Timing Chart / Circuit Diagrams High Capacity Stacker - A1
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T i m i n g C h a r t / C i r c u i t D i a g r a m s
H i g h C a p a c i t y S t a c k e r - A 1
Contents
1. Timing Chart1.1 OUTPUT TRAY Delivery Operation ............................................................................................................... 11.2 Stack Tray Delivery Operation ......................................................................................................................... 21.3 Downstream Output Operation......................................................................................................................... 3
2. Circuit Diagrams2.1 Abbreviations for Signals and Wire Color ....................................................................................................... 42.2 120-240 VAC Circuit Diagram......................................................................................................................... 52.3 24 VDC Circuit Diagram.................................................................................................................................. 62.4 I/O Circuit Diagram.......................................................................................................................................... 72.5 Parallel Communication Diagram .................................................................................................................. 10
1
1.Timing Chart1.1 OUTPUT TRAY Delivery Operation
When two papers are delivered
1
2
3
4
5
6
7
8
9
Depending on the driving speed of M6
Job information
drives slowly drives slowlyIt drives at same speed as M06It drives at same speed as M06 It drives at same speed as M06
CycleUp(Input from host machine)
Standby(Output to host machine)
Entrance sheet sensor (PI01)
SheetExit(Input from host machine)
Gate entrance sheet sensor (PI02)
OUTPUT TRAY exit sheet sensor (PI03)
Main drive motor (M06)
OUTPUT TRAY exit drive motor (M10)
SampleSheetDelivered(Output to host machine)
Descriptions
Depending on the driving speed of M6
2
1.2 Stack Tray Delivery OperationWhen four papers are stacked and offset by two paper each
DownDown Down Down Down
To match the first sheet offsetting operation
Descriptions
UpDown
Operation for front offset
: Driving in normal direction
: Driving in reverse direction
Offsetting
Offsetting
Offsetting (to match the first sheet offsetting operation)
Offsetting (to match the first sheet offsetting operation)
Release Release Release Release
1
2
9
3
4
5
7
6
8
10
11
12
13
14
15
16
17
18
19
20
21
22
Job information
CycleUp(Input from host machine)
Standby(Output to host machine)
Entrance sheet sensor (PI01)
SheetExit(Input from host machine)
Gate entrance sheet sensor (PI02)
Offsetting motor (upstream)(M11/M12)
Main drive motor (M06)Offset section drive motor (M07)
OUTPUT TRAY eject gatesolenoid (SL01)
Changeover of guides(M01/M02/M03)
Stack tray up/down motor (M08)
StackSheetDelivered(Output to host machine)
Changeover of guides(M01/M02/M03)
Stack guide operates for front offset (SL04/SL05)
Horizontal transport sheet sensor (PI06)
Offsetting right sheet sensor (PI10)
Offsetting left sheet sensor (PI09)
Offsetting entrance sheet sensor (PI08)
Right turn oversheet sensor (PI11)
Stacker exit sheet sensor (PI07)
Offsetting motor (downstream)(M04/M05)
Offset section sheet hold motor (M09)
Stack tray receiving position sensor (PI14)
3
1.3 Downstream Output OperationWhen two papers are delivered
1
2
3
5
6
4
7
8
9
10
11
Horizontal transport sheet sensor (PI06)
Downstream exit sheet sensor (PI15)
OUTPUT TRAY eject gatesolenoid (SL01)
Downstream output gate solenoid (SL02)
SheetEjectON(Output to host machine)
CycleUp(Input from host machine)
Standby(Output to host machine)
Entrance sheet sensor (PI01)
SheetExit(Input from host machine)
Gate entrance sheet sensor (PI02)
Main drive motor (M06)
Descriptions
Job information
4
2.Circuit Diagrams2.1 Abbreviations for Signals and Wire ColorThis chart shows the abbreviations for signals and wire color
The mark " * " means that the wire is stuck with a gray label to discriminate the same color wires.
