chapter 6 Assembly Documents)

EPT connector assembly

RV100 3 x 23 cable connector 114-19 074,EH01-1293-03 Rev C (see chapter 6 Assembly Documents)

Tyco connector assembly

Transport systems installation documents. InternationalA42020-S178-H1-3-7431

Various installation instructions

Operating instructions S46999-M7-B60, relating to fusionsplicer S46999-M7-B60

Splicing of optical fibers; enclosed with splicer

Operating instructions for installing ept connectors with IDC contacts are provided with the IDC installation and repair tool (order number 894-305), see chapter 6 Assembly Documents)

EPT connector assembly

Station plans(project-specific documents)

Project-specific installation

Table 5 Supplemental Documents for Installation

23

Installation Manual M600 Setting Up the Rack

Id:0900d80580144a37

3 Setting Up the RackWhen setting up the rack, you must first install the rack and then the subrack. Refer to the assembly documents in chapter 6 Assembly Documents.

3.1 Constructing the RackTo construct the rack:

1. Erect and secure the rack.g Be sure to consult the project-specific documents when positioning and

securing the rack.Use the following assembly documents for installing the rack (see chapter 6 Assembly Documents):– Rack assembly instructions S42021-A121-Z20-*-7683– Transport systems assembly documents international A42020-S178-H1-3-7431

(if applicable)2. Ground the rack.

The rack and the subrack must always be grounded. In unmeshed buildings, the rack is grounded by attaching it to a secure grounding source where indicated with the symbol in Figure 12. Be sure that it is tightly fastened with the screws provided.

Figure 12 Grounding Symbol

After the rack has been constructed, you can equip it.

Figure 13 ETSI-Rack (Top View)

2401

)

501)

1) measures are the minimum

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Setting Up the Rack

Figure 14 ETSI-Rack (Front View)

1) measures are fixed measures

2) measures are the minimum

742)

13.5

2)

251)

2200

1)

2052

2)

81x2

5=20

252)

5001)

5151)

25

Installation Manual M600 Setting Up the Rack

Id:0900d80580144a37

3.2 Equipping the RackAfter the rack is constructed, you can add the subrack(s) and the terminal panel.

For inserting a subrack into a rack, consult the project specific documents and Figure 7. Use mounting angles for an ETSI rack:

• To hold the subrack during installation, screw two screws (without washers) into the cage nuts (at the position of the two upper keyholes after installation, see Figure 7).

• Hook the subrack onto these two screws via the key holes. • Insert the remaining four screws for the M600 (with washers) through the holes (2),

see Figure 7, into the cage nuts and tighten them. • Remove the two screws that you first inserted without washers. • Re-insert these two screws with washers into the upper keyholes and tighten them.

g There must be a space of 150 mm to 160 mm between the M600 and the corre-sponding splitter shelves. The space between the M600 shelves must be at least 200 mm.

The space between the highest shelf and the terminal and fuse panel must be at least 200 mm.

Figure 15 SURPASS hiX 5630 Rack (Example)

3.2.1 Installing a SubrackTo install a subrack:

1. Review the assembly documents for installing the M600 subrack (see chapter6 Assembly Documents ):– M600 subrack– Splitter chassis-8

2. Attach the subrack by inserting the cage nuts in the rack uprights in accordance with the project-specific configuration documentation.

Fuse and Terminal Panel

Splitter Shelf

Splitter Shelf

M600 Shelf

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Setting Up the Rack

3.2.2 Grounding the SubrackThe subrack must always be grounded. Following grounding methods are used for the M600:

• In a rack, as the only installation variant, the M600 is grounded by screw connection with the grounded rack.Pay attention to strong screw connections.

• If the M600 is used in a stand alone variant in unmeshed buildings, the subrack must be grounded by attaching it to a secure grounding source where indicated with the symbol in Figure 12. Be sure that it is tightly fastened with the screws provided.

3.2.3 Installing the Terminal Panel (AnFd)The M600 requires separate circuit breaker in the terminal panel.

To install the terminal panel:

1. Use the following assembly documents for installing the terminal panel (see chapter 6 Assembly Documents):– ETSI system rack S42021-A121-Z20-*-7683

2. Install the subrack terminal panel (AnFd) at the top of the rack.3. Be sure that circuit breakers are not installed in the DC fuse panel!4. Install the DC fuse panel.

27

Installation Manual M600 Equipping the Subracks

Id:0900d80580197de5

4 Equipping the Subracks

4.1 Installing Plug-in UnitsAfter you have mounted the subrack in the rack, you can begin populating the subrack with plug-in units. The subrack will be delivered without the plug-in units. The fan unit will be already installed.

When installing the plug-in units, note the following:

• When inserting the plug-in units, observe the ESD requirements for protecting the units (see 1.5 Components Subject to Electrostatic Discharge).

• xDSL plug-in units and their associated splitter plug-in units must always be of the same type (POTS/ISDN). Ensure that matching types of CPE are installed on the subscriber side.

• When inserting the plug-in units into the subrack slots, be sure to insert them inside the slot guides.

• Install blank panels on all not equipped places, it is necessary to keep EMC.

For additional guidance on allowable configurations, see Figure 16.

Figure 16 shows the slot assignments and diagram of the M600 subrack.

Figure 16 M600 Slot Allocation (Example)

In slot 203, 205, 209 and 211, splitter units (S50028-Q2057-A1) can be equipped directly above line units IU_VDSL24.

Slot IU 1)

Fan unit

1) IU_ADSL48, IU_ADSL72, IU_SHDSL48, IU_SHDSL48.bis, IU_VDSL24, IU_VDSL24P, IU_VPLU72

211Slot

IU 1)210Slot

IU 1)209Slot

IU 1)208Slot

CXU_C 2)207Slot

CXU_C206Slot

IU 1)205Slot

IU 1)204Slot

IU 1)203Slot

IU 1)202Slot

CIUG201

2) redundant CXU_C

!To preserve electromagnetic compatibility, empty slots must be covered with slot covers (Common blank panel). In addition, all plug-in units must be secured using the locking screws located above and below the plug-in unit handles. See Figure 17.

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Equipping the Subracks

Figure 17 Location of the Locking Screws

After installing each subrack, route the cables to the terminal panel and to the main dis-tribution frame(see chapter5 Cabling the Subracks ).

The subracks are grounded via the mounting screws (see chapter 3.1 Constructing the Rack).

g To verify the figures of Interface units for ADSL , SHDSL and VDSL, Please refer to the System Description (SYD).

4.2 Components for Projects with hiX 5630

4.2.1 Chassis

CXU_C

Locking screw

IU XDSL, CIUG

Locking screwLocking screw

Right handle

Locking screw

Left handle

Right handleLeft handle

Blank panel

Right handle

(3DE-view)

Left handle

(3DE-view)

Name Part Number Description Maximumquantity

Chassis5630 (V5810S)Shelf M600

S50028-B2030-A1 hiX 5630(V5810S) .

12-slot blank chassis (19 inch rack bracket included)

– 1 or 2 slots for CXU_C with 4-slot blank SFP or fixed 4port GTX combo uplink interface..

– 8 slot for 48 or 72 port ADSL II+, 24 port VDSL2.

– 1 slot for CIUG

– 1 slot for fan unit (delivered with the subrack).

1

Table 6 M600 Shelf

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4.2.2 Switch Fabric Options

4.2.3 Service Interface Options


CXU_C S50028-Q2030-A1 Cross connection unit.

– 4 slot blank SFP or fixed 4port GTX combo uplink interface

– 12.0 Gbps switching fabric.

2

CXU_C with APS S50028-Q2030-A2 Cross connection unit.

– 4 slot blank SFP or fixed 4port GTX combo uplink interface

– 12.0 Gbps switching fabric.

Common blank panel C50117-A230-B130 Common blank panel

– available both for switch fabric and service module slots.

11

Table 7 Switch Fabric Options


IU_ADSL48 Annex A S50028-Q2022-B1 48-port ADSL2+ service module (Annex A) (Conexant) 8

IU_SHDSL48 S50028-Q2024-B1 48-port SHDSL service module 2W (Conexant) without wetting current.

