Heating and Conditioning
Heating and Conditioning
2®
APEN GROUP / Company History
1967
A small company called
Thermovür is created with
the aim of manufacturing
and selling gas-oil and fuel-oil
burners.
1970
The production range expands
to include floor-standing warm
air heaters for industrial and
residential installations.
1973
Another company, AERMAX,
is established to support
Thermovür in the marketing of
floor-standing warm air heaters
and burners in foreign markets.
1976 - 1983
The heating market undergoes
quick changes: the booming
house building industry and the
increasing need of comfort urge
the development of new and
diversified products.
Thermovür and Aermax keep
up with the fast pace of the
market. Their range constantly
widens to include: floor
standing boilers made of cast
iron (1976) and of steel (1978),
gas burners (1979), wall boilers
entirely made of copper (1980),
wall boilers with immersed coil
and suspended boilers with
quick heat exchange (1983).
1984
The range of warm air heaters
for industrial use includes
suspended gas-fired warm air
heaters. Their main feature is
a stainless steel furnace with a
patented bag heat exchanger
made of steel.
In 1988, another product
integrates the family: a
suspended gas-fired warm
air heater with stainless steel
furnace and tower-shaped heat
exchanger.
1990-1991
The product range further
expands to include gas
convectors. Thermovür and
AERMAX merge into a single
production and business unit,
taking advantage of the skills,
experience and know-how of
both: APEN GROUP SPA (APEN
stands for Companies for New
Energy).
1991 - 1998
The product range of Apen
Group S.p.A. constantly evolves.
In 1995, the whole range of
warm air heaters passes the
tests and it is approved for
compliance with EC regulations.
In the same year, our R&D
staff completes the study
for PKA-N, a new series of
floor standing heaters, and
DORICO air conditioners with
pre-mixed gas burner. They
both include a highly efficient
stainless steel heat exchanger
and are approved according
to EC standards. In 1997
the gas convector range is
enlarged with the introduction
of Full series. These gas-fired
electronic units are equipped
with a new stainless steel, high-
efficiency exchanger, a pre-mix
gas burner, forced draught and
show an innovative design.
They also are EC-approved.
1998
This is a capital year for the
Company: the wall-mounted
gas-fired modulation heaters
series Plus are launched.
They are EC-approved and
feature high efficiency stainless
steel exchangers, pre-mix gas
burner and forced draught
with low NOx emissions. The
research and development
effort connected with this
product have enabled the
subsequent designing of the
Kondensa heaters.
2001
The leading role of the
Company is confirmed with
the launch of AQUASPLIT, an
outdoor boiler with matching
indoor blower. Another goal is
achieved in the research and
development effort to offer our
clients leading-edge products.
2002 – 2009
During this intense period
APEN GROUP confirms its
technical knowledge in the air
handling industry launching
the Kondensa heaters. The new
Series includes wall-mounted
condensation warm air heaters,
air handling central units, and
Roof Top standalone units
with built-in condensation
exchanger.
3®
APEN GROUP / Caring for the Environment
ENERGY SAVING:
A MUST IN OUR HISTORY
Since its foundation, in
1967, APEN GROUP has
been a leading company in
the manufacturing of HVAC
equipments.
OUR MISSION
APEN GROUP’s mission is
to design, manufacture and
market HVAC equipments that
stand out for their quality and
the care for the environment.
Our staff is constantly striving
to develop products that
minimise polluting emissions
and consumptions and that
maximise efficiency levels,
while guaranteeing ideal
heating and climatisation in
any context, from homes to
large industrial sites.
A LEADING COMPANY IN THE
INDUSTRY
Our modern facility is built
on an area of 30,000 sqm,
11,000 of which encompass
headquarters, manufacturing
and research facilities.
Easy and timely intercompany
communication is provided
through an IBM AS400 server
with a fully integrated Server
Windows NT PC network.
TECHNOLOGY APPLIED TO
RESEARCH
AND MANUFACTURING
A highly trained team of skilled
designers and researchers
follows each step of product
design and implements
leading-edge technical and
manufacturing solutions.
The manufacturing of our
products takes advantage
of ultimate, state-of-the-art
planning and organization
methods, which include:
digital control equipment,
welding robots, computer-
assisted machinery, and high
automation in order to deliver
top quality, manufacturing
flexibility and timely deliveries.
Innovation, reliability, and
originality are built-in features
of each of our products.
CERTIFIED QUALITY
In February 2003, Apen
Group’s quality standards have
been certified according to UNI
EN ISO 9001:2000 standards
(certification was renewed in
2006) as regards to “design,
manufacturing, marketing, and
service of warm air heaters,
condensing heaters and
exchangers, gas convectors,
air handling units, burners, and
boilers.”
SALES ORGANIZATION
During its forty-year-long
presence on the market,
Apen Group has developed
a widespread domestic
and international sales
organization.
Our network is formed by more
than 40 Area Representatives,
design engineers, distributors,
and agents who can meet any
heating need of Apen Group’s
clients.
SERVICE CENTRES
350 Service Centres are
dedicated to support the
client and solve, as quickly
as possible, any problem that
may arise with APEN GROUP
products.
Our Service Centres are fully
Uni En ISO 9001 compliant
and guarantee professional
support and full assistance
for the management and
maintenance of our equipment.
CUSTOMER SERVICE
To be truly customer-oriented,
a service must satisfy
custom’s requests from the
clients.
APEN GROUP can meet any
project need by developing
custom products. Its flexibility
in the manufacturing process
and the availability of state-
of-the-art machinery for metal
sheet processing guarantee
cost effective products.
Cost effectiveness is another
basic characteristic of APEN
GROUP products, besides a
high potential for technology,
commercial, and industrial
development.
®
4
- Production facilities.
- Warehouses, logistic centers.
- Trade centers, exhibition halls.
- Service centers, car services.
- Sport halls.
- Sacral buildings.
- Farming industry.
FLEXIBILITY / where to use gas heaters solutions
5®
INDEX
2 Company Presentation
5 Index
7 Frequently asked questions
8 Kondensa Heaters
16 Plus Heaters
22 Rapid Heaters
27 Mixing Box
28 Centrifugal Versions
30 Heater’s Controls / Kondensa.net
32 Brackets
33 Connections to the Chimney
34 ONE Series
44 PK-N
54 PX
60 Aermax
66 Multikond
®
6
COMPANY CATEGORY COUNTRY
Merzig Showroom Germany
Dillingen Hutte GTS Production hall Germany
Deitermann maxit Group Production hall Germany
Lear Corporation Production hall Germany
Knierim Individual yachts Production hall Germany
WS Wolpert System technic Logistic Center Germany
Dailmer Chrysler (Worth) Production hall and Logistics Germany
Bridgestone Production hall Germany
Stendorf Kunststoffe Production hall Germany
Rhenotherm Coatings Production hall Germany
C.Ed. Schulte GmBH SylinderschloBfabrik Production hall Germany
MN Machinery Nagel Production hall Germany
Form + Test Production hall Germany
Shopping Park IKEA Shopping Center Poland
Shopping Park Matarnia Shopping Center Poland
NGK Ceramics Production hall Poland
Italfim SpA Metal Grid Manufacturer Italy
Locat SpA Engineering Industry Italy
Mec-Track srl Machinery manufacturer Italy
Salmoiraghi SpA Production hall Italy
Raccorderia Piacentina Fitting Manufacturer Italy
Speedline SpA Car Wheel Rim Manufacturer Italy
Gruppo Bea Showroom Italy
Nuova Magrini Galileo Mechanical Processing Italy
Fila Sportswear Manufacturer Italy
Magneti Marelli Electro-mechanical Industry Italy
LIDL Supermarket Chain Italy
NATO base in Vicenza Barracks Italy
Danieli Iron Manufacturer Italy
Moto Guzzi Motorbike production hall Italy
Luxottica Glasses Producer Italy
Midas Car Servicing Italy
Officine Rossi Aluminium Windows Manufacturer Italy
TNT Logistics and Transport Italy
Omag Equipment for Marble Manufacturing Italy
SportPiù Sports Center Italy
Consorzio Varese Farmer’s Co-operative Italy
Altini Comunicazione Advertising Graphics Agency Italy
Malpensa Airport Transports Italy
LIDL General Store Chain France
Intermarche’ General Store Chain France
Peugeot Car Manufacturer France
Renault Car Manufacturer France
Citroen Car Manufacturer France
Rover Automoviles Production hall Spain
BMW Production hall Spain
Carpinteria Nava Abenojar Production hall Spain
Ayuntamiento de Toledo Office Spain
Iveco Production hall Spain
Renault Production hall Spain
Nissan Production hall Spain
Jaguar Car Manufacturer England
Rover Car Manufacturer England
Ford Car Manufacturer England
Ikea Furniture Store Chain England
Wesham Soccer stadium England
Vodaphone Warehouse Warehouse England
Budapest City Exhibition Fair Exhibition Center Hungary
INSTALLATION REFERENCES
7®
FREQUENTLY ASKED QUESTIONS
• WHICHARETHEMAINDIFFERENCESAMONGTHE3MODELS
OFGASAIRHEATERSRAPID,PLUSANDKONDENSA?
The Rapid warm air heater is the simplest and cheapest product. Its
premix burner guarantees very low polluting emissions, it works with
on/off operation. The Plus warm air heater has a premix burner too,
but it has a modulating electronic board adapting its output to actual
heating needs, therefore it has a higher efficiency. The Kondensa
warm air heater, in addition to a premix burner and a modulating
board, works with condensation technology, which allows very high
energy saving and efficiency up to 105%.
• HOWCANIINSTALLTHEAIRHEATERS?
Two types of brackets are available on demand: fixed and revolving.
Heaters of Rapid and Plus series can also be suspended to the
roof using suspension eyebolts and can blow air horizontally or
vertically. This feature is not available for Kondensa series due to its
condensate drain system.
• WHICHKINDOFCONTROLCANBEUSED?
The air heaters are ready to work, only one room thermostat is at
least required for the correct running, that is to switch the burner on
and off.
In order to ease your use of the air heater, Apen Group offers an
optional device by which you can remotely control its main functions,
just ON/OFF, summer/winter and reset buttons.
Other optional control devices are:
- remote control for Rapid. It allows to set the required ambient
temperature, to commutate summer/winter, to switch the heater
off, to display the burner lock and to unlock it.
- two different kind of remote controls for Plus and Kondensa which
allow, in addition to the above, to set the unit’s parameters, to
display the type of fault, to set the weekly planning.
- the most convenient Apen Group control for installation with a
certain number of Plus and/or Kondensa, is the “Kondensa.net”
managing software: easy operation management, temperature
recording, remote maintenance of controls. Chronothermostats,
remote controls and schedulers no longer required, only two
wires to connect the modulation cards to a computer within 1100
meters needed. The units can be grouped by area (buildings or
departments) with different schedules and temperatures. The
programme is password-protected by a three level security system:
user, engineer, service.
- other kind of controls (for example a 0-10V) can be used, even if
not provided. Apen Group is at disposal for information.
• ARETHEREANYOTHERPOSSIBLECONFIGURATIONOF
RAPID,PLUSANDKONDENSAAIRHEATERS?
In case a higher static pressure available is needed a new version
has been developed by APEN GROUP engineers and added to the
traditional air heaters: these new models have on the back side of the
unit an eased frame with centrifugal fans instead of the axial ones.
A further choice is offered by the ONEPLUS/ONEKONDENSA ductable
warm air heaters, new packaged air handling units which were
designed and developed to guarantee top installation flexibility inside
or outside the buildings; these units can include, upon request, mixing
boxes, conditioning units, filters, dampers...
• THEMODULATINGTECHNOLOGY:DOESITREALLYWORTH?
