HI-TECH PROJECTS (An Industrial Monthly Magazine on New Project Opportunities and Industrial Technologies) MARCH 2017 Issue (E-copy) Regd. Off : 4449, Nai Sarak, Main Road, Delhi - 110 006 (India) * Ph: +91 9811437895, 9811151047, 91-11-23918117, 43658117, 45120361 * E-Mail : [email protected], [email protected]* Website: www.eiriindia.org, www.industrialprojects.in Deposit the amount in “EIRI “Account with HDFC BANK CA- 05532020001279 (RTGS/NEFT/IFSC CODE: HDFC0000553) OR ICICI BANK CA - 038705000994 (RTGS/NEFT/IFSC CODE: ICIC0000387) OR AXIS Bank Ltd. CA - 054010200006248 (RTGS/ NEFT/IFSC CODE:UTIB0000054) OR UNION BAK OF INDIA CA-307201010015149 (RTGS/NEFT/IFSC CODE: UBIN0530727) OR STATE BANK OF INDIA CA-30408535340 (RTGS/NEFT/IFSC CODE: SBIN0001067) AND JUST SMS US ON PH. 09811437895
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HI-TECH PROJECTS - Manufacturing Process · polyether, polyester and hydrocarbon types. Polyether polyols are manufactured by ethoxylation / propoxylation of a polyhydric alcohol
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HI-TECH PROJECTS(An Industrial Monthly Magazine on New Project
Opportunities and Industrial Technologies)
MARCH 2017 Issue(E-copy)
Regd. Off : 4449, Nai Sarak, Main Road, Delhi - 110 006 (India)* Ph: +91 9811437895, 9811151047, 91-11-23918117, 43658117, 45120361
Deposit the amount in “EIRI “Account with HDFC BANK CA- 05532020001279 (RTGS/NEFT/IFSC CODE: HDFC0000553) ORICICI BANK CA - 038705000994 (RTGS/NEFT/IFSC CODE: ICIC0000387) OR AXIS Bank Ltd. CA - 054010200006248 (RTGS/
NEFT/IFSC CODE:UTIB0000054) OR UNION BAK OF INDIA CA-307201010015149 (RTGS/NEFT/IFSC CODE: UBIN0530727) ORSTATE BANK OF INDIA CA-30408535340 (RTGS/NEFT/IFSC CODE: SBIN0001067) AND JUST SMS US ON PH. 09811437895
Hi-Tech Projects,Mar’17, www.eiriindia.org # 03
Best Industries to Start and GrowLIQUID GLUCOSE FROM BROKEN
RICE [CODE NO. 2000]Starch is a group of polysacchrides,composed of glucopyranose units joinedtogether by-glucosidric l inkages. Itconforms to the molecular formula, (C6-H10O5)u, where n varies from a fewhundred to over one mil lion. Starch isfound as the reserve carbonhydrate invarious parts of plants and isenzymatically broken down to gluose toother erbohydrates according to themetabol l ic needs of the plants.Industrially, starch is broadly divided intotwo types viz, natural and modif ied.Natural starches, also designated asunmodified starches or simply starches,are obtained from grains such as andsorghum. from roots like potato, tapiocaand arrow root, and from the pith of thestems of certain palms such a sago.
COST ESTIMATIONProject Name 66.67 Ton/dayLand & Building (24000Sq.mt) Rs.14.58 CrPlant & Machinery Rs. 7.88 CrW.C. for 2 Months Rs. 8 CrTotal Capital Investment Rs. 32.11 CrRate of Return 44%Break Even Point 42%********************************************
BAKER’S YEAST (INSTANTACTIVE DRY YEAST)
[CODE NO. 1999]Yeast is a living unicellular micro organismunti l i t is destroyed by heat or otherphysical or chemical means of about onehundredth of a millimeter in size and cantherefore not be observed with a nakedeye. The scientific name of baker’s yeastis saccharomyces cereyisiae. Yeasts area group of unicel lular microorganismsmost of which belong to the fungi divisionof Ascomycota and Fungi imperfecti .Yeasts have been known to humans forthousands of years as they have beenused in fermentation processes like theproduction of alcohol ic beverages andbread leavening. The industrial productionand commercial use of yeasts started atthe end of the 19th century after theiridentification and isolation by Pasteur.Today, the scient i fic knowledge andtechnology al low the isolation,construction and industrial production ofyeast strains with specific properties tosatisfy the demands of the baking andfermentation industry (beer, wine, ciderand distil lates). Food grade yeasts arealso used as sources of high nutritionalvalue proteins, enzymes and vitamins,wi th appl ications in the health foodindustry as nutritional supplements, asfood addit ives, condit ioners andflavouring agents, for the production ofmicrobiology media, as well as livestockfeeds. Yeasts are included in startercultures, for the production of specifictypes of fermented foods like cheese,
bread, sourdoughs, fermented meat andvegetable products, vinegar etc.
COST ESTIMATIONProject Name 13.33 Ton/dayLand & Building(4000 Sq.mt) Rs.2.80 CrPlant & Machinery Rs. 4 CrW.C. for 2 Months Rs. 4.54 CrTotal Capital Investment Rs. 11.35 CrRate of Return 35%Break Even Point 49%*******************************************
LPG BOTTLING PLANTCAPACITY 25,000 BOTTLES PER
DAY EACH OF CAPACITY12.5 KG. [CODE NO. 1998]
The Indian LPG scenario presents a gapbetween demand & supply. The majoruti l i ty of LPG is a cooking fuel . It isapproximated that LPG is being used byaround 20 % of the households in India.In urban areas, LPG is the common fuel,used by around 50 % of the householdsas fuel for cooking. The market penetrationof LPG is 45 %. While the urban marketpenetration is 88 %, the rural penetrationis only 19.6 %. Over 100 mi l l ion LPGconsumers in the domestic sector in Indiaare serviced through a network of 9365LPG distributors who are getting supplyfrom 181 LPG bottl ing plants locatedacross the country. LPG is transportedfrom production instal lat ions i .e.Refineries, Fractionation plants andImport terminals to the bottl ing plantsthrough pipelines, Bulk LPG Wagons orBulk LPG Tank Trucks. This LPG,subsequently, is bottled in 19 Kg, 14.2 Kgand 5 Kg cylinders and is then deliveredto commercial consumers and individualhouseholds. Bottling operation of LPG isvery cri tical, as LPG is a highlyinflammable product and the systems arerequi red to be intr insical ly safe. Thesystems also requi re verycomprehensive fire safety arrangements.
