A Project Report On Summer Training at “DHANHAR MASALA PVT. LTD.” Submitted by: 1. Mistry Mukesh M. 25 2. Patel Abhay N. 34 3. Patel Nishant M. 43 Submitted to: 1. Miss Namrata Madam 2. Miss Jueela Madam 3. Miss Manisha Madam 1
Oct 27, 2014
A
Project Report
On
Summer Training at
“DHANHAR MASALA PVT. LTD.”
Submitted by:
1. Mistry Mukesh M. 25
2. Patel Abhay N. 34
3. Patel Nishant M. 43
Submitted to:
1. Miss Namrata Madam
2. Miss Jueela Madam
3. Miss Manisha Madam
4. Mr. Jignesh Sir
Vivekanand College for BBA, Surat
Academic Year-2007-2008
1
Acknowledgement
I would like to thanks to Veer Narmad South Gujarat
University to include this summer training in the curricular of B.B.A.
program.
I express my deep sense of gratitude to “DHANHAR
MASALA PVT. LTD.” to allow me to do summer training and giving
me their best to accomplish the same.
I would also thank to all faculty members of college
to help me greatly in preparation and guidance during the training.
My special thanks to one and every faculty member
in the dept for their suggestions.
I would like to thank with great pleasure on
colleagues who helped me in successfully completed this project.
Date:
Place:
1. Mistry Mukesh M. 25
2. Patel Abhay N. 34
3. Patel Nishant M. 43
2
Executive Summery
The project basically deals with the recently
customer of Dhanhar Masala Pvt. Ltd. The survey about the
Customer satisfaction. The survey says that most of people give
first rank to the best Masala of Industry.
In this project, we have covered four cites for
the survey of test of Masala for the purpose of to identify about the
Industry awareness, satisfaction of service, which were provided by
the Dhanhar Masala Pvt. Ltd.
Finding said that Industry has not yet covered
the businesspersons those who are use masala as well as
employees of the various organizations, those who are use masala
for the purpose of pleasure, test and safety of health. So, it is
necessary to marketing in that sense to cover all the various
customers.
All the information is presented in simplified
manner have been included wherever required.
3
Declaration
Here by declare that this training report is prepared
with my own efforts. This report has been prepared at “DHANHAR
MASALA PVT. LTD.” during 01/05/2008 to 30/06/2008 with my
skills and management tools and technique, which we learnt in
collage.
This report has not been previously submitted by
any one to any university, for award of any other degree.
Date:
Place:
1. Mistry Mukesh M. 25
2. Patel Abhay N. 34
3. Patel Nishant M. 43
4
Preface
The knowledge lies every where whether it
is theoretical or practical. Theory of any subject is important but
without its practical knowledge it becomes useless particularly for
management student. As a student of the business administration,
we have studied many theories in the class room but after taking up
this project works, we have experienced and understood these
management theories and practices in its full sense, which play vital
role in business field today.
This report is designed with the objective to
gain practical knowledge about the beverage industry it’s working
and functioning in different department of “DHANHAR MASALA
PVT. LTD.”
5
MISSION & VALUES MISSION & VALUES
One of the greatest strengths of the Dhanhar
Masala Pvt. Ltd. industry is its ability to develop customized
products. This policy of the Dhanhar Masala Pvt. Ltd. Industry has
helped to build close ties and mutual trust with customers globally,
thus increasing worldwide acceptance of its products.
Mission
To delight the customer by continuously
developing new products tuned to evolving needs and maintaining
high standards of quality and efficiency in production and prompt
delivery.
Values
1. High priority to customer satisfaction.
2. High standards of consistent quality and reliability.
3. Promoting use of modern technology and practices.
4. Minimizing profitability for cost-effectiveness.
5. Commitment to community development and environment
protection.
6
INDEX
Profile of the Industry
Marketing Department
HR Department
Production Department
Financial Department
Bibliography
Annexure
7
1. Profile of the Industry
History of Industry:-
DHANHAR MASALA BHANDAR Pvt. Ltd.
introduces itself as a leading manufacturer and exporter of Indian
particularly Masala’s, Hing’s and others. Established on 1966, the
company has always followed the philosophy of providing quality
products and services to our ever increasing clientele. Today
DHANHAR has become a name synonymous to Indian spices, its
tastes and aroma; and has become a name of repute in spices and
hing industry.
The name “DHANAHAR” itself connotes “MASALA”
DHANHAR MASALA starting in the home place
and its first product is “hing”. On this time Dhanhar Masala
manufacturing at “Ambaji Road, Nani Chipava.” Dhanhar is not first
name of the brand. Before Dhanhar, its name is “MANSUKH
KANTI DOUBLE POPAT BRAND”, that is the first name of the
Dhanhar.
Meaning of the Dhanhar name;
DHAN means “LAXMI”
HAR means “MAHADEV”
8
DHANHAR name comes of the two dynamic people,
first is DHANSUKHLAL and second is HARKISHANLAL.
DHAN comes of the DHANSUKHLAL
&
HAR comes of the HARKISHNLAL
History – An Overview
Thirty Eight year back, two dynamic
entrepreneurs, Mr. Dhansukhbhai Chhabildas Vankawala and
Mr. Jagdishchandra Harkishandas Vankawala; pioneers in
spices / hing industry and connoisseurs of Indian tastes, joined
hands together to start Dhanhar Masala; supported by Mr.
Bipinchand Chhabildas Vankawala; a mechanical engineer by
profession. The firm started as a gruh udyog, manufacturing hing,
graduated in terms of size and volume; obviously due to healthy
response from the market. In the 1972, a manufacturing plant was
established in Surat. The company started manufacturing spices in
1976 with a single product “Dal Shak Masala” and has consistently
climbed up the growth ladder since. The company at present is
manufacturing more than 30 different spices. For bulk orders, we
can customize the products according to your requirements.
In 1990, a major milestone was achieved when
the company got “AGMARK” certification for its Hing. In 1995,
same certification was accorded to Spices.
When company started, it goes in the loss, but
after some time loss converted in the big and big profit. In the 1977
the price of the “Dal Shak” masala was just 7 RS. In 5 Kilo. So, it’s
very chipper. In the 1988 Hing’s packaging stared and published
name of the “BHANDHANI HING” and also developed the brand
9
name of Dhanhar Masala. All the production by manually, no
machine work of this time. On this time means, 1988; the staff was
just 10 people in Dhanhar Masala and now the staff is about 62
people in Dhanhar Masala. Manually work’s time period is 1988 to
1996, means about 8 year.
Under the able guidance of the promoters, the
company has reached to a position, par excellence. Mr. Hitesh
Vankawala (B.Com. L.L.B.) And Mr. Jignesh Vankawala (B.Com),
able sons of Mr. Dhansukhbhai joined business in 1992 and 1998
respectively. Also the able sons of Mr. Jagdishchandra, Mr. Sandip
Vankawala (B.Com.) joined the company in 1992 and 1998
respectively. Mr. Hitesh and Mr. Sandip are looking after Sales
Department whereas Mr. Jignesh and Mr. Nilesh are looking after
Production and Quality Control Departments.
The new entrants are following their fathers’ footsteps and
have the enough dynamism and acumen to lead the company to
new heights.
The company boasts of modern machinery and high
technology to attain the quality without losing the traditional aroma
of Indian spices. Our products are well known for their high purity.
The reliability, flexibility, competitive pricing and prompt
service have been the pillars of the company’s reputation and
success.
10
2. MARKETING DEPARTMENT
Marketing environment (Competition)
Products of the Industry (Product Mix)
Packaging & Labeling
Price of Products (Pricing Policies)
Organization’s buying process
Product life cycle (PLS) & Marketing
Strategies
Channels of distribution
Marketing / Sales dept. at a glance
Promotional Activities
11
Structure of Marketing Department
12
1. Marketing environment
(Competition): -
Head of Marketing
Department
Hitesh bhai( Head 1)
Sandeep bhai( Head 2)
Agent
Clerk
Peon
13
There are some points which are uses in DHANHAR
MASALA is below here in the Marketing environment (Competition).
1. Concept of target
2. Concept of channel
3. Concept of competition
4. Concept of public
Concept of Target:-
There is annual turn-over is 3 ton per day
(1080 ton per year). Profit target of the company is 20% of sales.
Concept of Channel:-
There are 3 types of Marketing Channel.
1. Communication Channel:
Through this channel company deliver &
receive message from target market. The Company’s
Communication channel includes News papers, Radio, local TV
channel, postures, local transportation etc.
2. Distribution Channel:-
Through this channel company displays sell &
deliver the physical product to the buyer. Company includes CNF
(super stockiest), Distributor, Shop keepers etc.
3. Service Channel:-
14
Through this channel company carry out
transactions with potential buyer. This channel includes Agent
Godown delivery, Warehouses, Transportation companies,
Insurance Company etc.
Concept of Competition :-
It includes all the actual & potential rival offering &
substitute of their product a buyer might be consider. The company
may be of monopoly, total competitive or oligopoly.
E.g. There are many masala brands against Dhanhar Masala as
like SK Masala, Gajanand Masala, and Ramdev Masala
etc.
Concept of Public :-
Population outside the Company within the nation.
From which company can identify their potential buyer, current
users, decision makers and general public.
Macro Environment
1. Social and Cultural Environment:-
Dhanhar Masala does not affect to cultural
factors but it affects social factors because cultural factors affect
cultural, sub-cultural, social factors. Society sales beliefs, values
and harms that largely define taste & preferences of customers.
People observe almost unconsciously a world view that defines
there relationship to them to measure and the universe.
15
Regional difference in language, customs,
social system, values, habits, and religion and cast system may be
social & cultural environment.
2 .Technological Environment:-
One of the most dramatic force shopping
people live is technology. Technology includes Automatic packing
Machine, computers, printers etc. There are many technology is
being used in Dhanhar Masala. Technological Environment
increase production more and more. Because of using technical
Machineries and Equipments it takes low/minimum time for
Maximum Production.
3. Political & legal Environment:-
There are mainly two sub paints in this environment.
Increase in the business environment
Company must have a good working knowledge
of the major low protection competition, consumer and society.
Protecting the welfare of consumer
There are five types of protecting welfare of consumer in Dhanhar masala.
Safety:-
Information:-
Choice:-
Redresses:-
Representation:-
16
Economic Environment:-
Marketers require purchasing power as well as
people. The available purchasing power in economy depends on
current income, price, debts, saving and credit availability.