8

IU_ADSL72 (-B1) Annex A

S50010-M1498-B101 72-port ADSL2+ service module (Annex A / POTS) (Infineon) 8

IU_ADSL72 (-B1) Annex B

S50010-M1499-B101 72-port ADSL2+ service module (Annex B / ISDN) (Infineon) 8

IU_SHDSL48.bis S50028-Q2029-A1 48-port SHDSL service module : 4-wire, bonding, wet current. 8

IU_ADSL72 (-C1) Annex A

S50010-M1498-C1 72-port ADSL2+ service module (Annex A) with Convergate D and Geminax V1.3

8

IU_ADSL72 (-C1) Annex B

S50010-M1499-C1 72-port ADSL2+ service module (Annex B) with Convergate D and Geminax V1.3

8

IU_ADSL72 Annex I S50028-Q2038-A1 72-port ADSL2+ service module (Annex I/J) (Infineon)

– ADL (all digital loop)

– wetting current support

8

VPLU-72-port-POTS S50028-Q2062-A1 72-port VoIP over POTS service module.

– only VoIP standalone service available until R2.3

8

IU_VDSL24 (-A3) S50028-Q2028-A3 24-Port VDSL2 Service Module (Infinion), "VINAX M" (up to 17MHz)

8

IU_VDSL24P (-A1) S50028-Q2027-A1 24-Port VDSL2 Service Module VDSL over POTS 8

Table 8 Service Interface Options

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4.2.4 Uplink Service Interface Options

4.2.5 Splitter Interface Options


SFP GE-550m V50017-U362-K500 SFP GE multi mode-550mSFP with one optical GE multi mode (550m) interface, datarate 1.25 Gbit/s,

-5/+70°C (LC connector)- Prefered of 550m SFP

4

SFP GE-550m V50017-U365-K500 SFP GE multi mode-550mSFP with one optical GE multi mode (550m) interface, datarate 1.25 Gbit/s,

-40/+85 °C (LC connector) - in case of outdoor use .

4

SFP GE-10km V50017-U363-K500 SFP GE mono mode- 10 kmSFP with one optical GE mono mode (10 km) interface, datarate 1.25 Gbit/s,

-5/+70°C (LC connector)- prefered of the 10km SFP

4

SFP GE-10km V50017-U361-K500 SFP GE mono mode- 10 kmSFP with one optical GE mono mode (10 km) interface, datarate 1.25 Gbit/s,

-40/+85 °C (LC connector)- in case of outdoor use.

4

SFP GE-20km V50017-U366-K500 SFP ( 20 km, -40/+85 °C, LC connector) 4

SFP GE-40km V50017-U367-K500 SFP (40 km, -40/+85 °C, LC connector) 4

SFP GE-80km V50017-U368-K500 SFP GE mono mode- 80 kmSFP with one optical GE mono mode (80 km) interface, datarate 1.25 Gbit/s,-5/+70°C (LC connector)

4

Table 9 Uplink Service Interface Options


Splitter chassis-8 S50028-B2048-A1 8-slot splitter chassis (horizontal type)

– 8slot, 24 or 36 port splitter

2

SPT-36-600 S50028-Q2050-A1 36-port splitter

– 600 Ohm POTS

16

SPT-36-4B3T S50028-Q2054-A1 36-port splitter board

– Combo ISDN 4B3T(150 Ohm) & ETSI POTS Complex (220 Ohm + 820 Ohm// 115nF)

16

SPT-36-ETSI S50028-Q2055-A1 36-port splitter

– ETSI POTS complex (270 Ohm + 750 Ohm // 150nF)

16

SPLT-BP C50117-A230-B140 Splitter chassis blank panel 16

SPLT-Dummy-36 S50028-Q2059-A1 32-port dummy splitter line card.

– Used for specific configurations for ADSL2+ and SHDSL boards

16

Table 10 Splitter Interface Options

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4.2.6 Power, Fan and Mounting Set Options

SPT-36-600 S50028-Q2070-A1 36-port splitter board

– 600 Ohm POTS

16

SPT-36-600-BT S50028-Q2071-A1 36-port splitter board-

– 600 Ohm POTS with 16 kHz billing tone

16

SPT-36-2B1Q S50028-Q2073-A1 36-port splitter board

– ISDN 2B1Q(135 Ohm)

16

SPT-36-4B3T S50028-Q2074-A1 36-port splitter board

– Combo ISDN 4B3T(150 Ohm) & ETSI POTS Complex (220 Ohm + 820 Ohm// 115nF)

16

SPT-36-ETSI S50028-Q2075-A1 36-port splitter board

– ETSI POTS Complex (270 Ohm + 750 Ohm // 150nF )

16

SPLT-Dummy-36 S50028-Q2079-A1 36-port dummy splitter line card.

– used for specific configurations for ADSL2+ and SHDSL boards.

16

SPT-24-4B3T-C S50028-Q2057-A1 24-port splitter - 4B3T CPT 4

SPT-V24-ISDN-2B1Q S50028-Q6000-A1 VDSL2 Splitter 24-port for ISDN 2B1Q in ADSL splitter format 8

SPT-V24-POTS-600 S50028-Q6001-A1 VDSL2 Splitter for POTS 600 Ohm in ADSL splitter format 8

SPT-V24-POTS-ETSI S50028-Q6002-A1 VDSL2 Splitter 24-port for POTS ETSI in ADSL splitter format 8


Table 10 Splitter Interface Options (Cont.)


DC Power cable hiX 5630 S50028-B1108-S1 DC Power cable 3 m, 3W3 - open end, 30 A, included in Fuse Panel 5 and Fuse Panel 7.

2

Fuse Panel 5 S50028-B1100-R1 Power fuse panel V50010-F1046-A5 (2 breaker 30A / 2 feeder) and 2 x power cable S50028-B1108-S1; to be used in case of power supply redundancy requested.

1

Fuse Panel 7 S50028-B1100-R5 Power fuse panel V50010-F1046-A4 (1 breaker 30A / 1 feeder) and 1 x power cable S50028-B1108-S1; power supply redundancy NOT supported.

1

CIUG-12V S50028-Q2063-A2 Common interface unit with guarded

– 2 DC Connector. (48Vdc, 3W3)

– MTA Ports

– Alarm Ports

1

FAN-5630-12V S50028-B2038-A1 Fan Module for SURPASS hiX5630. (vertical)

– Designed for replacing FAN-5630 release 1.0

1

Table 11 Power, Fan and Mounting Set Options

32


Id:0900d80580197de5


4.2.7 MDF Cables

DSL Mounting Set 1-5625 (splitter cable)

S50028-B1121-S8 Cable (with 72-pin connectors on both sides) from IU_VDSL24 to splitter (S50028-Q2057-A1).

– 24 Port IU_VDSL24.

– 1 mounting set per splitter card required.

4

DSL mounting set 11-5630

S50028-B1130-S11 Cables from chassis to splitter for 48 port IU 16

DSL mounting set 13-5630

S50028-B1130-S13 Cable (with 72-pin connectors on both sides) from Chassis to split-ter.

– IU_VDSL24, IU_VDSL24P and 72 Port IU

– 1 mounting set per splitter card required

16

Dummy Splitter Cable 4-5630

S50028-B1131-S11 Cables from IU_VDSL48 to dummy splitter. 16

Connector type 1 S50010-F1056-R10 69-pin connector and cable housing for connecting Splitter or IU_SHDSL48, 48 port ADSL line unit to MDF.

– 4 connectors per ADSL line unit when splitter used.

– 2 connectors per ADSL line units when no splitter used.

– 2 connectors per SHDSL line units.

32

Connectors type 2 C39228-Z1212-A716 72-pin connector and cable housing for connecting Splitter or IU_SHDSL48.bis, 72 port ADSL line unit, VPLU line unit to MDF.

– 4 connectors per ADSL line unit when Splitter used.

– 2 connectors per ADSL line units when no Splitter used.

– 2 connectors per VDSL2 line units when Splitter used.

– 1 connectors per VDSL2 line units when no Splitter used.

– 2 connectors per VoIP line units.

32

Console cable S50028-B1132-S2 – 1 cable for CXU. 2

5630-chassis-ETSI-RMK C50165-A230-B142 Bracket for installing hiX5630 (V5810S) Chassis in ETSI Rack (Rack Mounting Kit)

2

Splitter-chassis ETSI-RMK-8

C50165-A230-B143 Bracket for ETSI rack mount kit for 8-slot splitter chassis 2

Cable guide C50165-A230-C343 Cable guide for hiX 5630

– 1 cable guide per hiX 5630 Chassis

– 2 cable guides per Splitter Chassis-8.

5


Table 11 Power, Fan and Mounting Set Options (Cont.)


