HEAVY LIFTING GEAR INSPECTION RIG NAME THE 203 27-Apr-05 INVOICE NUMBER AUTHORIZED BY 50167 BILLY RYALS/BILL AKERS ITEM CODE DESCRIPTION METHODS Y N N/A QTY. REJECTS/COMMENTS EL1 ELEVATOR EARS MT/VDE X 2 EL2 HINGE PIN MT/UT X EL3 LATCH PIN MT/UT X EL4 PIN HOLES MT X EL5 18 DEGREE BORE VDE X BL1 ELEVATOR LINKS (BAILS) - FULL LENGTH MT MT X 3 BL2 ELEVATOR LINKS (BAILS) - VISUAL/DIMENSIONAL VDE X CB1 CB WELD AREAS VT X UNABLE TO UT INSPECT DUE CB2 CB SHEAVES VDE X TO CROWN BLOCK DESIGN CB3 CB FASTENERS/BOLTS VT X CB4 CB MAIN SHAFT UT X CB5 CB FAST LINE SHAFT UT X TB1 TB SHEAVES VDE X TB2 TB BECKET MT/VDE X TB3 TB MAIN SHAFT UT X TB4 TB TRUNION PINS UT X TB5 TB BECKET PINS UT X TB6 TB BECKET/TRUNION PIN HOLES MT X DH1 DH THROAT AREA MT/VDE X DH2 DH BAILS MT/VDE X DH3 DH BAIL PIN BORES MT X DH4 DH BAIL PINS MT/UT X DH5 DH ELEVATOR LINK EARS MT/VDE X DH6 DH SHANK PINS MT/UT X DH7 DH SHANK PIN BORES MT X DH8 DH LOCKING ARM ASSEMBLY MT X SW1 SWIVEL OUTER SURFACE MT/VDE X SW2 SWIVEL BAIL, GOOSENECK, BODY, STEM MT/VDE X SW3 SWIVEL BAIL PIN MT/UT X SW4 SWIVEL ROTARY SHOULDERED CONNECTIONS MT/VDE X DL1 DEADLINE ANCHOR WELDS MT/VT X DL2 DEADLINE ANCHOR PEDESTAL STRUCTURE VT X DL3 DEADLINE ANCHOR FASTENERS VT X DL4 DL ANCHOR WIRE ROPE ATTACHMENT LUG VT X DL5 DL ANCHOR MAIN SHAFT UT X DL6 WEIGHT INDICATOR PINS UT X BP1 HOIST CHAIN VDE X BP2 UPPER/ LOWER HOOKS MT/VT X AH1 WINCH/ WIRE ROPE LINES LOAD TEST X AH2 WIRE ROPE LINES VT X AH3 PEDESTAL WELDS MT/VT X AH4 FASTENERS (BOLTS, ETC.) VT X SB1 ROTARY BEAMS/SUBSTRUCTURE MEMBERS MT/VT X SB2 MAST/ DERRICK PINS MT/VT X SB3 SUBSTRUCTURE PINS MT/VT X RT1 MASTER BUSHING MT/VDE X 3 RT2 MASTER BUSHING INSERT BOWLS MT/VDE X RT3 INSERT BOWLS-VISUAL VDE X SL1 DRILL PIPE SLIPS (SEGMENTS/PINS) MT/VT X 2 SETS SL2 DRILL COLLAR SLIPS (SEGMENTS/PINS) MT/VT X 2 SETS 1 SEGMENT CRACKED KL18 KELLY CONNECTIONS MT/VDE X KL19 KELLY SPINNER MT/VT X KL20 KELLY SHUCK SUPPORT PIN MT X TG1 ROTARY TONGS (ALL SEGMENTS) MT X 21 6 SEGMENTS REJECTED TG3 ROTARY TONG PINS MT/UT X 8 1 PIN REJECTED DW DW1 DRAWWORKS BRAKE BANDS MT/VT X BOP CHAIN HOIST AIR HOIST TONGS SUBSTRUCT URE ROTARY TABLE SLIPS KELLY BAILS CROWN BLOCK ROTARY SWIVEL DEADLINE ANCHOR DATE KIRK ALLEMAN CUSTOMER TODCO INSPECTOR TRAVELING BLOCK DRILLING HOOK ELEVATORS NOTE: ALL ITEMS ARE TO BE INSPECTED 6/7/2005
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HEAVY LIFTING GEAR INSPECTION
RIG NAME
THE 203 27-Apr-05INVOICE NUMBER AUTHORIZED BY