The electronic card allows Plus and Kondensa to continuously
move in a numberless power output levels between minimum and
maximum, adapting the output to the real heating needs. Maximum
output is used to quickly warm the room when the heating equipment
is started. On the contrary, flame modulation allows to keep
steady the temperature level required. This continuous automatic
adjustment of heater output to room requirements sensibly reduces
the temperature of delivered air and this has two other advantages:
it minimizes thermal stratification (heat loss due to convective air),
assuring values below 0.25°C per meter, and it maximizes heater
efficiency.
• WHATISTHECONDENSATIONTECHNOLOGY?
The combustion of gas produces hot flue composed by carbon dioxide
and water vapor. A condensing heat exchanger manages to give part
of the heat of hot flue – otherwise wasted in the air - to air blown in
the ambient, by chilling the flue under its condensing temperature.
This is allowed by the heat exchanger design, by its material resistant
to acid condensate, by the drain system.
• WHICHISTHECORRECTHEIGHTTOINSTALLTHEHEATERS?
It’s not possible to decide a unique installation height. It depends on
many factors, eg the minimum height depends on position of working
station below the heaters and by the model (or better still the power)
of the heater; the maximum height depends on ambient height and
configuration.
A very draft suggestion could be to install the heater between a
minimum of 3,5/5 meters (15-35 kW models) and a maximum of 10/12
meters (72-92 kW).
• WHICHISTHEBESTMODEL?
Neither this question has a unique, correct answer. Apen Group
suspended air heaters cover a wide range of rated heat, from 15 up
to 92 kW. Kondensa models are surely the most efficient, but this
doesn’t mean they are the best choice for each installation. In some
cases a cheaper on/off solution, as a Rapid model, could be even more
convenient.
• ISITPOSSIBLETOUSETHEHEATERSWITHEVERYKINDOF
GAS?
Apen Group heaters are certified for the use with many different
gases listed in the Instruction Manual. The appliances sold in a EC
Country are manufactured for the gas category used in that country;
whether a double category is foreseen and the country law allows
a conversion, the unit is supplied with a conversion kit, very easy
to use, composed (if needed) by: calibrated diaphragm, pilot flame
nozzle, sticker “Appliance converted to..”.
• ARETHEREANYPARTICOULAROPTIONALS?
Upon request, Apen Group can supply the heaters with
- double rank louvers (vertical louvers in addition to the usual
horizontal ones)
- eye-bolts for suspension
- kit for neutralization of condensate (only Kondensa model; the
kit includes plastic basin to collect condensate and calcium
carbonate).
- double speed fans
Furthermore the standard version of the heaters is equipped with
horizontal fittings for connecting the heater to the chimney and to air
intake system, but they can be moved to the top during installation in
order to ease exhaust from the roof.
®
8
Adjustable LouversOptimal flow direction
Stainless steel material
Easy positioning
Ventilator with Axial FanPerfect air flow
Very silent operation
Low electrical consumption
KONDENSA heaters / Maximum Efficiency
WHY TO CHOOSE KONDENSA:
- Highest energy efficiency and dramatic reduction in gas consumption.
- No carbon monoxide emissions – CO=0.
- Very low azot oxyds emissions – Nox < 30 ppm.
- Reduced “Greenhouse effect” – reduced carbonic anhydride emissions –
thanks to low combustible consumption and to high efficiency.
- Efficiency level as high as 105 % (referred to net calorific value) .
- Diminution of thermal stratification and subsequent reduction of thermal
dispersion.
- Sensible saving on gas consumption (up to - 50%).
- Kyoto Protocol will benefit from the new technical Kondensa gas heater.
9®
BracketsSolid and modern construction
Fixed or revolving brackets.
Easy installation.
Automatic ControlElectronic ignition
Simple electrical connection
Housing/CasingModern design.
Resistant to high temperatures.
Can be recycled.
Pre-painted steel casing.
Versatility of InstallationKondensa heaters can also be hanged to the roof by
means of suspension eyebolts.
®
10
ADVANTAGES
Very high efficiency and
very drastic reduction in gas
consumption to -50% thanks
to:
- Efficiency up to 105%
(referred to low calorific value)
- Diminution of thermal
stratification and subsequent
reduction of thermal
dispersion
- Power continuously
regulated by microprocessor
from 100 to 30% of its
nominal value.
Low pollution thanks to:
- No carbon monoxide
emissions – CO=0
- Very low azot oxyds
emissions – Nox < 30 ppm
- Reduced “Greenhouse
effect” – reduced carbonic
anhydride emissions –
thanks to low combustible
consumption and to high
efficiency.
MAIN TECHNICAL
CHARACTERISTICS
- Capacity range from 32 kW
to 92 kW.
- Electronic card with
continuous power modulating
function from 26% to 100%
controlled by microprocessor.
- Reduced air stratification.
- INOX AISI 304L stainless
steel heat exchanger and
combustion chamber.
- Sealed combustion circuit.
- Safety thermostat.
- Safety pressure switch.
- Operating both with natural
gas and LPG.
- Chronothermostat
- CE approval (0694BM3433)
in accordance with all existing
norms.
Save from 35 to 50% of heating expenses with KONDENSA modulating warm air heaters
11®
KONDENSA / Condensing Warm Air Heater
FURNACE
Furnace and air/flue exchanger
are entirely built with mild
stainless steel (with low
carbon content) which assures
maximum reliability and
long life cycle. The drop-
shaped furnace and the air/
flue exchanger, whose tube
bundle is custom designed,
guarantees performance that
place PLUS heaters among
the leading units for heat
efficiency, with an outstanding
value of 94%.
SAFETY AND CONTROL
DEVICES
The following devices are
installed on KONDENSA
heaters:
1. Safety thermostat with
manual reset and positive
safety
2. Electronic ignition device
for the burner and ionisation
flame control device
3. Ignition and flame detection
electrodes.
PREMIX BURNER
The burner is entirely
made of AISI 430 steel and
undergoes specific engineering
processing that guarantees
top reliability and high
thermal-mechanical
performance.
ELECTRONIC CARD
The microprocessor-based
electronic card regulates
continuous modulation of heat
output and controls both the
electrical fan for air/gas mixing
and the gas valve.
AIR/GAS MIXING:
GUARANTEED SAFETY
An advanced technique of air/
gas mixing guarantees total
safety. The gas valve delivers
gas according to the air/gas
ratio set at the premises. If
combustion air fails, the gas
valve shuts up. If combustion
air decreases, the valve
automatically reduces gas
flow while maintaining optimal
combustion parameters.
®
12
-6 -4 -2 0 2 4 6 8 10 12
60,00
40,00
30,00
20,00
10,00
50,00
-6 -4 -2 0 2 4 6 8 10 12
The following chart is drawn
using consumption analysis
conducted on three types of
industrial building in different
conditions of outdoor (season
average) and indoor air
temperature (operating at
average 1.5 m from floor) and
the result of test on existing
installations.
It shows fuel savings allowed
by KONDENSA warm air
heaters in comparison to
traditional heaters.
Using the chart is simple: once
you know the height of the
building and the temperature
of room air at 1.5 m from the
floor, identify which one of the
four available curves is to be
used.
Then, calculate average
season temperature in the
installation location (UNI
10349) and you will find out
the percentage saving on fuel
obtained with KONDENSA
heaters.
Fue
l sav
ing
%
Outdoor Air Temperature (Season Average) °C
Fuel Savings with AT=16°C, H=12m
Fuel Savings with AT=18°C, H=12m
Fuel Savings with AT=16°C, H=8m
Fuel Savings with AT=18°C, H=8m
Example
Industrial premises: building height - 12 m. Location: Milan. Season Average Temperature = 6,6°C. Indoor Air Temperature = 16°C. The chart shows an annual saving of 42,4% on fuel.
Reduction of Fuel Consumption
13®
BEST COMBUSTION
The combustion is always very
good: if there is a diminution
of combustible air, the valve
automatically decreases the
quantity of gas arriving, and
maintains always the same
perfect ratio.
EXPERIMENTAL TEST
A sperimental test has been
done during 15 weeks in winter
months, alternating the use
of modulating and condensing
generators with the use of on-
off air heaters, in an industrial
building with the following
features:
Length 66 m,
Width 28 m,
Height 8 m,
Area 1848 m2,
Volume 17.784 m3.
Five warm air heaters of 72
kW were installed, i.e. 20,2 W/
cubic meters.
The temperature was loked
at, instant by instant, using
electronic datalogger sensors
that register the temperature,
both inside and outside
temperatures in the different
points (as shown in the graph),
and the daily consumption in
cubic meter of metan gas.
The graph (figure 2) has
represented, during the tests,
a repetitive functionning; 4
days have been taken into
consideration (Tuesday and
Wednesday; Thursday and
Friday).
On the left side are the
temperatures, on the bottom
side are the day's hours;
line A outdoor temperature;
line B room temperature
h = 1,5 m; line C roof
temperature.
It is easy to see that the
evolution of the temperatures
at the roof and at man's height
is similar on Tuesday and
on Wednsday. These 2 days
represent the functionning
of the condensing warm air
heater. In the following 2
days (Thursday and Friday),
it was decided to turn off the
modulating and condensing
functions to simulate the
functioning of the ON-OFF
heaters with a constant and
non modulating power. In these
conditions it is easy to see
that on Thursday and Friday
the C line, the temperture at
the roof is much higher than
the 2 days before, when the
outside temperature and the
one at man's heigth is the
same.
In addition, whereas on
Tuesday and Wednesday, the
average inside temperature of
the roof reached 19 degrees,
on Thursday and Friday the
average inside temperature of
the roof was 28 degrees.
Such a big difference of
temperature at the roof
entailed a saving in metan
comsumption of 52%.
Experimental Chart of Temperature in Tested Building
CONDENSING
heater
ON/OFF
heater
Te
mp
era
ture
°C
Tuesday 01.13 Wednesday 01.14 Thursday 01.15 Friday 01.16
Line A Outdoor Temperature Time (h)
Line B Temperature at 1,5 m (man height)
Line C Temperature under the ceiling
14®
Model PC032IT PC035IT PC043IT
EC Approval PIN 0694BM3433 0694BM3433 0694BM3433
Nominal Heat Input kWmin 10,1 11,3 14,8
max 34,85 38,8 47,5
Nominal Heat Output kWmin 10,2 11,7 15,5
max 32,8 36,5 44,8
Efficiency % (*)max 101,0 103,5 105,0
min 94,1 94,1 94,3
Gas Consumption (G20) (15°C-1013mbar) ( m3/h)min 1,07 1,20 1,57
max 3,69 4,11 5,03
Gas Consumption (G30/G31) (15°C-1013mbar) ( m3/h)min 0,65 0,73 0,95
max 2,24 2,50 3,06
Gas Consumption (G2.350) (15°C-1013mbar) ( m3/h)min 1,50 1,67 2,19
max 5,16 5,75 7,04
Produced Condensa Quantity lt/h 0,77 0,84 1,45
Ø Separate Discharge/Inlet Flues mm 80/80 80/80 80/80
Available Flue Discharge Pressure Pa 70 80 120
Air Flow (T 15°C) m3/h (**) 3.800 3.800 6.250
Air Throw m (**) 24 25 30
D T Air °K (**) min 7,7 8,8 7,1
max 24,7 27,5 20,5
Fans Speed rpm (**) 1350 1350 1350
Fans Number /Ø Angle mm/(°)(**) (1)420/27° (1)420/27° (2)420/27°
Power Supply V/Hz 230/50 230/50 230/50
Power Absorbed W (**) 220 220 440
Noise Level (Free Field Conditions)(6m)dB(A) (**) 47,5 47,5 50,5
Noise Level (Typical Installation) (6m) (**) 59,0 59,0 62,0
Model PC054IT PC072IT PC092IT
EC Approval PIN 0694BM3433 0694BM3433 0694BM3433
Nominal Heat Input kWmin 15,5 22,0 30,0
max 58,0 78,0 98,0
Nominal Heat Output kWmin 16,3 23,1 31,5
max 54,0 73,2 93,4
Efficiency %(*)max 105,0 105,0 105,0
min 93,1 93,8 95,3
Gas Consumption (G20) (15°C-1013mbar) ( m3/h)min 1,64 2,33 3,17
max 6,14 8,25 10,37
Gas Consumption (G30/G31) (15°C-1013mbar) ( m3/h)min 1,00 1,42 1,93
max 3,73 5,02 6,31
Gas Consumption (G2.350) (15°C-1013mbar) ( m3/h)min 2,30 3,26
max 8,00 10,22
Produced Condensa Quantity lt/h 1,45 2,20 2,60
Ø Separate Discharge/Inlet Flues mm 80/80 100/100 100/100
Available Flue Discharge Pressure Pa 120 120 120
Air Flow (T 15°C) m3/h (**) 6.250 6.800 9.250
Air Throw m (**) 32 34 38
D T Air °K (**) min 7,5 9,7 9,8
max 24,8 30,9 28,9
Fans Speed rpm (**) 1350 1350 1350
Fans Number /Ø Angle mm/(°) (**) (2)420/27° (2)420/27° (3)420/27°
Power Supply V/Hz 230/50 230/50 230/50
Power Absorbed W (**) 440 440 660
Noise Level (Free Field Conditions)(6m) dB(A) (**) 50,5 50,5 53,5
Noise Level (Typical Installation) (6m) (**) 62,0 62,0 65,0
(*) Based on the lower calorific power (Hi)(**) Data for heaters with axial fans.
