m o c . u s t a m o K . w w w 0 0 - 0 5 4 0 0 N E C . e c i t o n t u o h t i w e g n a h c o t t c e j b u s e r a s n o i t a c i f i c e p s d n a s l a i r e t a M . n a p a J . d t L u s t a m o K f o k r a m e d a r t a s i s A . P I 1 0 1 1 0 2 n a p a J n i d e t n i r P HB215LC - 1 HB205 - 1 HB 205 Photo may include optional equipment. Komatsu South Africa (Pty) Ltd cnr Diesel & Isando Roads, Isando 1600, South Africa Tel: +27 11 923 1000 I Fax: +27 11 923 1303 Customer care line: +27 860 566 2878 Email: [email protected]www.komatsu.co.za
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HB215LC - 1HB205 - 1
HB205
Photo may include optional equipment.
Komatsu South Africa (Pty) Ltdcnr Diesel & Isando Roads, Isando 1600, South AfricaTel: +27 11 923 1000 I Fax: +27 11 923 1303Customer care line: +27 860 566 2878Email: [email protected]
Advanced Hybrid Hydraulic Excavator HB205 /215LC-1Making Full Debut on the Market
What Komatsu Can Do
and What It Must Do for the Global Environment
Komatsu, as a global corporation, established the Komatsu Earth Environment Charter,
which delineated its basic principles as contribution to realization of a sustainable society,
simultaneous realization of environmental and economic performances
and observance of corporate social responsibility.
Komatsu is promoting various activities that will reduce environmental impact.
Under these principles, Komatsu has collected its total technologies to realize
the ideal construction equipment of the next generation.
In 2008, Komatsu succeeded in introducing the worldʼs
first hydraulic excavator equipped with a hybrid system to the market.*
Now, the next generation machine with upgraded specifications and sophisticated styling,
Hybrid hydraulic excavator HB205/215LC-1 mark their full debut on the market.
The machines achieve 25 % reduction in fuel consumption** and reduced NOx
and CO2 emissions, which are the same as the previous model.
Hybrid hydraulic excavator HB205/215LC-1 are have earned
their position as the next generation of construction equipment.
32
Photo may include optional equipment.
*: Among marketed hydraulic excavators
**: Compared with PC200-8 according to our test standard. The value depends on the work.
HYBRID SYSTEM
The Leading-edge Machine of the New Generation of Hydraulic Excavators, The Leading-edge Machine of the New Generation of Hydraulic Excavators,
Focus both on Environmental Concerns and Practical PerformanceFocus both on Environmental Concerns and Practical Performance
Most components including those of the hybrid system are developed and manufactured by Komatsu.
They are compact in design and feature excellent reliability and durability.
4
In Komatsuʼs unique hybrid system, the electric
swing motor/generator captures and regenerates
energy as the upper structure slows down and
converts it into electric energy. The regenerated
energy is stored in the capacitor
and used by the generator/motor to
assist the engine when it needs to
accelerate. Thus, the hybrid
system reduces fuel consumption
significantly. Most components of
the system are developed and
manufactured by Komatsu.
KOMATSU HYBRID SYSTEM
Strengthened Revolving Frame
The revolving frame is further
reinforced to protect the hybrid
components from impact.
Inverter and CapacitorThe inverter and the capacitor have high reliability with the dedicated
cooling system. The capacitor can charge or discharge more quickly than
the battery hybrid system, bacause it doesn't require any chemical
reactions that take some lag generating the electric current, while the
battery requires. The quickness is the advantage for matching the
frequent change of the engine speed of construction equipment. The
invertor and the capacitor also have the advantage of long life, which
require no maintainance because of its little degration.
Reliable and Durable Hybrid Components Developedand Manufactured by Komatsu
Easy-to-understandHybrid Operation Monitor Screen
Electric Swing Motor/generatorThe electric swing motor/generator is newly
developed to recover the energy during swing
braking. The motor/generator accelerates the
upper structure more efficiently than the
conventional hydraulic motor and provides
excellent swing performance. The motor/
generator has a newly developed dedicated
lubrication and cooling systems for reliability
and durability.
Generator/motorThe generator/motor is positioned between
the engine and hydraulic pump for effective
power transmission to the hydraulic pump.
The generator produces electric power and
charges the capacitor during the period when
the engine is idling.
Energy Management ScreenThe operation status of the hybrid system is
displayed on the screen as energy flows, which
include capacitor charging/discharging and engine
assist by the generator/motor.
Hybrid System Temperature GaugeThe gauge appears on the screen along with other
temperature gauges for the coolant and hydraulic
oil, and displays the temperature of the hydraulic
system, allowing the operator to understand the
load on the hybrid system at a glance.
*: Except capacitor cells
CapacitorInverter
Electric swing motor/generator
Engine
Electric power assistanceat the time of engine
acceleration for workequipment operation Generator/motor
Recovers energy during swing braking.
Utilizes electricity from the capacitor to assist engine acceleration.