50167 BILLY RYALS/BILL AKERS
ITEM CODE DESCRIPTION METHODS Y N N/A QTY. REJECTS/COMMENTSEL1 ELEVATOR EARS MT/VDE X 2EL2 HINGE PIN MT/UT XEL3 LATCH PIN MT/UT XEL4 PIN HOLES MT XEL5 18 DEGREE BORE VDE XBL1 ELEVATOR LINKS (BAILS) - FULL LENGTH MT MT X 3BL2 ELEVATOR LINKS (BAILS) - VISUAL/DIMENSIONAL VDE XCB1 CB WELD AREAS VT X UNABLE TO UT INSPECT DUECB2 CB SHEAVES VDE X TO CROWN BLOCK DESIGNCB3 CB FASTENERS/BOLTS VT XCB4 CB MAIN SHAFT UT XCB5 CB FAST LINE SHAFT UT XTB1 TB SHEAVES VDE XTB2 TB BECKET MT/VDE XTB3 TB MAIN SHAFT UT XTB4 TB TRUNION PINS UT XTB5 TB BECKET PINS UT XTB6 TB BECKET/TRUNION PIN HOLES MT XDH1 DH THROAT AREA MT/VDE XDH2 DH BAILS MT/VDE XDH3 DH BAIL PIN BORES MT XDH4 DH BAIL PINS MT/UT XDH5 DH ELEVATOR LINK EARS MT/VDE XDH6 DH SHANK PINS MT/UT XDH7 DH SHANK PIN BORES MT XDH8 DH LOCKING ARM ASSEMBLY MT XSW1 SWIVEL OUTER SURFACE MT/VDE XSW2 SWIVEL BAIL, GOOSENECK, BODY, STEM MT/VDE XSW3 SWIVEL BAIL PIN MT/UT XSW4 SWIVEL ROTARY SHOULDERED CONNECTIONS MT/VDE XDL1 DEADLINE ANCHOR WELDS MT/VT XDL2 DEADLINE ANCHOR PEDESTAL STRUCTURE VT XDL3 DEADLINE ANCHOR FASTENERS VT XDL4 DL ANCHOR WIRE ROPE ATTACHMENT LUG VT XDL5 DL ANCHOR MAIN SHAFT UT XDL6 WEIGHT INDICATOR PINS UT XBP1 HOIST CHAIN VDE XBP2 UPPER/ LOWER HOOKS MT/VT XAH1 WINCH/ WIRE ROPE LINES LOAD TEST XAH2 WIRE ROPE LINES VT XAH3 PEDESTAL WELDS MT/VT XAH4 FASTENERS (BOLTS, ETC.) VT XSB1 ROTARY BEAMS/SUBSTRUCTURE MEMBERS MT/VT XSB2 MAST/ DERRICK PINS MT/VT XSB3 SUBSTRUCTURE PINS MT/VT XRT1 MASTER BUSHING MT/VDE X 3RT2 MASTER BUSHING INSERT BOWLS MT/VDE XRT3 INSERT BOWLS-VISUAL VDE XSL1 DRILL PIPE SLIPS (SEGMENTS/PINS) MT/VT X 2 SETSSL2 DRILL COLLAR SLIPS (SEGMENTS/PINS) MT/VT X 2 SETS 1 SEGMENT CRACKED
KL18 KELLY CONNECTIONS MT/VDE XKL19 KELLY SPINNER MT/VT XKL20 KELLY SHUCK SUPPORT PIN MT X
TG1 ROTARY TONGS (ALL SEGMENTS) MT X 21 6 SEGMENTS REJECTEDTG3 ROTARY TONG PINS MT/UT X 8 1 PIN REJECTED
DW DW1 DRAWWORKS BRAKE BANDS MT/VT X
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DATEKIRK ALLEMAN
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NOTE: ALL ITEMS ARE TO BE INSPECTED 6/7/2005
HEAVY LIFTING GEAR INSPECTION
TD1 TOP DRIVE SYSTEM - EARS MT XTD2 TOP DRIVE SYSTEM - WEAR RINGS MT XTD3 TOP DRIVE SYSTEM - SUBS MT/VDE XTD4 TOP DRIVE SYSTEM - INTEGRATED SWIVEL MT XTD4 TOP DRIVE SYSTEM - QUILL SHAFT FL MT/VDE XTD5 TOP DRIVE SYSTEM - CONNECTIONS MT/VDE XTD6 TOP DRIVE SYSTEM - OTHER (PLEASE LIST) MT/UT/VDE X HARDBODY ELEVATOR INSP.