KONDENSA / Technical Data
15®
B DMV
H HB
60
LLB
IS IM ID
TV A
F
A
F
AVA
OTO
GV
S
S
GO60
2523
5
Model Overall Dimensions Louvres Brackets Gas Supply Weight
L B H V HB LB IM IS ID DM GAS GO GV Kg
PC032 905 665 740 140 620 595 450 206 269 475 3/4’’ 188 352 102
PC035 905 665 740 140 620 595 450 206 269 475 3/4’’ 188 352 102
PC043 1245 665 740 140 620 935 780 228 257 475 3/4’’ 188 352 117
PC054 1245 665 740 140 620 935 780 228 257 475 3/4’’ 188 352 117
PC072 1405 775 810 140 690 1080 894 243 288 387 1’’ 114 296 175
PC092 1955 775 810 140 690 1632 1434 258 283 387 1’’ 114 296 216
KONDENSA / Dimensions
®
16
Adjustable LouversOptimal flow direction
Stainless steel material
Easy positioning
Ventilator with Axial FanPerfect air flow
Very silent operation
Low electrical consumption
PLUS heaters / Innovative Concept
WHY TO CHOOSE PLUS:
- Safety, ecologial, advanced technology of premixing modulation.
- Saves 30 % on fuel consumption.
- Highest efficiency on a market - up to 94 %.
- Highest efficiency on min. output - up to 92 %.
- Clean combustion - minimum emission of nitrogen oxides, carbon dioxide,
carbon monoxide.
- Horizontal and vertical installation available.
- Simple and standard chimney applications.
- Environmental friendly.
- Modern and ligth design.
17®
BracketsSolid and modern construction
Fixed or revolving brackets.
Easy installation.
Versatility of InstallationPLUS heaters can also be hanged to the roof by means
of suspension eyebolts and can blow air vertically or
horizontally.
Automatic ControlElectronic ignition
Simple electrical connection
Housing/CasingModern design.
Resistant to high temperatures.
Can be recycled.
Pre-painted steel casing.
®
18
PLUS: High safety premixed burner environment friendly
AN INNOVATIVE CONCEPT
PLUS heater is designed by
APEN GROUP’s Research and
Development Laboratory,
achieving the advanced
technologies of premixing,
modulation and electronic
control.
The electronic card of PLUS
heater regulates the capacity
between the minimum and the
maximum power according to
the real heating requirements.
The feeler mounted on the
heater controls the modulation
temperature, which is set
according to the following
parameters: ambient height,
position and quantity of
heaters, user’s required
temperature.
The temperature of air
heated by PLUS is in this
way much lower than those
by a heater with fixed power.
As a consequence there is
a decrease in the thermal
stratification and, compared to
a traditional non-modulating
heater, an up to 30% energy
saving.
CLEAN COMBUSTION
The burner that fully premix
air and gas and the modulating
device of heat output are the
main characteristics of PLUS
heaters with:
- No emissions of carbon
monoxide (CO = 0).
- Very low emission of nitrogen
oxides, below 30 parts per
million (NOx < 30 ppm).
- Low emission of carbon
dioxide, due to high
combustion efficiency and to
reduction of fuel consumption
arising from heat output
modulation.
DECREASE IN WARM AIR
STRATIFICATION
The high airflow, the
continuous modulation of the
heatoutput and the proper air
diffusion in the room permit to
obtain with PLUS heaters a low
value of vertical gradient in air
temperature equal to 0,5°C/m.
SAVINGS UP TO 30% ON FUEL
CONSUMPTION!
High combustion efficiency,
up to 94% (referred to LHV),
continuous modulation of
heat output, and minimized
stratification of warm air allow
fuel savings ranging from 30%
in comparison with traditional
“ON-OFF” warm air heaters.
19®
FURNACE
Furnace and air/flue exchanger
are entirely built with mild
stainless steel (with low
carbon content) which assures
maximum reliability and
long life cycle. The drop-
shaped furnace and the air/
flue exchanger, whose tube
bundle is custom designed,
guarantees performance that
place PLUS heaters among
the leading units for heat
efficiency, with an outstanding
value of 94%.
SAFETY AND CONTROL
DEVICES
The following devices are
installed on PLUS heaters:
1. Safety thermostat with
manual reset and positive
safety
2. Electronic ignition device
for the burner and ionisation
flame control device
3. Ignition and flame detection
electrodes
PREMIX BURNER
The burner is entirely
made of AISI 430 steel and
undergoes specific engineering
processing that guarantees
top reliability and high
thermal-mechanical
performance.
ELECTRONIC CARD
The microprocessor-based
electronic card regulates
continuous modulation of heat
output and controls both the
electrical fan for air/gas mixing
and the gas valve.
AIR/GAS MIXING:
GUARANTEED SAFETY
An advanced technique of air/
gas mixing guarantees total
safety. The gas valve delivers
gas according to the air/gas
ratio set at the premises. If
combustion air fails, the gas
valve shuts up. If combustion
air decreases, the valve
automatically reduces gas
flow while maintaining optimal
combustion parameters.
VERSATILITY OF
INSTALLATION
PLUS heaters can be installed
hanged to the ceiling or with
downwards air blow (vertical
air flow). In the first case the
heater is supplied with the
suspension kit G14444.08,
while for the vertical
installation it includes the
Kit G14437.08 and additional
thermostats for air fan control.
These devices are already
assembled in the delivered
heater.
PLUS / Modulating Warm Air Heater
20®
Model PL015IT PL024IT PL032IT PL035IT
EC Approval PIN 0694BN4077 0694BN4077 0694BN4077 0694BN4077
Nominal Heat Input kWmin 12,5 20,0 24,0 25,5
max 16,5 26,5 34,8 38,8
Nominal Heat Output kWmin 11,8 18,8 22,6 24,0
max 15,1 24,4 31,5 35,0
Efficiency % (*) max 91,8 91,9 90,5 90,1
min 94,0 94,0 94,0 94,0
Gas Consumption (G20) (15°C-1013mbar) (m3/h)min 1,32 2,12 2,54 2,70
max 1,75 2,80 3,68 4,11
Gas Consumption (G30/G31) (15°C-1013mbar) (m3/h)min 0,80 1,29 1,54 1,64
max 1,06 1,71 2,24 2,50
Gas Consumption (G2.350) (15°C-1013mbar) (m3/h)min 1,85 2,96 3,56 3,78
max 2,44 3,93 5,16 5,75
Ø Separate Air Inlet/Flue Exhaust Pipe mm 80/80 80/80 80/80 80/80
Available Pressure on Flue Exhaust Pa 50 50 90 90
Air Flow (T 15°C) m3/h (**) 2.450 3.050 3.050 3.800
Air Throw m (**) 22 22 24 25
D T Air °C (**)min 14,1 18,0 21,7 18,5
max 18,0 23,4 30,2 27,0
Fan Speed rpm (**) 1350 1270 1270 1350
Fan Number/ Ø Angle mm/(°) (**) (1)350/25° (1)400/22° (1)400/22° (1)400/27°
Power Supply V/Hz 230/50 230/50 230/50 230/50
Power Absorbed W (**) 140 260 260 220
Noise Level (Free Field Conditions, 6m) dB(A)Noise Level (Typical Installation, 6m) (**)
(**) 42,9 46,9 46,9 47,5
54,4 58,4 58,4 59
PLUS / Technical Data
Model PL043IT PL054IT PL072IT PL092IT
EC Approval PIN 0694BN4077 0694BN4077 0694BN4077 0694BN4077
Nominal Heat Input kWmin 34,5 40,0 58,0 75,0
max 47,5 58,0 78,0 100,0
Nominal Heat Output kWmin 32,4 37,6 54,5 70,5
max 43,5 53,0 71,5 92,0
Efficiency % (*)max 91,6 91,4 91,7 92,0
min 94,0 94,0 94,0 94,0
Gas Consumption (G20) (15°C-1013mbar) (m3/h)min 3,65 4,23 6,14 7,94
max 5,03 6,14 8,25 10,58
Gas Consumption (G30/G31) (15°C-1013mbar) (m3/h)min 2,22 2,57 3,73 4,83
max 3,06 3,73 5,02 6,44
Gas Consumption (G2.350) (15°C-1013mbar) (m3/h)min 5,11 5,93 7,41
max 7,04 8,00 10,22
Ø Separate Air Inlet/Flue Exhaust Pipe mm 80/80 80/80 100/100 100/100
Available Pressure on Flue Exhaust Pa 110 120 120 120
Air Flow (T 15°C) m3/h (**) 5.000 6.250 6.800 9.250
Air Throw m (**) 30 32 34 38
D T Air °C (**)min 19,0 17,6 23,5 22,3
max 25,5 24,8 30,8 29,1
Fan Speed rpm (**) 1270 1350 1350 1350
Fan Number/ Ø Angle mm/(°) (**) (2)400/22° (2)420/27° 2)420/27° (3)420/27°
Power Supply V/Hz 230/50 230/50 230/50 230/50
Power Absorbed W (**) 520 440 440 660
Noise Level (Free Field Conditions, 6m) dB(A)Noise Level (Typical Installation, 6m) (**)
(**) 49,9 50,5 50,5 53,5
61,4 62,0 62,0 65,0
(*) Referred to LVH(**) Data related to heaters with axial fans.
21®
MDB
V
H HB
60
LLB
IS IM ID
Model Overall Dimensions Louvres Brackets Gas Supply Weight
L B H V HB LB IM IS ID DM GAS GO GV Kg
PL015 720 640 650 140 530 415 450 116 174 475 3/4” 186 263 70
PL024 900 640 650 140 530 595 450 206 264 475 3/4” 186 263 80
PL032 900 640 650 140 530 595 450 206 264 475 3/4” 186 263 84
PL035 900 640 650 140 530 595 450 206 264 475 3/4” 186 263 90
PL043 1240 640 650 140 530 935 780 228 252 475 3/4” 186 263 112
PL054 1240 640 740 140 620 935 780 228 252 475 3/4” 183 352 117
PL072 1400 750 810 140 690 1080 894 243 283 387 1” 109 296 175
PL092 1950 750 810 140 690 1632 1434 258 278 387 1” 109 296 216
PLUS / Dimensions
®
22
WHY TO CHOOSE RAPID:
- Simply, quick, ecological.