MDF cable 10, shielded via splitter

S50028-B1140-S10 for direct connection of 36-port Splitter with MDF, connector on one side only 36x2x0,4, cable length:10 m

16



16

Table 12 MDF Cables

33


Id:0900d80580197de5



16



16



16



16

MDF cable 10, unshielded via splitter


16



16



16



16



16



16

MDF cable 10, shielded via IU

S50028-B1142-S10 for direct connection of 72-port IU with MDF, connector on one side only 36x2x0,4, cable length:10 m

16



16



16



16



16



16

MDF cable 10, unshielded via IU

S50028-B1143-S10 for direct connection of 72port IU with MDF, connector on one side only 36x2x0,4, cable length: 10 m

16


Table 12 MDF Cables (Cont.)

34


Id:0900d80580197de5




16



16



16



16



16


S50028-B1145-S10 for direct connection of Splitter with MDF, connector on one side only 24x2x0,4, cable length: 10 m

16


S50028-B1145-S15 for direct connection of Splitter with MDF, connector on one side only24x2x0,4, cable length: 15 m

16



16



16



16



16



16



16



16



16



16



16



35


Id:0900d80580197de5


S50028-B1147-S10 for direct connection of 24/48port IU with MDF, connector on one side only 24x2x0,4, cable length: 10 m

16



16



16



16



16



16


S50028-B1148-S10 for direct connection of 24/48port IU with MDF, connector on one side only24x2x0,4, cable length: 10 m

16



16



16



16



16



16



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Id:0900d80580197de5


4.2.8 Software Options


Rel 1.5 Basic SW License ADSL II+ (per port)

P50028-Q2022-L4-*76M1 Rel 1.5 Basic SW License ADSL II+ per port

Rel 1.5 Basic SW License SHDSL

P50028-Q2024-L4-*76M1 Rel 1.5 Basic SW Llicense SHDSL per port

Rel 2.0 Basic SW License ADSL2+

P50028-Q2022-L20-*-76M1 Rel 2.0 Basic SW License ADSL2+ per port


P50028-Q2024-L20-*-76M1 Rel 2.0 Basic SW License SHDSL per port

Upgrade SW License from Rel 1.5 to Rel 2.0

P50028-Q2022-L6-*-76M1 Upgrade SW License from rel 1.5 to rel 2.0 per port

Upgrade SW License from Rel 1.5 to Rel 2.0

P50028-Q2024-L6-*-76M1 Upgrade SW License from rel 1.5 to rel 2.0 per port

Rel 2.0 Basic SW License VoIP/POTS per port

P50028-Q2034-L20-*-76M1 Rel 2.0 Basic SW License VoIP/POTS per port, full license for new deliveries

per port

Rel 2.5 basic SW License ADSL II+

P50028-Q2022-L25-*-76M1 Rel 2.5 Basic SW License ADSL2+ , full license for new deliv-eries

per port


P50028-Q2024-L25-*-76M1 Rel 2.5 Basic SW License SHDSL, full license for new deliv-eries

per port

Rel 2.5 Basic SW License VDSL2

P50028-Q2028-L25-*-76M1 Rel 2.5 Basic SW License VDSL2, full license for new deliver-ies

per port

Rel 2.5 Basic SW Licence VoIP POTS

P50028-Q2034-L25-*-76M1 Rel 2.5 Basic SW Licence VoIP POTS, full license for new deliveries

per port

Upgrade License ADSL II+ from rel 2.0 to rel 2.5

P50028-Q2022-L8-*-76M1 Rel 2.5 Upgrade SW License ADSL2+, upgrade license for the usage of rel. 2.5 with ports delivered with rel. 2.0/2.0M.

per port

Upgrade License SHDSL from rel 2.0 to rel 2.5

P50028-Q2024-L8-*-76M1 Rel 2.5 Upgrade SW License SHDSL, upgrade license for the usage of rel. 2.5 with ports delivered with rel. 2.0/2.0M

per port

Upgrade License VDSL2 from rel 1.4.2+ to rel 2.5

P50028-Q2028-L8-*-76M1 Rel 2.5 Upgrade SW License VDSL2, upgrade license for the usage of rel. 2.5 with ports delivered with rel. 1.4.2+

per port

Upgrade License VoIP Pots from rel 2.0M to rel 2.5

P50028-Q2034-L8-*-76M1 Rel 2.5 Upgrade SW License VoIP POTS, upgrade license for the usage of rel. 2.5 with ports delivered with rel. 2.0M.

per port

Upgrade License ADSL II+ from rel 2.3 to rel 2.5

P50028-Q2022-L9-*-76M1 Rel 2.5 Upgrade SW License ADSL2+, upgrade license for the usage of rel. 2.5 with ports delivered with rel. 2.3.

per port

Upgrade License SHDSL from rel 2.3 to rel 2.5

P50028-Q2024-L9-*-76M1 Rel 2.5 Upgrade SW License SHDSL, upgrade license for the usage of rel. 2.5 with ports delivered with rel. 2.3

per port

CE Border Switch SW License

P50028- Q2064-L1-*-76M1 CE Border switch SW License per port

Table 13 Software Options

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Id:0900d80580197de5

4.2.9 Rack Options


ETSI-rack 2,2 m- 600mm

S50010-R1007-A1 Rack ETSI, 600 mm deep, 2.2 meter height including mounting field.

– Voluminous front cabling usage without door only.

1

ETSI-rack 2,2 m- 300mm

S50010-R1006-A1 Rack ETSI, 300 mm deep, 2.2 meter height, including mounting field.

– Voluminous front cabling usage without door only.

1

Rear panel for ETSI rack C50117-A270-C13 Rear panel for ETSI rack-300mm & 600mm 1

19" Rack (600mm depth) S50028-B5000-A1 600x600x2200mm including normal door, rear wall 1

19" Rack (300mm depth) S50028-B5000-A2 600x300x2200mm include special door, rear wall 1

Table 14 Rack Options

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Id:0900d80580197dc4

Cabling the Subracks

5 Cabling the SubracksConsult the following assembly documents for cabling the rack (see chapter 6 Assembly Documents):

• Connector assembly:– Tyco connectors: 114-19 074 (for 48 port units)– EPT connectors: 104-51 111 (for 48 port units)

181-49901 (for 72 and 24 port units) • ETSI system rack: S42021-A121-Z20-*-7683 • M600 basic subrack • Splitter chassis-8 • Project specific documentation

Complete the following connections:

1. Connecting the Power Supply2. Connecting Broadband Access3. Connecting the Subrack to the Main Distribution Frame4. Making the ADSL Connections5. Making the SHDSL Connections6. Connections from VPLU72 to the MDF7. Making the VDSL Connections8. Connections from ADSL Splitter Unit to the MDF9. Connections from Interface Unit to the MDF10. Connecting Narrowband Services11. Connecting the Outband TMN-OS Interface12. Inserting the Circuit Breaker

Use the cable sets appropriate to your application.

Consult the wiring plans as described above for the required cable types for the various connecting cables: • Copper cable • Optical waveguide (OWG) cable • Cable with connectors attached

The necessary steps for wiring are described in the following sections.

5.1 Connecting the Power SupplyThe following procedures describe how to connect the power supply.

5.1.1 Connecting the DC Fuse Panel (AnFd) and SubrackTo connect the cable for the subrack operating voltage from the subrack to the DC fuse panel (the cable S50028-B1108-S1 is delivered together with the Fuse Panel 5 and the Fuse Panel 7, see Table 11 Power, Fan and Mounting Set Options):

1. Insert the connector of the cable into the power supply connector on the CIUG.2. Be sure that the circuit breakers are switch off or not installed in the DC fuse panel!

39

Installation Manual M600 Cabling the Subracks

Id:0900d80580197dc4

3. Connect the cable to the DC fuse panel (the red wire to the “+” pole), see Figure 18 DC Fuse Panel V50010-F1046-A5 (Back Side). In case of one power supply, the DC fuse panel V50010-F1046-A4 (1 breaker 30 A) is necessary.

If a second power supply is used, the DC fuse panel V50010-F1046-A5 (2 breaker 30 A) is necessary, see Figure 18 DC Fuse Panel V50010-F1046-A5 (Back Side). Connect the second power supply in the same way as described above.

Figure 18 DC Fuse Panel V50010-F1046-A5 (Back Side)

5.1.2 External Cabling of the DC Fuse Panel (AnFd)This procedure is not necessary, if the AC/DC converter hiX PS 48/30 is connected to the DC fuse panel, see Section 5.1.3 Connecting the DC Fuse Panel and the AC/DC Converter.