Abbreviations Colors
BRN Brown
RED Red
ORN Orange
YEL Yellow
GRN Green
BLU Blue
VIO Violet
GRY Gray
WHT White
BLK Black
YEO Yellow ocher
Abbreviations Descriptions
ALARMOUT Alarm output
ALARMRESET Alarm reset
clock Pulse output
CW Clockwise
CCW Counterclockwise
N.C. No connection
RUN/BRAKE Drive/Stop
RxD* Serial Communication Signal (Input)
sig Signal Voltage
SPEEDOUT Speed Output
START/STOP Start Signal
TxD* Serial Communication Signal (Output)
VCC Power voltage
VO Contrast Adjustment
5
2.2 120-240 VAC Circuit Diagram
3
1
4
22
3
NCB01
3
1
4
27
SW00
N
P
E
N
P
LF01
L
PE
N
L
PE
N
L
E
G01
8
Single Phase120 to 240VACCustomer PowerInlet
Circuit Breaker Line Filter Power Switch Power Supply
Power Receptaclefor the downstream unit
WHT
BLKWHT
BLK
WHT
BLK
WH
T
BLK
6
2.3 24 VDC Circuit Diagram
SW01
SW02
A07
A08
A06
44
33
M_
M13Fan Motor
REDBLKBLK
BLK
J6
J7
J8
OUTPUT TRAY Cover Switch
SW03
Top Cover Switch Main Drive Motor Dirver
Stepper Motor Driver PCB
Option Controller PCB
QPW-727_1
QPW-727_2
QPM-186
Stacker Controller PCB
Power Supply
Output Power
Power for Sensor
Front Cover Switch
Stack Tray up/downMotor Dirver
Offset sectionDrive Motor Dirver
Stepper Motor Driver PCB
G01
Short circuit
24V GND Short circuit
24V Short circuit
SPARK KILLER
SPARK KILLER
7
2.4 I/O Circuit Diagram
Stack tray slowup/down clutch
Standby relayStack guiderear solenoid
Stack guidefront solenoid
Downstream output gate solenoid
OUTPUT TRAY eject gate solenoid
Stack tray quickup/down clutch
QPM-186
Stepper Motor Driver PCBQPW-727_1 QPW-727_2
RE
D*
BR
N*
RE
D*
YE
L/B
LK
G01_CN2_6
BR
N*
RE
D*
BR
N*
RE
D*
BR
N*
RE
D*
BR
N*
RE
D*
BR
N*
RE
D*
BR
N*
RE
D*
BR
N*
[DS
25]
[DS
26]
[DS
28]
[DS
29]
[ DS
30]
[ DS
33]
[ DS
34]
[ DS
35]
RE
D*
BR
N*
RE
D*
BR
N*
Offset sectionguide motor
Stopper motor Offset sectionsheet hold motor
Stack guide motor
Offsetting upper motor (Downstream)
OUTPUT TRAY exit drive motor
Twist wires
J24
J24
J13
J13
J31
J404
J301
J302
J304
J506
J309
J510
J14
J11
J15
J305
J411
J405
J412
J410
J402
J13
J23
J401 J409
J403
Offsetting lower motor (Downstream)
Offsetting upper motor (Upstream)
Offsetting lower motor (Upstream)
Stepper Motor Driver PCB
Twist wires
Stacker controller PCB
Front coverlock solenoid
8
2.4 I/O Circuit Diagram (Continued)
PI0
1
PI0
2
PI1
8
PI2
4
PI2
0
PI2
1
PI2
2 PI0
9
PI1
0
PI2
3
PI2
6
PI0
3
PI0
6
PI0
4
PI1
4
PI1
6 PI0
5
PI0
5
PI1
6
PI1
4
PI1
9
PI1
7
PI0
4
PI0
6
PI0
3
PI0
2
PI0
1P
I18
PI2
4
PI2
0
PI2
1
PI2
2
PI0
9
PI1
0
PI2
3
PI1
9
PI1
7
YE
L*
OR
N*
RE
D*
BR
N*
YE
L*
YE
L/B
LK
OR
N*
SW
03
SW
02
SW
01
SW
01
SW
02
SW
03
SW
04
OR
N*
BL
U
BR
N*
OR
N*
YE
L*
YE
L
GR
N*
BL
U*
VIO
*G
RY
*
YE
L*
OR
N*
RE
D*
BR
N*
GR
N*
BL
U*
VIO
*G
RY
*
5V
GN
D
BL
K/B
RN
BL
K/V
IOK01_4
QPM-186_CON21_1
QPM-186_CON20_1
YE
L*
OR
N*
RE
D*
GR
N*
GR
N
GR
Y*
GR
N*
YE
L*
OR
N*
RE
D*
BR
N*
VIO
*
BL
U*
YE
L*
GR
N*
RE
D*
BR
N*
GR
Y*
VIO
*
GR
N*
YE
L*
OR
N*
RE
D*
BR
N*
J11
J12
J101
J102
J103
J34
J21
J104
J117
J119
J114
J116
J105
J31
J12
J106
J22 J3
3
J5J5
J120