- Best quality-price ratio.
- Highest effiiciency on a market- up to 92,6 %.
- Clean combustion - minimum emission of nitrogen oxides,
carbon dioxide, carbon monoxide.
- Low fuel consumption.
- Horizontal and vertical installation available.
- Simple and standard chimney applications.
- Environmental friendly.
- Modern and light design.
Ventilator with Axial FanPerfect air flow
Very silent operation
Low electrical consumption
Adjustable LouversOptimal flow direction
Stainless steel material
Easy positioning
RAPID heaters / Innovative Concept
23®
Versatility of InstallationRAPID heaters can also be hanged to the roof by means
of suspension eyebolts and can blow air vertically or
horizontally.
Housing/CasingModern design.
Resistant to high temperatures.
Can be recycled.
Pre-painted steel casing.
BracketsSolid and modern construction
Fixed or revolving brackets.
Easy installation.
Automatic ControlElectronic ignition
Simple electrical connection
®
24
Advanced equipment using
leading-edge technology of
pre-mixing air and gas, thus
sensibly reducing NOx and CO
emissions.
CLEAN COMBUSTION
A burner with total air-gas
premix is the main feature of
RAPID heaters.
Its advantages are:
- No emissions of carbon
monoxide (CO = 0).
- Very low emission of nitrogen
oxides, below 80 mg/kW (NOx
< 80 mg/kW).
- Minimised emission of carbon
dioxide as a consequence of
high-efficiency combustion
and reduced fuel consumption.
NO NEED FOR A HEAT PLANT
Warm air heaters can be
installed in the spaces to be
heated and do not require
a separate room nor an
enclosure that would reduce
useful space
SYSTEM MODULARITY
The total heat requirement
can be met by multiple
appliances installed inside
the room, thereby making the
installation convenient and
rational: thermal output can be
managed on an area basis and
new units can be installed if
additional requirements arise.
RAPID: the quick and ecological solution
25
Flame Control Device
Gas Valve
Diaphragm
Venturi
®
FURNACE
Furnace and air/flue
exchanger are entirely built
with mild stainless steel (low
carbon content) to assures
maximum reliability and
long life cycle. The drop-
shaped furnace and the air/
flue exchanger, whose tube
bundle is custom designed,
guarantees performance that
place RAPID heaters among
the leading units for heat
efficiency.
PREMIX BURNER
The burner is entirely
made of AISI 430 steel
and undergoes specific
engineering processing that
guarantees top reliability
and high thermal-mechanical
performance. The burner
assembly, including the airgas
valve, allows clean combustion
with the lowest emission of
polluting elements.
AIR/GAS MIXING:
GUARANTEED SAFETY
An advanced technique of air/
gas mixing guarantees total
safety. The gas valve delivers
gas according to the air: gas
ratio set at the factory. If
combustion air fails, the gas
valve shuts up. If combustion
air decreases, the valve
automatically reduces gas
flow while maintaining optimal
combustion parameters.
SAFETY AND CONTROL
DEVICES
The following devices are
installed on RAPID heaters:
1. Safety thermostat with
manual reset and positive
safety
2. Electronic ignition device
for the burner and ionisation
flame control device
3. Ignition and flame detection
electrode
VERSATILITY OF
INSTALLATION
RAPID heaters can also be
hanged to the roof by means
of suspension eyebolts and
can blow air vertically or
horizontally. For horizontal
air blow, G14444.08 kit is
supplied, including supporting
eye-bolts. For vertical air blow,
the heater is supplied with
G14437 kit and additional
thermostats for fan control.
RAPID / Features
26®
MDB
V
H HB
60
LLB
IS IM ID
TV A
F
A
F
AVA
OTO
GV
S
S
GO60
2523
5
Model RA015 RA024 RA032 RA035 RA043 RA054
EC Approval 0694BN4077 0694BN4077 0694BN4077 0694BN4077 0694BN4077 0694BN4077
Nominal Heat Input kW 16,5 26,5 34,8 38,7 47,5 58,0
Nominal Heat Output kW 15,3 24,3 31,7 34,9 43,6 53,4
Efficiency % 92,6 91,8 91,2 90,2 91,8 92,1
Gas Consumption (G20) (15°C-1013 mbar) (m3/h) 1,75 2,8 3,68 4,1 5,03 6,14
Gas Consumption (G30/G31) (15°C-1013 mbar) (m3/h) 1,06 1,71 2,24 2,49 3,06 3,73
Gas Consumption (G2.350) (15°C-1013 mbar) (m3/h) 2,44 3,93 5,16 5,73 7,04 8,59
Ø Separate Air Inlet/Flue Exhaust Pipe mm 80/80 80/80 80/80 80/80 80/80 80/80
Available Pressure on Flue Exhaust Pa 50 50 90 90 110 110
Air Flow (T 15°C) m3/h 1.600 3.050 3.050 3.800 5.000 6.250
Air Throw m 22 22 24 25 30 32
D T Air °C 27,4 22,9 29,8 26,3 25,0 24,5
Fan Speed rpm 1.050 1.270 1.270 1.350 1.270 1.350
Fan Number/ Ø Angle mm/° 1x350/25° 1x400/22° 1x400/22° 1x420/27° 2x400/22° 2x420/27°
Power Supply V/Hz 230/50 230/50 230/50 230/50 230/50 230/50
Power Absorbed W 220 260 260 330 500 620
Noise Level (Free Field Conditions, 6m) dB(A) 39,9 44,4 44,4 47,5 47,4 50,5
Model Overall Dimensions Louvres Brackets Gas Supply Weight
L B H V HB LB IM IS ID DM GAS GO GV Kg
RA015 720 640 650 140 530 415 450 116 174 475 3/4’’ 186 263 70
RA024 900 640 650 140 530 595 450 206 264 475 3/4’’ 186 263 80
RA032 900 640 650 140 530 595 450 206 264 475 3/4’’ 186 263 84
RA035 900 640 650 140 530 595 450 206 264 475 3/4’’ 186 263 90
RA043 1240 640 650 140 530 935 780 228 252 475 3/4’’ 186 263 112
RA054 1240 640 740 140 620 935 780 228 252 475 3/4’’ 183 352 117
RAPID / Technical Data
RAPID / Dimensions
27®
KONDENSA, PLUS AND RAPID/ Versions with mixing box
Version with helicoidal fan
Version with centrifugal fan
Ideal for the need of mixing
recirculation and fresch air
allow direct blowing , with a
high simplicity of installation,
please refer to technical data
as for the previous pages
Kondensa , Plus and Rapid
technical descriptions
Ideal for the need of
duct installations with
recirculation mixed with
fresch air from outside
with a high simplicity of
installation, please refer to
technical data in following
pages.
Gas Unit Heater
Helicoidal Fan
Mixing Box
Regulation Louvre
Brackets
Centrifugal Fan
Filters
Brackets
28®
Model with centrifugal fan PCC032 PCC035 PCC043 PCC054
Description U.M. min max min max min max min max
Appliance Type C 13 - C 33 - C 53 - C 63 - B 23
EC Approval PIN 0694BM3433
NOx Class val. 5 5 5 5
Nominal Heat Input kW 10,1 34,85 11,3 38,8 14,8 47,5 15,5 58
Nominal Heat Output kW 10,2 32,8 11,7 36,5 15,54 44,8 16,28 54
Efficiency % 101,0 94,1 103,5 94,1 105,0 94,3 105,0 93,1
Produced Condensa Quantity lt/h 0,77 0,84 1,45 1,45
Ø Gas Inlet UNI ISO 7/1 - 3/4 “M UNI ISO 7/1 - 3/4 “M UNI ISO 7/1 - 3/4 “M UNI ISO 7/1 - 3/4 “M
Ø Air Inlet/Flue Exhaust Pipe mm 80/80 80/80 80/80 80/80
Available Flue Discharge Pressure Pa 70 80 120 120
Power Supply V/Hz 230/50 230/50 230/50 230/50
Power Absorbed W 500 500 490 1000
Air Flow m3/h 2.800 2.800 4.500 5.600
Available Static Pressure Pa 150 150 150 150
Fans Number 1 1 2 2
D T Air °C 9,7 31,3 11,2 34,9 8,9 25,7 7,8 25,8
Working Temperature Limits °C - 15 60 - 15 60 - 15 60 - 15 60
Weight kg 122 122 140 140
KONDENSA centrifugal fan heaters / Technical Data
Model with centrifugal fan PLC024 PLC032 PLC035 PLC043 PLC054
Description U.M. min max min max min max min max min max
Appliance Type C 13 - C 33 - C 43 - C 53 - C 63 - B 23
EC Approval PIN 0694BM3433
NOx Class val. 5 5 5 5 5
Nominal Heat Input kW 20,0 26,5 24,0 34,8 25,5 38,8 34,5 47,5 40,0 58,0
Nominal Heat Output kW 18,8 24,4 22,6 31,5 24,0 35,0 32,4 43,5 37,6 53,0
Efficiency % 94,0 91,9 94,0 90,5 94,0 90,1 94,0 91,6 94,0 91,4
Ø Gas Inlet UNI ISO 7/1 - 3/4 “M
Ø Air Inlet/Flue Exhaust Pipe mm 80/80 80/80 80/80 80/80 80/80
Available Flue Discharge Pressure Pa 50 90 90 110 120
Power Supply V/Hz 230/50 230/50 230/50 230/50 230/50
Power Absorbed W 245 500 500 490 1000
Air Flow m3/h 2.250 2.800 2.800 4.500 5.600
Available Static Pressure Pa 120 120 120 120 120
Fans Number 1 1 1 2 2
D T Air °C 21,6 28,0 21,6 30,1 22,9 33,4 18,6 24,9 18,0 25,3
Working Temperature Limits °C - 15 60 - 15 60 - 15 60 - 15 60 - 15 60
Weight kg 84 96 101 134 140
PLUS centrifugal fan heaters / Technical Data
29®
Model with centrifugal fan RAC024 RAC032 RAC035 RAC043 RAC054
Description U.M. min max min max min max min max min max
Appliance Type C 13 - C 33 - C 43 - C 53 - C 63 - B 23
EC Approval PIN 0694BM3433
NOx Class val. 5 5 5 5 5
Nominal Heat Input kW kW 26,5 34,8 38,7 47,5 58,0
Nominal Heat Output kW kW 24,3 31,7 34,9 43,6 53,4
Efficiency % 91,8 91,2 90,2 91,8 92,1
Ø Gas Inlet UNI ISO 7/1 - 3/4 “M
Ø Air Inlet/Flue Exhaust Pipe mm mm 80/80 80/80 80/80 80/80 80/80
Available Flue Discharge Pressure Pa 50 90 90 110 120
Power Supply V/Hz 230/50 230/50 230/50 230/50 230/50
Power Absorbed W 245 500 500 490 1000
Air Flow m3/h 2.250 2.800 2.800 4.500 5.600
Available Static Pressure Pa 120 120 120 120 120
Fans Number 1 1 1 2 2
D T Air °C 27,9 0,0 30,3 0,0 33,3 0,0 25,0 0,0 25,5 0,0
Working Temperature Limits °C - 15 60 - 15 60 - 15 60 - 15 60 - 15 60
Weight kg 84 96 101 134 140
RAPID centrifugal fan heaters / Technical Data
®
30
REMOTE THERMOSTAT
It allows the following
settings: temperature
choice, start-up, modulation
parameters and operation
adjustment. Room
thermostat, control panel
and output lines for remote
locking and unlocking are also
fitted.
REMOTE CONTROL
It includes:
- On/Off button
- Summer/Winter switch and
Reset button.
It can be used with a thermostat
to regulate room temperature,
switch to summer or winter
working mode, turn off the
heater without powering the unit
off, display burner lock and reset
the burner after a lock.