To connect the terminal panel to the power supply:

Connect the station power supply (-48 V / -60 V) to the central feed point of the DC fuse panel, see Figure 18 DC Fuse Panel V50010-F1046-A5 (Back Side).

S50028-B1108-S1Connector for the power supply

on the CIUG

Cable Destination

S50028-B1108-S1Connector for the second

power supply on the CIUG

(+) (-)

Feed point

Fuse panel V50010-F1046-A5

BU

RD

BU

RD

(+) (-)

WIRE COLOR CODE

rtbl

redblue BU

RD

according to IEC

Feed point for the

second power supply

!Be sure that the circuit breakers are switch off or not installed in the fuse panel!

40


Id:0900d80580197dc4


5.1.3 Connecting the DC Fuse Panel and the AC/DC ConverterThis procedure is only necessary, if the AC/DC converter hiX PS 48/30 is used. To connect the DC cable (ordering number S50028-B4000-S13) from the DC fuse panel to the AC/DC converter:

1. Be sure that the circuit breakers are switch off or not installed in the DC fuse panel and in the AC power fuse panel!

2. Connect the cable to the central feed point of the DC fuse panel (the brown wire tothe “+” pole), see Figure 18 DC Fuse Panel V50010-F1046-A5 (Back Side).

3. Insert the connector of the cable into the connector “DC” on the AC/DC converter, see Figure 19 AC/DC Converter hiX PS 48/30 (without front panel).

Figure 19 AC/DC Converter hiX PS 48/30 (without front panel)

5.1.4 Connecting the AC/DC Converter and the AC Power Fuse PanelThis procedure is only necessary, if the AC/DC converter hiX PS 48/30 is used. To connect the AC cable (ordering number S50028-B4000-S12) from the AC/DC con-verter to the AC power fuse panel:

1. Insert the connector of the cable into the connector “AC” on the AC/DC converter,, see Figure 19 AC/DC Converter hiX PS 48/30 (without front panel).

2. Be sure that the circuit breakers are switch off or not installed in the AC power fuse panel!

3. Connect the cable to the AC power fuse panel, see Figure 20 AC Power Fuse Panel V39118-Z4005-A302 (Output Side).

8

1 on off

green

red

DC ON

DC Off

LEDs

L PE N

AC Fan Fan

1

- - + +

DCFan

CAN-in CAN-outRFI12

DC-OutputSignal Connector RFIAC-Input On/Off Switch(signal contacts)

CAN bus address switch:

41


Id:0900d80580197dc4

Figure 20 AC Power Fuse Panel V39118-Z4005-A302 (Output Side)

5.1.5 External Cabling of the AC Power Fuse PanelThis procedure is only necessary, if the AC/DC converter hiX PS 48/30 and the AC power fuse panel are used.

To connect the AC power fuse panel to the power supply:

Connect the external AC power supply to the feed point of the AC fuse panel, see Figure 21 AC Power Fuse Panel V39118-Z4005-A302 (Feeding Side).

BNwire “L” of

the cable to

the AC/DC

converter

wire “L” of the

cable to the

second AC/DC

converter

wire “PE” of

the cables to

the AC/DC

converters

wire “N” of

the cables to

the AC/DC

converters

BNBU GN/YE WIRE COLOR CODE

brblgn

brownbluegreenyellow YE

GNBUBN

according to IEC

ge

!Be sure that the external AC power supply is switch off!

42


Id:0900d80580197dc4


Figure 21 AC Power Fuse Panel V39118-Z4005-A302 (Feeding Side)

5.2 Connecting Broadband AccessThe following procedures describe how to connect broadband access to the M600.

5.2.1 Dependencies of Using Optical and Electrical InterfacesThe CXU_C can use altogether 4 interfaces, optically or electrically.

It can be:

– all four optical interfaces– all four electrical interfaces– or mixed assembly (but not optical and electrical interface with the same number)

Figure 22 Examples for Using the Uplink-Interfaces

Feed point for the

AC power supply

CXU_C

1

2

3

4

100/1000BT

GE

-opt.

1

2

3

4

1-electrical

2-electrical

3-electrical

4-optical

CXU_C

1

2

3

4

100/1000BT

GE

-opt.

2

3

4

1-optical

2-optical

3-optical

4-optical

CXU_C

1

2

3

4

100/1000BT

GE

-opt.

1

2

3

4

1-electrical

2-electrical

3-electrical

4-electrical

CXU_C

1

2

3

4

100/1000BT

GE

-opt.

2

3

4

1-optical

2-electrical

3-optical

4-electrical

1

43


Id:0900d80580197dc4

5.2.2 Optical Connection Between Subrack and DistributorThe optical polarization mode dispersion (PMD) function is implemented by SFP modules. The optical interface is accessible over connectors, which are parts of the SFP modules. Short and long haul versions are available by different suppliers.

The SFP modules are unplugged in case of electrical interface utilization. Figure 23 SFP module for Gigabit Ethernet (GbE) shows an example of a SFP module.

Figure 23 SFP module for Gigabit Ethernet (GbE)

Use this procedure when installing an optical connection.

1. Cut the optical cables with duplex LC connector to length.2. Attach the LC connectors.3. Label and mark the cables.4. Route and stow the cable in the rack.5. Install the cables according to the cabling diagram and project-specific documents.

Use the connectors on the plug-in unit.– To support line redundancy and board redundancy, connect the working and

protecting lines directly to the working and protecting CXU_Cs.– To support board redundancy only, connect the working CXU_C with the

protecting CXU_C. Refer to the Figure 24 and project-specific documents.6. Connect the fiber optic cable to the distributor (see project-specific documents).

Figure 24 Cabling diagram for board redundancy only

SFP module

Rubber plug

Optical LC connectors

44


Id:0900d80580197dc4


5.2.3 Ethernet Electrical Connection Between Subrack and DistributorUse this procedure when installing an electrical connection to CXU_C plug-in unit.

Use the pre-assembled cables or adjust the cable lengths.

1. Cut the cables to length.2. Attach the RJ45 connectors.3. Label and mark the cables.4. Route and stow the cable in the rack.5. Install the cables according to the cabling diagram and project-specific documents.

Use the connector on the plug-in unit.6. Connect the cable to the distributor (see project-specific documents).

5.3 Connecting the Subrack to the Main Distribution FrameIn order to enable broadband services to the subscriber, connect the copper connection cable to the main distribution frame (MDF). To provide narrowband services route the broadband service through splitter units before connecting to the MDF.

5.3.1 Connections from Interface Units to Splitter Units

Figure 25 Connection Cable from Basic Shelf to Splitter Chassis

The following DSL mounting sets are used for the connections from basic shelf to splitter units. refer to the Table 11 Power, Fan and Mounting Set Options.

– S50028-B1130-S11– S50028-B1130-S13– S50028-B1131-S11– S50028-B1121-S8

B: Checking-measure

1) bonded

2) plug connector can be installed in both directions into the housing, according to the requirements of the rack wiring

For the dummy splitter cable and for the cable of the IU_ADSL48, the lable is bonded on the cover side.

3) x=y=23 for IU_ADSL48, x=y=24 for IU_ADSL72 and IU_SHDSL48 (S50028-Q2029-A1) with 72 pin connectors,

x=24 (splitter unit side) and y=23 (IU_SHDSL48 side) for the dummy splitter cable

connectors

LF cable

Lable1)

S......

5 ±

1

30 ±1 (18)

(9)

Pin y Pin1

Bottom side view

Pin 1 Pin x

Cover side view

B

IDC-variant

(Insulation Displacement Connector)

Plug kit Plug kit

2) 3) 3) 2)

45


Id:0900d80580197dc4

Figure 26 Cable Preparation

5.3.2 Making the ADSL ConnectionsUse this procedure only when installing ADSL connections between the IU_ADSL in basic subrack and the MDF. Use the pre-assembled cables or adjust the cable lengths.

1. Cut the cables to length.2. Attach the connectors to the cables.3. Label and mark the cables.4. Route and stow the cable in the rack.5. Install the cables in accordance with the project-specific documents.

Refer to the connectors BB-LINE on the IU_ADSL48/ IU_ADSL72plug-in unit.6. Connect the cables depending on your application. (See project-specific docu-

ments.)– If your application is to provide broadband services only, connect the cables to

the main distribution frame.– If your application is to provide broadband and narrowband services, connect

the cables to the splitter units. Refer to the connector BB-LINE on the splitter plug-in unit.