COST ESTIMATIONProject Name 25000 Cylinder/dayLand & Building (32000Sq.mt) Rs. 11.90 CrPlant & Machinery Rs. 7 CrW.C. for 1 Month Rs. 19.70 CrTotal Capital Investment Rs. 64 CrRate of Return 23%Break Even Point 47%*********************************************
ALUMINIUM & PVC CURTAINWALLS/ WINDOWS/ DOORS/
PARTITIONS/ EXTERNALCLADDING (ACP) & S.S. HAND
RAILS [CODE NO.1997]Italso aluminium composi te material ,(ACM) is a type of flat panel that consistsof two thinaluminium sheets bonded to anon-aluminium core. ACP is made of recycled p oly ethylene core s andwi ched between two thin al uminium ski ns whi cha lso have recy cled content.ACPs are
frequently used for external cladding orfacades of bui ldings, insulation,andsignage. I f the core material isflammable, usage may be problematicas a bui lding material and somejurisdictions have banned thei r use.Aluminium sheets can be coated wi thpolyvinyl idene f luoride (PVDF),fluoropolymer resins (FEVE), or polyesterpaint. Aluminium can be painted in anykind of colour, and ACPs are produced ina wide range of metallic and non-metalliccolours as well as patterns that imitateother materials, such as wood or marble.The core is commonly low densi typolyethylene, or a mix of low densitypolyethylene and mineral material toexhibi t fi re retardant propert ies. I t issuitable for use in exterior and interioruse in commercial and industrialappl icat ions forsignage and cladding.ACPs are frequently used for externalcladding or facades of bui ldings,insulat ion, andsignage. If the corematerial is f lammable, usage may beproblematic as a building material andsome jurisdictions have banned their use.Curtain wal l ing is a vert ical bui ldingenclosure which supports no load otherthan its own weight and the environmentalforces which act upon it.
COST ESTIMATIONLand & Building (4500 Sq.mt) Rs. 4.54 CrPlant & Machinery Rs. 2.48 CrW.C. for 2 Months Rs. 6.72 CrTotal Capital Investment Rs. 14.14 CrRate of Return 82%Break Even Point 24%*******************************************
DISCONTINUOUS SANDWICHPANEL PRODUCTION (PUF)
[CODE NO. 1996]Thermally insulated composite buildingelements for roof and wal l cladding inbui ldings, thereby forming the bui ldingenvelope. They consist of an inner andouter galvanised sheet metal cover,coated on one side. They aremanufactured in continuous productionplants. The appl ication is in industrialconstruction i.e. construction of industrialhalls and cold storage facilities. Sandwichpanels are also suited for other fields ofapplication. Sandwich panels are by nowin common use as cladding elements inthe bui lding industry, creating bui ldingenvelopes and partition walls.
COST ESTIMATIONPlant capacity 500 SQ.MT/dayLand & Building (2000 Sq.mt) Rs. 2.75 Crlant & Machinery Rs. 1.50 CrW.C. for 3 Months Rs. 1.42 CrTotal Capital Investment Rs. 5.77 CrRate of Return 23%Break Even Point 53%********************************************
Hi-Tech Projects,Mar’17, www.eiriindia.org # 04
Best Industries to Start and GrowMANUFACTURING MEDICALPLASTICS LIKE CATHETERS,SYRINGE, DEXTROSE SALINE
(I.V. FLUID) IN PLASTIC BOTTLE,IV SET CANNULA AND RELATED
MATERIALS (CODE NO. 1995)There is a huge demand of MedicalPlastics in India and abroad, Many itemscan be produces in this category. Acatheter is a flexible tube made of latex,silicone, or Teflon that can be insertedinto the body creating a channel for thepassage of fluid or the entry of a medicaldevice. For many years, the epidermalcatheters used were plain tubes made ofavai lable industr ial compounds, anddesign was largely based on current need.In the 1950s and early 1960s, a verycommon practice was to cut a suitablelength of industr ial polyvinyl chloride(PVC) or nylon tubing and have it sterilizedwith the other surgical equipment.Nowadays, there are many specializedcatheter designs. For example, specificcatheter designs allow catheters to beused in pulmonary, cardiac (vascular),neonatal, central nervous system, andepidural tissues. Catheters are designedto perform tissue ablation (tissue removal)and even serve as conduits for thermal,optics, and various medical devices. Thethree major types of catheters arecoronary, renal, and infusion. Coronarycatheters are used for angiography (x-ray of blood vessels after injection ofradiopaque substance), angioplasty(altering the structure of a vessel), andultrasound procedures in the heart or inperipheral veins and arteries.
COST ESTIMATIONLand & Building(15000Sq.Yd) Rs. 22.90 Crlant & Machinery Rs. 37.32 CrW.C. for 2 Months Rs. 6.81 CrTotal Capital Investment Rs. 70.28 CrRate of Return 19%Break Even Point 60%*******************************************
INVESTMENT CASTING(CODE NO.1994)
Ceramic Shell Investment Casting (CSIC)is one of the near net shape castingtechnologies. The process is based onexpendable wax patterns for producingjoint-less moulds that are required for nearnet shape castings. The main differencebetween investment casting and ceramicshel l investment casting is that, in theformer process, before dewaxing the waxpattern, i t is immersed in a refractoryaggregate. Whereas in the ceramic shellinvestment casting, a ceramic shell getsbuil t around the tree assembly throughrepeated dipping of the pattern into slurry(refractory material such as zircon withbinder). After getting the requi redthickness of cross section, the treeassembly is de-waxed. The shell obtained
is further immersed in a refractory coatingand the metal is poured into it. In thisprocess, a wax pattern assembly is firstdipped into a ceramic slurry bath for itsprimary coating. Thereafter, the patternis wi thdrawn from the slurry and ismanipulated to drain of the excess slurryto produce a uniform coating layer.
COST ESTIMATIONPlant capacity 3 MT/dayLand & Building (2000 Sq.mt) Rs. 1.05 Crlant & Machinery Rs. 93.90 LacsW.C. for 1 Month Rs. 1.25 CrTotal Capital Investment Rs. 3.38 CrRate of Return 80%Break Even Point 42%********************************************
POLYOL FROM PROPYLENEOXIDE [CODE NO. 1993]
Polyol is a polyhydric alcohol, ie. onecontaining three or more hydroxylgroups. Those having three hydroxylgroups (trihydric) are glycerols, those withmore than three are called sugar alcohols,with general formula CH2OH (CHOH)nCH2OH, where n may be from 2 to 5.Polyurethane system comprises polyoland isocyanate used for thermoware/Non-thermoware panel (sandwich)refrigeration bloch wood imitation andcommercial refrigerator, industries withor without blowing agent. Polyols areglycol ’s of high molecular weight ofpolyether, polyester and hydrocarbontypes. Polyether polyols aremanufactured by ethoxylat ion /propoxylation of a polyhydric alcohol inthe presence of a catalyst. The alchoholsused are ethylene glycol’s, dipropyleneglycol ’s, diethyleneglycols, glycerols,sorbitol, mannitol and sucrose. Polyetherpolyols are produced by anionic ringopening addit ion polymerization ofethylene oxide or propylene oxide.
COST ESTIMATIONPlant capacity 20 MT./dayLand & Building (4200 Sq.mt) Rs. 3.25 Crlant & Machinery Rs. 5 CrW.C. for 2 Months Rs. 10.27 CrTotal Capital Investment Rs. 19 CrRate of Return 34%Break Even Point 43%*******************************************
AYURVEDIC AND UNANIPHARMACY [CODE NO.1992]
Ayurvedic system of medicine is as oldas the Vedic age. Now–a–days peoplegive preference to the Ayurvedicmedicines as the allopathic medicines arecostlier and have side effects. Ayurvedicmedicines are based on plants, animalsextract and minerals both in singleingredient drugs and compoundformulations, however, Ayurveda doesnot rule out any substances from beingused as a potential source of medicine.Ayurvedic compound formulat ions aremainly divided into two groups viz. (1)Kasthausadhi (predominantly plant drugs)
and (2). Rasausadhi (predominantlymetals and minerals). There are severalcategories of Kasthausadhi formulationssuch as Asavaristra, Avleha, GrafaChurena, Taila etc. and of Rasausadhissuch as Bhasma, Pist i , Lauha,Kapibadkva, Rasayana etc. TheAyurvedic drugs are derived fromvegetable sources from the various partsof the plant l ike root, leaf, flower, fruitextrude or plant as a whole. Ayurvedicsystem has its origin in antiquity in ourcountry which has been dedicated to thecure of innumerable ailments.