Income distribution is also creating measure impact
for economic growth.
Physical Environment:-
Raw Material
Dhanhar Masala purchasing Raw Material from various
Countries and States.
E.g. Red chilly powder from Karnataka,
Hing from Afghanistan,
Salt from Pakistan,
Plastic package from Bombay.
Live Stock
They have no expiry date which are reaching or not
reach to consumers in Dhanhar Masala.
17
2. Products of the Industry (Product
Mix):
There are many masala product of DHANHAR MASALA industry. Which
are below here;
1. Agmark Hing
2. Chilly Powder
3. Turmeric Powder
4. Coriander Powder
5. Coriander-Cumin Powder
6. Aachar Sambhar
7. Rajwadi Garam Masala
8. Tea Masala
9. Chhole Chana Masala
10. Kitchen Hing Masala
11. Chat Masala
12. Pavbhaji Masala
13. Panipuri Masala
14. Punjabi Gravy Masala
15. Garlic Masala
16. Buttermilk Masala
17. Chewada Masala
18. Milk Masala
19. Sambhar Masala
20. Biryani Pulao Masala
21. Singoda Masala
22. Rajwadi Atta
23. Sindhav Salt
24. Chicken Masala
25. Mutton Masala
26. Fish Masala
18
27. Tandoori Chicken Masala.
28. Kashmiri Chilly Powder
So, there are lots of item productions in the
DHANAHAR MASALA, which are daily use in homes and hotels.
Product Mix
Meaning of product mix:-
“A product mix (also called product assortment) is
the set of all product lines and items that a particular seller offers for
sale to buyers” An organization with several product lines has a
product mix.
In other words, product mix is “the composite of
products offered for sale by a firm.” It is collection of products
manufactured or distributed by a firm.
Product Mix has three main characteristics:-
1. Width
2. Depth
3. Consistency
Width of the prduct mix is concerned with the
number of product lines marketed by Dhanhar Masala. Width and
smaller number of product lines narrower is the product mix.
. Depth of the product mix depends on the average
number of product items included in the product lines. The average
number of product items smaller is the depth of product.
19
Consistency of the product mix indicates how far
or to what extent the product lines are interconnected with each
other from the view point of final use or production requirement or
channel of distribution.
The following situation indicates lack of optimization of product mix:-
1. A situation of excess production capacity arising seasonally or
very often.
2. I proportionately very high percentage of profit from a few items of
the Dhanhar Masala.
3. Insufficient width of product mix to the extent that maximum
benefits of the Dhanhar Masala sales for contacts.
Important of the product mix in Dhanhar Masala:-
1. Profit maximization
2. Maximization of sales
3. Stability of sales and sales income
4. Maximum benefits
Profit maximization, with the help of product mix
available opportunities can be turned into maximum profit. This
would be not having been possible in its absence.
Maximization of sales, in this point to improving in
the sale maximum level. It helps to in exploiting the situation for
maximizing the sales.
20
Stability of sales and sales income, any
decrease in the sales of any product item of Dhanhar Masala
disturbance in optimum product mix and income also declines. So,
the sale of any item to the Dhanhar Masala is stability of sales and
sales income can be maintained.
Maximum benefits, the salesman of the present
product come in contact with a large number of customers. By
introducing a new product maximum benefits of their contacts can
be derived with minimum cost and maximize in to the profit.
21
3. Packaging & Labeling: -
Meaning of Packaging:-
Packaging means, “The wrapping of goods
before they are transported or stored or delivered to a consumer.”
In the other hand, “packaging is the sub-
division of the packaging function of marketing.” Packaging has
been defined as, “An activities which is concerned with protection,
economy, convenience and promotional considerations.”
We can define packaging as: “all the activities
of designing and producing the container is called the package”
The packaging has three levels, they are following:-
Primary package
Secondary package
Shipping package
Packaging is also kept pace with our products
and the market, conforming to International Standards and featuring
diverse packing methods to match client requirements
Packing is not available in kg with double
polypropylene in-liner in trucks. It is also available 10000 kg
cardboard boxes on wooden pallets. Trucks are also available for
5000 kg & 10000 kg.
22
We have a special inspection team, which
ensures the quality of packing before the material is dispatched
from the works
Primary package
This is the primary packaging of the “Garam Masala” in
the Dhanhar Masala industry. So, this is the first step of the packaging of
23
the masala. All types masala packaging like this type but this is the
example only “Garam Masala’s” packaging.
Secondary package
This is the secondary packaging of the “Garam
Masala” in the Dhanhar Masala industry. So, this is the second step of
the packaging of the masala. This is the important step of the packaging.
24
Shipping package
25
This is the last and final means shipping packaging of the
“Garam Masala” in the Dhanhar Masala industry. It is the very important
packaging of the masala because when it’s over then production supply
in to the market and use consumer and other.
So, the packaging of a consumer product is an
important part of the marketing. A good number of companies adopt
square packages in place of round packages which save space.
There are many factors to be considered while designing a
package.
Dhanhar Masala used kinds of the material for the packaging below
here;
1. Card Board Contriver
2. Plastic Contriver
3. Plastic Bag
4. Non-own Bag
5. Pouches
6. Paper Contriver
7. Clothes etc.
Kinds packaging of the Dhanhar Masala is below here;
1. Consumer Packaging
2. Family Packaging
3. Multiple Packaging
So, there are different packaging produce by
Dhanhar Masala for the customer.
26
Packaging size of the Dhanhar Masala is 1 Kg.,
5 Kg., 15 Kg. and 40 Kg.
Labeling
Meaning of Labeling:-
“Label is a part of product, which carries verbal
information about the product or the seller. It may be a part of a
package, or it may be a tag attached directly to the product.” Label
may be small slip or a printed statement.
DHANHAR MASALA uses three types of label, which is following here;
1. A Brand Label
2. A Grade Label
3. A Descriptive Label
Label gives following information in any product in the production.
(DHANHAR MASALA)
1. Brand name
2. Picture of the Product
3. Address of the producer and industry
4. Gross and Net quantity of the content
5. Ingredients in the product
6. Direction for the use
7. Precautionary measures
8. Nature of the product
9. Date of packaging and expiry
10. Retail price
27
Labeling photo’s of the Dhanhar Masala’s product:-
28
4. Price of Products (Pricing
Policies): -
Meaning of Price:-
It includes price, trade discount, cash discount, credit
terms, and collection policy. The price is determined normally after
considering production cost, distribution cost, quality, rival’s price &
government controls.
Pricing policy of industry
Price is the one element of the market mix that
produces revenue. The other elements produce costs. Price is one
of the most important factors that affect demand, growth of
company, market share, competitors, supplier etc. so we can say
that the price is decide by considering this all factors. Price may be
suitable to product and market.
How to deciding the price?
DHANHAR MASALA Pvt. Ltd. has taken a certain
steps to fix up the price of its different product.
1. Selecting the pricing objectives
2. Determination of demand for product
3. Estimating the costs of production
4. Analyzing competitors’ costs, prices and offers
29
5. Selecting a pricing method
6. Selecting the final price
Responding to the competitors price changes
The company may react the changes in competitors’ price changes in
following way:
1. Maintain price
2. Maintain price and add value
3. Reduce price
4. Increase price and improve quality
5. Launch a low-price fighter line
Starting Price of the Dhanhar Masala’s Rs. 1, 2, 5,
50, 100, 200 and 500 up.
Price list of the Dhanhar Masala for the different
Masala’s item in the market to customer. (100 K.g.)
Dhanhar Masala Pvt. Ltd.
Bagal Surat (Gujarat)
Price List
W.E.F.
01.04.08
Name of Item Price of Item (100 K.g.)
Rajwadi Garam 27 Rs.
Agmark Hing 36 Rs.
Chilly Powder 13 Rs.
Turmeric Powder 11 Rs.
Coriander Powder 14 Rs.
30
Coriander – Cumin Powder 15 Rs.
Aachar Sambhar 15 Rs.
Rajwadi Garam Masala 27 Rs.
Tea Masala 48 Rs.
Chhole Chana Masala 35 Rs.
Kitchen King Masala 33 Rs.
Chart Masala 24 Rs.
Pavbhaji Masala 40 Rs.
Panipuri Masala 24 Rs.
Punjabi Gravy Masala 35 Rs.
Buttermilk Masala 20 Rs.
Chewada Masala 15 Rs.
Milk Masala 130 Rs.
Idle Sambhar Masala 33 Rs.
Biryani Pulao Masala 33 Rs.
Singoda Atta 15 Rs.
Rajgara Atta 8.50 Rs.
Sindhav Salt 5 Rs.
Chicken Masala 38 Rs.
Mutton Masala 38 Rs.
Fish Masala 38 Rs.
Tandoori Chicken Masala 42 Rs.
Kashmiri Chilly Powder 23 Rs.
Deluxe Hing 68 Rs.
Dhanhar Masala produces many other masala items
to small basis. So, its price is not given here.
31
5. Organization’s buying process: -
The Dhanhar Masala Pvt. Ltd. Industry has major
business in industry. It provides a raw-material for the other industry
or processing units like dyeing mils, printing unit and others. The
order placing for the raw material:
1. Problem reorganization
2. General need specification
3. Product specification
4. Supplier search
5. Proposal solicitation
6. Supplier selection
7. Order routine specification
8. Performance review
Where’s comes Row Material?
Red chilly powder from Karnataka
Hing from Afghanistan
Salt from Pakistan
Plastic package from Bombay
32
6. Product life cycle (PLS)
&
Marketing Strategies
Meaning of Product Life Cycle:-
As every being has life, a product has its life.
Industrial goods may have a longer life than consumer goods.
Products, like human beings, have length of life for making sales
and earning profit.
The product life cycle is generally termed as
product market life cycle, because it is related to particular market.
For instance, an old product in the market of Bombay may have a
life in a village. The product life cycle may be short for same
products and long for some other products. The period may differ
form product to product. But the product passes through the stages,
collectively known as product life cycle.
Chart of the product life cycle in Dhanhar Masala:-
Sales and Profit
Introduction Growth Maturity
Total sales
Total Profit curve
33
Introduction: - Product is new, awareness in market, cost of marketing high
and profits are low.
Introduction is the first stage in the life of a
product. This is an infant stage. The product is a new one. The
new product means. “A product that opens up an entirely new
market, replaces an exiting product, or significantly broadens
the market for an exiting product.” In this stage profit may
below, because of heavy advertising and sales promotion in
order to stimulate the demand.
