www.essentracomponents.com Spiralguard ® is designed for the protection of hose assemblies across a wide range of industries. • Industrial strength and abrasion resistance • Flexible and easy to fit • Extruded tube provides natural memory • Good resistance to UV ray • Light weight whilst maintaining industrial strength and quality See page 67 for more details HIGH QUALITY HOSE PROTECTION 57
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HIGH QUALITY HOSE PROTECTION - Essentra · Spiralguard ® is designed for the protection of hose assemblies across a wide range of industries. • Industrial strength and abrasion
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www.essentracomponents.com
Spiralguard® is designed for the protection of hose assemblies across a wide range of industries.
• Industrial strength and abrasion resistance
• Flexible and easy to fit
• Extruded tube provides natural memory
• Good resistance to UV ray
• Light weight whilst maintaining industrial strength and quality
Type 2 - Natural LDPE• Designed to protect split-flange coupling surfaces• The translucent material allows the O-ring to remain
visible while providing secure protection by an internal locking bead
SR 1029
SAE Butt Weld CoversType 1 - Red LDPE
SR 1078
O-Ring Face Seal CapsBlue LDPE• Purpose-made for protection of ORF female fittings
Type 2
Type 1
• Designed to protect O-ring face seal connectors used on hydraulic connections• Designed with a longer overall length and includes a molded retaining ring at the bottom that snaps under the connector so it will not fall off the connector
A
E
D
BC
OFR Series
O-Ring Face-Fitting Caps for UNF/JIC ThreadsBlue LDPE
• Snap on securely over grease nipples to eliminate dirt, grit and moisture, prolonging part life. • Fittings stay clean and do not need to be wiped before every grease job.• An integral retaining ring keeps the cap attached to it’s fitting. • Grease caps can also be used to mask & protect fittings during painting, spraying and transit.• Numerous advantages arise from colour coding, eg. can indicate frequency or type of lubrication.
Part Number Dimensions Std Pack QtyGC Blue 6 x 5 mm 100/1000GC Green 6 x 5 mm 100/1000GC Red 6 x 5 mm 100/1000GC White 6 x 5 mm 100/1000GC Yellow 6 x 5 mm 100/1000
Pull-Tab Hose PlugYellow EVA (Ethylene Vinyl Acetate)
• Material provides good tensile strength, toughness and increased flexibility• Large pull-tab allows easy removal• Ideal for plugging hydraulic hoses• Ribs provide comfortable fit, without stretching hose
• Hexagonal caps are available in all common hydraulic coupling sizes• Rigid design allows easy application and removal• Also suitable for protecting round components
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Specialist Hydraulic Caps and Plugs
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Part Number Size SerieDimensions (mm)
Std Pack QtyD d498796 1/4″ ISO A 12.7 20.0 150498797 3/8″ ISO A 18.3 23.0 150498798 1/2″ ISO A 23.6 28.0 150498799 3/4″ ISO A 30.1 36.0 150498800 1″ ISO A 36.5 38.0 150498801 1/4″ ISO B 15.5 23.0 150498802 3/8″ ISO B 20.0 23.0 150498803 1/2″ ISO B 25.7 28.0 150498804 3/4″ ISO B 32.7 37.0 150498805 1″ ISO B 40.5 44.0 150
SR 1181
Hydraulic Quick Release Dust Caps
Dd
Red TPE
• Female fitting suitable to cap ISO A and ISO B series • Designed to remain attached to the hose • Excellent Protection from dirt, moisture and corrosion • Temperature -40°C / 135°C
Part Number Size SerieDimensions (mm)
Std Pack QtyD d499766 1/4" ISO A 12.7 20.0 150499767 3/8" ISO A 18.3 23.0 150499768 1/2" ISO A 23.6 28.0 150499769 3/4" ISO A 30.1 36.0 150499770 1" ISO A 36.5 38.0 150499771 1/4" ISO B 15.5 23.0 150499772 3/8" ISO B 20.0 23.0 150499773 1/2" ISO B 25.7 28.0 150499774 3/4" ISO B 32.7 37.0 150499775 1" ISO B 40.5 44.0 150
dD
SR 1182
Hydraulic Quick Release Dust PlugRed TPE• Male fitting suitable to plug ISO A and ISO B series• Designed to remain attached to the hose• Excellent Protection from dirt, moisture and corrosion• Temperature -40°C / 135°C
Type 2 - Yellow HDPE• Fits hydraulic banjo unions to DIN 7642 B/E• Clicks into place for secure fitting• Harder material allows quick application
SR 1071
Banjo Union CapsType 1 - Yellow Flexible PVC• Snug fitting protects against dirt ingress• Flexible, for easy fitting• Fits hydraulic banjo unions to DIN 7642 B/E• Finger tab for quick fitting and removal
Natural LDPE• Prevent ingress of dirt and moisture• Fit banjo unions DIN 7642 B/E
• Protection cap and retaining washer in one unit• Hold everything together during assembly, storage and shipment• Protect against damage and dirt ingress
• High-performance flexible protection cover for cables, hydraulic leads and rubber hose lines
• Fire Protection Sleeving gives a protection against high temperatures, radiation heat, direct flames and liquid metal splashes
• Inner sleeve has good insulation properties, 700°C service temperature• Red silicone outer cover is self-extinguishing• Flexible sleeving allows easy application to curved or irregular shapes
Outer Sleeve: Red SiliconeInner Sleeve: 6 Micron Calcium Silicate Yarn
Premium Fire Pretection Sleeve
• Premium Protection Cover for cables, hydraulic leads and rubber hose lines• Provides protection against high temperatures, radiation heat, direct flames and
liquid metal splashes• Inner sleeve has good insulation properties, 700°C service temperature• Smooth and thick extruded silicone outer cover• Keeps shape well allowing easy application onto straight hoses, pipes and cables
• Working temperature: -60ºC ~ +125ºC• Melting point: 220±10ºC• It is widely used to protect hydraulic pipes, rubber hose, plastic pipes, wire harnesses from damage, This kind of sleeving can also be used in industrial and construction fields where outstanding hose protection are needed• Cutting tool: scissor and hot knife
EMGWG
Fire-proof SleevingBrick Red Fiberglass & Silicone
Part Number I.D. ( d ) mm O.D. ( D ) mm Wall thickness(mm)
• Diametrical expansion 1.3• Working temperature range: -50ºC ~ +500ºC• Instantaneous temperature: 1150ºC• Flammability: self-extinguishing • Fire-proof sleeving is fabricated from a dense E-glass fiberglass
and a thick coating of self-extinguishing high temperature silicone rubber which is engineered to protect hoses,cables and wire harnesses from damage due to exposure to extreme heat, fire and molten splash.
