HIGHLY FLEXIBLE SMD PLACEMENT SYSTEM FOR SMALL AND … · Essemtec Pantera X-plus SMT pick and place system flyer Author: Essemtec AG Subject: The highly flexible placement system

HIGHLY FLEXIBLE SMD PL ACEMENT SYSTEM FOR SMALL AND MEDIUM ENTERPRISES

Placement speed: 4‘500 cph*

Component range: 0201 to 45x45 mm

Intelligent single feeders, setup with bar code reader

Feeder capacity 115 x 8 mm

Intelligent tape feeder 8 to 56 mm

Pantera XV-plus - Vision system for component inspection

Optical alignment „on the fl y“

Absolute linear measuring systems

Placer - Easy graphical operating software

with unique „virtual view“ function *max. placement speed

Large feeder capacity Large feeder capacity and automatic identifi cation of the intelligent feeders minimize changeover time. All tape feeders are electrically driven and feeding pitch is programmable. Feeders are compact and of light construction.

Easy to operateThe operating software Placer is the key to fl exibility. The powerful software is based on Windows8.1 with a graphical surface.

Time saving changeoversThe Pantera X-plus can be programmed o� -line or on-line. Bar codes on feeders and components guarantee a fl awless and fast programming.

Space savingWith a footprint of less than 1 sqm this machine fi ts in every production.

Highly flexible SMT placementmachine for your production

with unique „virtual view“ function *

Large feeder capacity

Highly flexible SMT placementmachine for your production

Essemtec Switzerland

Mosenstrasse 20

6287 Aesch, Lu

Phone: +41 (0)41 919 60 60

Email: [email protected]

Process specifications Pantera V-plus Pantera XV-plus Pantera XVC-plus

Productivity Max. placement speed / cycle

time

1‘250 cph 4‘500 cph / 0.8 s

Speed according IPC9850 1‘120 cph 3‘400 cph

Changeover standstill time < 1 minute

Feeder Feeder capacity 8 mm tape 108 57

Feeder type Type CSM, programmable, intelligent single feeders (CSM)

Components Component size range 0402 - 45x45 mm or 0201 - 45x45 mm**

Min. lead pitch 0.5 mm (20 mil) or 0.4 mm (16 mil)**

Min. component height 0.25 mm

Max. component height 10 mm (15 mm*)

Accuracy Linear encoder resolution 1 µm (x,y)

Rotation axis resolution 0.01°

Placement accuracy (x, y) 80 µm @ 3σ

PCB Min. PCB dimensions 25x25 mm (1x1‘‘) 50x50 mm (2x2‘‘)

Max. PCB dimensions 405x335 mm (15.9 x 13.2 ‘‘) 535x290 mm (21.1 x 11.4‘‘)

PCB thickness 0.5 - 3.5 mm (0.02 - 0.13‘‘)

Clearance below PCB 40 mm (1.57")

Dimensions Machine footprint 93.5 x 93.5 cm (36.8 x 36.8")

Operating floor space 200 x 195 cm (78.7 x 76.8")

Machine height 147 cm (57.9”) ; with Signal tower 205 cm (80.7")

Machine weight 250 kg (551 lb)

Supplies Electrical 230V / 50Hz or 110V / 60Hz

Power consumption 1 kW

Compressed air 5-7 bar, clean and filtered, not condensed, ISO 8573-1: class 3 (max. part

diameter 5 µm, dew point <-20°C, oil <= 1 mg/m3)

Air consumption Max. 40 NLtr. / Min.

Air connection diameter 8 mm diameter

* optional or on request** with option PANX-VIS-0201*** larger dimensions on request

February 2015, Concept: MoS, Text: MoS, Layout: ErD, © by Essemtec

S W I S S M A D E

The PANTERA X-plus – SMD placer for flexible production

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Ideal for high-mix / low volume production

One machine for all SMT tasks

Optional: Integrated dispensing system

Vision system for component inspection

Placer - Easy graphical operating software with unique „virtual view“ function

Max. throughput up to 4500 cph

Optical alignment „on-the-fl y“

Feeder capacity 115 x 8 mm (tape feeder 8-56 mm)

Intelligent feeder setup with bar code reader

Component range: 0201 to 50x50 mm

Absolute linear measuring systems

Large application range

Placer - Easy graphical operating software with

Feeder capacity 115 x 8 mm (tape feeder 8-56 mm)

S W I S S M A D E

Demands on a highly flexible SMT production environment

Fast product changeover and small series characterize modern SMT production. In order to fulfi ll customer demands, a shortchangeover time is the most important feature. Therefore, large feeder capacity, automatic feeder identifi cation and a simple user interface are important

characteristics of this high-fl exibleplacement machine. The variety of feeders opens up a large application spectrum andprovides fl exibility. Tape reels, single tape segments, bars and pallets of various sizes can be used for component feeding. Thecombination of a placement system with a

dispenser saves costs and space for additional machines. The Pantera X-plus series features an ideal price/performance ratio for SME (Small and Medium Enterprises).