COST ESTIMATIONLand & Building (800 Sq.mt) Rs. 1.50 Crlant & Machinery Rs. 57 LacsW.C. for 2 Months Rs. 61.37 LacsTotal Capital Investment Rs. 3 CrRate of Return 50%Break Even Point 42%********************************************
RADIAL TYRE MANUFACTURINGUNIT [CODE NO. 1990]
Tyres and tubes, the strategic rubberproducts and basic supplements to theautomotive vehicles are of mostimportance to the country’s economy.The tyre industry sector is providingdirect empolyment to over 40,000 peopleand indirect empolyment to lakhs ofpeople. This industry sector is now beingconsidered as a core industry sector. Themanufacturing of automobile tyres asan essential anci l lary for thedevelopment of automobile sector cameinto being in India during 1930’s when theDunlop India Ltd, the fi rst tyremanufacturing transnational companystarted its operation in 1935 at Sahaganjin West Bengal . Today, one cannotimagine a world without automobiles eventhough India has a large network ofrailway lines, considering the vastnes ofthe country and the thrust given forbalanced development, road transportwould have decisine role to play in thecoming years. Vehicle would becomemore and more part of not only thecommercial l ike but even the personallike. The Indian tyre and tube industryhas been continuously in the processof up gradation of product qual i ty tosatisfy the requi rements of Indianautomotive manufactures, users ofautomobiles and the road condi tionsprevailing in the country.
COST ESTIMATION(ALL FIGURE IN LACS)
Plant Capacity 10000 Tyres/dayLand & Building (10 Acres) Rs. 1,980lant & Machinery Rs. 40,000W.C. for 3 Months Rs. 28,602Total Capital Investment Rs. 70,922Rate of Return 25%Break Even Point 58%*******************************************
Hi-Tech Projects,Mar’17, www.eiriindia.org # 05
Start Your Own IndustryINSTANT MIX UNIT (IDLI MIX,
DOSA MIX, SAMBAR MASALAMIX, UDIDWADA MIX,
GULABJAMUN MIX, DHOKLI MIXETC.) [CODE 2049]
Modern age has evolved an immenserel ish for fast food i tems which havebecome quite prevalant in view of theirvariety and palatability. Their demand isalso enhancing at a tremendous pace.Among such food i tem, Dhokl i , Dosa,Sambhar, Gulabjamun, UdisW ada mixetc. consti tute. Instant food mix. Theirspeciality owes to the significant progressin food technology. One great specialityis the faci le avai labi l i ty of these fooditems at various shapes, vendors, andmobile food snacks parlours and theseare very economical i tems. A newentrepreneur can wel l venture into theproduction of such items in view of theirtremendous demand.
COST ESTIMATIONPlant Capacity 600 KGS/dayLand & Building (400) Rs. 50.25 LacsPlant & Machinery Rs. 12.13 LacsW.C. for 2 Months Rs. 27.00 LacsTotal Capital Investment Rs. 95.00 LacsRate of Return 98%Break Even Point 29%**********************************************
MANUFACTURING OF PRECISIONPARTS OF STEEL MATERIALS,
SURGICAL EQUIPMENTS,CUTLERY [CODE NO. 2048]
Surgical Instruments can be defined asspecially designed tools or devices usedin surgery. More specifically, surgeons orheal thcare provider perform specif icactions of carrying out desired effectsduring a surgery or operation, such as ascutt ing, dissect ing, grasping, holding,retract ing, or suturing using di fferenttypes of surgical instruments. You’ll findmost of these instruments made fromstainless steel. However, other metalslike titanium, chromium, vanadium, andmolybdenum, are also used. Surgicalinstruments are used by surgeons,dentists, physicians, and many otherhealth care providers. Surgicalinstruments faci l i tate a variety ofprocedures and operations. Specializedsurgical packs contain the most commoninstruments needed for particularsurgeries. In the United States, surgicalinstruments are used in al l hospi tals,outpatient facilities & most professionalof f ices.
COST ESTIMATIONPlant Capacity 3 MT/dayLand & Building (4000) Rs. 4.60 CrPlant & Machinery Rs. 2.10 CrW.C. for 2 Months Rs. 1.63 CrTotal Capital Investment Rs. 8.77 CrRate of Return 37%Break Even Point 47%
1. ALCOHOL FROM POTATOES2. DEXTROSE POWDER FROM POTATOE3. FROZEN FINGER CHIPS4. IM F L (WHISKY) FROM POTATOES5. LIQUID GLUCOSE6. POTATO CHIPS/WAFFERS7. POTATO POWDER(AUTOMATICPLANT)8. POTATO STARCH9. POTATO CHIPS10. POTATO AND ONION FLAKES11. POTABLE BEER (ALCOHOLIC) BASED
Each Project Report covers in this CD containsIntroduction, Uses, Market, Process withProduct Formulae, Suppliers of Plant andEquipments, Cost Economics with ProfitabilityAnalysis, BEP, Resources of Finance etc.
Ask Price of this CD containing all above 14Project Reports. Payable fully in advancethrough Draft/M.O. in favour of ENGINEERSINDIA RESEARCH INSTITUTE, DELHI.Delivery within 1 day. (To Order please dial :98114-37895).
14 POTATO & POTATOBASED PROJECTS
CORN FLAKES WITH DETAILS OFMACHINES AND ITS SUPPLIERS
SOURCES [CODE NO. 2047]Corn flakes being one of most nutritiousfoods and is consumed as breakfast foodnot only in India but-elsewhere in the world.Basically, it is prepared from maize, thisis the main raw material. Flavours, likesugar or salt, are also added. Corn flakesare food made by combining corn withsugar, vi tamins and minerals to makethem as nutri tious as possible. Forproducing the fancy flakes special lydesigned flaker will be used. At present,corn flakes are popularly known asbreakfast food in the world at large andgenerally taken with milk. Maize is themajor raw material used for themanufacture of corn flakes. .
COST ESTIMATIONPlant Capacity 2 MT/dayLand & Building (1500) Rs. 1.93 CrPlant & Machinery Rs. 1.05 CrW.C. for 2 Months Rs. 55.47 LacsTotal Capital Investment Rs. 3.65 CrRate of Return 26%Break Even Point 57%**********************************************
FORMULA OF PRINTING INKS ONHDPE LAMINATED ORUNLAMINATED BAGS
[CODE No. 2045]HDPE Ink is used for surface printedappl ication on HDPE Woven Sacksspecial ly for ferti l izer grade packing,suitable for rol l to bag and bag to bagprinting. The printing on the Bags is doneusing these printing Inks throughflexographic printing technology. Today’sprinting inks are composed of a pigmenta binder (an oil, resin or varnish of somekind), a solvent and various addit ivessuch as drying and chelating agents. Theexact recipe for a given ink depends onthe type of surface that it will be printingon and the printing method that will beused. Inks have been designed to printon a wide range of surfaces from metals,plastics and fabrics through to papers.