Efficiently and instantaneously stores and discharges electric energy.
The upper structureswinging
Photo may include optional equipment.
Capacitor Characteristics
The capacitor is charged and discharged by the migration of electrons and ions. A large amount of energy can be recovered efficiently.
Driven by electricity
Ener
gy
rege
nera
tion
Work by construction machinery
5
Capacitor
WORKABILITY & ECOLOGY
76
Average Fuel consumption monitor
Eco-gauge
Low Operation Noise
Enables low noise operation using the low-noise engine and
methods to cut noise at source.
Low Emission Engine
Komatsu SAA4D107E-1-A
engine is EPA Tier 3 and EU
Stage 3A emissions certified,
without sacrificing power or
machine productivity. Fuel-saving Technology
* : Compared with PC200-8 according to our test standard. The value depends on the work.
The total vehicle control system and hybrid system from the Komatsu’s technologies realize 25 %* reduction
in fuel consumption and reduced emissions of NOx and CO2 while keeping a high level of performance.
Komatsu’s Next Generation Technologies that Enabled the Hydraulic Excavator Komatsu’s Next Generation Technologies that Enabled the Hydraulic Excavator
to Satisfy both Environment-friendliness and High Working Performance.to Satisfy both Environment-friendliness and High Working Performance.
New technology of Engine and Pump control HB205/215LC-1 introduces new technology of Engine
and Hydraulic Pump control, providing further fuel
savings with suffcient oil flow at lower Engine speed.
Work Mode SelectableSelectable two work modes - P mode for large production and E mode
for fuel-saving, it depends on your priority.
P mode – Power or work priority mode has improved fuel
consumption, while maintaining maximum production.
E mode – Economy or fuel priority mode reduces fuel consumption,
but maintains the P mode-like work equipment speed for light duty work.
You can select Power
or Economy modes
using a one-touch
operation on the
monitor panel
depending on work
loads.
KOMTRAX Report for Supporting Energy-saving OperationThe report includes actual operating hours, hydraulic stall hours, etc
of the machine, which are extracted from the KOMTRAX information.
Customers can get the report and use it for energy-saving operation.
Idling CautionTo prevent unnecessary fuel consumption, an idling caution is
displayed on the monitor, if the engine idles for 5 minutes or more.
Fuel Consumption Monitor and Eco-gaugeThe bar chart displayed at the center of the screen shows the
average fuel consumption in previous 5 minutes to promote
energy-saving operation. The screen can be switched to past
average fuel consumption log screens for last one hour, 12 hours,
one week and one
month. The
Eco-gauge appears
on the right of the
screen. Operating the
machine by keeping
the gauge in the
green zone reduces
CO2 emissions and
fuel consumption as
well.
Fuel consumption
25% reducedCompared with PC200-8 according to our test standard.The value depends on the work.
In addition to the engine, hydraulic components, main valve and electronic components
that control them, the hybrid system components such as the generator/motor, swing
electric motor/generator, inverter and capacitor are also developed and manufactured
by Komatsu. They are neatly arranged on the machine. Controlling the inverter enables
the optimum operation of the generator/motor, electric swing motor/generator and
engine according to the work at hand, allowing the machine to demonstrate its potential
fully while reducing fuel consumption significantly. The machine monitor displays the
bar chart that indicates the average fuel
consumption in the previous 5 minutes. The
Eco-gauge shows the work load to assist the
operator to perform energy-saving operations.
Hybrid HB205/215LC-1 reduceds CO2 emissions
making them environmentally-friendly machines.
TOTAL VEHICLE CONTROL & HYBRID SYSTEM
2
1
3
4
5
6
1 Capacitor
2 Inverter
3 Electric swing motor /generator
4 Engine
5 Generator/motor
6 Main pump
Assistance for Energy-saving Operationfor Reduced CO2 Emissions
Photo may include optional equipment.
SAFETY & COMFORT
Comfortable and Relaxed Operating Environment for the OperatorComfortable and Relaxed Operating Environment for the Operator
98
Low Noise Level similar to that of a modern automobile
Wide CabWide and spacious cab provides ample leg
room, allowing an operator with a large body
frame to take the appropriate operational
posture. The operator seat is the reclining
type. The seat height and back rest
inclination are adjustable. Reclining it further
allows it to be placed into fully flat state with
the headrest attached. The operator can set
it to the optimum operating position.
Cab Damper MountsSignificantly reduces vibration at operator
seat.
Full-automatic Air Conditioner, with fresh air in take
Pressurized CabAuto air conditioner, air filter and a higher
internal air pressure prevent external dust
from entering the cab.