Marketing Strategy: -
There are four types of the marketing strategy in Introduction but Dhanhar
Masala use only two types of the strategies;
(a) Low Price and a Big Promotional Expenditures Budget: -
(b) Low Price and a Small Promotional Expenditures Budget: -
If the market is very wide, customers are unfamiliar
with the product and sensitive to the price and the market is also
competitive this strategy is adopted for a quick entry in the market.
If the customers are price sensitive and promotional
expenditures are not likely to increase the sales and the customers
are familiar with the product strategy is adopt for early and quick
entry of the production in the market.
Growth: - The product has given satisfaction to the first buyers. Sales
increase rapidly and product started generate profit.
34
Growth is the second stage in the life of a product. In
this stage, the product satisfaction the market and a product gains
acceptance from the part of consumers and businessmen. So,
sales and profit increase. The success of firms depends upon the
efficient manufacturing and distributing system of the product.
Previous buyers continue in their purchase and new buyers appear.
Marketing Strategy: -
There are five types of the marketing strategy in Growth but Dhanhar
Masala use only four types of the strategies;
(a) To increase the quality of the product or add new features
to the product.
(b) To start a campaign to search out new areas of market.
(c) To intensity the advertisement and find out distribution for
wide spread sales.
(d) In order to attract price marketing strategies the industry to
decrease the price at appropriate time.
Maturity: - The product reaching its maturity and sales are good. But battle for
market share is about to begin.
At this stage, keen competition increases. Sales
continue to increase for a while, but at decreasing rate. Competitors
go for mark - down price by increasing advertising deals. Market
expenses increase, even after mark – down price, which enable to
face competition. Thus, profit is thinned. Additional expenses are
involved in production modification and in the market. Overall
marketing effectiveness becomes the key factor in this stage.
35
Marketing Strategy: -
There are five types of the marketing strategy in Maturity but Dhanhar
Masala uses all the types of the strategies;
(a) Efforts should be made to enter into new markets.
(b) Steps should be taken to increase the utility of the product.
(c) Product should be made familiar with other classes of
customers.
(d) Product should be improved very much.
(e) Alterations should be made in the marketing mix to suit the
changing conditions.
So, in the Dhanhar Masala’s every product moves
through a life cycle, having three phases, which are above the
detail.
7. Channels of distribution: -
36
Meaning of Channels of distribution: -
According to American Marketing Association,
“A channel of distribution, or marketing channel, is the structure of
intra – company organization units and extra – company agents and
dealers, wholesale and retail through which a commodity, product
or service is marketed.”
According to Richard M. Clewelt, “A channel is
the pipe line through which product floes in its way to the consumer.
The manufacture puts his product in to the pipe line or marketing
channel and various marketing people move it along to the
consumer at the other and of the channel.”
Marketing channel may be defined as, “A
pathway composed of intermediaries, who perform such function as
needed to ensure smooth flow of goods and services from the
manufacturing ends to the consuming ends in order to achieve
marketing of the produce of a company.”
Marketing channels are distribution network.
Products flow to the market through the distribution network.
‘Marketing channel’ and ‘Channel of distribution’ is a path traced in
the direct or indirect transfer of ownership to a product, as it moves
from a producer to ultimate consumer/industrial users.
Channel of distribution in Dhanhar Masala
37
Distribution channel
The producer and the final customer are part of
every channel. We will use the number of intermediate levels to
designate the length of channel. There are many type of distribution
channel in industry. There are following:
1. Zero-level channel
2. One level channel
3. Two level channel
Manufacturer
CNF (Super Stockiest)
Agent
Wholesaler
Retailer
Consumer
38
4. Three level channel
Dhanhar Masala Pvt. Ltd. use to zero level
channels and one level channel in rare case they use a two level
channel company get an export order by e-mail and domestic
market. There is use one-level and two-channels.
8. Sales dept. at a glance: -
39
Main product of Masala essential commodities sales in open market
by Masala Agent & Super Stockiest as per daily marketable etc.
Masala factory reputed person perform as an Agent & Super
Stockiest taken a some deposits amount from Masala.
Masala deliver against only Demand draft & Cash. There is a some
control about releasing Masala quota for even month edusting by
control government department.
It means department of food supplest, government of India.
Masala factory export masala about as per instruction by control
government benefit to masala factory for exporting.
Price as per the domestic market depends upon Demand and Row
- material.
9. Promotional Activities: -
Meaning of promotion: -
40
Promotion means a set of efforts made by the
company for stimulating the demand for its product or products
without making any alteration in product mix, price and channels of
distribution.
Promotion is any communication activity whose
main object is to move forward a product, service or an idea in a
channel of distribution. It is a set of efforts by marketer to inform
and persuade buyers to accept, resell, recommended or use the
article, service or idea which is being promoted. It is a form of
communication with an additional element of persuasion. The
promotion activities always aim at stimulating demand by affecting
knowledge, preferences, attitudes and behaviors of the buyers.
Important of the promotion in the Dhanhar Masala: -
1. Increasing distance between producer and consumer
2. Need of commutation in expanded markets
3. Information to the market intermediaries
4. Stimulates Demand
5. Reviving of Demand
6. Makes other elements of marketing mix meaningful
Customer purched masala item above Rs 1000 up; So, Dhanhar
Masala gives one Shopping Beg .
Customer purched masala item above Rs 2000 up; So, Dhanhar
Masala gives one Traveling Beg .
Promotional and advertising policies
Dhanhar Masala is a private limited company. Its
customers are very satisfied with the product and services that they
are provided. And as we know that the best advertising is done by
41
the satisfied customer, most of the times the customers themselves
recommend products of Dhanhar Masala in their business circle.
No other advertising policy is followed by Dhanhar Masala as such
as they never felt the need of doing so till now.
But in case if there is any need of promotion,
they make use of consumer-direct channels to reach and deliver
goods to the customers without using any middleman. These
channels include telephones and fax devices. Generally they
receive orders in abundance, but during slack time they call on their
customers and ask them to place their orders. They try to tempt
them by saying that production of so-and-so masala is being
carried out and if they place their orders soon they will get prompt
delivery or else they will have to wait for 4 to 5 hours for delivery if
they make it late.
E.g. During our summer training we found that during the first week of
May there were quite a few orders with the company. So they
called up their customers and asked them to place their orders by
tempting them as they were very busy with work and if they would
place their orders now they will get their order delivered soon.
This kind of direct marketing helps them to build
continuous relationship each customer and also make their offers
and strategies less visible to their competitors. Also they provide
the booklet containing samples of their varieties of masala to their
customers.
3. HUMAN RESOURCE DEPARTMENT
Activities of Personnel / HR Department
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Recruitment & Selection
Human Resource Planning
Training & Development
Promotion & Transfer
Performance Appraisal
Wages & Salary Structure
Employee Welfare
Human Resource Audit
Hierarchy Structure of Organization
Absenteeism Rate
Employees Turnover
Structure of HR Department
43
Introduction
HRM is that branch of management which is responsible
on a staff basis of concentrating on those aspects of relationship of
management to employee and with the development of the individual
and the group. The objective is to attain maximum individual
development, desirable working relationship between employers and
employees; employee and employee, and effective molding of human
resources as contrasted with physical resources.
In a Dhanhar Masala Pvt. Ltd., there is more importance
given to the personnel because all works are done by human beings if
right person appoint then company get surly success in its works.
Industry believes in getting well persons for its work.
Head of HR Department
Dhansukh bhai (Head 1)
Jagdish bhai(Head 2)
Assistant
Peon
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1. Activities of Personnel / HR
Department
Meaning of HR: -
“HRM is a management function concerned with
hiring, motivation, & maintaining people in an organization. The
function & principle are applied to acquisitioning, developing,
maintaining, & remunerating employees in organization.”
Definition of HR: -
“HRM is a series of integrated decision that form
the employment relationship; their quality contributes to the ability of
the employees to achieve their objectives.”
“HRM is a management is the planning, organizing,
directing & controlling of the procurement, development,
compensation, integration, maintains & separation of HR to the end
that individual, organization, & social objectives are accomplished.”
Activities of personnel department: -
HRM department helps managers to recruits, selection and train and develop
members for the company.
HRM is concern with the people’s dimension
in organization. HRM refers to set of programs function and
activities designed and carry out in order to maximize. Both
employees as well as organization effectiveness.
45
The main activities of HRM department are
to recruitment, selection, and training and develop members for an
organization.
The function, which are used by HRM department in the Dhanhar
Masala Pvt. Ltd. is below here,
(1) Managerial function
(2) Operative function
Managerial function
(a) Planning: -
Planning is the process of deciding the goals &
formulating policies & programmers to achieve the goals. Planning
involves forecasting & research. Planning helps to face successfully
the changes that are likely to take place in future. It preparing
human resource budget.
(b) Organizing: -
Organizing is the process of allocating tasks
among the member of the group, establishing authority –
responsibility relationships among them & integrating their activities
towards the common objectives. Organizing is the framework
through which management directs controls & co – ordinates the
efforts of people.
46
(c) Directing: -
Directing is the process of motivating, activating,
leading & supervising people. Directing includes all those activities
by which a manager influences the action of subordinates. Directing
is the heart of the mgmt process. Directing also helps in building
sound individual & human relation in the organization.
(d) Controlling: -
It implies checking, verifying & regulating to
ensure that everything occurs in conformity with the plans adopted
& the insuuctions issued. Such monitoring helps to minimize the
gap between desired result & actual performance.
(2) Operative function: -
There are five functions in the Operative function but Dhanhar Masala Pvt. Ltd.
uses only three functions in their industry, which are below here:
(a) Procurement Function: -
Procurement function is concerned with
securing & employing the right kind & proper number of people
required accomplishing the organizational objectives.
Dhanhar Masala Pvt. Ltd. consists of the only five activities in the
procurement function:
(1) Job Analysis
(2) Human Resource Planning
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(3) Recruitment
(4) Selection
(5) Placement
(b) Development Function: -
Human Resource development is the
process of improving the knowledge, skills, aptitudes & values of
employees so that they can perform the present & futures jobs
more effectively.
Dhanhar Masala Pvt. Ltd. consists of the only three activities in the
development function:
Performance Appraisal
Training
Executive Development
(c) Compensation Function: -
Compensation function is refers to providing
& fair remuneration to employees for their contribution to the
attainment of organizational objectives.