RAPID heaters’ controls
31®
HONEYWELL
CHRONOTHERMOSTAT
This kind of chronothermostat
and an electronic card control
every setting and working
function, whereas all safety
functions are monitored
through flame control device
and safety thermostats.
REMOTE CONTROL
It includes:
- On/Off button
- Summer/Winter switch and Reset button.
It can be used with a thermostat to regulate
room temperature, switch to summer or
winter working mode, turn off the heater
without powering the unit off, display burner
lock and reset the burner after a lock.
KONDENSA.NET SOFTWARE
This softaware is able to control up to 63 heaters by a desktop
Windows Vista/NT Computer. Allows to manage clock functions,
temperatures, reset, Troubleshooting.
KONDENSA and PLUS heaters’ controls
®
32
FIXED BRACKETS
They can be used for alls
suspended warm air heaters
series: RA, PL and PC.
One single model can be
adapted to all sizes.
REVOLVING BRACKETS
They can be used for all
suspended warm air heaters
series: RA, PL and PC.
4 available models following
the sizes of the heaters. (for
units from PL035 to PL054)
REVOLVING BRACKETS
They can be used for all
suspended warm air heaters
series: RA, PL and PC.
4 available models following
the sizes of the heaters. (for
units from PL072 to PL092)
KONDENSA, PLUS and RAPID heaters’ brackets
33®
KONDENSA, PLUS and RAPID heaters’ combustion circuit
includes a furnace, a sealed air-flue exchanger, and an air-gas fan
installed before the furnace.
Our KONDENSA, PLUS and RAPID heaters, together with relevant
terminals, fittings and pipes for combustion air intake and
exhaust, are certified for 6 standard installation layouts, meeting
the most common requirements.
The following layouts are supported with certified material:
If pipes and terminals manufactured by another supplier are used
(C63 type), they must be certified. Flue exhaust ducts must be
made of materials resistant to condensate corrosion, such as
aluminium (1.5 mm thick) or stainless steel (0.6 mm thick).
KONDENSA, PLUS and RAPID heaters’ connections to the chimney
B23 TYPE
Open combustion circuit,
combustion air intake from
indoor, flue are exhausted
outdoor.
C13 TYPE
Combustion circuit is sealed
from the room. Pipes are
connected outdoor through
the wall.
C33 TYPE
Combustion circuit is sealed
from the room. Piping is
connected to outdoor using
one concentric terminal.
C53 TYPE
Sealed combustion circuit.
Both pipes are connected to
outdoor through different
walls.
B23 TYPE C13 TYPE C13 TYPE
C33 TYPE B23 TYPE C53 TYPE
®
34
Fuel SavingsHigh combustion efficiency up to 105 %
Continuous modulation of heat output.
Ventilator with Centrifugal FanPerfect air flow
Very silent operation
Low electrical consumption
ONE packaged units series/ Innovative Concept
WHY TO CHOOSE ONE:
- Safety, ecologial, advanced technology of premixing modulation.
- Saves 50 % on fuel consumption.
- Highest efficiency on a market - up to 105 % (condensing model)
- Clean combustion - minimum emission of nitrogen oxides,
carbon dioxide, carbon monoxide.
- Outdoor and indoor installation available.
- Simple and standard chimney applications.
- Environmental friendly.
- Modern and ligth design.
35®
System ModularityTotal heat requirement can be splitted across multiple units
Air flow range : 200 and 400 Pa static versions
Versatility of ConfigurationsOne series may include filters, mixing boxes, dampers and cooling
coils.
Automatic ControlElectronic ignition
Simple electrical connection
Easy chronotermostat remote manager.
Housing/CasingModern design.
Resistant to external weather conditions (outdoor version).
Can be recycled.
Pre-painted steel casing.
®
36
CLEAN COMBUSTION
The burners installed in One
units fully premix air and
gas. A regulating heat output
device is also installed. This
results in:
- No emissions of carbon
monoxide (CO = 0).
- Very low emission of
nitrogen oxides, below 30
parts per million (NOx < 30
ppm).
- Low emission of carbon
dioxide, thanks to high
combustion efficiency and
reduction of fuel consumption
due to heat output
modulation.
FUEL SAVINGS UP TO 30%
High combustion efficiency,
up to 105 % (on net calorific
value), continuous modulation
of heat output, and minimized
stratification of warm air
allow fuel savings up to 50%,
in comparison to traditional
“ON-OFF” heating systems.
EASE OF INSTALLATION
The equipment only needs to
be connected to gas supply
and wired to single-phase
230V – 50 Hz m power supply.
One units are highly versatile
and ideal for any kind of
installation, thanks to their
heads, ranging from 200 to
400 Pa, and to the possibility
of installing mixing boxes
to create free cooling and
recirculation of air.
ONE series: Packaged air handling units for ducted installations
The pulsing heart of One heaters units is their heat generator, including a premixed burner with low NOx output and double inlet centrifugal fans.
ONEKONDESA: condensing and modulating gas burnerONEPLUS: modulating gas burner
37®®
FURNACE & HEAT
EXCHANGER
Furnace and air/flue exchan-
ger are entirely built with mild
stainless steel (low carbon
content) to assures maximum
reliability and long life cycle.
The drop-shaped furnace and
the air/flue exchanger, whose
tube bundle is custom desig-
ned, guarantee performances
that places OnePlus units
among the leaders for heat
efficiency, with an outstanding
value of 94 %.
PREMIX BURNER
The burner is entirely made of
AISI 430 steel and undergoes
specific engineering pro-
cessing that guarantees top
reliability and high thermal-
mechanical performance.
ELECTRONIC CARD
The microprocessor-based
electronic card regulates
continuous modulation of
heat output and controls both
the electrical fan for air/gas
mixing and the gas valve.
AIR/GAS MIX: GUARANTED
SAFETY
An advanced technique for
mixing air and gas guarantees
total safety. The gas valve
delivers gas based on air flow
rate, according to a ratio set
by the Manufacturer.
If combustion air fails, the gas
valve closes. If combustion air
decreases, the valve automa-
tically reduces gas flow while
maintaining optimum combu-
stion parameters
FAN ASSEMBLY
Depending on unit capacity,
the fan assembly includes a
single or double centrifugal
fan rotating at low RPM speed,
to reduce noisiness.
Double inlet fans are statically
and dynamically balanced and
are belt-driven by electrical
motors.
SAFETY AND CONTROL
DEVICES
The following devices are
installed in OnePlus units:
1. Safety thermostat with ma-
nual reset and positive safety.
2. Electronic ignition device
for the burner and ionisation
flame control device.
3. Ignition and flame detection
electrodes.
ACCESSORIES
OnePlus air handling units can
include, upon request, filters,
mixing boxes, dampers and
conditioning units.
FILTER AND MIXING BOX
Mixing box is designed in
order to allow various configu-
rations, and it can be equipped
with shutter on all sides. It is
equipped with G3 class cell fil-
ter and it can be supplied with
G4 class filter on demand.
COOLING COILS
OnePlus air heaters can be
coupled with cooling coils
working with cooled water or
direct expansion.
STANDARD REMOTE CON-
TROL CHRONOTHERMOSTAT
The chronothermostat allows
you to control and display
working phases and possible
failures. It also allows chan-
ging setup parameters using
the electronic card installed in
the unit.
These are the available fun-
ctions of the card:
- Timer
- Room Thermostat
- Control Panel
- Remote Lock and Unlock
Signals
- Check Control of Working
Parameters
QUALITY AND CERTIFIED
PERFORMANCE
APEN GROUP’s corporate
system was certified by ISO
9001- 2008 as to design,
manufacturing, marketing, and
servicing areas. Our products
are CE marked. Their confor-
mity has been assessed by
severe tests to guarantee that
our OnePlus units provide:
- Certified Performance
- Certified Security
- Total safety, both for the
user and the environment.
ONE / Features
®
38
Heat Exchanger
Discharge Inlet Air Intake
Burner
Fan Section
Mixing Box
Damper
ONE: air curve and diffuser with long launch nozzles
39®
ONE / Accessories
Fireproof Damper
Chimney
Vibration Damping Joint
Control Damper
Vibration Damping Joint
Fireproof Damper
ONE: air curve and diffuser with long launch nozzles
40®
ONE KONDENSA / Technical Data
ModelPCA 032PCE 032
PCA 035PCE 035
PCA 043PCE 043
min max min max min max
Air Flow m3/h 3.300 3.300 5.800
Available Pressure on Air Flow Circuit Pa 200 400 200 400 200 400
Nominal Heat Input kW 10,1 34,8 11,3 38,8 14,8 47,5
Nominal Heat Output kW 10,2 32,8 11,7 36,5 15,5 44,8
Efficiency % 101,0% 94,5% 103,5% 94,1% 105,0% 94,3%
Cooling Power of Direct Expansion Coil*kW
Circuit No/
Dp air
20,6 20,6 20,6
1/143 Pa 1/143 Pa 1/143 Pa
Water Coil Cooling Power**kW
Dp air
20,4 20,4 20,4
143 Pa 143 Pa 143 Pa
Air Inlet/Flue Exhaust Pipe Ø mm 80/80 80/80 80/80
Available Pressure on Flue Exhaust Pa 70 80 120
Fan Type Single Single Double
Fan Motor (200 Pa-400 Pa) kW 0,75 1,1 0,75 1,1 1,5 2,2
Power Supply V/Hz mono-phase 230V/50Hz mono-phase 230V/50Hz three-phase 400V/50Hz
ModelPCA 054PCE 054
PCA 072PCE 072
PCA 092PCE 092
min max min max min max
Air Flow m3/h 5.800 7.500 9.500
Available Pressure on Air Flow Circuit Pa 200 400 200 400 200 400
Nominal Heat Input kW 15,5 58,0 22,0 78,0 30,0 98,0
Nominal Heat Output kW 16,2 54,0 23,1 73,2 31,5 93,4
Efficiency % 105,0 % 93,1 % 105,0 % 93,8 % 105,0 % 95,3 %
Cooling Power of Direct Expansion Coil*kW
Circuit No/
Dp air
41,7 56,0 75,0
2/135 Pa 2/167 Pa 2/120 Pa
Water Coil Cooling Power **kW
Dp air
40,6 54,6 76,4
181 Pa 180 Pa 132 Pa
Air Inlet/Flue Exhaust Pipe Ø mm 80/80 100/100 100/100
Available Pressure on Flue Exhaust Pa 120 120 120
Fan Type Double Double Double
Fan Motor (200 Pa-400 Pa) kW 1,5 2,2 2,2 3,0 3,0 4,0
Power Supply V/Hz three-phase 400V/50Hz three-phase 400V/50Hz three-phase 400V/50Hz
(*) Values calculated with following parameters: R407c refrigerant, flash point 7°C, and condensation temperature 45°C. Inlet air conditions: 27°C with RH = 50%. (**) Values calculated with following parameters: inlet water temperature = 7°C, outlet water temperature = 12°C. Inlet air conditions: 27°C with RH = 50%
41®
ModelPLA024PLE024
PLA032PLE032
PLA035PLE035
min max min max min max
Air Flow m3/h 3.300 3.300 3.300
Available Pressure on Air Flow Circuit Pa 200 400 200 400 200 400
Nominal Heat Input kW 20,0 26,5 24,0 34,8 25,5 38,8
Nominal Heat Output kW 18,8 24,4 22,6 31,5 24,0 35,0
Efficiency % 94,0 91,9 94,0 90,5 94,0 90,1
Cooling Power of Direct Expansion Coil*kW
Circuit No/
Dp air
20,6 20,6 20,6
1 143 Pa 1 143 Pa 1 143 Pa
Water Coil Cooling Power**kW
Dp air
20,4 20,4 20,4
143 Pa 143 Pa 143 Pa
Air Inlet/Flue Exhaust Pipe Ø mm 80/80 80/80 80/80
Available Pressure on Flue Exhaust Pa 50 90 90
Fan Type Single Single Single
Fan Motor (200 Pa-400 Pa) kW 0,75 1,1 0,75 1,1 0,75 1,1
Power Supply V/Hz monophase 230/50 230/50 230/50
ModelPLA054PLE054
PLA072PLE072
PLA092PLE092
min max min max min max
Air Flow m3/h 5.800 7.500 9.500
Available Pressure on Air Flow Circuit Pa 200 400 200 400 200 400
Nominal Heat Input kW 40,0 58,0 58,0 78,0 75,0 100,0
Nominal Heat Output kW 37,6 53,0 54,5 71,5 70,5 92,0
Efficiency % 94,0 91,4 94,0 91,7 94,0 92,0
Cooling Power of Direct Expansion Coil*kW
Circuit No/
Dp air
41,7 56,0 75,0
2 135 2 167 Pa 2 120 Pa
Water Coil Cooling Power **kW
Dp air
40,6 54,6 76,4
181 Pa 180 Pa 132 Pa
Air Inlet/Flue Exhaust Pipe Ø mm 80/80 100/100 100/100
Available Pressure on Flue Exhaust Pa 120 120 120
Fan Type Double Double Double
Fan Motor (200 Pa-400 Pa) kW 1,5 2,2 2 3 3 4
Power Supply V/Hz threephase 400/50 400/50 400/50
(*) Values calculated with following parameters: R407c refrigerant, flash point 7°C, and condensation temperature 45°C. Inlet air conditions: 27°C with RH = 50%. (**) Values calculated with following parameters: inlet water temperature = 7°C, outlet water temperature = 12°C. Inlet air conditions: 27°C with RH = 50%
ONE PLUS / Technical Data
42®
Model Overall Dimensions Delivery Intake
B H L BB LB HM LM HA LA
PCA024IT 1160 650 900 1260 940 500 600 590 570
PCA032IT 1160 650 900 1260 940 500 600 590 570
PCA035IT 1160 650 900 1260 940 500 600 590 570
PCA054IT 1160 740 1240 1260 1280 650 950 680 910
PCA072IT 1315 810 1400 1415 1440 650 1050 750 1050
PCA092IT 1315 810 1950 1415 1990 650 1500 750 1600
Dimensions of PCE external versions are the same of PCA internal versions, except for H quote (heigth) which is 30 mm higher because of the roof.