COMMENTS
MT MAGNETIC PARTICLE TESTINGPT LIQUID PENETRANT TESTINGUT ULTRASONIC TESTINGVT VISUAL TESTING
VDE VISUAL/DIMENSIONAL EVAL.FL FULL LENGTHY INSPECTEDN NOT INSPECTED
N/A NOT APPLICABLE TO RIG
HLG HEAVY LIFTING GEARLLG LIGHT LIFTING GEARHRT HANDRAIL TESTING
TOP
DR
IVE
SYST
EM
LEGEND
NOTE: ALL ITEMS ARE TO BE INSPECTED 6/7/2005
Comprehensive NDT Services
CERTIFICATE OF TEST AIR HOISTS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE / SERIAL # / LOCATION INSPECTION TYPE SERVICE
INGERSOLL-RAND SERIAL NUMBER: BV1070702 API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
WIRE ROPE LINES VISUAL TESTING (VT) NONE PASSED
PEDESTAL WELDS VISUAL TESTING (VT) / MAGNETIC PARTICLE TESTING (MT) –DRY POWDER (YOKE)
NONE PASSED
FASTENERS (BOLTS, ETC.) VISUAL TESTING (VT) NONE PASSED WINCH LOAD TESTING (LDT) NONE PASSED
LOAD RATINGS SAFE WORKING LOAD FOR WINCH WIRE ROPE DIAMETER ACTUAL PULL TEST RATING
1/2 TON 3/8” N/A
FIGURE 1: DETAILS OF TEST
LOCATION: PIPE DECK PIT ROOM HATCH EYE TYPE: CLOSED SPELTER SOCKET
1
Comprehensive NDT Services
CERTIFICATE OF TEST AIR HOISTS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE / SERIAL # / LOCATION INSPECTION TYPE SERVICE
INGERSOLL-RAND SERIAL NUMBER: 4419AA5B API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
WIRE ROPE LINES VISUAL TESTING (VT) NONE PASSED
PEDESTAL WELDS VISUAL TESTING (VT) / MAGNETIC PARTICLE TESTING (MT) –DRY POWDER (YOKE)
NONE PASSED
FASTENERS (BOLTS, ETC.) VISUAL TESTING (VT) NONE PASSED WINCH LOAD TESTING (LDT) NONE PASSED
LOAD RATINGS SAFE WORKING LOAD FOR WINCH WIRE ROPE DIAMETER ACTUAL PULL TEST RATING
5 TON 3/4" 10,440 LBS
FIGURE 1: DETAILS OF TEST
LOCATION: RIG FLOOR STARBOARD SIDE (BLUE) EYE TYPE: CLOSED SPELTER SOCKET
2
Comprehensive NDT Services
CERTIFICATE OF TEST AIR HOISTS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE / SERIAL # / LOCATION INSPECTION TYPE SERVICE
INGERSOLL-RAND SERIAL NUMBER: 4283AA5B API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
WIRE ROPE LINES VISUAL TESTING (VT) NONE PASSED
PEDESTAL WELDS VISUAL TESTING (VT) / MAGNETIC PARTICLE TESTING (MT) –DRY POWDER (YOKE)
NONE PASSED
FASTENERS (BOLTS, ETC.) VISUAL TESTING (VT) NONE PASSED WINCH LOAD TESTING (LDT) NONE PASSED
LOAD RATINGS SAFE WORKING LOAD FOR WINCH WIRE ROPE DIAMETER ACTUAL PULL TEST RATING
5 TON 3/4" 10,380 LBS
FIGURE 1: DETAILS OF TEST
LOCATION: RIG FLOOR PORT SIDE (YELLOW) EYE TYPE: CLOSED SPELTER SOCKET
3
Comprehensive NDT Services
CERTIFICATE OF TEST AIR HOISTS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE / SERIAL # / LOCATION INSPECTION TYPE SERVICE
INGERSOLL-RAND MAN RIDER SERIAL NUMBER: A0410297 API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
WIRE ROPE LINES VISUAL TESTING (VT) NONE PASSED
PEDESTAL WELDS VISUAL TESTING (VT) / MAGNETIC PARTICLE TESTING (MT) –DRY POWDER (YOKE)
NONE PASSED
FASTENERS (BOLTS, ETC.) VISUAL TESTING (VT) NONE PASSED WINCH LOAD TESTING (LDT) NONE PASSED
LOAD RATINGS SAFE WORKING LOAD FOR WINCH WIRE ROPE DIAMETER ACTUAL PULL TEST RATING
2.5 TONS 1/2" 7,700 LBS
FIGURE 1: DETAILS OF TEST
LOCATION: RIG FLOOR MAN RIDING WINCH EYE TYPE: CLOSED SPELTER SOCKET
4
Comprehensive NDT Services
CERTIFICATE OF TEST BOP CHAIN HOISTS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2004
