Hemant Bhave Prasad Bhave
Hemant Bhave
Prasad Bhave
2
About the Promoters
Company Overview
Products
Awards and Recognition
Way forward
Agenda
3BHPL-Nagpur
About the Promoters
About the Promoters
Hemant Bhave (MD & CEO):
Mr. Bhave is an M.Sc. in Physics and an AMIE Engineer. He is the
founder of the Company and an inventor with 2 patents to his name.
He has grown the company to the status it is today
Prasad Bhave (Director of Operations):
Prasad has completed his B.Tech & M.Tech from IIT Madras in
mechanical engineering, and has completed his M.S. in Aerospace
from Georgia Tech, Atlanta, GA. He has worked in the US in various
management consulting roles before joining his family business.
4BHPL-Nagpur
Company Overview-Timeline
1988-1992
• Company Founded by Mr. Hemant Bhave
• Launched patented home appliances products
1993-1995
• Registered with M & M FES as supplier for plastic and sheet metal components
• Started inhouse design of moulds and press tools
2004-2008
• Developed Quadrant Assemblies for various models
• Purchased additional ½ acre land for further development in Hingna MIDC, Nagpur
5BHPL-Nagpur
Company Overview-Timeline
2009-2010
• Started supply of 12 variants of Quadrant Assemblies to Nagpur, Rajkot, Rudrapur and Zaheerabad plants.
• Entered the Aerospace component manufacturing business.
2011-2012
• Started a state of the art tool room and prototyping facility in Nagpur.
• Selected as a supplier for new platform of tractors to be launched by M & M.
2013-2014
• Awarded contract for supply of 3 complex structural aircraft assemblies for the Su-30 project.
• Awarded the “Best Supplier in Sheet Metal Commodity” award for 2014.
6BHPL-Nagpur
Company Overview-Customers
Some of Our Valued Corporate Customers
7BHPL-Nagpur
Unit Facility
Unit 1 (Khapri, Nagpur, area:
15,000 Sqft)
Manufacture of pressed components and plastic moulded
parts
Unit 2 (Hingna, Nagpur, area:
10,000 Sqft)
Manufacture of Quadrant Assemblies, Painting and Welding
of sheet metal parts
Unit 3A (Hingna, Nagpur, area:
22,500 Sqft)
Tool room – manufacture of press tools and moulds and
aerospace components
Unit 3B (Hingna, Nagpur, area:
22,500 Sqft)
Greenfield sheet metal unit, expected to start by Aug 2014
Planned sheet metal presses from 10-300 Tons.
Company Overview- Present Infrastructure
Unit 3 A Unit 3 B
8BHPL-Nagpur
Precision tool room functional at unit 3 housed in 10,000 sqft area one stop shop for all
prototyping, tooling (press tools, moulds, etc), fixturing needs.
Machines:
Makino F5 VMC
22 KW/ 12,000 RPM, integral spindle
1000 mm X 550 mm X 450 mm table movement,
1000 Kgs load carrying capacity
117/95 N-m torque
Capable of machining Ti, Al, Steel, Inconel etc.
Makino DUO 43 wirecut
470X430X300 mm stroke
Capable of machining 5 pass conditions.
KENT surface grinder
1000 mm X 500 mm stroke, fully automated 3 axis
movement
Company Overview-Tool Room
9BHPL-Nagpur
Company Overview-Tool Room
Design Facility – In house design and development capabilities
3d Design software (Solidworks 2013) with kinematic simulation, FEA capabilities
Expertise in sheet-metal tooling, manufactured several progressive, compound, deep-
drawing, complex forming.