Coil Mixing Box
BCS BMXGates
HS LS
480 480 310 600
480 480 310 600
480 480 310 600
480 480 310 900
480 480 310 1000
480 480 310 1500
ONE KONDENSA / Dimensions
ONE PLUS / Dimensions
Model Overall Dimensions Delivery Intake
B H L BB LB HM LM HA LA
PLA024IT 1160 650 900 1260 940 500 600 590 570
PLA032IT 1160 650 900 1260 940 500 600 590 570
PLA035IT 1160 650 900 1260 940 500 600 590 570
PLA054IT 1160 740 1240 1260 1280 650 950 680 910
PLA072IT 1315 810 1400 1415 1440 650 1050 750 1050
PLA092IT 1315 810 1950 1415 1990 650 1500 750 1600
Dimensions of PLE external versions are the same of PLA internal versions, except for H quote (heigth) which is 30 mm higher because of the roof.
Coil Mixing Box
BCS BMXGates
HS LS
480 480 310 600
480 480 310 600
480 480 310 600
480 480 310 900
480 480 310 1000
480 480 310 1500
43®
HM
LM
BCS
L
HS
LS
BMX
135
BB
H
B LA
HA
LB
L
ONE / Standard Unit Dimensions
ONE / Accessories Dimensions
®
44
Ventilator with Centrifugal FansOne or more centrifugal fans
Statically and dynamically balanced.
Fan motor protection degree IP 54.
Automatic ControlSimple electrical connection.
Control board, protection degree IP 44.
PK-N / Cabinet Warm Air Heaters
WHY TO CHOOSE PK-N:
- Safety, ecologial, advanced technology of premixing modulation.
- Saves 30 % on fuel consumption.
- Highest efficiency on a market - up to 94 %.
- Highest efficiency on min. output - up to 92 %.
- Clean combustion - minimum emission of nitrogen oxides, carbon dioxide,
carbon monoxide.
- Horizontal and vertical installation available.
- Simple and standard chimney applications.
- Environmental friendly.
- Modern and ligth design.
45®
Supporting Frame and CasingModern design.
Frame made in aluminium
Double sandwich panels insulated with glass wool.
Indoor/Outdoor installation13 models for indoor installation with
capacity from 26kW to 920kW
13 models for outdoor installation
with capacity from 26Kw to 920 kW
For outdoor installation protecting
cover guarantees a complete
weather-protection to the burner, the
electrical and safety components,
inside of it.
®
46
Apen Group has redesigned
the new series of floor
standing heaters PK-N,
in order to improve the
technical performances and
consequently the safety, the
efficiency and the quality, the
requirements of customized
solutions and respect for the
environment.
The outfit has been improved
thanks to the aluminium
frames which, placed on the
panels, make the geometric
figures more harmonious.
Therefore they fit in the
installation, both industrial
and civil.
PK-N heaters can be supplied
in two versions:
- PKA-N: floor standing
warm air heaters for indoor
installation
- PKE-N: floor standing
warm air heaters for outdoor
installation.
The PKE-N heaters differ from
the PKA-N in the protecting
cover, that guarantees to
the burner, the electrical
and safety components, a
complete weather-protection.
The panelling internal
structure of the whole
heater (burner casing
included) warrants an IP44
atmospherical protection
degree.
PK-N: the experience is mixed with technology. A solution for any necessity
47®
COMBUSTION CIRCUIT
- Stainless steel AISI 430
combustion chamber, with
high exchange surface (with
higher volume in respect to
the thermal load). Thanks to
its particular shape, it assures
low thermal loads and a
uniform heat distribution.
- Reverse flame combustion
chamber, with three pass
combustion circuit, completely
welded, to assure a long
operating life.
- High efficiency stainless
steel AISI 304 heat exchanger
constituted by a conic section
tube heat exchanger with
aerodynamic profile.
- Patented tube heat
exchanger (Patent n°
MI94U00260).
- Exchanger tubes and plates
are T.I.G. welded.
- One front and four rear
inspection panels on the heat
exchanger made in stainless
steel AISI 430.
- Insulation of the inspection
panels made in ceramic fibre.
- Sight glass with combustion
chamber pressure tap.
- Insulation panel for the
burner plate made in mineral
fibre.
FRAME AND CASING
- Supporting frame made in
aluminium.
- Double sandwich panels
insulated with glass wool
to limit the heat losses and
improving the efficiency made
of:
• Insulated panels on the
exchanger section with
25mm thick, complete with
gaskets, made of external pre-
coated galvanised sheet iron
panel, protected with 1 mm
thick plastic film, insulating
material made of glass wool
32 kgm3, internal panel in
galvanised sheet iron 0,6 mm
thick, fixed with rivets on the
external panel.
- Insulated sandwich panels
on the fan section with 25 mm
thick, complete with gaskets,
made of:
• External panel: pre-coated
galvanised sheet iron,
protected with plastic film,
1mm thick.
• Insulating material made of
glass wool 32 kg/m3 covered
on the external side with
glass tissue and fixed to the
external panel by means of
galvanised sheet iron bars
fixed with rivets.
- Air inlet protected by means
of a galvanised steel grille 1,5
mm thick.
Standard location on the
right, possibility to change
easily to the left.
- All heaters are equipped with
lifting lugs.
FAN SECTION
- One or more centrifugal
fans according to the heater
capacity with low rotation
speed, to grant low noise.
- Double aspiration fans,
statically and dynamically
balanced, operated by motors,
transmissions with belt and
pulley (apart from models PK-
N032 and PK-N035 at direct
transmission).
- Fan motor protection degree
IP54.
- Fan and motor supporting
base in aluminium.
- For motors from 5,5 kW
onwards, starting method star
delta.
SAFETY DEVICES
- Fan and limit (manual reset)
thermostats.
- External control board in
epoxy powder painted steel,
protection degree IP44, in
conformity with the existing
norms (EN60335-1).
It is fitted with:
- Main switch with door lock.
- Summer/OFF/winter switch.
- Fuse, contactor and thermal
relay for each fan motor.
- Auxiliary relay.
- Power supply signal lamp.
- Thermal relay tripped lamp.
ACCESSORIES
On request, it can be supplied
with plenum for the air
distribution and air filter for
the ambient purification. The
plenum is supplied with bifilar
louvers suitable for the use
in industrial and commercial
environments. The accurate
design and manufacturing
allow to obtain a plenum with
louvers assuring high air
delivery with strong air throw
and reduced pressure losses.
The standard plenum is
manufactured with the air
throw in three directions: two
short sides and one long side.
On specific request, it can be
supplied with the air throw on
two long sides and one short
side.
PK-N: Floor standing heaters
®
48
PKA-N: Indoor floor standing heater (vertical installation)
PKE-N: Outdoor floor standing heater (horizontal installation)
49®
Model PKA/E 032N PKA/E 035N PKA/E 060N PKA/E 100N PKA/E 120N
Heat Input kWmin 28,0 28,0 50,3 80,0 80,0
max 34,8 49,5 86,0 110,7 137,0
Heat Output kWmin 26,1 26,1 46,8 74,6 74,6
max 31,6 43,3 75,2 100,0 120,1
Efficiency %min 90,8 87,5 87,5 90,4 87,7
max 93,2 93,2 93,1 93,2 93,2
Counter Pressure Pamin 7 7 11 14 14
max 15 17 25 32 40
Air Flow (15°C and 1013 mbar) m3/h 2700 2700 5000 7300 7300
D T Air °C min 26,8 26,8 26,0 28,3 28,3
max 32,5 44,5 41,7 38,0 45,6
Available Static Pressure Pa
vers.00A (1) 90 90 70 80 80
vers.10A 150 150 120 150 150
vers.20A - - 240 270 270
Power Supply V/F/Hz 230/1~/50 230/1~/50 230/1~/50(2) 400/3N~/50 400/3N~/50
Number of Motors xPower Absorbed kW
vers.00A 1 x 0,25 1 x 0,25 1 x 0,75 1 x 1,10 1 x 1,075
vers. 10A 1 x 0,56 1 x 0,50 1 x 1,10 1 x 1,50 1 x 1,50
vers. 20A - - 1 x 1,5 1 x 2,20 1 x 2,20
Noise Level at 3m dB(A)
vers. 00A 62 62 65 66 66
vers. 10A 63 63 66 69 69
vers. 20A 67 70 70
Model PKA/E 140N PKA/E 190N PKA/E 250N PKA/E 320N PKA/E 420N
Heat Input kWmin 96,0 125,0 154,0 185,0 260,0
max 195,0 230,0 310,0 380,0 508,0
Heat Output kWmin 90,1 118,0 145,6 175,1 245,4
max 171,1 205,9 275,0 335,9 450,0
Efficiency %min 87,7 89,5 88,7 88,4 88,6
max 93,9 94,4 94,6 94,6 94,4
Counter Pressure Pamin 13 10 10 15 28
max 50 40 50 60 120
Air Flow (15°C and 1013 mbar) m3/h 10500 14000 18000 23000 30500
D T Air °C min 23,8 23,4 22,4 21,1 22,3
max 45,2 40,8 42,4 40,5 40,9
Available Static Pressure Pa
vers.00A (1) 70 70 70 70 70
vers.10A 140 150 130 210 180
vers.20A 280 230 250 320 270
Power Supply V/F/Hz 400/3N~/50 400/3N~/50 400/3N~/50(2) 400/3N~/50 400/3N~/50
Number of Motors xPower Absorbed kW
vers.00A (1) 1 x 3,00 1 x 3,00 2 x 2,20 2 x 2,20 2 x 4,00
vers. 10A 1 x 3,00 1 x 3,00 2 x 2,20 2 x 3,00 2 x 5,50 (3)
vers. 20A 1 x 4,00 1 x 4,00 2 x 3,00 2 x 4,00 2 x 5,50 (3)
Noise Level at 3m dB(A)
vers. 00A 65 68 68 68 72
vers. 10A 66 72 72 72 75
vers. 20A 68 74 74 76 77
(1) Only for models PKA-N(2) 400/ 3N/ 50 for the models PKA/ PKE 060N-10A and PKA/ PKE 060N-20A(3) y/ D starting method.