Fire sleeve also provides a high degree of insulation value, protecting hot or cold or cryogenic lines, pipes and tubing from heat or cold loss, meanwhile it can help to save energy and provide abrasion resistance protection.
25m length of 40mm diameter hose, select the Spiralguard™ product based on wrapping range → SGX-4040 ÷ 33 = 1.211.21 x 25 (mm) = 30 metres of Spiralguard™ SGX-40
Example:
Outside diameter of hose
Nominal diameter of Spiralguard™ (mm)x length (m) of hose to be covered
HDPE
Please request a sample to test the suitability of this product for yourapplication
• Suitable for the protection of most types of hydraulic, pneumatic and industrial hose assemblies across a wide range of industries
• Excellent recovery memory to maximise the covering of the hose• Exceptional anti-crushing performance• High abrasion resistance• Good resistance to UV rays• Easy to fit - reduces risk of industrial injury• Operating temperature: minimum -65°C, continuous +90°C, max +100°C• Suitable for wrapping single hoses or multiple-hose looms• Proven in arduous conditions• Conveniently coiled and packed in cartons for easy storage• Standard product packed in 20-metre coils
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Hose Protection
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Part Number Nominal Diameter (inside diameter) Wrapping Range Hose Inside Diameter 1-Wire 2-Wire Multi Spiral Dash Size Std Pack Qty
Patents apply:• Australia: 747837• Germany: 69912586.3-08• Italy: 1062456• United Kingdom: 1062456• United States: 6286557
• Flame Retardant Anti-Static Spiral GuardTM
• Tested and approved in accordance with the former British Coalspecification 182:1986, satisfying the requirements of the nonmetallicsscheme for use underground
• Tested and approved by Mine Safety Laboratory Department ofMineral Resources, NSW to AS2660 FRAS Compliance - 1991
Hose ProtectorBlack, Orange and Yellow PVC• Protects hose against point of contact wear with abrasive surfaces• Very durable material with high wear factor• Moulded grooves designed to fit with cable ties• Easy to assemble and remove• Typically used on hydraulic hoses, fuel and oil lines, brake systems,
• Can be cut with scissors and maintain a frayless end• Perfect when used in the field where a hot knife is not available• Excellent abrasion resistance• Typically used with cables or wires
• The open weave construction allows for easy installation reducing assembly cost• Cut and abrasion resistant with high thermal properties• Flame-retardant, chemical resistant, and halogen free• Used on wire harnessing applications where durability and low cost are essential• Typically used with cables or wires
• Provides thermal protection and high abrasion resistance• Soft feel and smooth appearance makes installation easy• Cuts easily with standard scissors• Operating Range: -320°F to 662°F (-196°C to 350°C)
Part Number
Nominal Size Expansion Range Roll LengthIn mm In mm Ft m
Textile SleevesBlack Nylon 6• Highly abrasion and burst resistant• Temperature resistance: -40°C to +130°C• Standard roll length: 50 metres• US Mine Safety and Health Administration
(MSHA) approved product
Strap - Black Nylon 11, plastic buckles• Hook and loop design of strap holds hoses securely while allowing the
hoses to expand or contract as pressure changes• Heavy duty version is reinforced with Ballistic Cordura® Nylon and is
ultrasonically welded to a 11⁄2” hook and loop material• All hardware is nickel-plated steel
• Eliminates hydraulic line contamination during hose replacement
• Resistant to heat, ozone and abrasion
• Easy assembly and removal of bundles
Black 1050 ballistic basket weavewith 1-11⁄4 oz urethene coating onone side
T-bolt ClampsStainless Steel (AISI 430 / W2)• Clamp conforms to DIN 3017• Secures pipes and hoses at high pressure• Strong construction with full bushings
SR 6100
Worm-Drive Hoseclamps
• Maximum tightening torque:6.5 Nm• Solid band offers better hose protection than perforated alternative• Spotwelded house• C7 Hexagonal screw
Stainless Steel Band (AISI 430 / W2)Yellow Galvanised Steel Screw