Dhanhar Masala Pvt. Ltd. consists of the only three activities in the
compensation function:
Job Evaluation
Wage & Salary Administration
Bonus
So, there are three types of function,
which are use by Dhanhar Masala Pvt. Ltd. H.R. department.
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2 Recruitment & Selection
Meaning of Recruitment: -
Recruitment is understood as the process of
searching for & obtaining applicants for jobs, from among whom the
right people can be selected. Recruitment involves attracting &
obtaining as many applications as possible from eligible job -
seekers.
Organization have to recruit people with
requisite skills, qualification & experience if they have to service &
flourish in a highly competitive event while doing so, they have to be
sensitive to economic, social, political, & legal factors within a
country.
Definition of Recruitment: -
“Recruitment is the process of finding &
attracting capable applicants for employment. The process begins
when new recruits are sought & ends when their applications are
submitted. The result is a pool of applicants from which new
employees are selected.”
Process of the Recruitment in the Dhanhar Masala Pvt. Ltd. , which are
below here in detail;
Process of the Recruitment in the Dhanhar Masala Pvt. Ltd.
49
There are four types of the Recruitment process uses in the Dhanhar
Masala Pvt. Ltd., which are below here;
(1) Planning: -
Panning is the first step of the Recruitment
process. Planning’s involves the translation of likely job vacancies &
information about the nature of the job.
Dhanhar Masala, Recruitment planning deals with,
Types of application refer to the type of people
to be informed about job openings. These details are available
through job description & job specification.
Planning
Strategy Development
Screening
Evaluation & Control
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(2) Strategy Development: -
Once it is know how many & what type of
recruits are required serious consideration needs to given to;
“Buy” decision
Sources of recruitment
Sequencing the activities in the recruitment process
“Buy” means hired skilled workers &
professionals. It employees has the advantage in the sense that the
skilled professional & labour can be the work immediately & little
training may be needed.
(3) Screening: -
Screening is to remove from the recruitment
process, at an early stage, those applicants who are visibly
unqualified for the job. It screening, clear job specifications are
invaluable. Applicant qualification judged on the basis of their
knowledge, skills, abilities & interests required to do the job.
(4) Evaluation & Control: -
Evaluation & Control is necessary as considerable
costs are incurred in the recruitment process. Statical information
on the cost of advertisements, time taken for the process, salaries
for recruiters, time spent on preparing job description, job
specifications, Recruitment overheads & administrative expenses.
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Selection
Meaning of selection: -
Selection is the process of picking individuals
(out of the pool of job applicants) with requisite qualification &
competence to fill jobs in the organization.
The objective of selection process is to
determine whether an applicant meets the qualifications for a
specific job & to choose the applicant who is most likely to perform
well in that job.
Definition of selection: -
“Selection is the process of differentiating
between applicants in order to identify & hire those with a greater
likelihood of success in a job.”
Selection is the most important process of the any
Company and Industry. Selection is the based of choose best
workers and employment for the Industry.
Process of the selection in the Dhanhar Masala Pvt. Ltd.
There are five types of the Recruitment process uses in the Dhanhar Masala
Pvt. Ltd., which are below here:
52
Process of the selection: -
(1) Preliminary Interview: -
Preliminary Interview is the fires step of the
selection process in the Dhanhar Masala Pvt. Ltd. Preliminary
interview, on the other hand, helps reject misfits for reasons, which
did not appear in the application forms.
(2) Selection Test: -
Generally, tests are used to determine the
applicant ability, aptitude & personality. Different types of tests in
the Dhanhar Masala Pvt. Ltd., which are below here;
Preliminary Interview
Selection Test
Employment Interview
Reference Check
Physical Examination
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Ability Test
Personality Test (Tat Test & Cpi Test)
Medical Test
(3) Employment Interview: -
An interview test is conducted at the
beginning & at the end of the selection process. The emphasis here
is on the letter. Different types of interviews in the Dhanhar Masala
Pvt. Ltd., which are below here;
One-to-One-Interview
Sequential Interview
Personnel Interview
(4) Reference Checks: -
Reference Checks is the most important
process of the selection. Many employers request name, addresses
& telephone numbers of references for purpose of verifying
information & perhaps, gaining additional background information
on an applicant.
(5) Physical Examination: -
Last and Final process of the selection is the
Physical fitness test in the Dhanhar Masala Pvt. Ltd. The result of
the medical fitness test is recorded in a statement preserved in the
personnel records.
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3. Human Resource Planning
Meaning of HRP: -
HRP is the process of forecasting a firm’s
future demand for supply of the right type of people in the right
number. HRP is also known as ‘manpower planning’, ‘personnel
planning’ or ‘employment planning.’
HRP is the process of getting the right
number of qualified people into the right job at the right time. It is
the system matching supply & demand of manpower.
Definition of HRP: -
“HRP includes the estimation of how many
qualified people are necessary to carry out the assigned activities,
how many people will be available, & what, if anything, must be
done to ensure that personnel demand at the appropriate point in
the future.”
HRP translates the orgn’s objectives & plans into the number of
workers needed to meet those objectives.
Time duration of HRP in the Dhanhar Masala Pvt. Ltd.
Short Term Plan : 1 year
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Process of the HRP in the Dhanhar Masala Pvt. Ltd.
Human resource planning process is important to
making effective planning for personnel. The steps taken by
Dhanhar Masala Pvt. Ltd. is describing below:
1. First they analysis the organizational plan it means see deeply
future plan of the various department or organization. Select the
Organization’s objectives & policies and done work in HRP by employment.
2. Then after they forecast demand of manpower required in future
they think which type of manpower demand is required is arise & which
Organization Objectives & Policies
HR Needs & Supply Forecasting
HR Programming
Evaluation & Control
56
department and how much personnel is required .then they find sources of
manpower. And they also find how HR needs and supply forecast.
3. Once the demand is decided then they forecast the supply of the
manpower it means best sources is available to recruit the employee. Then
they match the demand and supply of manpower.
4. Evaluation & Control is the final phase in the HRP process. The
HR plan should include budgets, targets & standards. It should also clarify
responsibilities implementation & Control which will enable achievements to
be monitored against the plan.
Surplus: Reduced hours
Shortages: Recruitment
In this planning following points they take into consideration for its HR
planning:
When HR needs arises.
Which type of manpower is required in future?
Source of required manpower available for the organization in future.
Is any diversification is done in the organization in short term OR in long
term.
57
4. Training & Development: -
Meaning of Training: -
“Training is the process of increasing the
knowledge and skills for doing a particular job. It is an organized
procedure by which people learn knowledge and skill for a definite
purpose. Training is aimed at improving the behavior and
performance of a person.”
“Training is any process by which the aptitudes,
skills and abilities of employees to perform specific jobs are
increased. Training is essentially practical consisting of knowledge
and skills required to perform specific tasks.”
Meaning of Development: -
“Development is the process of developing the
knowledge and skills in employees for doing a particular job.
Development involves preparing the individual for a future job and
growth of individual in all respects.”
Training and Development
Employee training is distinct from
management development. Training is a short term process
utilizing a systematic and organized procedure by which non
managerial personnel learn technical knowledge and skills for a
definite purpose. It refers to instruction in technical and
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mechanical operations like operation of a machine. It is design
primarily for non-managers. It is for a short duration and for
short duration and for a specific job related purpose.
On the other hand development is a long term
education process utilizing a systematic and organized
procedure by which managerial personnel learn conceptual
and theoretical knowledge for general purpose. It involves
philosophical and theoretical educational concept and it is
design for managers it involves broader education it’s purpose
is long term development.
Training and development both are different in company’s
point of view.
Training:-
Contents: technical and mechanical operation.
Participants: non managerial personnel.
Time period: short term one short affair.
Purpose: specific, job related ness.
Initiative: for management , external motivation
Nature of the process: reactive process, to meet currant need.
Development:-
Contents: Conceptual and philosophical concept.
Participant: Managerial personnel.
Time period: long term continuous process.
Purpose: Total personally.
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Initiative: From individual himself- internal motivation.
Nature of the process: Proactive process- to meet future need
Why training needs in the Dhanhar Masala Pvt. Ltd.?
There are three rezones to needs training in the
Dhanhar Masala Pvt. Ltd., which are below here;
Job Requirements
Technological Changes
Internal Mobility
Training method: -
There are two methods for training but Dhanhar Masala Pvt. Ltd.
use,
On the job training method:
Job rotation
Job coaching
Job instruction
Training through step by step
Committee assignments
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5. Promotion & Transfer: -
Meaning of Promotion: -
Promotion means an improvement in pay
prestage position & responsibilities of an employee within his/her
organization. A more shifting of an employee to a different job which
has better working hours better location & more pleasant working
conditions dose not amount to promotion for the employee only
when it carries increased responsibilities & enhanced pay.
Definition of Promotion: -
“A promotion is the transfer of an employee
to a job which pays more money or some preferred money.” When an
employee is assigned a higher level job with more pay and powers
then it’s said to promote. Promotion may be temporary or permanent.
Meaning of Promotion: -
“Transfer refers to a horizontal
movement of and employee from one job to another in the
same company. Within any requisition change in responsibility,
statues & income. Transfers are regular & frequent, as in banks &
other government work.”
In this Dhanhar Masala Pvt. Ltd. transfer
are used to place employees in position where they are likely
to get more job satisfaction. A transfer to normally a change in
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job assignment. Transfer within the same department or across
department.
Factor affecting Promotion in the Dhanhar Masala Pvt. Ltd.:-
Merit basis: - Merit means an individual’s efficiency and capacity as
judged from past performance. Merit denotes an
individual’s employee’s (skills knowledge, ability,
efficiency and aptitude as measured from educational
training & past employment record.)
Seniority basis: - Company also promotes the employee in seniority
basis. Seniority system are based on the length of
service & job experience .
Advantages of promotion in company’s point of view are as follows:
To put the worker in a position where he will be a greater
work to the company & where he may derive incised
personnel satisfaction & income from his work.
To remove a worker from his job as an alternative to avoid
the embarrassment of firing or demoting him.
To fill up higher vacancies from within the organization.
To recognize an individual performance & rewired him for his work.
To increase an employee’s organization effectiveness.
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To recognizes an employee’s performance and loyalty and
motivate him towards better performance.