PK-N / Technical Data
50®
Model PKA/E 550N PKA/E 700N PKA/E 900N
Heat Input kWmin 320,0 397,0 477,0
max 670,0 818,0 1028,0
Heat Output kWmin 301,0 375,0 450,0
max 592,0 730,0 920,0
Efficiency %min 88,4 94,4 89,5
max 94,3 89,2 94,4
Counter Pressure Pamin 21 25 28
max 110 120 130
Air Flow (15°C and 1013 mbar) m3/h 40000 54000 68500
D T Air °C min 21,0 19,9 18,8
max 41,0 38,8 38,5
Available Static Pressure Pa
vers.00A (1) 70 90 90
vers.10A 180 240 260
vers.20A 280 350 400
Power Supply V/F/Hz 400/3N~/50 400/3N~/50 400/3N~/50
Number of Motors xPower Absorbed kW
vers.00A (1) 2 x 3,00 2 x 4,00 2 x 5,50 (3)
vers. 10A 2 x 4,00 2 x 5,50 (3) 2 x 7,50 (3)
vers. 20A 2 x 5,50 (3) 2 x 7,50 (3) 2 x 11 (3)
Noise Level at 3m dB(A)
vers. 00A 70 70 70
vers. 10A 72 72 72
vers. 20A 74 74 78
(1) Only for models PKA-N(2) 400/ 3N/ 50 for the models PKA/ PKE 060N-10A and PKA/ PKE 060N-20A(3) y/ D starting method.
PKA-E / Technical Data
51®
Aluminium framework
Stainless steel heat exchangers
Exhausted fumes discharge
Filters
Centrifugal fans
Stainless steel combustion chamber
Basement Burner connection hole
Inspection door
52®
PKA-N
PKA / Dimensions
Model Overall Dimensions Suction Throw Chimney Burner Weight
L B H Hb A E A D N ØR S ØT Kg
PKA032N-035N 750 530 1490 - 670 590 670 450 1208 120 860 135 116
PKA060N 995 700 1680 - 915 650 915 620 1417 150 940 135 174
PKA100N-120N 1100 800 2020 - 1020 800 1020 720 1760 180 1190 135 246
PKA140N 1330 920 2080 - 1250 800 1250 840 1800 180 1155 190 320
PKA190N 1460 1060 2230 - 1380 800 1380 980 1960 250 1190 190 382
PKA250N 1750 1140 2330 - 1670 800 1670 1060 2040 250 1220 190 506
PKA320N 1960 1140 2330 - 1880 800 1880 1060 2040 250 1180 230 574
PKA420N 2170 1340 2800 1000 2070 900 2070 1240 2480 300 1440 230 902
PKA550N 2600 1340 3170 1290 2500 1190 2500 1240 2800 300 1730 230 1148
PKA700N 2950 1600 3400 1290 2850 1190 2850 1500 2880 350 1790 290 1560
PKA900N 3550 1700 3750 1420 3450 1320 3450 1600 3060 400 1850 290 1940
From the model PKA 420N, the heaters are supplied in two separate sections: exchanger and fan section.
53®
PKE-N
Model Overall Dimensions Suction Throw Chimney Burner Burner Box Weight
L B H Hb A E A D N ØR S ØT LV I Kg
PKE032N-035N 1250 530 1490 - 670 590 670 450 1208 120 860 135 500 100 148
PKE060N 1495 700 1680 - 915 650 915 620 1417 150 940 135 500 110 214
PKE100N-120N 1600 800 2020 - 1020 800 1020 720 1760 180 1190 135 500 150 292
PKE140N 1930 920 2080 - 1250 800 1250 840 1800 180 1155 190 600 60 378
PKE190N 2190 1060 2230 - 1380 800 1380 980 1960 250 1190 190 730 150 460
PKE250N 2550 1140 2330 - 1670 800 1670 1060 2040 250 1220 190 800 100 592
PKE320N 2760 1140 2330 - 1880 800 1880 1060 2040 250 1180 230 800 100 660
PKE420N 3070 1340 2800 1000 2070 900 2070 1240 2480 300 1440 230 900 220 1006
PKE550N 3600 1340 3170 1290 2500 1190 2500 1240 2800 300 1730 230 1000 220 1284
PKE700N 3950 1600 3400 1290 2850 1190 2850 1500 2880 350 1790 290 1000 220 1710
PKE900N 4550 1700 3750 1420 3450 1320 3450 1600 3060 400 1850 290 1000 200 2110
From the model PKE 420N, the heaters are supplied in three separate sections: exchanger, fan and burner box section.
PKE / Dimensions
®
54
PX packaged air handling units / Cabinet Heaters
WHY TO CHOOSE PX:
- Safety, ecological, advanced technology of premixing modulation.
- Saves 30 % on fuel consumption.
- Highest efficiency on a market - up to 105 % (condensing model).
- Highest efficiency on min. output - up to 97 %.
- Clean combustion - minimum emission of nitrogen oxides,
carbon dioxide, carbon monoxide.
- Horizontal and vertical installation available.
- Simple and standard chimney applications.
- Environmental friendly.
- Modern and ligth design.
Ventilator with Centrifugal FanPerfect air flow
Very silent operation
Low electrical consumption
Statically and dynamically balanced.
Fan motor protection degree IP 54
Automatic ControlElectronic ignition
Simple electrical connection
Easy chronotermostat remote manager.
Control board, protection degree IP 44.
55®
Indoor/Outdoor installation3 models with capacity of 140kW,
190kW and 320kW.
Protecting cover guarantees a
complete weather-protection to the
burner, the electrical and safety
components, inside of it.
Fuel SavingsHigh combustion efficiency up to 105 %
Continuous modulation of heat output.
Versatility of ConfigurationPX series may include filters, mixing boxes, dampers and cooling coils.
Housing/CasingModern design.
Resistant to external weather conditions
(outdoor version).
It can be recycled.
Pre-painted steel casing.
Aluminium frame.
Double sandwich panels insulated with
glass wool.
®
56
CLEAN COMBUSTION
The burner installed in PX
fully premix air and gas. A
regulating heat output device
is also installed. This results
in:
- No emissions of carbon
monoxide (CO = 0).
- Very low emissions of
nitrogen oxides, below 30
parts per million
(NOx < 30ppm).
- Low emission of carbon
dioxide, thanks to high
combustion efficiency and
reduction of fuel consumption
due to heat output
modulation.
FUEL SAVINGS UP TO 30%
High combustion efficiency,
up to 105 % (on net calorific
value), continuous modulation
of heat output, and minimized
stratification of warm air
allow fuel savings up to 50%,
in comparison to traditional
“ON-OFF” heating systems.
PX units are highly versatile
and ideal for any kind of
installation, thanks to their
multiple static pressure
values, which can be defined
on demand.
PX packaged air handling units / Cabinet Heaters.
The pulsing heart of PX units is their condensing heat generator, including a premixed burner with low NOx output and double inlet centrifugal fans.
57®
FURNACE & HEAT
EXCHANGER
Furnace and air/flue exchan-
ger are entirely built with mild
stainless steel (low carbon
content) to assures maximum
reliability and long life cycle.
The conical-shaped furnace
and the air/flue exchanger,
whose tube bundle is custom
designed, guarantee perfor-
mances that places PX units
among the leaders for heat
efficiency, with an outstanding
max value of 105 %.
FRAME AND CASING
- Supporting frame made in
aluminium.
- Double sandwich panels
insulated with glass wool
to limit the heat losses and
improving the efficiency
made of:
• Insulated panels on the
exchanger section with 25mm
thick, complete with gaskets,
made of external pre-coated
galvanised sheet iron panel,
protected with 1 mm thick
plastic film, insulating conical
material made of glass wool
32 kgm3, internal panel in
galvanised sheet iron 0,6 mm
thick, fixed with rivets on the
external panel.
- Insulated sandwich panels
on the fan section with 25 mm
thick, complete with gaskets,
made of:
• External panel: pre-coated
galvanised sheet iron,
protected with plastic film,
1 mm thick.
• Insulating material made of
glass wool 32 kg/m3 covered
on the external side with
glass tissue and fixed to the
external panel by means of
galvanised sheet iron bars
fixed with rivets.
PREMIX BURNER
The burner is entirely made of
AISI 430 steel and undergoes
specific engineering pro-
cessing that guarantees top
reliability and high thermal-
mechanical performance.
AIR/GAS MIX: GUARANTED
SAFETY
An advanced technique for
mixing air and gas guarantees
total safety. The gas valve
delivers gas based on air flow
rate, according to a ratio set
by the Manufacturer.
If combustion air fails, the gas
valve closes. If combustion air
decreases, the valve automa-
tically reduces gas flow while
maintaining optimum combu-
stion parameters
ELECTRONIC CARD
The microprocessor-based
electronic card regulates
continuous modulation of
heat output and controls both
the electrical fan for air/gas
mixing and the gas valve.
FAN ASSEMBLY
Depending on unit capacity,
the fan assembly includes a
single or double centrifugal
fan. Double inlet fans are
statically and dynamically
balanced and are belt-driven
by electrical motors.
SAFETY AND CONTROL
DEVICES
The following devices are
installed in PX units:
1. Safety thermostat with ma-
nual reset and positive safety.
2. Electronic ignition device
for the burner and ionisation
flame control device.
3. Ignition and flame detection
electrodes.
ACCESSORIES
PX air handling units can
include, upon request, filters,
mixing boxes, dampers, con-
ditioning units and plenum for
air distribution.
FILTER AND MIXING BOX
Mixing box is designed in
order to allow various configu-
rations, and it can be equipped
with shutter on all sides. It is
equipped with G3 class cell fil-
ter and it can be supplied with
G4 class filter on demand.
COOLING COILS
PX air heaters can be coupled
with cooling coils working
with cooled water or direct
expansion.
STANDARD REMOTE CON-
TROL CHRONOTHERMOSTAT
The chronothermostat allows
you to control and display
working phases and possible
failures. It also allows chan-
ging setup parameters using
the electronic card installed in
the unit.
These are the available fun-
ctions of the card:
- Timer
- Room Thermostat
- Control Panel
- Remote Lock and Unlock
Signals
- Check Control of Working
Parameters
PX / features
58®
PX / Technical Data
Model PX105 PX150 PX200 PX300
Heat Input kW
max - 152,8 207,4 313,8
max(DDL311)* 108,7 107,0 138,5 234,7
min 18,7 52,8 27,5 44,0
Heat Output kW
max - 144 195 295
max(DDL311)* 106 104 135 230
min 20 55 30 48
Efficiency %
min - 94,3 94,0 94,0
min(DDL311)* 97,5 97,5 97,5 98,0
max 107,0 104,0 108,5 108,5
Air Flow (15°C and 1013 mbar) m3/h 10500 10500 14000 23000
D T Air °C max 28,9 39,3 39,9 36,8
min 5,5 15,0 6,1 6,0
Available Static Pressure Pa
vers.00A 70 70 70 70
vers.10A 140 140 150 210
vers.20A 280 280 230 320
Power Supply V/F/Hz 230 / 1~ / 50
Number of Motors xPower Absorbed kW
vers.00A 1 x 3,63 1 x 3,63 1 x 3,63 2 x 5,43
vers. 10A 1 x 3,63 1 x 3,63 1 x 3,63 2 x 7,26
vers. 20A 1 x 4,73 1 x 4,73 1 x 4,73 2 x 9,46
Noise Level at 3m dB(A)
vers. 00A 56,8 56,8 59,4 59,8
vers. 10A / / / /
vers. 20A / / / /
PX / Dimensions
Model Overall Dimensions Suction Throw Weight
L B H Hb A E A D Kg
PX105 1700 920 2080 - 1250 800 1250 840 320
PX150 1700 920 2080 - 1250 800 1250 840 320
PX200 1960 1060 2230 - 1380 800 1380 980 382
PX300 2530 1140 2330 - 1880 800 1880 1060 574
* Maximun power calculated to have minimun efficiency level over 97% as from Italian Ministerial Decree DDL 311.