CERTIFICATION TYPE/ LOCATION/ SN INSPECTION TYPE SERVICE
HERCULINK PNEUMATIC 25 TON SN: AA909202CM
AA909201CM API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
UPPER HOOK MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
LOWER HOOK MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
CHAIN VISUAL TESTING (VT) / DIMENSIONAL TESTING (DT) / GO – NO GO GAUGING
NONE PASSED
5
Comprehensive NDT Services
CERTIFICATE OF TEST SOLID BODY ELEVATORS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
VARCO 500 TON TOP DRIVE HARDBODY ELEVATOR
SN: 77135 API CLASS III ANNUAL LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
ELEVATOR EARS MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
HINGE PIN STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
PIN HOLES MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
6
Comprehensive NDT Services
CERTIFICATE OF TEST ELEVATORS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
1. BJ VARCO 350 TON 4-1/2” - 5” DRILL PIPE ELEVATOR; SN: 32196
API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
ELEVATOR EARS MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
HINGE PIN STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
PIN HOLES MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
18 DEGREE BORE VISUAL TESTING (VT) NONE PASSED
FIGURE 1: DETAILS OF TEST
7
Comprehensive NDT Services
CERTIFICATE OF TEST ELEVATOR LINKS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
1. BJ VARCO 500 TON SN: 6198-1A
6198-1B 2. BJ VARCO 350 TON (2 SETS)
SN: 115-L, 115-R 21-L, 21-R
API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
FULL LENGTH INSPECTION MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD
NONE PASSED
DIMENSIONAL INSPECTION VISUAL AND DIMENSIONAL EVALUATION NONE PASSED
FIGURE 1: DETAILS OF TEST
8
Comprehensive NDT Services
CERTIFICATE OF TEST CROWN BLOCK
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
CROWN BLOCK API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
WELD AREAS VISUAL TESTING (VT) NONE PASSED CROWN CLUSTER SHEAVES VISUAL TESTING (VT) NONE PASSED FASTENERS/BOLTS VISUAL TESTING (VT) NONE PASSED
MAIN SHAFT STRAIGHT BEAM ULTRASONIC TESTING (UT) N/A NOT
INSPECTED
FAST LINE SHAFT STRAIGHT BEAM ULTRASONIC TESTING (UT) N/A NOT
INSPECTED
FIGURE 1: DETAILS OF TEST
9
Comprehensive NDT Services
CERTIFICATE OF TEST TRAVELING BLOCK
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
NATIONAL 500 TON SN: N/A API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
TB SHEAVES VISUAL AND DIMENSIONAL EVALUATION (VT) NONE PASSED
TB MAIN SHAFT STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
TB TRUNION PINS STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
TB BECKET PINS STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
TB BECKET/TRUNION PIN HOLES MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
TB BECKET MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
FIGURE 1: DETAILS OF TEST
10
Comprehensive NDT Services
CERTIFICATE OF TEST DRILLING HOOK
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
NATIONAL 500 TON SN: N/A API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