To promote job satisfaction among the employee & give them
an opportunity for unbroken continuous service.
To attract suitable and competent workers for the company.
To develop a competitive spirit among the employee for
acquiring knowledge and skills required by higher level job.
To utilize more effectively the knowledge and skills of employee.
There are six objectives of Transfer in the Dhanhar Masala Pvt. Ltd.,
which are below here;
To meet organizational need.
To satisfy employee need.
To better utilize employee.
To make the employee more verscrilte.
To adjust the work force.
To provide relief.
There are four factors affecting of Transfer Dhanhar Masala Pvt.
Ltd., which are below here;
Poor Placement
Level of Training and Development
Nature of work
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Growth Opportunities
6. Performance Appraisal: -
Meaning of Performance Appraisal: -
“Performance Appraisal is the process
of obtaining, analyzing and recording information about the relative
worth of an employee. Performance Appraisal and Merit rating are
used synonymously.”
Definition of Performance Appraisal: -
According to flippo, “Performance
Appraisal is the systematic, periodic and an impartial rating of an
employee’s excellence in matters pertaining to his/her present job
and potential for a better job.” It is the process of obtaining,
analyzing and recording information about the relative worth of an
employee.
Advantages of Performance Appraisal of company’s point of view
are as follows.
To effect promotion based on components based on
competence and performance.
To confirm the services of probationary employee upon the
completion of the probation period satisfactory.
64
To check training and development needs of employee. To
decide upon the pay-raise where regular pay scale have not
fixed.
To decide upon the pay-raise where regular pay scale have
not fixed.
To let the employee know where they stand as far as there
performance is concerned and to help them with constrictive
criticism and guidance for the purpose of there
development.
To improve communication
Performance Appraisal can used to determine whether human
resource program such as selection, training and transfers have
been effective or not.
Essential of Performance Appraisal system in the Dhanhar Masala
Pvt. Ltd. are below here: -
Clear objectives.
Standardization training
Job relatedness
Feedback and participation
Individual differences
Review and appeal
65
In this way Performance Appraisal system is very useful to
company.
Process of the Performance Appraisal in the Dhanhar Masala Pvt.
Ltd.
There are five types of the Recruitment process
uses in the Dhanhar Masala Pvt. Ltd., which are below here;
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Safety Stander
Company follows safety ruse restricts. The
company is constructed there plant in such a way. That in a case of
emergency the worker can be secured more then one way out are
provide assembly point is in case of fire safety virulent can be
implemented urgently as wall as general returns, company
Establishing Performance Standards
Communicating the Standards
Measuring Performance
Comparing the Actual with the Standards
Discussing the Appraisal
Taking Corrective Actions
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provided for the worker hand glows, gumshoes, helmets ,masks, to
prevent from the masala reactive . Around the bloke more in
emergency the firebriged and disaster management center
telephone number are kept in such a way that can be contact
errantly without loosing time first-aid box are kept in each section of
the plan.
Record and System As per the rules and regulation company has
to maintain all the rerecord to person working in the factory. More
ever company has to keep the record has per government reels
and factory act. In all necessary firms as wall as regarding Safety
Company has get certain machine cheeked though government
approval agency time to time related to safety rules and maintain its
records.
Factory & Office Work of Time
The employee must have to come timely and
employee has to follow the rules made by the company and
government. Employee not go out side the plant or site without the
permission of his superior or authority. In the organization this rules
touch every person who work in the firm.
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Time keeping:
Shift timing
Dhanhar Masala Pvt. Ltd. has only one shift that is day shift and time is:
9 a.m. to 8 p.m.
Break:
12.30 to 1.30 p.m. lunch break
7. Wages & Salary Structure: -
About Wages & Salary: -
Wages represent hourly rates of pay & Salary
means monthly rate of pay, irrespective of the number of hours put
in by the employee. Wages and Salaries are subject to annual
profit. They differ form employee & depend upon the job – nature,
69
seniority & merit. Wages & Salary, both are part of Components of
Remuneration.
There are three policies of the Wages, Which are below here;
Minimum Wage
Fair Wage
Living Wage
A minimum wage should provide for workers family, for
his efficiency, for the education of his family, their medical cure.
Minimum Wage 3000 in the Dhanhar Masala Pvt. Ltd.
A fair wage should provide for productivity of labour,
place of industry in the economy of a country, prevailing rates of
wages. Fair Wage 4000 in the Dhanhar Masala Pvt. Ltd.
A living wage should provide for forms the basis for
fixing minimum wage, capacity of the industry to pay. Living Wage
6000 in the Dhanhar Masala Pvt. Ltd.
There are two methods of the Wage Payment, which are uses in
Dhanhar Masala Pvt. Ltd.
Methods Depended
Time Wage Depended on the time
Piece Wage Depended on the piece (unit)
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Wages and Salaries structure in the Dhanhar Masala Pvt. Ltd.;
Company’s wages and salaries are paid by
incentives way and also called payment by result. Incentives
are depend open the productivity of the employee.
Productivity of workers Salaries
1000 to 2000 units 3000
2000 to 3000 units 4000
3000 to 3500 units 4500
3500 to 4000 units 5000
4000 to 5000 units 6000
This is a structure of paying salaries in the Dhanhar Masala Pvt. Ltd.
Dhanhar Masala Pvt. Ltd. also provide fringe benefit for such
top employee these benefit are as follows .
Provident fund
Gratuity
Medical care
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Hospitalization
Accident relief
Health and group insurance
Canteen
Uniform
Recreation
8. Employee Welfare: -
Meaning of Employee Welfare: -
According to the Arthur James Todd,
“Employee Welfare means anything done for the comfort and
improvement, intellectual or social of the employees over and
above the wages paid, which is not a necessity of the industry.”
72
According to the Oxford dictionary employee
welfare or labour welfare means “the efforts to make life worth living
for workmen.”
Welfare Activities
Welfare activities means those activities which are
do always in favor of employees. It means the special extra
facilities given to employees from company. As it is Dhanhar
Masala Pvt. Ltd. provides such kind of facilities to employees
which are as follow,
Provide good condition of equipment and also provide
better environment for work
Company provides individual changing room, store room, rest room
etc.
First aid box provided to all department.
Safety devices like helmet, glows, safety shoot are provided by
Dhanhar Masala Pvt. Ltd. in production area units
Traveling allowance and dearness allowances are provided
to every employees and executive.
There are two type of welfare activates of the company
73
1. Intramural
2. Extra – mural
1. Intra mural : - This services are provided within the establishment
These include washing & bathing facilities, rest room,
uniform, medical aid , recreation facilities.
2. Extra mural: - These services are provided outside the establishment.
these include housing accommodation , transport ,
maturity benefits , sport’s field, holiday home, etc.
Dhanhar Masala use only Intramural Welfare Services.
9. Human Resource Audit: -
About Human Resource Audit: -
Audit is an important test of managerial
control of company’s point of view. It involves examination and
verification of accounts and records. Human recourse audit
implies critical examination and evaluation of polices, programs
74
and procedure in the area of HR audit of the company’s point
of view .
Advantages of HR audit in company’s point of view.
To review the system of acquiring , developing , allocating,
and utilizing human resource in the organization .
To evaluate the extent to which line managers have
implemented the polices and programs .
To identify shortcoming in the managers in the management
of human resources.
To evaluate the human recourse staff.
Company’s scopes of HR audit are as follows;
1. Auditing human recourse polices.
policy of the company
policy formulation
communication policy
consistency policy
2. Auditing Human Recourse Programs.
3. Audit of Human Recourse.
4. Company’s Audit Report.
75
10. Hierarchy Structure of
Organization:
76
11. Absenteeism Rate: -
HR Department Head
Personal manager Personal officer
Supervisor
Worker
Clerk
Peon
77
The absenteeism rate of Dhanhar Masala
Pvt. Ltd. industry has decreased since last two years as seen
form the records maintained by the Industry. The absenteeism
rate in the year 2001-2002 was around 7% which has now
decreased to 4% in the year 2005-2006. This is due to the change
in the interest and aver ness of the employees working in the
Industry and development of the wage rates which is linking.
Example: - The wages are on the basis of their work or their
attendance. If any person remains absent
continuously for more than eight days without
informing the company that person would be
removed from the job.
Why absenteeism rate is decreased?
Absenteeism Rate is decreased compared to
2001-’02 and 2005-’06 because Dhanhar Masala Pvt. Ltd. gives
extra benefits to the workers. Like bonus, gift and etc. So,
Absenteeism Rate is decreased about 3%.
4. PRODUTION DEPARTMENT
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Activities of Production Department
Process Layout / Product Layout
Technology used
Machinery Operations Stores
Plant Location, Controls of R.M. in
Process & finished goods
Quality Control
79
Structure of Production Department
Introduction: -
Meaning of Production: -
“Production is the process of converting the
raw material and for the other input the product for further
Head of Production
Department
Jignesh bhai(Head 1)
Nilesh bhai(Head 2)
Production Manager
Assistant
Workers
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production of the finished goods or services so that utility of input is
created or enhanced and the need of customer are satisfied.”
Example: - Consumer goods, Industrial goods, Services of transport,
Medical treatment, Education, Insurance, Banking etc.
Definition of Management: -
“Management means creating and
maintaining an environment in which individual working together in
group willingly contribute there best to achieve the predetermined
goal and objective timely though the effective utilization of sources
such as money, material, technology etc.”
Production Management: -
“Production Management means creating
and maintaining environment in which individual working together in
group willingly contribute their best to produce to satisfy the goods
and services by optimum utilization of raw material and other input so
as to timely satisfy the need of customers”
]
Important of Production Management: -
1. It helps to satisfy the need of customer timely:-
By maintaining the quality delivery schedule and the require rate
of production.
By providing the flexibility of production to give different form of
product and verity of products.
By providing reasonable low price though increase in productivity.
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2. It increase the productivity: -
By utilizing the resources efficiently.
By reducing the wastage of raw material, man hour, machine
hour, fuel etc.
By minimum inventory cost, set up cost, ordering cost etc.
3. It gives the better satisfaction to the employee: -
By providing job satisfaction though training, motivation,
good working condition.
By providing them incentive like with higher productivity.
4. It satisfies the investors by increasing the return on investment (ROI) and
capital appreciation.
5. It satisfies the supplier of an input and ancillaries. By increasing their turn
over.
6. It satisfies the community.
By providing pollution free and healthy environment.