59®
Air Flaps
Stainless steel combustion chamber
Inlet venturi
Burner protection casing
(for indoor/outdoor installation)
Centrifugal fan
Gas premix modulation burner
Fumes discharge connecting tube
Basement
Stainless steel heat exchangers
Condensate discharge connection Aluminium framework
PX model with Riello premix burners.
PX condensing heaters can optionally install Riello premix high efficiency burners by request.
®
60
Versatility of Installationvertical and horizontal installation
available
AERMAX / Water Fan Units
WHY TO CHOOSE AERMAX:
- Safety, ecologial, advanced technology of air heating
- Highest efficiency on the market .
- Silent operation
- Horizontal and vertical installation available.
- Environmental friendly.
- Modern and ligth design.
61®
Adjustable Flapsorientable with horizontal pivoting slats
Capacity Rangethree models from 18kw to 70kw
CasingModern design.
Very lightweight
It absorbs all mechanical loads
®
62
WHAT DOES AIR HEATING
MEAN?
Air heating means delivery
of hot air into the room. It is
the most effective method for
heating industrial and other
large-size buildings.
Important benefit of this
heating system is its very
small thermal inertia which
results in reaching the
required temperature quickly
and effectively.
This feature and a modern
automatic control ensure
comfort to people in the room
as well as minimizing heating
costs.
Air heating units can be
mounted almost anywhere:
on ceiling, columns or walls,
generally at a height of
2,5 - 8 m.
AERMAX Water fan heaters
63®
AERMAX / Features
ADVANTAGES
Aermax water fan heaters are
high design heating devices
that optimally deliver hot
air for industrial and other
large-size buildings. All the
components included into
the product come from main
renowned European producers
FAN
Advanced aerodynamic
blades for quiet and efficient
operation. Optional stepless
fan speed regulation on
demand. Material is plastic to
reduce the total weight.
CASING
Antistatic plastic material.
Due to the modern look, the
heaters are fit for buildings
of high aesthetic demands.
Thanks to the plastic the water
fan is lightweight. The casing
absorbs all mechanical loads.
WALL BRACKETS
The water fan can be mounted
with three orientations:
parallel, angle of 45° and angle
of 30°.The water fan plane can
rotate around its fixing points.
AIR FLAPS
Continuous regulation of the
air angle for a better air flow.
They are made of painted steel
for aesthetic design.
BACK AERODINAMIC
CHANNEL
The channel reduces the
noise level at a very low
output. It also distributes air
coming from the fun blades
homogenously on air/water
exchanger.
64®
Model A 30
Water Temperature °C 60/40°C 70/50°C 90/70°C
Inlet Air Temperature °C 0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
Heat Capacity kW 15,5 13,6 11,5 9,4 7,2 19,7 17,7 15,8 13,9 12 27,9 26 24 22 20
Outlet Air Temperature °C 8,2 12,3 16,3 20,2 24,1 10,4 14,5 18,6 22,7 26,8 14,7 18,9 23,1 27,2 31,4
Water Flow l/h 676 592 502 409 313 861 776 692 607 524 1233 1146 1059 971 885
Water Pressure Drop kPa 4 3,2 2,4 1,7 1 5,9 4,9 4 3,2 2,5 10,3 9,1 7,9 6,8 5,8
AERMAX / Technical Data
Model A 50
Water Temperature °C 60/40°C 70/50°C 90/70°C
Inlet Air Temperature °C 0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
Heat Capacity kW 26 22,9 19,8 16,6 13,2 32,5 29,3 26,2 23,2 20,1 45,2 42,0 38,9 35,8 32,7
Outlet Air Temperature °C 15,6 19 22,4 25,5 28,5 19,5 23 26,4 29,7 33 27,2 30,7 34,2 37,7 41,1
Water Flow l/h 1133 998 864 721 577 1421 1284 1150 1015 880 1996 1857 1717 1577 1441
Water Pressure Drop kPa 6,3 5 3,9 2,8 1,9 8,9 7,5 6,2 5 3,9 15,2 13,4 11,7 10,1 8,6
Model A 60
Water Temperature °C 60/40°C 70/50°C 90/70°C
Inlet Air Temperature °C 0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
Heat Capacity kW 34 30 26 22 17,7 42,1 38,1 34,1 30,2 26,3 58,1 54 50 45,9 42
Outlet Air Temperature °C 22,9 25,6 28,2 30,6 32,8 28,4 31,2 33,9 36,5 39,1 39,2 42,1 45 47,7 50,4
Water Flow l/h 1482 1309 1136 956 771 1843 1668 1493 1322 1151 2566 2384 2204 2028 1853
Water Pressure Drop kPa 6,7 5,4 4,2 3,1 2,1 9,5 8 6,6 5,3 4,2 15,9 14 12,2 10,5 9
Model A 30 A 50 A 60
Number of Heaters Rows 1 2 3
Max Air 15°C m3 /h 5450 4750 4250
Max Water Temperature °C 95 95 95
Max Water Pressure MPa 1,6 1,6 1,6
Max Air Flow Range m 26* 24* 22*
Water Capacity of a Coil dm3
Water Coil Connection Diameter dm3 3/4 “
Electrical Supply V/Hz 230V-50HZ
Engine Power kW 0,404 0,423 0,426
Engine Turns obr/min 1300 1286 1280
IP Protection IP55 IP55 IP55
Weight kg
65®
AERMAX / Dimensions
780
725
385
®
66
MULTIKOND / Condensing Cascade Boiler System
WHY TO CHOOSE MULTIKOND - High reliability - in case one of the boilers has a stop
the others keep on working.
- Large energy savings
- Very Easy to install and operate
- Small installation surface area requested
- Very Low maintenance costs
-Fully modulating
-Environmentally friendly
-Outdoor Installation
-Condensing wide range of modulation
Energy SavingsHighest useful efficiency (up to 109%)
Enviromentally FriendlyPremixed modulating burner with
low NOx emission (class 5, com-
pliant with EN483 regulations).
67®
Wide RangeCapacity range from 8 kW to 420 kW
Outdoor InstallationIPX5D protection degree
Reliable ControlMaster Device and Slave Device.
®
68
Capacity range from 8kW to
420 kW.
Highest useful efficiency (up
to 109%).
Preassembled Condensing
cascade boilers easy to install.
Aluminium frame box with
insulated sandwich panels.
IPX5D protection degree.
Manometer and thermometer
for system pressure and
temperature control.
Self-checking electronic
device with microprocessor:
Master Device and Slave
Device
Master Device that monitors
each single module.
NTC sensor for water
temperature regulation
connected to master device.
2.7 bar system safety valve.
Each single Module is
characterized by:
-Premixed modulating burner
with low NOx emission (Class
5, compliant with EN483
regulations).
-Forced draught.
-Modulating gas valve.
-Mild (low carbon) steel
exchanger.
-Self-checking electronic
device with microprocessor.
-Electronic ignition.
-High head circulator.
-Built-in condensation drain.
-Safety and control devices.
-Auto vent valve.
-NTC sensor for boiler water
temperature regulation.
-Safety thermostat (95°C).
-Differential pressure
controller for system and
water circulation minimum
pressure.
-Slave Device: Self checking
electronic device with
microprocessor monitoring
all burner controls and
commands.
-CE approval in accordance
with all existing standards
.
MULTIKOND condensing cascade boiler system for Outdoor/ Indoor installation.
69®
MODULAR SYSTEM
The core of the complete
solution is formed by units
condensing boilers installed
in sequence, which one can
modulate between 30%
and 100%. These boilers
guarantee a super high
efficiency of 109 % net
ApenGroup boilers need very
few mantainance operations.
ISOLATION CASING AND
ALUMINIUM FRAMEWORK
Supporting frame made in
aluminium, double sandwich
panels insulated with glass
wool to limit the heat losses
and improving the efficiency
HYDRAULIC COMPONENTS
ApenGroup supplies a
complete hydraulic system.
as for the water separator,
isolation valves and non-
return valves are provided for
the flow and return. The gas
line and gas isolation valves
are also part of the assembly.
CONTROLS
To control the boilers,
ApenGroup supplies a
cascade controller that
communicates with the
boilers. This makes it possible
for the boilers to have the
best modulating performance
it is a guarantee for high
comfort and low energy costs.
MULTIKOND / Features
Double Insulated Panel
Condensing Heat Exchanger
Chimney Fumes
Aluminium Profile
Pressure Safety Value
Boiler Electronic Control
Thermometer
Manometer
Water Separator
Expansion VesselPump
70®
MULTIKOND / Technical Data
Model
Water Temperature 80/60 °C
Water Temperature 50/30 °C
Water Temperature 70/45 °C
Heat Input (Hi)
Heat Output Efficiency Heat Output EfficiencyHeat
OutputEfficiency
Water Flow
Exhausted Fume
Temperature (max 85°C)
kW kW % kW % kW % l/h °C
max min max min 30% max min 30% max min 30% max min 30% max min max min
5°C+T+H2O
return circuit
MK070 69,68
66,827,7
21,6 98,396,4
103,1 70,788,8
22,64 105,8107,5
108,9 678,6
101,1107,8
3000
MK105 104,7 102,05 33,75 98,25 103,45 110,19 34,27 106,4 109,1 104,94 101,65 4500
MK140 139,
14
137,28
14
45,9
98,2 96,5 103,8
149,6
15,2
45,9
107 108,6 109,3
142,88
15,2 102,2 108,1
6000
MK210 209,7 205,92 68,85 224,4 68,85 214,32 9000
MK280 279,6 274,56 91,8 299,2 91,8 285,76 12000
MK350 349,5 343,2 114,75 374 114,75 357,2 15000
MK420 419,4 411,84 137,7 448,8 137,7 428,64 18000
ModelStars
Classification (92/42/CEE)
NOx Class
Cover Heat Loss
Burner Off
Primary Expansive
Vassel
Max Working Pressure
Power Supply
Power Absorbed
Working Temperature
IP Protection
Tm = 70°C l bar W °C
MK070
★★★★ 5 0,3 10 2,7230V - 50 HzMonophase
360
- 15 / + 60 IP 45D
MK105 436
MK140 512
MK210 768
MK280 1024
MK350 1280
MK420 1536
71®
MULTIKOND / Dimensions
Model Overall Dimensions Water Capacity Water Connection Gas Connection
L H B
MK070 1500
1500 650
25
DN80 DN50
MK105 1500 25
MK140 1500 35
MK210 2350 40
MK280 2350 50
MK350 3200 55
MK420 3200 70
L
H
B
APEN GROUP S.p.A.20060 Pessano con Bornago (MI) - Italy
Via Isonzo, 1 (ex Via Provinciale, 85)Phone +39-02-95.96.93.1 Fax +39-02-95.74.27.58
Cod. X01330.01EN ed. 1001- Specifications in this catalogue are subject to change without notice.