A: Standard length see parts list

1) remove cable filler and foils, braided shield and drain wire inside out

2) MA =0.37 Nm +20% -10% for the 72-pin connector

MA =0.5 Nm ±10% for the 69-pin connector

3) Cable reducing parts adapting at cable outside diameter

Check the cable according to DIN IEC 512 T.2 check 4A connection kind A

1. Correct configuration, wiring, length and labeling

2. Continuity as specified by the wiring diagram

3. Electric strength: lead / lead 500Veff, 50 Hz or lead / ground 500V DC

4. Insulation resistance : 20MOhm

3)

2)3 ±1

IDC-variant

1) 1) 150150

7 ±1

Braided shieldA Cable preparation for IDC-variant

Drain wire

Copper

foil

46


Id:0900d80580197dc4


To connect the splitter units to the MDF, see Section 5.3.6.

PinLines 1 - 24 Lines 25 - 48

A B C A B C

1 NC NC NC NC NC NC

2 NC NC NC NC NC NC

3 NC NC NC NC NC NC

4 NC NC NC NC NC NC

5 NC NC NC NC NC NC

6 NC NC NC NC NC NC

7 NC NC NC NC NC NC

8 BB_b24 BB_b23 BB_b22 BB_b48 BB_b47 BB_b46

9 BB_a24 BB_a23 BB_a22 BB_a48 BB_a47 BB_a46















Table 15 IU_ADSL48 Front Connector for Lines 1 - 24 and 25 - 48


A B C A B C






6 BB_a30 BB_a29 BB_a28 BB_b66 BB_b65 BB_b64

Table 16 IU_ADSL72 Front Connector for Lines 1 - 36 and 37 - 72

47


Id:0900d80580197dc4

5.3.2.1 Connectors for IU_ADSL48 Subscriber CablesFor connecting IU_ADSL48 to splitter unit use the DSL Mounting Set 11 (S50028-B1130-S11):

Figure 27 The IU_ADSL48 Subscriber Cable Connectors


















24 BB_a3 BB_a2 BB_a1 BB_b39 BB_b38 BB_b37


Table 16 IU_ADSL72 Front Connector for Lines 1 - 36 and 37 - 72 (Cont.)

1) Shielding braid and parallel wire: use installation instruction of the manufacturer2) Cable exit (direction)

48


Id:0900d80580197dc4


Cable 09YS(St)CH 24x2x0.4/0.8 69pol. DIN strip

Unit Wire color a b Connection point a wire

Connection point b wire

Unit 1 rt/rd ws/wh bl/bu B23 B22

tk/tq vi/vt A23 A22

ws/wh or/og B21 B20

tk/tq vi/vt A21 A20

ws/wh gn/gn B19 B18

tk/tq vi/vt A19 A18

ws/wh br/bn B17 B16

tk/tq vi/vt A17 A16

Unit 2 ws/wh ws/wh bl/bu B15 B14

tk/tq vi/vt A15 A14

ws/wh or/og B13 B12

tk/tq vi/vt A13 A12

ws/wh gn/gn B11 B10

tk/tq vi/vt A11 A10

ws/wh br/bn B9 B8

tk/tq vi/vt A9 A8

Unit 3 br/bn ws/wh bl/bu C23 C22

tk/tq vi/vt C21 C20

ws/wh or/og C19 C18

tk/tq vi/vt C17 C16

ws/wh gn/gn C15 C14

tk/tq vi/vt C13 C12

ws/wh br/bn C11 C10

tk/tq vi/vt C9 C8

Shielding continuity wire and braided shield Ground

Table 17 Assignment of the Connectors for the IU_ADSL48 Subscriber Cable

!Refer to the table as belows for WIRE COLOR CODE.

Color allocation depends on type of the cables, such as 1:1 cable or open end.

49


Id:0900d80580197dc4

5.3.2.2 Connectors for IU_ADSL72 Subscriber CablesFor connecting IU_ADSL72 to splitter unit use the DSL Mounting Set 13 (S50028-B1130-S13):

Figure 28 The IU_ADSL72 Subscriber Cable Connectors

WIRE COLOR CODE

IEC

ws white WH

or orange OG

bl blue BU

gn green GN

tk turquoise TQ

vi violet VT

br brown BN

ge yellow YE

Table 18 WIRE COLOR CODE




Unit 1rt/rd

1 ws/wh bl/bu B24 B23

tk/tq vi/vt A24 A23

2 ws/wh or/og B22 B21

tk/tq vi/vt A22 A21

3 ws/wh gn/gn B20 B19

tk/tq vi/vt A20 A19

4 ws/wh br/bn B18 B17

tk/tq vi/vt A18 A17



50


Id:0900d80580197dc4


Unit 2ws/wh


tk/tq vi/vt A16 A15


tk/tq vi/vt A14 A13


tk/tq vi/vt A12 A11


tk/tq vi/vt A10 A9

Unit 3br/bn

9 ws/wh bl/bu B8 B7

tk/tq vi/vt A8 A7


tk/tq vi/vt A6 A5


tk/tq vi/vt A4 A3


tk/tq vi/vt A2 A1

Unit 4ge/ye

13 ws/wh bl/bu C24 C23

tk/tq vi/vt C22 C21

14 ws/wh or/og C20 C19

tk/tq vi/vt C18 C17

15 ws/wh gn/gn C16 C15

tk/tq vi/vt C14 C13

16 ws/wh br/bn C12 C11

tk/tq vi/vt C10 C9

SingleQuad 1

17 ws/wh rt/rd C8 C7

tk/tq vi/vt C6 C5

SingleQuad 2

18 ws/wh ge/ye C4 C3

tk/tq vi/vt C2 C1




!Refer to the table as belows for WIRE COLOR CODE.

Color allocation depends on type of the cables, such as 1:1 cable or open end.

51


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5.3.3 Making the SHDSL ConnectionsUse this procedure only when installing SHDSL connections between the IU_SHDSL in basic subrack and the MDF. Use the pre-assembled cables or adjust the cable lengths.

g Existing cabling from ADSL units to splitter units must not be exchanged if the ADSL units are exchanged with SHDSL units. Use the existing cabling to splitter units. Exchange the splitter unit with a dummy splitter and reconnect existing cable con-nectors to the connectors of the dummy splitter. In this case you can later change ADSL units with SHDSL units in basic shelf. You only have to change the related splitter unit with a dummy splitter. So you can use the same cabling to the MDF.

1. Cut the cables to length.2. Attach the connectors to the cables.3. Label and mark the cables.4. Route and stow the cable in the rack. 5. Install the cables in accordance with the project-specific documents.

Refer to the connector BB-LINE on the IU_SHDSL plug-in unit.6. Connect the cables to the main distribution frame (see project-specific documents).

IU_SHDSL48 (S50028-Q2024-B1) with 69 pin connectors

WIRE COLOR CODE

IEC

ws white WH

or orange OG

bl blue BU

gn green GN

tk turquoise TQ

vi violet VT

br brown BN

ge yellow YE

Table 20 WIRE COLOR CODE


A B C A B C

1 NC NC NC NC NC NC

2 NC NC NC NC NC NC

3 NC NC NC NC NC NC

4 NC NC NC NC NC NC

5 NC NC NC NC NC NC

6 NC NC NC NC NC NC

7 NC NC NC NC NC NC

Table 21 IU_SHDSL48 Front Connector for Lines 1 - 24 and 25 – 48

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IU_SHDSL48 (S50028-Q2029-A1) with 72 pin connectors


















A B C A B C

1 NC NC NC NC NC NC

2 NC NC NC NC NC NC

3 NC NC NC NC NC NC

4 NC NC NC NC NC NC

5 NC NC NC NC NC NC

6 NC NC NC NC NC NC

7 NC NC NC NC NC NC

8 NC NC NC NC NC NC









Table 22 IU_SHDSL48 Front Connector for Lines 1 - 24 and 25 – 48


Table 21 IU_SHDSL48 Front Connector for Lines 1 - 24 and 25 – 48 (Cont.)

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5.3.3.1 Connectors for IU_SHDSL48 (S50028-Q2024-B1) Subscriber CablesFor connecting IU_SHDSL48 (S50028-Q2024-B1) to dummy splitter unit use the Dummy Splitter Cable 4 (S50028-B1131-S11):

Figure 29 The 69-Pin Connectors for Dummy Splitter Cable (DSL Side)

Figure 30 The 72-Pin Connectors for Dummy Splitter Cable (Splitter Side)










Table 22 IU_SHDSL48 Front Connector for Lines 1 - 24 and 25 – 48 (Cont.)