By welfare and development activity in the community.
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1. Activities of Production
Department: -
Production Management includes all the activities right
from the procuring of row materials and other inputs to their
conversion into marketing output.
There are various activities of the production department in the
Dhanhar Masala Pvt. Ltd., which are below here in short.
1. Product Selection and Design
2. Process Selection and Planning
3. Location of Plant and Facilities
4. Material Handling
5. Capacity of Planning
6. Production Planning and Control
7. Purchasing and Inventory Control
8. Quality Control
9. Maintenance and Replacement of Machinery
10. Cost Reduction and Control
11. Incentives and Extra Benefits
So, there are different eleven types of activities of
the production department in the Dhanhar Masala Pvt. Ltd.
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1. Process Layout / Product
Layout: -
Location of plant
Plant location is mainly selection on these areas
where the business should well establish for maximum utilize of
economy and effectiveness. It is an important decision in long term.
Location of plant is most important factor in a
private sector. There are many factors are affected e.g. if the place
was out side the city then they are free from paying octroi for their
product, various taxes, labour transmission facilities, living home to
the labour or employee like houses, cottages etc., for the raw
material storage facility to the certain extent to run production
smoothly. When plant or site is located in near or in the city they
have no expense to rent for the employee or labour houses,
available good infrastructure in compare to the far from the city
area, less transportation cost, easy distribution of goods in less time
Dhanhar Masala Pvt. Ltd. plant is located at no
far from the city and not near to the city. It is located in industrial
zone of fulpada in this area they get benefits from the government
and electricity, water, roads, communication channels.
Dhanhar Masala Pvt. Ltd. Chooses this area
because there are available enough raw material with proper quality
& quantity. Easy distribution of their product & profitable to the
industry. They not thinking for the changing the site. They want to
buy or take on the lease new site near the old plant.
84
The population is increasing day by day and
residential area will come near to the industrial area so that
Dhanhar Masala Pvt. Ltd. more concentrate on environment not
harmful to the their citizen. The company will think to establish new
plant far from to the residential area.
Production department
Process layout / Product Layout
Process layout / Product layout plant depend in 10 types
of production department and the Process layout / Product layout are as
follows.
Flow chart of manufacturing Masala
85
Plastic/billetArrival
Testing inLaboratory
Storage &Dispatch
CuttingTo length
CoolingRoom
Charged in re-useFurnace capacity
1MT/hr
Sent backTo supplier
Intermediate Work
(1) Plastics/ Billets
Plastic / Billets is a one types of row-materials. The
plastic / billets they purchases in different places for the different item and he is
delivery to the other places and cities, which are uses masala. All the industries
have too very big stock in plastic / billets.
86
INSPECTION
(2) Reheating Furnace
Reheating furnace means return to plastics and billets
furnace. The company foremen or worker supplied for the plastics and billets to
the furnace. The cranes carry to the plastics and billets and put the conveyer
belt so conveyer belt pick up the plastics and billets goes to the reheating
furnace. So plastics and billets go to the furnace after the process plastics and
billets go to the roughing mill.
87
(3) Intermediate Work
Intermediate mill always work in roughing mill work
finished. Actually intermediate mill means the joint for the plastics and billets.
Intermediate mill the workers hand a one masala packaging and he was push
the out of roughing mill stock and supplied in intermediate mill and the
intermediate mill joint the packaging and fixed cuts. So intermediate mill means
a one types of joint the packaging. The intermediate mill in a very high degree
temperature. So, worker very carefully works in intermediate mill.
88
(4) Finishing Work
Finishing mill means the finished the
Masala Packaging. The Industry always very carefully to the finished for the
packaging. The Industry always demands in the market and he was not rough
product for the customer. So, Industry always very carefully for the finishing mill
and the different product for other Masala’s Industry / companies. Finishing mill
always in the very carefully work for the masala packaging.
89
(5) Cooling Room
Cooling bed means cool the Masala Packages. Some
time the package produce in very large number so Industry cooling room also
facilities provide for the factory. Cooling room work only the cool the packages.
The cooling room very long and very big many workers work on the cooling
room. The workers pick up the masala packages and put the cooling room.
90
(6) Inspection
Inspection means a one types of checking for the packages. The
Industry checks the packages a briefly. The manager is only view to the
checking of packages. The Industries one manager appointment to the check of
packages. The manager is checks the packages after goes to the packages in
the storage & dispatch. Inspection plan is fully automatically. The foremen
provide to the machinery and check the packages and the machinery provide
91
the document about in packages how many unpolluted. These facilities also
provide the companies for his customers.
(7) Storage & Dispatch
Storage & dispatch means the store the
Masala’s packages and transporting to the packages. Storage means the
companies store the packages and the customer gives the order for the
different item of the masala. So, Dhanhar Masala Pvt. Ltd. calls to the
transporter and gives the dispatch for the packages. Any times the Industry
gives self delivery for the product. So the very big place for the storage &
dispatch and the Industry also selected worker for the storage & dispatch.
92
3. Technology used: -
Technology is play very important role of the any
Industry and Company. Dhanhar Masala Pvt. Ltd. used latest technology in
the factory to produce the different types of Masala and display in the
market of whole Gujarat and its selling & result is nice for the Dhanhar
Masala Pvt. Ltd. So, Dhanhar Masala Pvt. Ltd. used “INPACK
FABRICATIONS PVT. LTD.” technology. Dhanhar Masala used many other
machines and technology which are below here;
93
Dhanhar Masala used;
1. High Speed Servo Driven Auger Filler (With Rexroth Bosch System)
2. High Speed Volumetric Viscous Filler to pack oils
3. Servo Driven Auger Filler (With Siemens System)
4. Volumetric Cup Filling ( to pack free flowing Granules)
So, Dhanhar Masala Pvt. Ltd. uses these four types’ machines of the
“INPACK FABRICATIONS PVT. LTD.”
94
Company uses modern machines and techniques to
maximize their production and to minimize the waste. Company
uses only Indian Machines, no China Machines.
95
4. Plant Location, Controls of R.M. in
Process & finished goods: -
Location of plant
Plant location is mainly selection on these
areas where the business should well establish for maximum utilize
of economy and effectiveness. It is an important decision in long
term.
Location of plant is most important factor in a
private sector. There are many factors are affected e.g. if the place
was out side the city then they are free from paying octroi for their
product, various taxes, labour transmission facilities, living home to
the labour or employee like houses, cottages etc., for the raw
material storage facility to the certain extent to run production
smoothly. When plant or site is located in near or in the city they have
no expense to rent for the employee or labour houses, available good
infrastructure in compare to the far from the city area, less
transportation cost, easy distribution of goods in less time.
Dhanhar Masala Pvt. Ltd. plant is located at no far from the
city and not near to the city. It is located in industrial zone of Surat
at A.K. Road. In this area they get benefits from the government
and electricity, water, roads, communication channels. Dhanhar
Masala Pvt. Ltd. chooses this area because there are available
enough raw material with proper quality & quantity. Easy distribution
of their product & profitable to the Industry. They not thinking for the
changing the site. They want to buy or take on the lease new site
near the old plant.
96
The population is increasing day by day
and residential area will come near to the industrial area so that
Industry more concentrate on environment not harmful to the their
citizen. Dhanhar Masala Pvt. Ltd. will think to establish new plant far
from to the residential area.
Raw Material
Dhanhar Masala Pvt. Ltd. uses the raw material to
make a product like Plastics/billets. Every product has a different
raw material. Dhanhar Masala Pvt. Ltd. Use raw material given
below:
1. Plastics /Billets
2. Different Masala’s Row - Material comes different Places
Procuring the raw material
The needs of raw material exist when
Industry receives orders from the customers. For that Industry
makes contract or agreements with the supplier of raw material.
Contract may be duration for the one month or one year. Industry
purchases the raw material in the local market.
According to the agreement duration of
contract, price of raw material, quality of raw material, and in some
case quantity is also specifying, Party’s name, and supplier name is
mentioned in the contract.
Row -Materials are goods which have not yet
been committed to production in a manufacturing firm. They may
consist of basic raw materials or finished components, In many of
97
the cases the finished goods of one Industry becomes the raw
materials of another Industry.
E.g.: - The finished goods of a Dhanhar Masala Pvt. Ltd.
are the masala, which becomes the raw material
from different places for different masala.
1. All the plastics Row - Material comes from the Bombay
2. Rock Salt’s Row - Material comes from the Pakistan (Lahore)
3. Hing’s Row - Material comes from the Afghanistan (Iran)
So, Different types of Row -Material is uses in
the Dhanhar Masala Pvt. Ltd. and it comes to many far and different
places.
Finished Goods
After come raw materials for different type’s
masala, then work in process to the end of finished goods. Finished
Goods are completed products awaiting sale. Finished Goods are
the final output of the production process in a manufacturing firm.
The levels of the three different kinds of inventories depend upon
the nature of the business.
E.g.: - Dhanhar Masala will have high levels of all the three
kinds’ inventory, while a retailer or wholesaler will have
high level of inventories of finished goods only.
98
Inventory Management
Definition of Inventory Management: -
“Inventory control means the decision of
the firm as to the extent to which inventories can be economically
stored.”
Inventory management: -
Dhanhar Masala Pvt. Ltd. Industry they are not
able to engage large amount of money in stock. So, Industries plant
manager has to handle the inventory of raw material, semi-finished
goods etc. There is no such type of different department to manage
the inventory. According to the manger who handle the inventory, in
early stage there were no speedy transportation and
communication so they have to consider the lead time for the raw
material required that’s why the company need to maintain
inventory of raw material and finished or semi-finished goods.
Today there is a greatest change in the IT sector, transport facility
etc. So, there is less need to maintain inventory. Now the raw
material is available in the same place or near by place, in case raw
material purchased from outside the other city then it is available in
one or two days. So, there are fewer burdens to bring the stocks.
Dhanhar Masala Pvt. Ltd. Industry maintains
stock for the safety purpose so production runs in a smooth way. The
stock keeps for the using it crisis time. So, productions not stop.
99
5. Quality Control
About Quality: -
Quality refers to the sum of attributes or properties that
describe a product. These are generally expressed in terms of
specific product characteristics such as length, width, colour, etc.
These characteristics must be quantitatively expressed in terms that
can be objectively measured or observed.
About Quality Control: -
Quality Control refers to those activities used to refer
to a specific organization within the Industrial enterprise which is
assigned responsibility for many of the activities necessary to
achieve quality objectives.