DH THROAT AREA MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
DH BAIL PIN BORES MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
DH BAIL PINS STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
DH ELEVATOR LINK EARS MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
DH SHANK PINS STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
DH SHANK PIN BORES MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
DH LOCKING ARM ASSEMBLY MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
FIGURE 1: DETAILS OF TEST
11
Comprehensive NDT Services
CERTIFICATE OF TEST ROTARY SWIVEL
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
CONTINENTAL EMSCO 500 TON SN: 5449 API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
SWIVEL OUTER SURFACE MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
SWIVEL BAIL, GOOSENECK, BODY, STEM
MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
SWIVEL BAIL PIN STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
SWIVEL ROTARY SHOULDERED CONNECTIONS
MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B) AND VISUAL/DIMENSIONAL EVALUATION (VDE)
NONE PASSED
12
FIGURE 1: DETAILS OF TEST
Comprehensive NDT Services
CERTIFICATE OF TEST DEADLINE ANCHOR
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
NATIONAL SN: T 6297 API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
DEADLINE ANCHOR WELDS MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
DEADLINE ANCHOR PEDESTAL STRUCTURE VISUAL TESTING (VT) NONE PASSED
DEADLINE ANCHOR FASTENERS VISUAL TESTING (VT) NONE PASSED WIRE ROPE ATTACHMENT LUG VISUAL TESTING (VT) NONE PASSED
DL ANCHOR MAIN SHAFT STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
WEIGHT INDICATOR PINS STRAIGHT BEAM ULTRASONIC TESTING (UT) NONE PASSED
FIGURE 1: DETAILS OF TEST
13
Comprehensive NDT Services
CERTIFICATE OF TEST ROTARY BEAMS & SUBSTRUCTURE
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
ROTARY BEAMS: SN N/A API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
ROTARY BEAMS & SUBSTRUCTURE MEMBERS
MAGNETIC PARTICLE TESTING (MT) – DRY METHOD NONE PASSED
SUBSTRUCTURE PINS MAGNETIC PARTICLE TESTING (MT) – DRY METHOD NONE PASSED
14
Comprehensive NDT Services
CERTIFICATE OF TEST ROTARY BUSHING
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
VARCO 49-1/2” MASTER BUSHING SN: 1004
INSERT BOWLS: #3 SN MX10325 API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
MASTER BUSHING OUTER RING MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
MASTER BUSHING AND PINS (ENTIRE UNIT)
MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
INSERT BOWLS MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
INSERT BOWLS-DIMENSIONAL VISUAL & DIMENSIONAL EVALUATION (VDE) NONE PASSED
FIGURE 1: DETAILS OF TEST
MT ALL AREAS
15
Comprehensive NDT Services
CERTIFICATE OF TEST DRILL PIPE SLIPS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
BJ VARCO 5” DRILL PIPE SLIPS 3 SEGMENTS, SN 18 & 19 API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
DRILL PIPE SLIPS MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
FIGURE 1: DETAILS OF TEST
16
Comprehensive NDT Services
CERTIFICATE OF TEST ROTARY TONGS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