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tk/tq vi/vt A23 A22

ws/wh or/og B21 B20

tk/tq vi/vt A21 A20

ws/wh gn/gn B19 B18

tk/tq vi/vt A19 A18

ws/wh br/bn B17 B16

tk/tq vi/vt A17 A16


tk/tq vi/vt A15 A14

ws/wh or/og B13 B12

tk/tq vi/vt A13 A12

ws/wh gn/gn B11 B10

tk/tq vi/vt A11 A10

ws/wh br/bn B9 B8

tk/tq vi/vt A9 A8


tk/tq vi/vt C21 C20

ws/wh or/og C19 C18

tk/tq vi/vt C17 C16

ws/wh gn/gn C15 C14

tk/tq vi/vt C13 C12

ws/wh br/bn C11 C10

tk/tq vi/vt C9 C8


Table 23 Assignment of the 69-Pin Connector for the Dummy Splitter Cable

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tk/tq vi/vt A24 A23

ws/wh or/og B22 B21

tk/tq vi/vt A22 A21

ws/wh gn/gn B20 B19

tk/tq vi/vt A20 A19

ws/wh br/bn B18 B17

tk/tq vi/vt A18 A17


tk/tq vi/vt A16 A15

ws/wh or/og B14 B13

tk/tq vi/vt A14 A13

ws/wh gn/gn B12 B11

tk/tq vi/vt A12 A11

ws/wh br/bn B10 B9

tk/tq vi/vt A10 A9


tk/tq vi/vt C22 C21

ws/wh or/og C20 C19

tk/tq vi/vt C18 C17

ws/wh gn/gn C16 C15

tk/tq vi/vt C14 C13

ws/wh br/bn C12 C11

tk/tq vi/vt C10 C9


Table 24 Assignment of the 72-Pin Connector for the Dummy Splitter Cable

!Make sure that the connector pins of the cable are not bent, e.g., through improper han-dling. Make also sure that no pins are bent when you plug the cables into the connec-tors. Bent pins can create bus problems.

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5.3.3.2 Connectors for IU_SHDSL48 (S50028-Q2029-A1) Subscriber CablesFor connecting IU_SHDSL48 (S50028-Q2029-A1) to dummy splitter unit use the DSL Mounting Set 13 (S50028-B1130-S13):

Figure 31 The IU_SHDSL48 Subscriber Cable Connectors (72 pin)




Unit 1rt/rd


tk/tq vi/vt A24 A23


tk/tq vi/vt A22 A21


tk/tq vi/vt A20 A19


tk/tq vi/vt A18 A17

Unit 2ws/wh


tk/tq vi/vt A16 A15


tk/tq vi/vt A14 A13


tk/tq vi/vt A12 A11


tk/tq vi/vt A10 A9

Table 25 Assignment of the Connectors for the Subscriber Cable with 72-Pin Connectors


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5.3.4 Connections from VPLU72 to the MDFFollowing unshielded cables can be used for connecting VPLU72 to the MDF:

Use this procedure when installing connections between the VPLU72 and the MDF. Use the pre-assembled cables or adjust the cable lengths.

Unit 3br/bn

9 ws/wh bl/bu B8 B7

tk/tq vi/vt A8 A7


tk/tq vi/vt A6 A5


tk/tq vi/vt A4 A3


tk/tq vi/vt A2 A1

Unit 4ge/ye


tk/tq vi/vt C22 C21


tk/tq vi/vt C18 C17


tk/tq vi/vt C14 C13


tk/tq vi/vt C10 C9

SingleQuad 1

17 ws/wh rt/rd C8 C7

tk/tq vi/vt C6 C5

SingleQuad 2

18 ws/wh ge/ye C4 C3

tk/tq vi/vt C2 C1



Table 25 Assignment of the Connectors for the Subscriber Cable with 72-Pin Con-nectors (Cont.)

Ordering no. Cable Measures Cable Length Remark

S50028-B1143-S10 36 x 2 x 0.4 10m Pin 24 at the cable exit






Table 26 Unshielded Subscriber Cable, Connection VPLU72 --> MDF

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1. Cut the cables to length.2. Attach the connectors to the cables.3. Label and mark the cables.4. Route and stow the cable in the rack.5. Install cables accordingly with the cabling diagram and project-specific documents.

Refer to connector BB-LINE on the VPLU72 plug-in unit.6. Connect the cables depending on your application (see any project-specific docu-

ments).

Figure 32 The VPLU72 Subscriber Cable Connectors

PinConnector X104 Connector X105

A B C A B C



















Table 27 VPLU72 Front Connector for Lines 1 -36 and 37 -72


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5.3.5 Making the VDSL Connections

5.3.5.1 Connections from IU_VDSL24/IU_VDSL24P to the MDFTo connect the IU_VDSL24 or the IU_VDSL24P to the MDF see also Section 5.3.7

Use this procedure only when installing VDSL connections between the IU_VDSL24 or the IU_VDSL24P and the MDF. Use pre-assembled cables or adjust the cable lengths.

1. Cut the cables to length. 2. Attach the connectors to the cables. 3. Label and mark the cables. 4. Route and stow the cable in the rack. 5. Install the cables in accordance with the project-specific documents.

Refer to the connector VDSL-LINE on the IU_VDSL24/IU_VDSL24P plug-in unit.6. Connect the cable to the main distribution frame (project-specific documents).

Connector Assignments







PinConnector X104 Connector X105

Table 27 VPLU72 Front Connector for Lines 1 -36 and 37 -72 (Cont.)

Pin

Connector X104

A B C

24 BB_a3 BB_a2 BB_a1

23 BB_b3 BB_b2 BB_b1





18 BB_a12 BB_a11 BB_a10

17 BB_b12 BB_b11 BB_b10

16 BB_a15 BB_a14 BB_a13

15 BB_b15 BB_b14 BB_b13

14 BB_a18 BB_a17 BB_a16

Table 28 IU_VDSL24/IU_VDSL24P Front Connector for Lines 1 - 24

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5.3.5.2 Connections from IU_VDSL24/IU_VDSL24P to the SplitterUse the cable with the order number S50028-B1121-S8 only for connecting IU_VDSL24 to splitter unit SPT-24-4B3T-C (S50028-Q2057-A1), which is equipped above the IU_VDSL24. For connecting IU_VDSL24 or IU_VDSL24P to VDSL2 splitter unit which is equipped in the splitter shelf, use the DSL Mounting Set S13 (S50028-B1130-S13), see also Section 5.3.2.2

1. Insert the cable connector into the “LINE 1- 24” connector on the IU_VDSL24/IU_VDSL24P.

2. Route the cable to the splitter unit.3. Insert the cable connector on the other end of the cable into the “xDSL 1- 24” con-

nector on the splitter unit.

13 BB_b18 BB_b17 BB_b16

12 BB_a21 BB_a20 BB_a19

11 BB_b21 BB_b20 BB_b19

10 BB_a24 BB_a23 BB_a22


8 NC NC NC

7 NC NC NC

6 NC NC NC

5 NC NC NC

4 NC NC NC

3 NC NC NC

2 NC NC NC

1 NC NC NC

Pin

Connector X104

A B C

Table 28 IU_VDSL24/IU_VDSL24P Front Connector for Lines 1 - 24 (Cont.)

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5.3.5.3 Connections from the VDSL Splitter to the MDFFollowing shielded cables can be used for connecting the splitter unit connector “LINE 1- 24” to the MDF if the splitter units (SPT-24-4B3T-C) are equipped in the M600 shelf together with the IU_VDSL24:

For connecting the splitter unit (SPT-24-4B3T-C) connector “POTS/ISDN 1- 24” to the MDF, you can use unshielded cables, see Table 30.

Following shielded cables can be used for connecting the VDSL2 splitter unit connector “LINE 1- 24” to the MDF when the VDSL2 splitter units are equipped in the splitter shelf:

For connecting the VDSL2 splitter unit connector “POTS/ISDN 1- 24” to the MDF when the VDSL2 splitter units are equipped in the splitter shelf, you can use unshielded cables, see Table 32.