Methods of Quality Control, which are uses in the Dhanhar
Masala Pvt. Ltd.
There are four method uses, which are
1. Inspection
2. Quality Circles
3. Total Quality Management (TQM)
4. Statistical Quality Control (SQC)
Most of use Inspection and Statistical Quality
Control by Dhanhar Masala Pvt. Ltd. in the Factory.
100
Quality control
Customers of any industry first take care and
try to know about the quality of the product. It happens in this
industry also.
The Industry produces a product as per the
customer requirement and the standard given by the customer. For
quality control company takes sample in each and every stage of
production and check the quality of given order. These samples
send to the customers and if they approve the sample then and only
then the order being processed. Quality check in the Industries own
laboratory which is located in their plant. Laboratory is located in the
plant so it comfortable to test and transport the sample.
If customer reject the sample then second
time process is begin with improvement and with care of consider
the quality and requirement of customer. Then it sends to the
customer again
In present time quality control has been one
of the most important factor to boost the product in the competitive
market. Every stage quality checking, reaction testing becomes an
important factor. Just starting the batch from the first reaction time
to time testing is carried out in between the process quality control
and check is containing carried until the product comes out into the
final form especially in dye stuff. Certain quality parameters are
important like solubility of materials, insoluble particles of materials,
isomers, so contained other foreign particles transparency of the
material and strength of the material.
101
Transport
The Dhanhar Masala Pvt. Ltd. provides a
transportation facility to its customer. For export purpose company
send goods to near by dock and then responsibility are shifted to
the buyer’s to carry out the goods to their place. Company sends
goods by the truck, tempo, max pick up and other transport
agencies. Dhanhar Masala Pvt. Ltd. has its own vehicles to
transport the goods.
102
5. FINANCE DEPARTMENT
Budgeting & Planning
Taking Loans (Sources of funds)
Issuing Shares (if applicable)
Providing funds to Different Departments
Balance Sheet & Annual General Report
Working Capital, Cash, Inventories,
Receivables etc.
103
Introduction: -
A firm needs to manage its resources effectively
and efficiently to achieve its objectives. The managing of resources
in an effective manner is possible only when the management
works out the future courses of action in advance and takes
decisions in a professional manner, utilizing the individual and
group efforts in a co-ordinated and rational manner. Financial
Planning should estimated the resources required to carry out
operations and determine how far these resources can be
generated internally by the firm itself and how far they will have to
be obtained externally.
Organization Structure of Finance Department
Head of finance
Department
Dhansukh bhai(Head 1
Jagdish bhai(Head 2)
Head of Marketing Department
104
Accounting Policies
Method of accounting:
The company follows mercantile systems of accounting
as mentioned in the companies act, 1956.
Fixed assets:
All fixed assets are recorded at cost of acquisition
including installation cost wherever applicable excluding motivate
amount.
Depreciation:
Chairman
Directors
General Manager
Accountant
Cashier
Clerk
105
It is being provided according to the companies act 1956
considering written down value method using single shift working in
respect of plant and machinery. In respect of other assets
depreciation is provided according to rates prescribed in schedule
IV of the company’s act 1956 in case of addition during the year.
Depreciation is provided of the prorate basis.
Inventories:
Inventories are valued at the cost or net realizable value
whichever is lower.
Income and expenses recognition:
Income and expenses are accounted for an accrual
basis.
Miscellaneous expenditure:
Miscellaneous expenses are amortized over a
period of 10 years.
Capital structure during the year (Amount in Rs.Thousands)
Public issue --- Nil
Bonus issue --- Nil
Rights issue --- Nil
Private placement --- Nil
1. Budgeting & Planning: -
106
Definition of Capital Budgeting: -
Capital Budgeting may be defined as decision making
process by which an organization evaluates the major investment
proposals keeping due consideration for the,
Amount needed for Investment
Amount available for Investment
Amount that can be acquired from different sources
The cost of raising funds
Future cash Inflows
Types of Capital Budgeting in the Dhanhar Masala Pvt. Ltd.;
1. Introduction of a New Product
2. Change in Method of Production
3. Replacement
4. Business Expansion
5. Substitution of Machinery for Labour
Definition of Financial Planning: -
Financial Planning is primarily a statement estimating the
amount of capital and determining its composition. It includes. :
1. The determination of the form and proportionate amounts of
securities.
2. Develop the best plan to obtain the required fund.
3. Analyse control points which need to be established.
4. Estimated the requirement of financial resources in time with its
operating programme.
107
5. Established control points which need to be established.
Advantages of Financial Planning in any Industry and Company;
Economical procurement and profitable use of funds
Elimination of Waste
To Maintain Effective Control
Modern business is very complex. Financial Planning
helps management to avoid waste which possible by maintaining
close co-ordination between various functions of the firm.
Financial Planning provides broad guidelines for
procurement, allocation and disbursement of funds. Control can be
exercised in an effective manner when actual are compared against
these guidelines.
In the Dhanhar Masala Pvt. Ltd. financial planning is
very strong. Finance position level is maintained for the future.
Factors affecting for the financial planning in the Dhanhar Masala
Pvt. Ltd.;
Nature of business
Attitude of the Management
Alternative sources of finance
Steps in Financial Planning, which are taken by the Dhanhar Masala
Pvt. Ltd.;
108
Review and Analysis of past performance
Establishing objectives
Financing
Consequences of Financial Plans
2. Taking Loans (Sources of funds): -
109
Dhanhar Masala Pvt. Ltd. requires and uses Short Term Capital for running
the business. Short Term Capital to finance its working capital requirements.
Dhanhar Masala Pvt. Ltd. taking no loans by any Industrial bank.
Dhanhar Masala Pvt. Ltd. use only Retained Earnings in the
business firm.
Depreciation charged and retained earnings represent
the internal sources of finance available to the Industry. If the
depreciation charges are used for replacing worn-out equipment,
retained earning growth the only internal sources for financing
expansion and growth. Industrial normally retain 30 per cen to 60
per cen of profit after tax for financing growth.
Advantages of the Retained Earnings in the Dhanhar Masala Pvt.
Ltd.
1. Retained Earnings are readily available internally. They do not
require taking to outsiders.
2. Retained Earnings effectively represent effect of additional equity in
the firm.
3. There is no transfer of control when a firm relies on retained
earnings.
4. The capital appreciation that arises as a sequel to retained earnings
is subject to a lower tax rate.
110
5. Reinvestment of profit may be convenient for many shareholders as it
relieves them to some extent of the problem of investing on their own.
3. Issuing Shares: -
Dhanhar Masala Pvt. Ltd. has no Issuing Shares and no applicable
shares.
4. Providing funds to Different
Departments: -
111
Dhanhar Masala Pvt. Ltd. industry providing funds to different departments
in their budgeting programme.
8% to 10% for marketing department
20% to 30% for capital budgeting
2.5% to 4% for employee welfare
50% to 55% for wages & salary
5. Balance Sheet & Annual
General Report: -
Annual General Report & Balance Sheet of the Dhanhar Masala
Pvt. Ltd. for the year of 2006 – 2007
112
Trading Account as on the date 31/03/2007
(Account Year: - 2006 – 2007)
Particulars (Name of Account) Credit Debit
Sales of Goods (tax) 2,54,88,902 -----
Sales of Goods (Retail) 32,92,800 -----
Closing Stock A/C (T/A) 28,45,211.21 -----
Fire & General Ins. A/C 12,49,000 -----
Opening Stock A/C ----- 12,44,697.02
Sales Tax A/C ----- 1,32,315
Noor - Jakat A/C ----- 2,21,058
Electric Bill Exp. A/C ----- 2,33,280
Purchase of Goods (tax) ----- 2,08,98,501
Purchase of Goods (Retail) ----- 43,01,891
Gross Profit ----- 68,44,209.19
Grand Total of Trading Account 3,38,75,948.21 3,38,75,948.21
Profit & Loss Account as on date 31/03/2007
(Account Year: - 2006 – 2007)
Particulars (Name of Account) Income Expense
Gross Profit 68,44,209.19 -----
Bank Com. A/c ----- 7,153.31
113
Vatav Kasar A/c ----- 40,859.29
Telephone Exp. A/c ----- 11,519
Petrol Exp. A/c ----- 1,859.02
Other Exp. A/c ----- 7,904
Petrol Exp. A/c (car) ----- 26,873.72
Dharmada Exp. A/c ----- 4,200
Machinery Reading Exp. A/c ----- 57,660
Advertising Exp. A/c ----- 5,13,074
Salary Exp. A/c ----- 3,30,400
Fire & General Ins. Exp. A/c ----- 60,790
Professional Tax ----- 1,000
Stationary Exp. A/c ----- 4,817
Mobile Phone Exp. A/c ----- 23,499
Cold Storage Rent ----- 2,389
Computer Programme Service Exp. ----- 8,000
Lava jam Exp. A/c ----- 12,900
Motor Car repairing Exp. ----- 3,534
Out Carriage Exp. ----- 1,79,749
Letter (Tar - Tapal) Exp. ----- 18,428
Packing Stock 6,01,277 -----
Hire Charges ----- 44,291.86
Gasara Exp. ----- 3,18,343.83
Legal Action Fee Exp. ----- 42,382
Website Exp. ----- 26,636
Machinery Parts Exp. ----- 96,664
Sales Promotion Exp. ----- 1,51,965
Rent Exp. ----- 1,42,800
Bonus Exp. ----- 27,500
Salary Exp. (Staff) ----- 2,49,000
Interest Exp. (Safari) ----- 3,17,653.72
Machinery Consultant fee ----- 34,800
Light man Exp. ----- 34,800
114
Purchase of Packing (tax) ----- 31,68,016
Net Profit & Loss A/C ----- 14,73,986.44
Grand Total of P & L Account 74,45,483.19 74,45,483.19
Balance Sheet as on date 31/03/2007
(Account Year: - 2006 – 2007)
Particulars (Name of Account) Liabilities Assets
Partners/Prop. Capital 55,54,326.26 -----
Secured Loans 32,11,252.35 -----
Unsecured Loans 4,15,626.18 -----
Sundry Creditors (Suppliers) 59,27,172.74 2,68,343.62
115
Other Liabilities
Sale tax A/C (Previous) 47,561 -----
Other Account 3,20,000 -----
Fixed Assets
Machinery A/C ----- 1,99,000.68
To lamp A/C ----- 7,041.66
Computer Printer A/C ----- 10,317.16
Motor Cycle (bike) A/C ----- 3,752.29
Air Condition A/C ----- 45,694.68
Fax Machinery A/C ----- 2,292.13
Television A/C ----- 4,175.83
Computer A/C ----- 64,427.50
Civil Exp. A/C ----- 31,785
Motor Car A/C ----- 11,65,948.81
Advance Given to Employees 17,500 -----
Sundry Debtors (Customers) 2,65,563.24 8,953.81
Cash Account
Cash Book ----- 11,10,186.66
Bank Account
Dena Bank ----- 3,94,109.93
Current Assets
Closing Stock A/C (B/A) ----- 28,45,211.21
Electric Item A/C ----- 51,624.61
Packing Stock A/C ----- 6,01,277
Grand Total of Balance Sheet 1,57,59,000.77 1,57,59,000.77
116
Dhanhar Masala Pvt. Ltd. goes to on the profit way
comparing the year of 2005 - 2006. Dhanhar Masala Pvt. Ltd. has more
profit in the year of 2006 – 2007. In the year of 2005 – 2006 Gross Profit
was Rs. 51, 66,835.92 and year of 2006 – 2007 Gross Profit is Rs.