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SMD placement machine with large feeder capacity and offline programming

» With its user-friendly o� ine-programming subsequent jobs can be prepared while the production is running. The machine doesn‘t need to be stopped for any kind of product changeover.

A D D E D VA LU E

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For a high-mix production, changeover time is the most important cost factor. The Pantera X-plus concept reduces changeover time and costs to a minimum. O� ine programming, in combination with intelligent feeders and large feeder capacity, facilitate an economical low-volume placement. All feeders for belts and bars are intelligent. Their positions in the placement machine are recognized automatically. The feeders‘ status is shown in colours on the screen.

The Pantera X-plus has capacity for more than 115 components. That‘s why many standard components (e.g. resistors, capacitors) can permanently remain in the machine, only specifi c components must then be updated. O� ine programming allows for preparation of subsequent orders without stopping the placement machine during production.

Easy operationThe operating software „Placer“ is the key to fl exibility. The powerful software is based onWindows 8.1 with a graphical user interface.

Large capacityThe large feeder capacity and automatic identifi cation of intelligent feeders minimize changeover time. All tape feeders are electrically driven and feeding pitch is programmable.

Space savingWith a footprint of only 92X92 cm (36.2x36.2“) this machine fi ts in every production line.

ACC U R AC Y

The Pantera XV-plus is equipped with three optical systems, a laser alignment, a top-down and a bottom-up vision. The combination of all these facilitates fast placement of discrete components and precise placing of fi ne-pitch and BGA using one machine.

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High speed and accuracy

Top-down VisionLocates fi ducial marks automatically. It can be used for teaching and controlling after dispensing and placement.

Bottom-up VisionExamines all expensive QFP and BGA before placement (only Pantera XV-plus). It measures all component connectionsand tests dimensions and numbers.

Laser alignmentLaser alignment (Cyberoptics ©) fast andprecisely measures all components ontheir way from feeder to placementlocation (on-the-fl y).

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Easy operation and programming with a clear interface

» With the software „Placer“ users always have control over the machines‘ status, the feeders and the com-ponents. The software is continuously updated and improved in cooperation with our customers.

S O F T WA R E

„Placer“ is the powerful user interface of the Pantera X-plus. All information is represented graphically. Complex placement data is shown in an easily understandable way as avirtual PCB. The universal PANX-CAD interface converts data from layout programs (CAD) into placement fi les within seconds. The Pantera X-plus ships with an extensive component library. Additional components can fast and easily be created using the installed „wizard“. Program changes are possible with one mouse click. For instance rotating, mirroring, moving and erasing of components. Multiple panels can be generated out of a single PCB. The unique „virtual-view function“ allows test and correction of a program without placing a component. With the software „Placer“ users always have control over the machine‘s status, the feeders and the components.

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F L E X I B I L I T Y

Integrated dispenser for adhesives and solder pasteThe Pantera X-plus can be ordered optionally with a screw or time-pressure dispensing valve for metered adhesive spots or solder paste. The valve is mounted on the back of the placement head.For dispensing no additional programming is necessary. The coordinates of the adhesive or solder paste points are stored in the component library. This combination, a placement system with a dispensing system saves costs and space for additional equipment.

A wide range of feeding systems for various applicationsA fl exible production meets the needs of customers. Therefore, the Pantera X-plus is fully confi gurable with regards to feeders and components. Free space, which is not occupied by the PCB, belts or sticks can be used by pallets or rest-tape feeders. The software also accepts customer specifi c designs as feeders. For all belts and sticks standard feeders are available. Belts from 8 to 56 mm width can be processed. Components can be up to 15 mm high. For pallets and tape segments universal feeders are available.

CO N TAC T U S

Essemtec AGMosenstrasse 20CH-6287 Aesch/LUSwitzerlandPhone: +41 (0)41 919 60 60Fax: +41 (0)41 919 60 [email protected]

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Disclaimer:The information contained in this brochure is for general information purposes only. The information is provided by Essemtec and whilst we endeavour to keep the information up-to-date and correct, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability. Essemtec reserves the right to alter any product or service. Aesch, May 2014

Copyright Information:All materials contained in this brochure are copyright © Essemtec AG, Switzerland. This information is issued to provide outline information only. Use, application or reproduction for any purpose or formation of any order or contract is prohibited unless agreed by Essemtec. Concept: ErD Text: MoS Layout: ErD