Heavy Engineering & Reclamation Specialists. Baker & Provan Capability Heavy Engineering –Reclamation Specialists –Machining, –Fabrication, –Assembly.

Heavy Engineering & Reclamation Specialists

Baker & Provan Capability

• Heavy Engineering – Reclamation Specialists

– Machining,

– Fabrication,

– Assembly / test

Reclamation Examples• Examples of jobs that are considered unrepairable or difficult to repair, such as cast iron castings or damaged gears

• jobs include cast iron repair utilising various cold repair techniques

• Cold repair techniques eliminate distortion to castings and gears

Rail Car Diesel engine cast iron risers frequently crack – repaired

Gear wheel with extensive damage – repaired

Aluminium casting modification

Damaged – Replicated to spec and much stronger component

Rail brake cylinders – bore repaired with metal spray. Broken feet/mounting holes repair without welding

Build Up & machine

Impeller repair – bore had picked up on shaft

High temperature valves – weld and machining repair of valves, paddles & tubes

Cast Iron bore Repair - low temp welding

Gear Segment – low temp repair

Cold Repair Technique

No Welding

Leakage between stages – build up and machine

Bogie repair – cast iron casting where centre ring undersize – successfully repaired, no welding

8m Cast Iron Casting – cold repaired

Stainless steel thread stripped – repaired without welding

Bearing and bore metal spray failure – repaired without metal spray and without welding

Loco diesel engine heads – typical cracks that are repaired using procedures to Lloyds specifications

Cast Iron Housing – cold repair process

Cracked Casting – cold repair, no welding

SS Casting – repaired without welding

Broken feet / mounting positions – can be repaired

diesel engine heads – typical cracks that are repaired using procedures to Lloyds specifications

Cast iron engine head – crack repaired

Identified mode of failure, developed repair solution

Loco diesel engine oil pump housing bores oversize – repaired without welding, significant saving

Machining Small and Heavy

Precision

CNC

CNC Lathe - Manufacture of Rolls

Large Screw Assembly

Power Turbine Shaft

Complex Machining

Small CNC Borer Horizontal

Medium CNC Borer Horizontal 1

Medium CNC Borer Horizontal 2

CNC Floor Borer 12m Modern Machine

Intricate machining of large, high value equipment

Complex Machining

Dummy Bar Chain

Machined & Assembled

Precision Machining Line Boring Across 3m

Fabrication Small and Heavy

SS TIG Welding

Drive Housings - Machining Tolerance 44 micron

Lift Arm

High Temperature Valve Body Repair

Complex Profile Fan Blades

Ventilation Fan

Heavy Fabrication

Multiple Pass Fillet Weld

Tower Crane Welded to AWS

Heavy Duty Rope Drums

Sub arc welding

Steel Coil Accumulator

Full Penetration Welding

150mm thick plate

Assembly & Service

Work

Crane Overhaul

Adjustable Conveyor

Conveyor Drives

Gearbox Service Work

Interference Fit Assemblies

Shrink Fitted Shafts

Nuclear Jobs

Nuclear room door

100% xray SS

Nuclear chamber plugs

Deep Hole Drilling

Deep hole drilling from 4mm dia. holes

Deep hole drilling upto 160mm dia. holes

Workshop Resources Include

• 8 overhead cranes

• Largest crane SWL = 32 tonnes with 10m under hook

• 4,800m2 of workshop floor, situated on 10,000m2 of land

• 60 personnel operating 6 days/week, 2 shifts

Workshop Bays

Bay 4

Bay 5

Baker & Provan• Experienced manufacturer of mechanical equipment and/or components involving

• Reclamation Specialists,

• Machining

• Fabrication

• Assembly & test, and

• Deep hole drilling.