COST ESTIMATIONPlant Capacity 1000 KGS/dayLand & Building (1000) Rs. 1.17 CrPlant & Machinery Rs. 25.00 LacsW.C. for 2 Months Rs. 61.80 LacsTotal Capital Investment Rs. 2.09 CrRate of Return 33%Break Even Point 49%**********************************************
SOLAR PV MODULEMANUFACTURING UNIT (20 MWPER ANNUM) [CODE NO. 2044]
Solar Panels are in general Silicon madeRectangular Shaped Glass CoveredProducts which Produce Electricity whenexposed to the Sun. These Panels produceDirect Current (DC) Electricity which has
to be converted by a Solar Inverter toAlternating Current (AC) Electricity to beused by Consumers .Note SolarElectrici ty can also be suppl ied to theElectricity Grid if allowed by your Util ity.However, In India, the industry is st i l limmature and interconnections are notgiven to ordinary consumers in general.So you can use an Energy Storage Deviceto store Electrici ty. However EnergyStorage Products like Chemical Batteriesare quite expensive. Solar Panel producedElectricity usually costs between Rs. 15-18 /KwH (much higher than the Rs. 3-6/uni t paid normally) which makes i tuneconomical except in special cases likeoff grid applications.
COST ESTIMATIONPlant Capacity 67 KW/DayLand & Building (2500 Sq.mt) Rs. 1.95 CrPlant & Machinery Rs. 90.00 LacsTotal Capital Investment Rs. 13.16 CrRate of Return 66%Break Even Point 32%*********************************************
HOSPITAL (40 BEDS)[CODE NO. 2043]
Healthcare has become one of India’slargest sectors - both in terms of revenueand employment. Healthcare compriseshospitals, medical devices, clinical trials,outsourcing, telemedicine, medicaltourism, heal th insurance & medicalequipment.
COST ESTIMATIONPlant Capacity 40 BEDS HOSPITALLand & Building (500) Rs. 1.10 CrPlant & Machinery Rs. 1.95 CrTotal Capital Investment Rs. 3.31 CrRate of Return 27%Break Even Point 62%*******************************************
Hi-Tech Projects,Mar’17, www.eiriindia.org # 06
Patrons, deposit amount in EIRI AccountICICI BANK LTD. CA-038705000994
(RTGS/NEFT/IFSC Code: ICIC0000387)
Start Your Own IndustryCALCIUM SILICATE
[CODE NO. 2042]Calcium silicate (often referred to by itsshortened trade name Cal-Sil or Calsil) isthe chemical compound Ca2SiO4, alsoknown as calcium orthosi l icate andsometimes formulated 2CaO.SiO2. It isone of a group of compounds obtainedby reacting calcium oxide and silica invarious ratios e.g. 3CaO•SiO2, Ca3SiO5;2CaO•SiO2, Ca2SiO4; 3CaO•2SiO2,Ca3Si2O7 and CaO•SiO2, CaSiO3.Calcium silicate is a white free-flowingpowder derived from l imestone anddiatomaceous earth. It has a low bulkdensi ty and high physical waterabsorption. It is used in roads, insulation,bricks, roof tiles, table salt and occurs incements, where it is known as belite (orin cement chemist notation C2S). It isused as an anti-caking agent in foodpreparation and an antacid. It is approvedby the United Nations’ FAO and WHObodies as a safe food additive in a largevariety of products.
COST ESTIMATIONPlant Capacity 5.00 MT./dayLand & Building (4000) Rs. 2.96 CrPlant & Machinery Rs. 77.50 LacsTotal Capital Investment Rs. 5.74 CrRate of Return 70%Break Even Point 32%**********************************************
SURGICAL AND EXAMINATIONHAND GLOVES (STERILE AND
NON STERILE) (CODE NO. 2041)Medical gloves are disposable glovesused during medical examinations andprocedures that help prevent cross-contamination between caregivers andpatients. Medical gloves are made ofdifferent polymers including latex, nitri lerubber, vinyl and neoprene; they comeunpowdered, or powdered with cornstarchto lubricate the gloves, making themeasier to put on the hands Cornstarchreplaced t issue-irri tating Lycopodiumpowder and talc, but even cornstarch canimpede healing if it gets into tissues (asduring surgery). As such, unpowderedgloves are used more often during surgeryand other sensitive procedures. Due tothe increasing rate of latex allergy amonghealth professionals, and in the generalpopulation, gloves made of non-latexmaterials such as vinyl, nitrile rubber, orneoprene have become widely used.
COST ESTIMATIONPlant Cap. 1000000 PAIRS/ANNUMLand & Building (700sq.mt.) Rs.1.05 CrPlant & Machinery Rs. 45.00 LacsTotal Capital Investment Rs. 1.68 CrRate of Return 21%Break Even Point 61%*********************************************
DIETHYL PHTHALATE[CODE NO. 2040]
Government of India has reserved themanufacture of D.E.P. in small scalesector only to secure smal l scalemanufacturers. So al l the faci l i tiesregarding raw materials procurement,marketability levies and taxes concessionsetc are available to this unit also. All theplant & machineries are also indigenouslyavailable. Therefore there is no hurdle insetting up this unit either with in it or bythe addition of an added substance whichis knows as plasticizers. Without this, itwould not be possible to make plasticsheeting, fi lm & other flexible forms ofplastics. There are more than 350 typesof plasticizers in the market all over theworld and they are classified on the basisof chemical composit ion such asphthalates, phosphates, adipates epoxyetc. and on the basis of performancecharacter such as primary secondary etc.
COST ESTIMATIONPlant Capacity 5 Ton/dayLand & Building (6000Sq.Mt) Rs. 2.25 CrPlant & Machinery Rs. 1.24 CrW.C. for 2 Months Rs. 2.53 CrTotal Capital Investment Rs. 6.18 CrRate of Return 55%Break Even Point 35%********************************************
PROCESSING UNIT OF LARGECARDAMOM
[CODE NO. 2039]A large genus of rhizomatic herbs, 3-12' high, comprising 100 palaeotropicalspecies, of which 30 are met with in Indiaand Burma. The spicy aromatic seeds ofsome species of ammonium, also calledcardamoms, are cheaper substi tutesfor true cardamom (Elettariacardamomum), which they resemble. A.aromaticum and A. subulatum arecult ivated in India. The seeds of A.xanthioides Wal l . , Malabar or Tavoycardamom (Burma, Siam, and the MalayPeninsula), are imported. They are palebrown, somewhat smaller in size than truecardamom seeds, and possess a strongbut agreeable odour.