68, 44,209.19. So, it means Rs. 16, 77,373.27 more profit in the year of
2006 – 2007 comparing the year of 2005 – 2006. It’s good shine for the
business because Dhanhar Masala Pvt. Ltd. goes to on the profit way.
6. Working Capital: -
Working capital to a company is like the blood to human
body. It is the most vital ingredient of a business. Working capital
management if carried out effectively, efficiently and consistently
will assure the health of an organization.
Meaning:-
117
Working capital is defined as the excess of current
assets over current liabilities.
Current assets are those assets which will be
converted into cash within current accounting period or within the
next year as a result of ordinary operation of the business. They are
cash or near cash resources. This includes:
Cash and bank balance
Receivables
Inventory
Raw materials, stores and spares
Work in progress
Finished goods
Prepaid expenses
Short term advances
Temporary investment
The value represented by these assets circulates
among several items. Cash is used to buy raw material, to pay
wages and to meet other manufacturing expenses. Finished goods
are produced. These are held as inventories. When these are sold
account receivable brings cash into the firm. The cycle starts again.
This is shown in the following diagram.
118
Circulation of current assets
Current liabilities are the debts of the firms that have to be
paid during the current accounting period or within a year. These
include:
Creditors for goods purchased
Out standing expenses
Short term borrowings
Advances received against sales
Taxes and dividend payable
Other liabilities maturing within a year
STATEMENT OF WORKING CAPITALSTATEMENT OF WORKING CAPITAL
Particulars 2007 2006
Cash
Inventories
119
Current Assets
Inventories
Sundry debtors
Cash on hand
Bank account
Loans and advance
325843.00
265562.24
1006635.00
394109.93
-----
181545.00
108563.85
501120.00
-----
45000.00
A: Total Current Assets 1992150.17 1036228.85
Current Liabilities
Creditors
Advance for goods
Provisions
Other liabilities
527172.74
297100.00
544870.00
55000.00
325574.85
-----
348115.00
-----
B: Total Current Liabilities 1424142.74 673689.85
Working capital = (A-B) 568007.43 362539
Formula to calculate Operating cycle is;
OP = R + W + F + D – C
Raw material storage period :
R = Average stock of raw material .
Average raw material consumption per day
120
= 15 days
Finished goods storage period :
F = Average finished stock inventory
Average cost of goods sold
= 1 day
Debtors collection period :
D = Average debtors .
Average credit sales per day
= 36 days
Credit payment period :
C = Average creditors .
Average credit purchase per day
= 20 days
Operating cycle = R + F + D – C
= 15 + 1 + 36 – 20
= 32 days
Internal audit policies
121
Internal audit system is very important for any
industry. By the audit, management can know where the company
stands. This is the best way to control and remove deices.
Management can also easily know whether they are earning profit
or incurring loss.
The balance sheet and profit and loss A/C of
Dhanhar Masala Pvt. Ltd. is audited every year at the end of the
march.
An audit of Dhanhar Masala Pvt. Ltd. is conducted
in accordance with auditing standards generally accepted in India.
Audit is planned and performed to obtain reasonable assurance
about whether the financial statements are free of material
misstatement. An audit includes examining on test basis evidence
supporting the amount and disclosure in the financial statement. An
audit above includes assessing the accounting principles used
significant estimates made by the management as well as
evaluating the overall financial statement presentation. Here
auditing is done half yearly.
The balance sheet and profit and loss A/C
comply with the accounting standards referred to in subsection 3-C
of section 211 of the companies act 1956.
Types of Payment to Auditor Amount (Rs.)
Audit Fees 15000
Tax Audit Fees 5000
Other Matters 5000
Services Tax 1250
Method of calculating depreciation
122
Each asset in the business has its own useful life.
The main base of such useful life depends upon the period on
which the assets can be used. Because of the usage of the asset its
working capacity decreases and so does the utility price of it. This
reduction in the value of an asset is known as depreciation.
With the reference to above explanation,
depreciation can be understood as the amount to be written off out
of the cost price of that asset during its useful life.
According to Carter, “gradual and permanent
reduction in price of an asset is called depreciation”
According to Spicer and Pegler, “Depreciation is
the measurement of the reduction in the effective life of an asset
due to certain reasons during the given period of time”.
In Dhanhar Masala Pvt. Ltd., depreciation is
being provided according to the companies act 1956 considering
written down value method using single working in respect of plant
and machineries. For other assets depreciation is provided
according to rates prescribed in schedule VI of company’s act 1956.
In case of addition during the year depreciation is provided on
prorate basis.
Cash: -
123
Meaning of Cash: -
As Sydney Robbins, “A business wants to get hold of it
in the shortage possible time, but to keep the least possible quantity
on hand.”
On the other hand, “If the organization is always
running with shortage of cash, its trading and manufacturing
operations will be disrupted and ultimately profitability of the firm will
be affected.”
Cash Management Involves the following four factors:
1. Ascertainment of the minimum cash balance and
controlling the levels of cash.
2. Controlling cash inflows
3. Controlling cash outflows
4. Optimum investment of surplus cash
There are four levels of the Cash Controlling, which is below here;
1. Preparing Cash Budget
2. Providing for contingencies
3. Consideration of cost of shortage of cash
4. Availability of other sources of funds
Cash Budget
Meaning of Cash Budget: -
124
Cash Budget is a, “statement showing the estimated cash
inflows and cash outflows for a particular period.”
On the other hand, “Cash Budget is a plan showing cash
position of business at different time intervals during the year.”
Advantages of Cash Budget in the any Industries and
Companies:
Planned use of cash
Provision for Capital Expenditure
Investment of surplus funds
Dividend Policy
Profitable use of Cash
Timely Payment of Debts
Arrangement for obtaining funds
Useful for Control
Helps Co-ordination
Easy to Obtain funds
Limitations of Cash Budget in the any Industries and Companies:
Estimates are difficult
Carelessness in implementation
Rigidity
Expensive
Methods of Preparing Cash Budget in the Dhanhar Masala Pvt. Ltd.
Receipts and Payment Method
125
Adjusted Profit and Loss Method
Receivables: -
Meaning of Receivable: -
When a firm sells goods for cash, payments are received
immediately and therefore no receivables are credited. A firm grants
credit to its customer so that its sales are not lost to competitors.
According to Hampton, “Receivables are assets
accounts representing amounts owed to the firm as a result of the
sale of goods / services in the ordinary course of business.”
RECEIVABLESRECEIVABLES
All the companies would like to sell their products for
cash, but the pressure of the competitor and the force of the
customers persuade to sell them on credit hence the companies
grant credit facilities to increase the sells. Those customers who
can’t borrow from other sources or find it very expensive or
inconvenient use the credit facilities.
The credit period provided by Dhanhar Masala Pvt.
Ltd. industry is usually up to 60 days after the sells date if the
product is sold by credit, finished goods get converted into accounts
receivable in the books of the seller. While most of the products are
sold by cash but if sold in credit the company charges higher price
on the basis of the credit period allowed.
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Cost of Maintaining Receivables: -
Capital Cost
Collection Cost
Administrative Cost
Difficult Cost
Objectives of Maintaining Receivables: -
To Achieve Growth in Sales
To Increase Profits
To Meet Competition
Some formula’s to forecasting of Receivables: -
Estimated Receivables = Estimated Sale
Accounts Receivables Turnover
= 25488902
1600
= 15930.56
Accounts Receivables Turnover = 360 days
ACP
Here, ACP = Average Collection Period
CONCLUSIONCONCLUSION
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After completing our two months of summer training in
Dhanhar Masala Pvt. Ltd. industry, which was a golden opportunity
provided to us by the university and Dhanhar Masala Pvt. Ltd.
Industry to visit each department of the company and get practical
experience and knowledge in the fields of marketing, HR,
production and finance which helped us to prepare the project.
Hence after preparing the project we got knowledge about the
management and over all handling of the company.
The preparation of the project was been made easier
due to the co-operation of Mr. Jignesh bhai and Mr. Nilesh bhai by
providing each and every detail of the company and the opportunity
to face the real business environment. We are also grateful to
Dhanhar Masala Pvt. Ltd. Industry for their co-operation in
preparing the project.
SWOT Analysis
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Strength:-
Company has a many strength points but one is
his product techniques and marketing strategies to compete with its
competitors. Company has a control over the personnel department
the base of the finally strong. Dhanhar Masala Pvt. Ltd. produce
masala to best quality and chipper price is the strong point of the
industry.
Weakness:-
Company has a one weak point and it is a
disability to produce on time. It become delay because maintain
quality.
Opportunity:-
Company increases its attention to cost and
reduce it, and enter in other state of Indian market and global
market like USA, UAE, etc.
Threats:-
Company may face big problem created by the
other masala industry because its cost is too low and it covers the
Masala market.
BIBLIOGRAPHYBIBLIOGRAPHY
129
Annual report of Dhanhar Masala Pvt. Ltd. industry
Reference Book: -
Marketing Management: Philip Kotler
Finance Manager: Bhagvati & Pillai
Production Management: Ashwathapa
Personal Management: B.S.Shah
Website: -
www.dhanhar masala.com
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