Table 29 Shielded Subscriber Cable, Connection Splitter -> MDF








Table 30 Unshielded Subscriber Cable, Connection Splitter -> MDF


S50028-B1145 -S10 24 x 2 x 0.4 10m Pin 1 at the cable exit






Table 31 Shielded Subscriber Cable, Connection VDSL2 Splitter -> MDF

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Use two MDF cables:

1. Insert the cable connector of one of the MDF cables into the “LINE 1- 24” connector on the splitter unit.

2. Route the cable to the MDF.3. Cut the cable to length.4. Connect the cable to the MDF.5. Insert the cable connector of the second MDF cable into the “POTS/ISDN 1- 24”

connector on the splitter unit. 6. Route the cable to the MDF.7. Cut the cable to length.8. Connect the cable to the MDF.








Table 32 Unshielded Subscriber Cable, Connection VDSL2 Splitter -> MDF

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5.3.6 Connections from ADSL Splitter Unit to the MDFFollowing shielded cables can be used for connecting the splitter unit connector “LINE 1 - 36”:

For connecting the splitter unit connector “POTS/ISDN 1 - 36” to the MDF, you can use unshielded cables, see Table 34.

Figure 33 The 72-Pin Connectors for Splitter to MDF (Shielded and Unshielded)








Table 33 Shielded Subscriber Cable, Connection Splitter --> MDF








Table 34 Unshielded Subscriber Cable, Connection Splitter --> MDF


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Unit 1rt/rd


tk/tq vi/vt B24 B23

2 ws/wh or/og A24 A23

tk/tq vi/vt C22 C21


tk/tq vi/vt A22 A21


tk/tq vi/vt B20 B19

Unit 2ws/wh

5 ws/wh bl/bu A20 A19

tk/tq vi/vt C18 C17


tk/tq vi/vt A18 A17


tk/tq vi/vt B16 B15

8 ws/wh br/bn A16 A15

tk/tq vi/vt C14 C13

Unit 3br/bn


tk/tq vi/vt A14 A13


tk/tq vi/vt B12 B11

11 ws/wh gn/gn A12 A11

tk/tq vi/vt C10 C9


tk/tq vi/vt A10 A9

Unit 4ge/ye


tk/tq vi/vt B8 B7


tk/tq vi/vt C6 C5


tk/tq vi/vt A6 A5


tk/tq vi/vt B4 B3

SingleQuad 1

17 ws/wh rt/rd A4 A3

tk/tq vi/vt C2 C1

Table 35 Allocation of the 72polar Shielded Subscriber Cable Splitter --> MDF

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SingleQuad 2

18 ws/wh ge/ye B2 B1

tk/tq vi/vt A2 A1


Cable S-Y(St)H 36x2x0,4 72pol. DIN strip

Color of insula-tion

Unit Color of ring a b Connection point a wire


ws/wh 1 bl/bu bl/bu C24 C23

bl/bu ge/ye B24 B23

bl/bu gn/gn A24 A23

bl/bu br/bn C22 C21

bl/bu sw/bk B22 B21

2 ge/ye bl/bu A22 A21

ge/ye ge/ye C20 C19

ge/ye gn/gn B20 B19

ge/ye br/bn A20 A19

ge/ye sw/bk C18 C17

3 gn/gn bl/bu B18 B17

gn/gn ge/ye A18 A17

gn/gn gn/gn C16 C15

gn/gn br/bn B16 B15

gn/gn sw/bk A16 A15

4 br/bn bl/bu C14 C13

br/bn ge/ye B14 B13

br/bn gn/gn A14 A13

br/bn br/bn C12 C11

br/bn sw/bk B12 B11

5 sw/bk bl/bu A12 A11

sw/bk ge/ye C10 C9

sw/bk gn/gn B10 B9

sw/bk br/bn A10 A9

sw/bk sw/bk C8 C7

Table 36 Allocation of the 72polar Unshielded Subscriber Cable Splitter --> MDF


Table 35 Allocation of the 72polar Shielded Subscriber Cable Splitter --> MDF (Cont.)

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5.3.7 Connections from Interface Unit to the MDFFollowing cables can be used for connecting IU_ADSL72 to the MDF.

Following cables can be used for connecting IU_VDSL24 or IU_VDSL24P to the MDF.

gr/gy 6 bl/bu bl/bu B8 B7

bl/bu ge/ye A8 A7

bl/bu gn/gn C6 C5

bl/bu br/bn B6 B5

bl/bu sw/bk A6 A5

7 ge/ye bl/bu C4 C3

ge/ye ge/ye B4 B3

ge/ye gn/gn A4 A3

ge/ye br/bn C2 C1

ge/ye sw/bk B2 B1

8 gn/gn bl/bu A2 A1

Shielding continuity wire Ground

Cable S-Y(St)H 36x2x0,4 72pol. DIN strip

Table 36 Allocation of the 72polar Unshielded Subscriber Cable Splitter --> MDF (Cont.)








Table 37 Shielded Subscriber Cable, Connection Interface Unit --> MDF








Table 38 Shielded Subscriber Cable, Connection Interface Unit --> MDF

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Figure 34 The 72-Pin Connectors for Interface Unit to MDF




Unit 1rt/rd


tk/tq vi/vt B24 B23


tk/tq vi/vt C22 C21


tk/tq vi/vt A22 A21


tk/tq vi/vt B20 B19

Unit 2ws/wh


tk/tq vi/vt C18 C17


tk/tq vi/vt A18 A17


tk/tq vi/vt B16 B15


tk/tq vi/vt C14 C13

Unit 3br/bn


tk/tq vi/vt A14 A13


tk/tq vi/vt B12 B11


tk/tq vi/vt C10 C9


tk/tq vi/vt A10 A9

Table 39 Allocation of the 72 polar Shielded Subscriber Cable Interface Unit-->MDF


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Unit 4ge/ye


tk/tq vi/vt B8 B7


tk/tq vi/vt C6 C5


tk/tq vi/vt A6 A5


tk/tq vi/vt B4 B3

SingleQuad 1

17 ws/wh rt/rd A4 A3

tk/tq vi/vt C2 C1

SingleQuad 2

18 ws/wh ge/ye B2 B1

tk/tq vi/vt A2 A1





Unit 1rt/rd


tk/tq vi/vt B24 B23


tk/tq vi/vt C22 C21


tk/tq vi/vt A22 A21


tk/tq vi/vt B20 B19

Unit 2ws/wh


tk/tq vi/vt C18 C17


tk/tq vi/vt A18 A17


tk/tq vi/vt B16 B15


tk/tq vi/vt C14 C13

Table 40 Allocation of the Shielded Subscriber Cable IU_VDSL24/IU_VDSL24P -->MDF


Table 39 Allocation of the 72 polar Shielded Subscriber Cable Interface Unit-->MDF (Cont.)

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5.4 Connecting Narrowband Services

This procedure is only applicable for installations which contain IU_ADSL48/ IU_ADSL72 plug-in units.

1. Cut the cables to length.2. Attach the connectors to the cables.3. Label and mark the cables.4. Install the cables to the narrowband interfaces of the plug-in units in accordance with

the cabling diagram and project-specific documents.Refer to the connector NB-LINE on the splitter plug-in unit.

5. Route and stow the cable in the rack.6. Connect the cables to the PSTN switch (see project-specific documents).

To connect the splitter chassis-8 to the MDF, see Section 5.3.6.

5.5 Connecting the Outband TMN-OS InterfaceUse this procedure to use the 10Base-T outband TMN-OS interface:

1. Cut the cables to length.2. Attach the RJ45 connector to the cable.3. Label and mark the cables.4. Route and stow the cable with the RJ45 connector in the rack.5. Connect the cable to the LCT connector on the CXU_C.

Figure 35 LCT-Connector at the CXU_C

Unit 3br/bn


tk/tq vi/vt A14 A13


tk/tq vi/vt B12 B11


tk/tq vi/vt C10 C9


tk/tq vi/vt A10 A9



Table 40 Allocation of the Shielded Subscriber Cable IU_VDSL24/IU_VDSL24P -->MDF (Cont.)

LCT-connector

LNKACT

CONSOLEMGMTCX

U_C

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5.6 Inserting the Circuit BreakerThe fuse panel as part of the terminal panel is required.

1. Install two circuit breaker in the fuse panel you installed in the terminal panel.Each circuit breaker has a value of 30 A.

2. Label the fuse panel as required.3. Check the operating voltage at the connectors.

You are now ready to commission the subrack. For more information, see the desig-nated documents.

!Make sure the circuit breaker is in the OFF position before installing it.