COST ESTIMATIONPlant Cap. 500.00 Kgs./dayLand & Building (1000 Sq.Mt) Rs. 1.29 CrPlant & Machinery Rs. 38.00 LacsW.C. for 1 Month Rs. 1.61 CrTotal Capital Investment Rs. 3.38 CrRate of Return 28%Break Even Point 54%*********************************************
M.S. BARREL AND DRUMS[CODE NO. 2038]
The construction of drum needs to meetappl icable regulat ions and is usual lymatched for compatibility with the specificproduct shipped. Drums are also calledbarrels in common usage. The drums are
typically made of steel with a ribbed outerwall to improve rigidi ty and for rol ling.The lids can be welded or secured with ahead gasket and bolt ring. Drums canalso be made of durable plast ic orpaperboard. They are commonly used fortransporting oi ls, fuels, chemicals, anddry goods. The barrels are, made of 1mmand 1.25mm thickness CRCA sheet.Availability of steel locally and openingup of the Indian economy resulted in aspurt in demand and consequently, thegrowth of barrel and drum plants acrossIndia accelerated. The construct ionstandards for these drums are evenhigher than for commercial drums andmanufacturers have to pay part icularattention to the requirements.
COST ESTIMATIONPlant Capacity 4000 Nos/dayLand & Building (5000Sq.Mt) Rs. 4.32 CrPlant & Machinery Rs. 1.42 CrW.C. for 2 Months Rs. 20.45 CrTotal Capital Investment Rs. 26.46 CrRate of Return 55%Break Even Point 28%*********************************************
CABLE TRAY MANUFACTURING(G.I. LADDER AND PERFORATED
TRAYS) [CODE NO. 2037]A cable tray system is used to supportinsulated electric cables used for powerdistribution and communication. Cabletrays are used as an alternative to openwiring or electrical conduit systems, andare commonly used for cablemanagement in commercial and industrialconstruction. They are especially usefulin situations where changes to a wiringsystem are anticipated, since new cablescan be instal led by laying them in thetray, instead of pul l ing them through apipe.
COST ESTIMATIONPlant Capacity 500 Mtr./dayLand & Building (3000Sq.Mt) Rs. 3.02 CrPlant & Machinery Rs. 98.90 LacsW.C. for 2 Months Rs. 73..41 LacsTotal Capital Investment Rs. 4.97 CrRate of Return 30%Break Even Point 59%********************************************
LPG STORAGE & BOTTLINGPLANT [CODE NO. 2036]
LPG in India has reached over 15 crore(15.43 crore as on 1-7-2013) households,which roughly translates to more than 60%of the population. LPG would go on toacquire this popularity one day.
COST ESTIMATIONPlant Capacity 1500 Cylinder/dayLand & Building (1.5 Acre) Rs. 2.28 CrPlant & Machinery Rs. 1.00 CrW.C. for 1 Month Rs. 2.96 CrTotal Capital Investment Rs. 6.80 CrRate of Return 19%Break Even Point 56%********************************************
Top Industries to Start
Hi-Tech Projects,Mar’17, www.eiriindia.org # 07
Deposit amount in EIRI AccountAXIS BANK LTD. 054010200006248
(IFS Code: UTIB0000054)
POLYVINYL ACETATE EMULSION(PVA- FOR PAINTS
PRODUCTION) (CODE NO. 2035)1. An emulsion is a very fine dispersionof one liquid in another with which it isimmiscible. 2. An emulsion is a systemcontaining two liquid phases, one of whichis dispersed as globules in the other. 3.Emulsions are mechanical mixtures ofliquids that are immiscible under ordinaryconditions, and which may be separatedinto layers on standing, heating, freezing,by agi tation or the addi tion of otherchemicals. 4. An emulsion is a two-phase liquid system consisting of fairlycoarse dispersions of one l iquid inanother with which it is it is not miscible.5. Emulsions are intimate mixtures oftwo immiscible liquids, one of them beingdispersed in the other in the form of finedroplets.
COST ESTIMATIONPlant Capacity 6000 LTRS/dayLand & Building (1500 Sq.mt) Rs. 1.83 CrPlant & Machinery Rs. 55.00 LacsW.C. for 2 Months Rs. 1.95 CrTotal Capital Investment Rs. 4.42 CrRate of Return 34%Break Even Point 44%*********************************************
QUARTZ POWDER FROMQUARTZ ROCK [CODE NO. 2034]
The term ‘quartz’ is often referred to as asynonym for silica. Silica (SiO2) is oneof the ubiquitous materials in the earth’scrust. Quartz, quartz crystals, quartzite,silica sand, sand (others) and mouldingsand are all coined together in one genericname ‘silica minerals’. This is because allthese commodit ies are essential lycrystal l ine si l icon dioxide (SiO2) withvariations mostly related to their crystallinestructure and presence of minor or traceimpurities.
COST ESTIMATIONPlant Capacity 4800 Ton/dayLand & Building (155 Acre) Rs. 17.35 CrPlant & Machinery Rs. 11.90 CrW.C. for 1 Month Rs. 26.00 CrTotal Capital Investment Rs. 55.92 CrRate of Return 39%Break Even Point 42%**********************************************
Sanitary napkin is a hygiene absorbentproduct used by women during menstrualperiods. It is a product of technical textile.A sanitary napkin, sanitary towel, sanitarypad, menstrual pad, maxi pad, or pad isan absorbent item worn by a woman whileshe is menstruating, recovering fromvaginal surgery, for lochia (post bi rthbleeding), abortion, or any other situationwhere it is necessary to absorb a flow ofblood from a woman’s vagina. Themenstrual cycle stars for young women
between the ages 11-17, frequentlyaround 12-13 years. On average a womanexperiences a period every 28th day, 12-13 times in a year. A menstrual periodnormally lasts 3-7 days. The loss of fluidin a period is on average half a cup or 65-80 ml. On small scale, the processedcotton is purchased which is spinned andworen. Sanitary napkin is a product usedby women during the menstrual period totreat menstruation. It is one of the dailynecessities for women.
COST ESTIMATIONPlant Capacity 9000 Nos./dayLand & Building (500Sq.Mt) RentedPlant & Machinery Rs. 20.00 LacsW.C. for 2 Months Rs. 14.70 LacsTotal Capital Investment Rs. 38.57 LacsRate of Return 39%Break Even Point 62%*********************************************
ACTIVATED CARBON FROMCOCONUT SHELL/WOOD/COAL
& LIGNITE [CODE NO. 2032]Carbon is probably the most widelydistributed element in nature. It occurs intwo al lotropic crystal l ine forms viz.graphite (hexagonal system) and diamond(isomeric system), the former is soft andblack whi le diamond is hard andtransparent. Charcoal, coke and carbonblack, classified as emorphous carbon;are considered by some to represent athird allotropic form. They are said to becomposed of very minute crystals ofgraphite by others. Carbon is an essentialconstituent of all vegetable and animalmatter in which it occurs in combinationwith hydrogen, nitrogen, oxygen and otherelements in immense variety ofcompounds. In combination with hydrogenit occurs as hydrocarbons in petroleum.It is also found in carbon dioxide in air(0.03% as sodium bicarbonate in seawater, and as calcium and magnesiumcarbonate in sedimentary rocks such aschalk and dolomite.