WOOLEY HT65 ROTARY TONGS 2 SETS (15 SEGMENTS TOTAL) API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
ALL TONG SEGMENTS MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
TONG PINS STRAIGHT BEAM ULTRASONIC TESTING (UT) OR MT NONE PASSED
FIGURE 1: DETAILS OF TEST
SERIAL NUMBERS:
H020393, 55131-02, 01, 02, 03, 04, 31554, 26400-04, LS921, 34620-06, S935, S-9301, 49608, S-9341, S-9301
17
Comprehensive NDT Services
CERTIFICATE OF TEST DRAWWORKS BRAKE BANDS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
SN: GSC 955704 API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
WELD AREAS MAGNETIC PARTICLE TESTING (MT) – DRY METHOD NONE PASSED
18
Comprehensive NDT Services
CERTIFICATE OF TEST DRILL COLLAR SLIPS
CUSTOMER RIG
TODCO THE 203 INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2003
CERTIFICATION TYPE INSPECTION TYPE SERVICE
1. BJ VARCO 8”-9 ½” SLIPS (10 SEGMENTS) SN: 100
2. BJ VARCO 6 ½”-8” SLIPS (9 SEGMENTS) SN: WO 1078
API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
DRILL COLLAR SLIPS MAGNETIC PARTICLE TESTING (MT) – WET FLUORESCENT METHOD (MAGNAGLO 20B)
NONE PASSED
FIGURE 1: DETAILS OF TEST
19
20
Comprehensive NDT Services
THIS PAGE INTENTIONALLY LEFT BLANK
Comprehensive NDT Services
CERTIFICATE OF TEST TOP DRIVE SYSTEM
CUSTOMER RIG
TODCO THE 203INSPECTOR DATE
KIRK ALLEMAN 27 APRIL 2005
CERTIFICATION TYPE INSPECTION TYPE SERVICE
VARCO 500 TON SN:77135 API CLASS III ANNUAL HEAVY LIFTING GEAR SURVEY
AREAS EXAMINED AREA EXAMINED METHOD UTILIZED INDICATIONS FOUND TESTING RESULT
INSIDE OF SWIVEL BAIL MAGNETIC PARTICLE TESTING (MT) – DRY METHOD NONE PASSED
QUILL SHAFT FULL LENGTH MAGNETIC PARTICLE TESTING (MT) – WET METHOD / VISUAL INPSECTION
NONE PASSED
QUILL SHAFT CONNECTIONS MAGNETIC PARTICLE TESTING (MT) – WET METHOD / VISUAL INSPECTION
NONE PASSED
TOP DRIVE S-PIPE (CRITICAL WELD AREAS)
MAGNETIC PARTICLE TESTING (MT) – DRY METHOD / VISUAL INSPECTION
NONE PASSED
PIPE HANDLER (CRITICAL WELD AREAS)
MAGNETIC PARTICLE TESTING (MT) – DRY METHOD / VISUAL INSPECTION
NONE PASSED
EARS ON HARDBODY ELEVATOR MAGNETIC PARTICLE TESTING (MT) – WET METHOD / VISUAL INSPECTION
NONE PASSED
TOP DRIVE DOLLY (ALL CRITICAL WELD AREAS)
MAGNETIC PARTICLE TESTING (MT) – DRY METHOD / VISUAL INSPECTION
NONE PASSED
COUNTER BALANCE CYLINDERS (CRITICAL WELD AREAS)
MAGNETIC PARTICLE TESTING (MT) – DRY METHOD / VISUAL INSPECTION
NONE PASSED
FIG. 1: DETAILS OF TEST
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Comprehensive NDT Services
NDT PERSONNEL & EQUIPMENT CERTIFICATION
INSPECTOR DATE OF EMPLOYMENT
KIRK ALLEMAN AUG 1986
EXPERIENCE EMPLOYER FROM TO POSITION
C-SCOPE 1981 1986 INSPECTOR HADCO 1986 PRESENT LEAD INSPECTOR
TRAINING COURSE PRESENTED BY DATE NO. OF HOURS
PT LEVEL I/II R. MINTON 25 MAR 00 20 RIGGING GEAR INSP I/II M. PARNELL 15 SEPT 00 32 MT LEVEL I/II R. MINTON 8 JUNE 03 40 ET LEVEL II R. MINTON 8 JAN 04 30 TECHSCOPE-EZW EMI NEWTECH SYSTEMS 6 MAY 03 2
CERTIFICATION METHOD/LEVEL LEVEL EXPIRES CERTIFIED BY
MAGNETIC PARTICLE TESTING (MT) II 8 JUL 06 H. BRASHIER LIQUID PENETRANT TESTING (PT) II 8 JUL 06 H. BRASHIER RIGGING GEAR INSPECTION II 8 JUL 06 H. BRASHIER ELECTROMAGNETIC FLUX LEAKAGE TESTING (ET) II 8 JUL 06 H. BRASHIER
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