J118
J121
J122
J109
J110
J123
J126
BL
U*
QPM-186
[DS
96]
[DS
16]
[DS
15]
[DS
14]
[DS
13]
[DS
12]
[DS
11]
[DS
10]
[DS
58]
PI2
6[D
S9]
[DS
17]
[DS
18]
[DS
19]
[DS
20]
[DS
19]
[DS
24]
[DS
4]
[DS
3]
[DS
2]
[DS
1]
[DS
95]
[DS
94]
[DS
93]
YE
LG
RN B
LU3 4
43B
LU
BLU
/WH
TB
LU/W
HT
BLU
Entrancesheet sensor
Gate entrancesheet sensor OUTPUT TRAY
sheet sensor
OUTPUT TRAYcover switch
Stack tray sheet sensor
OUTPUT TRAYfull sensor
Stack tray full sensor
Stack tray sensor
Offset section guide home position sensor
Offsetting left sheet sensor
Stack guide home position sensor
Stack tray speed reduction sensor Top cover
switch Front coverswitch
Front coveropenbutton
Stopper home position sensor
Stacker front guide open/close sensor
Stack tray receiving position sensor
Stack tray lower limit sensor
Stack tray upperlimit sensor
Horizontal transport sheet sensor
Stacker Controller PCB
Offsetting right sheet sensor
24 V
DC
Inpu
t
OUTPUT TRAY exit sheet sensor
RE
D*
BR
N*
J14
J12
J124
324
34
45
5
RE
D
BR
N
RE
D
BR
NJ9
BLU
BLU
1 2 3 4 5 6 7 8 9
31
9
2.4 I/O Circuit Diagram (Continued)
YE
L*
GR
N*
BLU
*
YE
L*
GR
N*
BLU
*
VIO
*G
RY
*W
HT
*
OR
N
OR
N
PN
K
PN
K
YE
O
YE
O
BLU
BLU
VIO
VIO
GR
Y
GR
Y
YE
L
YE
L
GR
N
OR
NP
NK
YE
OB
LUV
IOG
RY
YE
LG
RN
GR
N
PN
K
PN
K
WH
T
QPM-186_CON19KO2_6
BLK
WH
T
QPM-186_CON19KO3_6
BLK
WH
T
QPM-186_CON19KO3_6
BLK
BR
N*
CW
/CC
W
CW
/CC
W
CW
/CC
W
RE
D*
OR
N*
YE
L*
GR
N*
BLU
*V
IO*
GR
Y*
OR
N*
BLK
*
VIO
*G
RY
*W
HT
*
CN
1
CN
2C
N3
CN
3
CN
3
CN
4
CN
4
BLK
*
RE
D*
OR
N*
RE
D*
RE
D*
BLK/WHT CON19_PIN1CON2_PIN1YEL/WHT
BR
N*
RE
D*
BR
N*
Stacker Controller PCB
Control Panel PCB
Main drive motor
Motor driver
Offset section drive motor
Motor Driver
Stack tray up/down motor
Motor driver
PI1
5
PI0
7
PI1
1
PI0
8
Stacker exit sheet sensor
Offsetting entrancesheet sensor
Right turn over sheet sensor
Downstreamexit sheet sensor
QPM-186
A07 A08A06
QPW-706
M06 M07 M08
J6
J606 J7 J8
J5
J21
J108
J115
J107
J111
J9J6
07
J608
SP
EE
DIN
SP
EE
DIN
[ DS
87]
[ DS
85]
[ DS
86]
[ DS
88]
[ DS
90]
[ DS
91]
[ DS
80]
[ DS
81]
[ DS
77]
1 2 3 4 5 6 7 8 9
BLU
BR
N*
RE
D*
OR
N*
YE
L*
GR
N*
BLU
*V
IO*
GR
Y*
DATA PI1
5
PI1
1
PI0
8
PI0
7
12V
12V
RU
N/B
RA
KE
RU
N/B
RA
KE
SP
EE
DO
UT
SP
EE
DO
UT
IN[ D
S45
]
[ DS
89]
IN IN IN
[ DS
51]
[ DS
53]
[ DS
47]
[ DS
112]
[ DS
111]
[ DS9
2]
[ DS
82]ALA
RM
RE
SE
T IN IN[ D
S49
]
[ DS
74]
[ DS
71]
[ DS
63,D
S66
]
[ DS
54]
RU
N/B
RA
KE
SP
EE
DIN
SP
EE
DO
UT
Sen
sor P
ower
24V
Sta
ck s
tatu
s
Bac
klig
ht
Bac
klig
ht
10
2.5 Parallel Communication Diagram
Suspend Ack
Suspend Req
Suspend Ack
Suspend Req
Option Controller PCB
Stacker Controller PCB
QPM-186
Upgrade PCBQPW-720
Interface INPUT
Interface OUTPUT
43424140
3938373652
73727069
6867656462
61
DSDSDSDS
DSDSDSDSDS
DSDSDSDS
DSDSDSDSDS
DS
CycleUp
The software of stacker is nomally upgraded from the host machine.If stacker is not connected with host machine, you connect the PC directry with this board to upgrade.
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