COST ESTIMATIONPlant Capacity 14.00 MT./dayLand & Building (1.5 Acre) Rs. 3.50 CrPlant & Machinery Rs. 2.50 CrW.C. for 2 Months Rs. 2.69 CrTotal Capital Investment Rs. 8.86 CrRate of Return 22%Break Even Point 60%********************************************
DISPOSABLE SYRINGES ANDNEEDLE PLANT [CODE NO. 2031]A syringe is a simple pump consisting ofa plunger that fits tightly in a tube. Theplunger can be pulled and pushed alonginside a cylindrical tube (called a barrel),allowing the syringe to take in and expel al iquid or gas through an ori fice at theopen end of the tube. The open end ofthe syringe may be f i t ted wi th ahypodermic needle, a nozzle, or tubing tohelp direct the flow into and out of the
barrel. Syringes are often used toadminister injections, insert intravenousdrugs into the bloodstream, applycompounds such as glue or lubricant, andmeasure liquids.
COST ESTIMATIONLand & Building (30000sq.mt) Rs. 17.55 CrPlant & Machinery Rs. 12.00 CrW.C. for 2 Months Rs. 18.54 CrTotal Capital Investment Rs. 48.83 CrRate of Return 35%Break Even Point 44%********************************************
GARBAGE TRUCKMANUFACTURING UNIT
(ASSEMBLY PLANT)[CODE NO. 2030]
Waste is a global issue. If not properlydealt with, waste poses a threat to publichealth and the environment. It is growingissue linked directly to the way societyproduces and consumes. It concernseveryone. Waste management is one ofthe essential utility services underpinningsociety in the 21st century, particularlyin urban areas. Waste management is abasic human need and can also beregarded as a basic human right. Ensuringproper sanitat ion and sol id wastemanagement sits alongside the provisionof potable water, shelter, food, energy,transport and communications asessential to society and to the economyas a whole. both the public health problemsof uncol lected waste as wel l as thesolutions.
COST ESTIMATIONPlant Capacity 110 Nos/dayLand & Building (54000 Sq.Mt) Rs. 26.49 CrPlant & Machinery Rs. 6.00 CrW.C. for 1 Month Rs. 51.43 CrTotal Capital Investment Rs. 84.46 CrRate of Return 32%Break Even Point 38%********************************************
WASTE MANAGEMENTASSEMBLY (GARBAGE
CONTAINER ASSEMBLY PLANT)[CODE NO. 2029]
Waste is a global issue. If not properlydealt with, waste poses a threat to publichealth and the environment. It is growingissue linked directly to the way societyproduces and consumes. It concernseveryone.
COST ESTIMATIONPlant Capacity 10 Nos/dayLand & Building (54000 Sq.Mt) Rs. 26.49 CrPlant & Machinery Rs. 6.00 CrW.C. for 1 Month Rs. 51.43 CrTotal Capital Investment Rs. 84.46 CrRate of Return 32%Break Even Point 38%*********************************************
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HDPE/PP WOVEN SACKS[CODE NO. 2028]
HDPE/PP oriented sacks are becomingpopular through out the world. This isbecause they are chemically inert & arewater repellent & lighter in weight. Theyare free & possess sufficient strength &can easi ly be handled. They arecompetitive in price with other type ofbags also. Air permissible sacks made ofpolythene strips are used for packingpotatoes, coconut etc. The only problemis that the Conventional using of hooksto lift cannot be used with HDPE/PP bags.
COST ESTIMATIONPlant Capacity 120000 Bag/dayLand & Building (7500Sq.Mt) Rs. 8.64CrPlant & Machinery Rs. 7.93 CrW.C. for 2 Months Rs. 6.78 CrTotal Capital Investment Rs. 24.25 CrRate of Return 62%Break Even Point 34%********************************************
CANDLES MANUFACTURING(PARAFFIN WAX CANDLE, NON
DRIP CANDLE, CONTAINERCANDLE, BEESWAX CANDLE,
TRANSPARENT CANDLE,SMOKELESS CANDLE, MAGIC
CANDLE, MOSQUITO REPELLENTCANDLE) (CODE NO. 2027)
The candle making has been practicedand despite the introduction of massproduction methods, candles can still bemade by well-established methods whichrequire only simple equipment. Much ofthis equipment can be made by rural craftmen. A candle is simply a solid cylinderof tallow, wax or other solid fat, containinga wick to give off light when burning. Whenthe wick is lit, the flame radiates sufficientheat to melt a small pool of wax at the topof the candle.
COST ESTIMATIONPlant Cap. 6000 PACKETS/DayLand & Building (1000Sq.Mt) Rs.1.46 CrPlant & Machinery Rs. 12 LacsW.C. for 2 Months Rs. 85.27 LacsTotal Capital Investment Rs. 2.45 CrRate of Return 18%Break Even Point 63%*********************************************
STAINLESS STEEL WIREDRAWING [CODE NO. 2026]
Stainless steel wire is produced by cold-drawn from stainless steel wire rod ofappropriate composition through one ormore carbide or diamond dies. As the steelrod passes through each die, the diameteris reduced and the length is necessarilyincreased. Variables such as initial roddiameter, final wire diameter, and end-use applications determine the number of
reductions that must take place. Thepercent of reduction in cross-sectionalarea occurring at each die determines theextent of work hardening and dictateswhether or not further reduction can takeplace prior to anneal ing. Anneal ing isrequired to soften the work-hardened wireper minute. Due to appearance, hardness,smoothness, non corrosiveness, andresistance to elevated temperatures,stainless steel wire is required.
COST ESTIMATIONPlant Cap. 20 MT/DayLand & Building (5000 Sq.Mt) Rs.6.20CrPlant & Machinery Rs. 1.50 CrW.C. for 2 Months Rs. 16.16 CrTotal Capital Investment Rs. 24.21 CrRate of Return 50%Break Even Point 32%*********************************************
ONION PASTE AND POWDERMAKING UNIT [CODE NO.2025]
Onion powder is dehydrated, ground onionthat is commonly used as a seasoning. Itis a common ingredient in seasoned saltand spice mixes, such as beau mondeseasoning. Some varieties are preparedusing toasted onion. White, yellow andred onions may be used. Onion powder isa commercial ly-prepared food productthat has several culinary uses.
COST ESTIMATIONPlant Capacity 2 TON/DayLand & Building (1500 Sq.Mt) Rs. 1.83 CrPlant & Machinery Rs. 46 LacsW.C. for 2 Months Rs. 188 LacsTotal Capital Investment Rs. 3.26 CrRate of Return 19%Break Even Point 60%********************************************
GUNNY BAG MANUFACTURINGPLANT [CODE NO.2024]
Jute is a naturally occurring, inexpensivef iber that is biodegradable andenvironmentally friendly. Because of itsnatural golden shine, jute is also knownas “the golden fiber.” Jute is mostcommonly used to make consumer goodssuch as bags and rugs. When the juteindustry started in India, one of the earlierdevelopments was the manufacture ofjute sacks. The bulk of jute sackproduction is used for al l types of jutebags. Sacking bags, woven wholly fromjute fabrics, are available as plain andtwill bags. Jute bags, the other name forsacking bags are mainly used to packcement, sugar and other bulky articles,which are packed in weight range from 50to 100kgs.