Solid modeling, simulation, analysis and design proving of dies/jigs/fixtures
Manufacturability analysis of components being developed by our customers
10BHPL-Nagpur
Company Overview - Press Shop
Mechanical Presses (200 T, 150
T, 100 T, 35 T, 10 T)
Hydraulic Press (100 T and 40T
die cushion)
New press shop to include
additional presses from 10-300
Tons and hydraulic press 200
tons
Factory shed for new press
shop is ready, expected to be
fully functional by August 2014
11BHPL-Nagpur
Company Overview – Assembly Plant
Buying of 130-150 components from over 60 vendors all over India
Aid in development of suppliers
Perform initial negotiations with suppliers
Quality audits, PPAP requirements
Scheduling and share of business decisions
Monitoring supplier dispatches
Managing the entire supply chain for Quadrant Assemblies (12 variants)
12BHPL-Nagpur
Company Overview – Sustainability Efforts
M & M approved 7 tank hot phosphating system
Tank Size: 8ftX4ftX4ft
Priming, Painting processes developed. Use of PU primer and paint
Sustainability was a key consideration when designing the painting plant.
Use of hybrid gas-electric temperature control system, to reduce time to attain temperature, and minimize carbon footprint.
Specially designed paint booth with rapidly alternating air flow to minimize particulate emissions.
Fully functional ETP and special dedicated area to store solid waste to eliminate ground water contamination due to solid waste disposal
13BHPL-Nagpur
Product Portfolio: sheet metal
Quadrant Plate M-Star
(developed by BHPL) :Stamping,
forming, welding. 16 Operations,
including 4 critical forming
operations
PC-lever (developed by BHPL):
stamping, forming, riveting
operations. Challenge was to
make hub tooling with involute
serration and holes of diameter
smaller than sheet thickness.
14BHPL-Nagpur
Product Portfolio: sheet metal
PTO Cap, Dust Ring: Deep
drawing components made on
hydraulic press
Shallow drawing components
made using our hydraulic press
Aerospace components: Al, Ti
parts. Require Special
Manufacturing processes
15BHPL-Nagpur
Product Portfolio : Quadrant Assemblies
Few of our products for M & M
Quadrant Assemblies
16BHPL-Nagpur
Product Portfolio: Aerospace Assemblies
Engine Side Panel Assembly (Su-30 aircraft):
•Contains more than 300 components, involving complex sheet metal
forming operations, heat treatment, surface treatments
•Production started from August 2014
17BHPL-Nagpur
Product Portfolio : Tool Room
Moulds Tools and Dies : manufactured about 120 tools, fixtures
and dies for M-Star project, in the in-house tool room
18BHPL-Nagpur
Awards and Recognition
Receiving the best supplier award at the hands of Dr. Pawan
Goenka in Zurich, Switzerland. 1/6/2014
19BHPL-Nagpur
Way Forward : Future Vision
Be recognized as a preferred technology solution provider.
Grow presence in the tool room business and get associated with the
top tool manufacturers in India.
Become a preferred outsourcing partner for aerospace Primes for sheet-
metal and package assembly work.
20BHPL-Nagpur
Sample Products
Machining of core and cavity for Ballot box mould, for ECIL (through
their tier 1 supplier). Material Nimax, size 560X250X65 mm
21BHPL-Nagpur
Sample Products
Machining fixture for TAL (Boeing project) Manufacturing solutions, size
600X294X50. Bore to be maintained within 10 microns.
22BHPL-Nagpur
Sample Products
Truck Winder machine part, designed and manufactured for a customer,
Size : 540 X 70mm thick. Accommodates taper rollers @ 3 degree angle
23BHPL-Nagpur
Sample Products
Cover Mould core
24BHPL-Nagpur
Sample Products
Pillar Set for Press Tool, size 650 X300
10mmX10mm Square on wirecut,
length 100 mm, straightness within
5 microns, 5 pass condition
Linear Motion Guide, with 3 micron
per side clearance, in 4 pass
condition
25BHPL-Nagpur
Sample Products
Rubber Curing Mould, Size 500mmX65mm. Material P20. Pocket depth
and rib height maintained with 10 microns.
26BHPL-Nagpur
Thank you!
Mr. Hemant Bhave
Cell: +91-9823032578
Email: [email protected]
Mr. Prasad Bhave
Cell: +91-9823978536
Email: [email protected]