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Installation Manual M600 Assembly Documents

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6 Assembly DocumentsThis chapter includes assembly documents needed for M600. The assembly documents are as follows:

• 6.1 Connector Assembly • 6.2 ETSI System Rack • 6.3 Modified Rack Door

6.1 Connector Assembly

6.1.1 MDF Cables with IDC ContactsPlease consult the wiring plan before assembling the EPT connector.

Mounting the shielded MDF cable on the EPT connector with IDC contacts

• Strip 150 mm of insulation from the end of the LF cable, see Figure 26. • Fold back the inner side of the braided shield and the drain wire and cut the braided

shield to a length of 7 ±1 mm, see Figure 26. Remove cable fillers and protection foils.

• Fix the folded-back braided shield with copper foil, see Figure 26. • The wires are grouped into 4 bundle units and two separate quad cables (single

quad 1 and single quad 2), see Table 35 and Table 36.

Each of the 4 bundle units is marked by a colored foil strip:– red bundle unit– white bundle unit– brown bundle unit– yellow bundle unitEach of the bundle units is made up of four single wires.

• Cut the wires into a length of 90 mm. • The single wires are attached to the single contacts in the insulating body of the IDC

connector with the help of the IDC assembly tool (IDC hand tool product number894-305), see Section 6.1.3.

Begin with row B.

g Please note that each bundle unit is made up of four single quad cables (unit 1 to 4, see Table 35 and Table 36) and that there are turquoise and violet single wires in each quad cable. Make a note which of these individual wires belongs to which quad cable (by marking the individual wires, for example).

Then attach the row C and row A wires. Remove the markings (if you have used suchmarkings).

6.1.2 Splitter Cables with IDC ContactsPlease consult the wiring plan before assembling the EPT connector.

Mounting the shielded splitter cable on the EPT connector with IDC contacts

• Strip 150 mm of insulation from the end of the LF cable, see Figure 26.

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Assembly Documents

• Fold back the inner side of the braided shield and the drain wire and cut the braidedshield to a length of 7 ±1 mm, see Figure 26. Remove cable fillers and protection foils.

• Fix the folded-back braided shield with copper foil, see Figure 26. • For the 72-pole connectors, cut the wires into a length of 90 mm. • The single wires are attached to the single contacts in the insulating body of the IDC

connector with the help of the IDC assembly tool (IDC hand tool product number894-305), see Section 6.1.3 EPT Connectors with IDC Contacts.Begin with row A.Then attach the wires of the other two rows.

6.1.3 EPT Connectors with IDC ContactsConnecting the wires

The single wires are attached to the single contacts in the insulating body of the IDC connector with the help of the IDC assembly tool (IDC hand tool product number 894-305). Contact is made according to the principal of the cut-and-clamp technology.

The 72-pin connector has the following insulating bodies:

– 2-row insulating body 181-3200– 1-row insulating body 181-3100

The following bars are for use with the IDC assembly tool:

– 2-row bar 72 pin– 1-row bar 72 pin– 2-row bar 69 pin– 1-row bar 69 pin

The single wires are attached to the contacts row by row:

• Position the insulating body of the 72 pin connector in the proper bar (72 pin).It is important to press the insulating body completely into the bar.

Figure 36 Bar Equipped with Insulating Body

Should the insulating body not be completely pressed into the bar it could bedamaged by the assembly tool.

• Insert the bar equipped with the insulating body into the tool guide, see the Figure 37.

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Figure 37 Bar in the Assembly Tool

The bar is pushed forward till the contact which is to be attached is in front of thepuncher. A spring-loaded ball latch ensures precise positioning of the contact withrespect to the puncher.

Figure 38 Positioning of the Contact

• Insert the single wire to be attached into the contact. Make sure of the correct position and depth of the single wire in the contact!

Figure 39 Single Wire in the Contact

• If the wire has been inserted correctly, use the tool to attach the wire.

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Assembly Documents

Figure 40 Attach the Single Wire

The handle must be pressed all the way to the back so that the stop moves backautomatically. This ensures that the wire is correctly attached to the IDC contact.

• Once the wire is attached, manually push the bar into the next position.A spring loaded ball latch ensures precise positioning of the bar and the insulatingbody with respect to the puncher.

• Now attach all the other wires in this row. • Remove the bar with the insulating body from the tool. • Check whether all the single wires are correctly attached to the contacts and that

there is no strain on the wires.

Mounting the connector

• Press both insulating bodies together. • Place the lower part of the cable reduction together with the cable and the mounted

insulating bodies in the lower part of the connector housing. • Screw the cable clip and the stress resisting clip to the lower part of the cable

reduction. • Place the insulating bodies and the wires in the lower part of the connector housing

in such a way that no wires can be trapped when the connector parts are screwed to-gether.

• Place the upper part of the cable reduction in the other part of the connector housing.

• Screw both parts of the connector housing together.

g Make sure that no wires are trapped and no short-to-ground occurs when the con-nector parts are screwed together!

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6.1.4 EPT Connectors with Crimp Contacts

Figure 41 EPT Connector Assembly: Parts List

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Assembly Documents

Figure 42 EPT Connector Assembly: Step 1

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Figure 43 EPT Connector Assembly: Steps 1.2–1.3

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Assembly Documents

Figure 44 EPT Connector Assembly: Steps 2–3

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Assembly Documents


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Assembly Documents


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Assembly Documents

Figure 50 EPT Connector Disassembly: Step 1

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Assembly Documents


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Assembly Documents

6.1.5 Tyco

Figure 54 Tyco Connector Assembly: Page 1

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Assembly Documents

6.2 ETSI System Rack

Figure 66 ETSI System Rack: List of Documents

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Figure 67 ETSI System Rack: Mounting Rack (1)

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Assembly Documents

Figure 68 ETSI System Rack: Mounting Rack (2)

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Figure 69 ETSI System Rack: Mounting Terminal Panel

Figure 69 refers to elements that are not relevant to the M600 and can be ignored; for example, QD2 module, VTM1 module, and MAU.

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Assembly Documents

6.3 Modified Rack Door

If the rack is to be equipped with a door, for example in collocation rooms, then a modified door must be selected. The standard door does not allow enough room for the front cabling.

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Installation Manual M600 Fan Replacement

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7 Fan ReplacementThis section describes the Fan Replacement as a fan maintenance procedure. If a fan plug-in unit fails, you can replace it. You do not need to power down the subrack before you replace the plug-in unit.

To replace a fan unit:

1. Remove the attachment screws of the fan unit.

Figure 70 Fan Unit with Locking Levers

2. Pull out the fan unit at both lock levers simultaneously and remove the fan unit.3. Replace the old fan unit with the new fan unit. Push in the new fan unit, until it

engages.

!Switching a fan unit is not normally service affecting. If the fan unit is out of service too long, the subrack will begin to overheat and begin to shut down subscriber plug-in units. This interrupts broadband service, but not narrowband service.

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Fan Replacement

Figure 71 Inserting the Fan Unit

4. Screw on the attachment screws of the connector.

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Installation Manual M600 Abbreviations

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8 AbbreviationsADSL Asymmetric Digital Subscriber Line

ADSL2+ Asymmetric Digital Subscriber Line, standard ITU-T G.992.5

AnFd Anschlussfeld, terminal panel

ANSI American National Standards Institute

CE Communauté européenne, European Community

CIUG Common Interface Unit with Guarded Input

CPE Customer Premises Equipment

DSL Digital Subscriber Line

DSLAM DSL Access Multiplexer

EMC Electromagnetic Compatibility

EN European Norm

ESD Electrostatic Discharge

FE Fast Ethernet (100 Mbps)

GE Gigabit Ethernet (1Gbps)

GE/FE Gigabit Ethernet/Fast Ethernet

IEC International Electrotechnical Commission

IP Internet Protocol

ISDN Integrated Services Digital Network

IU Interface Unit

LCT Local Craft Terminal

M600 Medium density medium DSLAM M600 Shelf Variant

MDF Main Distribution Frame

MTA Metallic Test Access

OWG Optical Waveguide

PMD Polarization Mode Dispersion

POTS Plain Old Telephone System

PSTN Plain Switched Telephone Network

RCB Relays Control Board

RJ45 Registered Jack 45

RSU Relay Switching Unit

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Abbreviations

SFP Small Form-factor Pluggable

SHDSL Symmetric High-Bitrate Digital Subscriber Line

SRB Splitters and Relays Board

TMN-OS Telecommunications Management Network Operating System

VDE Association for Electrical, Electronic & Information Technologies

VDSL Very High-Speed DSL

VoIP Voice over IP

VPLU VoIP over POTS Line Unit

HiX5630 - Installation

Documents

main distribution

installation

common blank

fusion splicer

dc fuse panel

part number

mounting set

wire color