COST ESTIMATIONPlant Cap. 10,000 Nos/DayLand & Building (2000Sq.Mt) Rs. 69LacsPlant & Machinery Rs. 28 LacsW.C. for 1 Month Rs. 1.08 CrTotal Capital Investment Rs. 2.11 CrRate of Return 45%Break Even Point 45%**********************************************
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RUBBER POWDER[CODE NO.2023]
By the application of heat and chemicalagents followed by intense mechanicalworking to ground vulcanized scrap or wornout rubber tires, tubes and waste rubberarticles, a substantial regeneration ondevulcanisation of the rubber compoundto its original plastic state is effected,thus permitting the product to becompounded, processed andrevulcanised. There are several typesof rubber powder made in different ways.They may be lightly vulcanized andmay contain appreciable quantities ofanti-agglomerating agents to preventmassing on storage. The trend now-a-days is towards automation in productionof rubber goods during handling, mixingand processing. The powder forms ofrubber is very easy to be handled. Theadvantages of powder processing havebeen recognized and include (a) rapidand inexpensive mixing ; (b) flexibilityin compounding.
COST ESTIMATION (US$ DOLLAR)Plant Capacity 4416 Ton/MonthLand & Building (2.5Acre) US$ 9 LacsPlant & Machinery US$ 7.51 LacsW.C. for 2 Months US$ 22.16 LacsTotal Capital Investment US$ 41.82 LacRate of Return 43%Break Even Point 41%********************************************
ABC CABLE FACTORY[CODE NO. 2022]
Aerial Bunched Cables (ABC) is a verynovel concept for Over Head Powerdistr ibut ion. W hen compared to theconventional bare conductor over headdistribution system. ABC provides highersafety and reliability, lower power lossesand ult imate system economy byreducing installation, maintenance andoperative cost. This system is ideal forrural distribution and specially attractivefor installation in difficult terrains suchas hilly areas, forest areas, coastal areasetc. Aerial Bunched Cables is alsoconsidered to be the best choice for powerdistribution congested urban areas withnarrow lanes and by – lanes. In developingurban complex, Aerial Bunched Cables isthe better choice because of flexibi l ityfor rerouting as demanded by changes inurban development plan.
COST ESTIMATION (US$ DOLLAR)Plant Capacity 205.36 KM/DayLand & Building (18,000) US$ 19.75 LacPlant & Machinery US$ 9.78 LacsW.C. for 2 Months US$ 2.11 CrTotal Capital Investment US$ 2.42 CrRate of Return 35%Break Even Point 35%************************************************
EXTRACTION OF PRECIPITATEDSILICA FROM RICE HUSK ASH
[CODE NO. 2021]Rice is the seed of the monocot plantsOryza sat iva (Asian r ice) or Oryzaglaberrima (African rice). It is normallygrown as an annual plant, al though intropical areas it can survive as a perennialand can produce aratoon crop for up to30 years. Since a large portion of maizecrops are grown for purposes other thanhuman consumption, r ice is the mostimportant grain wi th regard to humannutr i tion and caloric intake, providingmore than one f i f th of the caloriesconsumed worldwide by the humanspecies. The rice plant can grow to 1–1.8m (3.3–5.9 f t) tal l , occasional ly moredepending on the variety and soil fertility.It has long, slender leaves 50–100 cm(20–39 in) long and 2–2.5 cm (0.79–0.98in) broad.
COST ESTIMATIONPlant Capacity 1 Ton/DayLand & Building (4000Sq.Mt) Rs.21LacsPlant & Machinery Rs. 12.60 LacsW.C. for 3 Months Rs. 35.53 LacsTotal Capital Investment Rs. 67.43 LacRate of Return 51%Break Even Point 40%*********************************************
ALLYL ISOTHIOCYANATE[CODE NO.2020]
Al lyl isothiocyanate (AITC) is aorganosulfur compound with the formulaCH2CHCH2NCS. This colourless oil isresponsible, for the pungent taste ofmustard, radish, horse radish and wasabi.It is slightly soluble in water, but moresoluble in most organic solvent. Al lylisothiocyanate can also be obtained fromthe seeds of black mustard (Brassicanigra) or brown Indian mustard (BrassicaJuncea). When these mustard seed arebroken, the enzyme myrosinase isreleased and acts or glucosinolate knownas sinigrin to give allay isothiocyanate.Allyl isothiocyanate serves the plant asa defense against herbivores. Al lylisothiocyanate has as LD50 of 151mg/kg and is a lachrymator.
COST ESTIMATIONPlant Capacity 300 KGS/DayLand & Building (800Sq.Mt) Rs. 1.28 CrPlant & Machinery Rs. 50 LacsW.C. for 1 Month Rs. 35.35 LacsTotal Capital Investment Rs. 2.20 CrRate of Return 11%Break Even Point 75%*******************************************
ALCOHOL FROM MAHUAFLOWERS [CODE NO.2019]
Energy is the lifeline of global economy,diminishing fossi l fuel reserves andincreased concerns over environmentalpollution accelerated the need to look forrenewable and envi ronmental lysustainable energy sources. In this
context, ethanol derived from biomass ismeans to meet our energy needs.Bioethanol is a sustainable and renewabletransportation fuel that is a promisingsubstitute to gasoline and represents anenvi ronment-fr iendly fuel because i treduces the amount of greenhouse gasemissions, which is a major cause ofglobal warming. The development ofalternative fuel and energy from biomasshas therefore, resurfaced as a researchpriority in recent years.
COST ESTIMATIONPlant Capacity 5000 Ltr/DayLand&Building (10000Sq.Mt)Rs.10.60 CrPlant & Machinery Rs. 1.46 CrW.C. for 2 Months Rs. 68.90 LacsTotal Capital Investment Rs. 13.21 CrRate of Return 11%Break Even Point 67%*******************************************
COPPER WIRE MANUFACTURINGFOR HOUSE AND INDUSTRIAL
APPLICATIONS (PVC WIRE ANDCABLES) [CODE NO. 2018]
Wire is used to carry the current fromone place to another A wire is a singleconductor (material most commonly beingcopper or aluminium) while cable is two ormore insulated wi res wrapped in onejacket. Multiple conductors that have noinsulation around would be classified as asingle conductor. There are two maintypes of wires: solid or stranded. A solidwire is a single conductor that is eitherbare or insulated by a protective coloredsheath.
COST ESTIMATIONPlant Capacity 1.60 MT/DayLand & Building (4000 Sq.Mt) Rs. 3.32 CrPlant & Machinery Rs. 1.18 CrW.C. for 2 Months Rs. 2.99 CrTotal Capital Investment Rs. 7.74 CrRate of Return 16%Break Even Point 66%********************************************
HAZARDOUS WASTE RECYCLING[CODE NO. 2017]
The Hazardous Wastes (Management andHandling) Rules, 1989, notified under theEnvironment (Protection) Act, 1986 andsubsequent amendments in 2000, 2003,2008 and 2009 as the Hazardous Wastes(Management, Handl ing and Trans-boundary Movement) Rules, regulatemanagement of hazardous wastesgenerated within the country as well asexport/import of such wastes.
COST ESTIMATIONPlant Capacity 24 TON/DayLand & Building (4000 Sq.Mt) Rs. 1.54 CrPlant & Machinery Rs. 1.35 CrW.C. for 1 Month Rs. 30.25 LacsTotal Capital Investment Rs. 3.64 CrRate of Return 23%Break Even Point 67%********************************************
Hi-Tech Projects,Mar’17, www.eiriindia.org # 10
Top Industries to StartTEA & COFFEE PROCESSING
AND PACKAGING[CODE NO. 2015]
The beverage’s popularity grew, and itstrade became an economic mainstay.Today, tea is arguably the most popularbeverage in the world. Black and greentea is the two main types, defined bytheir respective manufacturingtechniques. Green tea is consumed mostlyin Japan, China, North Africa and theMiddle East; the remainder of the worlduses black tea. Oolong tea, found in sorneregions of China, is an intermediatevariant between black and green tea.Black and Green teas as lightly flavouredwith other botanicals are sometimes seen;these include jasmine tea, scented withjasmine blossoms, and Earl Grey tea,flavoured with bergamot, a type of citrusfrui t as l ight ly f lavoured with otherbotanicals are sometimes seen; theseinclude jasmine tea, scented with jasmineblossoms, and Earl Grey tea, flavouredwith bergamot, a type of citrus fruit.
COST ESTIMATIONPlant Capacity 4 MT./dayLand & Building (5000Sq.Mt)Rs. 5.28 CrPlant & Machinery Rs.1.84 CrW.C. for 2 Months Rs. 6.59 CrTotal Capital Investment Rs. 14.26 CrRate of Return 67%Break Even Point 26%******************************************
RECYCLE WASTE BLACK OILUSING ACID AND CLAY
(CODE NO. 2014)Re-refining of used oils is now acceptedand recognised as a legitimate source ofsupplementing petroleum oils. Prior to theescalat ion of oi l pr ices, petroleumlubricants and other industrial oils werevery cheap and their conservation andsaving was not economically attractive.Users did not care to recovery andpreserve used oils, which were allowed tobe lost or were disposed of by easiestpossible means. Rise in Oil prices hascompelled the users firstly to economisethe use of oils and secondly to recover,grade and store the used oils.
COST ESTIMATIONPlant Capacity 1.00 MT/dayLand & Building (2400Sq.Mtr) Rs. 24LacPlant & Machinery Rs.6.78 LacsW.C. for 2 Months Rs. 23.02 LacsTotal Capital Investment Rs. 54.80 LacRate of Return 45%Break Even Point 53%********************************************
SOLAR POWERED RICKSHAW[CODE NO. 2013]
Electric rickshaws (also known as TukTuk, e-rickshaw) have been becomingmore popular in some cities since 2008as an alternative to auto rickshaws andpulled rickshaw because of their low fuel
cost, and less human effort compared topulled rickshaws. They are being widelyaccepted as an alternative to Petrol /Diesel/CNG auto rickshaws. They are 3wheels pulled by an electric motor rangingfrom 650-1400 Watts. They are mostlymanufactured in China, only a few othercountries manufacture these vehicles.Battery-run r ickshaws could be a low-emitter complementary transport for thelow-income people, who suffer most froma lack of transport facility, if introducedin a systematic manner according toexperts.
COST ESTIMATIONProject Name 10.00 NOS/dayLand & Building (6000 Sq.Mtr) Rs. 5 CrPlant & Machinery Rs. 1.00 CrW.C. for 1 Month Rs. 2.88 CrTotal Capital Investment Rs. 8.46 CrRate of Return 30%Break Even Point 46%*******************************************
ABC CABLE FACTORY[CODE NO. 2012]
Aerial Bunched Cables (ABC) is a verynovel concept for Over Head Powerdistr ibut ion. W hen compared to theconventional bare conductor over headdistribution system. ABC provides highersafety and reliability, lower power lossesand ult imate system economy byreducing instal lation, maintenance andoperative cost. This system is ideal forrural distribution and specially attractivefor instal lation in difficult terrains suchas hilly areas, forest areas, coastal areasetc. Aerial Bunched Cables is alsoconsidered to be the best choice for powerdistribution congested urban areas withnarrow lanes and by – lanes. In developingurban complex, Aerial Bunched Cables isthe better choice because of flexibi l ityfor rerouting as demanded by changes inurban development plan.
COST ESTIMATION (IN US$)Plant Capacity 205.36 KM/dayLand & Bldg (18000 Sq.Mtr)US$.20LacsPlant & Machinery US$ 9.78 LacsW.C. for 2 Months US$ 2.11 CrTotal Capital Investment US$ 2.42 CrRate of Return 35%Break Even Point 33%*********************************************
MOTORCYCLE TYREMANUFACTURING [CODE NO. 2011]
Motorcycle tyres are the only contactbetween the motorcycle vehicle and theground. The contact surface of amotorcycle tyre is generally very smallcompared to a tyre used for largervehicles such as cars, lorries and trucks.Hence, i t is part icularly vi tal for themotorcycle tyre to have good tract ionperformance, good rolling and abrasionresistance and high wear resistance. It isimpossible to have all the preceding ideal
physical properties in a rubber compound.However, with the right combination ofrubber components and suitable amountsof additives, a good compromise betweeneach of the desired physical propertiescan be achieved. Conventional motorcycle tyres are generally manufacturedfrom synthetic rubber such as styrene-butadiene rubber (SBR) and polybutadienerubber (PBR), which are derived fromfossil fuels such as crude oil.
COST ESTIMATIONPlant Capacity 3333.33 Tyres/DayLand & Building(14000 Sq.Mt)Rs. 7.55CrPlant & Machinery Rs. 100 CrW.C. for 3 Months Rs. 26CrTotal Capital Investment Rs. 135 CrRate of Return 20%Break Even Point 68%*******************************************
THREE WHEELER TYREMANUFACTURING[CODE NO. 2010]
Automotive Vehicles – Pneumatic Tyresmeans Tyres used for Two and Three-W heeled Motor Vehicles for general ,dimensional and performancerequirements. Tyre: Tyre is an annular,torroidal shaped inflatable envelope madeof elast ic materials, natural and/orsynthetic rubber or blend thereof,reinforced with a textile/steel card fabriccasing enclosing multi-coil wire beadings.The Tyre is so made that can be used bymounting and inflating on the appropriaterim. The type of Pneumatic Tyres normalroad use, special use tyre for mixed useboth on and off the road and are restrictedspeed, snow tyre of structures, diagonal(bias ply) and radial.
COST ESTIMATIONProject Name 5,00,000 Tyres/AnnumLand & Building(8000 Sq.Mt) Rs. 4 CrPlant & Machinery Rs. 70 CrW.C. for 2 Months Rs. 5.91 CrTotal Capital Investment Rs. 80.86 CrRate of Return 19%Break Even Point 67%*******************************************
BATH FITTINGS [CODE NO. 2009]A bath fitting is a faucet device used fordelivering water from a plumbing system.These faucets provide water control tothe user in Bathing & Washbasin areas.With the help of these fixtures we cancontrol flow of water, pressure of waterand temperature of water while bathing &hand or face washing, brushing shavingetc.
COST ESTIMATIONProject Name 600.00 Nos./dayLand & Bldg (3000 Sq.Mtr) Rs.2.62 CrPlant & Machinery Rs. 65.50 LacsW.C. for 2 Months Rs. 98.98 LacsTotal Capital Investment Rs. 4.48 LacsRate of Return 83%Break Even Point 34%********************************************
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