Standard Equipment
Sliding window glass (left side)
Remote intermittent wiper with windshield washer
Opening and closing skylight
Defroster (conform to the ISO standard)
Cigar lighter Magazine Rack and cup holder
Plastic bottle storage One-touch storable front window lower glass
Rubber
SilconOil
Spring
The machine is equipped with a ROPS cab that conforms to ISO 12117-2 for
excavators as standard equipment. The ROPS cab has high shock-absorption
performance, featuring excellent durability and impact strength. It also satisfies the
requirements of ISO OPG top guard level 1 for falling objects. Combined with the
retractable seat belt, The ROPS cab protects the operator in case of tipping over and
against falling objects.
ROPS CABThe silent and spacious ROPS cab and various safety features allow the operator to operate
the machine comfortably and efficiently.
Lock LeverThe lever makes all hydraulic controls in the
cab inoperable. The neutral start function
allows the engine to start with this lever only
in LOCK position.
Retractable Seat Belt
Emergency Escape Hammer
Reinforced and Tinted Window Glass
Large Side-view, Rear, and Sidewise MirrorsEnlarged left-side mirror and addition of
rear and side mirror allow the PC200-8
to meet the new ISO visibility requirements.
Side View Mirror
Rear View Monitoring System (optional)
Anti-slip Plates
Thermal and Fan Guards
Pump/engine Room Partition
Large Handrail
Large Step
Travel Alarm
Safety Design to Conform to Safety Standards in Japan, U.S.A and Europe
Comfortable Cab for Reduced Operator Fatigue
Photo may include optional equipment.
Komatsu hybrid hydraulic excavators working around the world demonstrate excellent fuel consumption and high reliability.
Photo may include optional equipment.
1110
ICT & KOMTRAX
The up-to-date ICT Makes the KOMTRAX System Easy-to-use, The up-to-date ICT Makes the KOMTRAX System Easy-to-use,
Convenient, and Worthy of Your ConfidenceConvenient, and Worthy of Your Confidence
KOMTRAX with advanced ICT assists the operator in operating the machine
and the administrator in managing their machines and reducing fuel cost.
Rear View Monitoring system that Conforms to New ISO Standard (optional) The machine is equipped with a rear view camera, allowing the
operator to see the blind spot behind the machine on the large LCD
Hydraulic cylinders:(Number of cylinders – bore x stroke x rod diameter)
Boom . . . . . . 2 –120 mm x 1334 mm x 85 mm 4.7" x 52.5" x 3.3"Arm . . . . . . . 1 –135 mm x 1490 mm x 95 mm 5.3" x 58.7" x 3.7"Bucket: . . . . . . . . . . . . . . . . for 2.41 m 7'11" and 2.93 m 9'7" Arm
Power maximizing system● PPC hydraulic control system● Radiator and oil cooler dust proof net● Rear reflector● Rearview mirrors (RH, LH, rear, sidewise)● Starting motor, 5.5 kW/24 V x 1
● Track guiding guard, center section●
● Track roller—HB205-1, 7 each side—HB215LC-1, 9 each side
● Track shoe—HB205-1, 600 mm 24" triple grouser—HB215LC-1, 700 mm 28" triple grouser
● Travel alarm● Working light, 2 (boom and RH)● Working mode selection system
SPECIAL PURPOSE BUCKET
Ditch cleaning bucket—Capacity
SAE heaped 0.80 m3 1.05 yd3
CECE heaped 0.70 m3 0.92 yd3
Width 1800 mm 70.9"Trapezoidal bucket is ideal for diggingditches and for drainage works—Capacity
SAE heaped 0.7 m3 0.92 yd3
CECE heaped 0.5 m3 0.65 yd3
Slope finishing bucket for scrapingslopes of banks—Capacity
SAE heaped 0.40 m3 0.52 yd3
CECE heaped 0.35 m3 0.46 yd3
Width 2000 mm 78.7"
Ripper bucket for hard and rock ground—Capacity
SAE heaped 0.62 m3 0.81 yd3
CECE heaped 0.56 m3 0.73 yd3
Width 990 mm 39.0"Single-shank ripper and three-shankripper are recommended for rock-diggingand crushing, hard soil digging, pave-ment removal works, etc.
1918
● Engine, Komatsu SAA4D107E-1-A ● Suction fan
HB205-1 Arm: 2925 mm 9'7" Bucket: 0.8 m3 1.05 yd3 SAE heaped Shoe: 600 mm 24” triple grouser
A MAX 7.6 m 25' 6.1 m 20' 4.6 m 15' 3.0 m 10' 1.5 m 5'
4.6 m *2650 kg 2150 kg 3950 kg 2600 kg *4900 kg 3900 kg15' *5,800 lb 4,800 lb 8,800 lb 5,700 lb *10,800 lb 8,600 lb
3.0 m *2800 kg 1950 kg 3850 kg 2500 kg 5650 kg 3700 kg *7350 kg 5850 kg *11350 kg *11350 kg10' *6,100 lb 4,300 lb 8,500 lb 5,500 lb 12,500 lb 8,100 lb *16,200 lb 12,900 lb *25,000 lb *25,000 lb
1.5 m 3000 kg 1850 kg 3750 kg 2350 kg 5400 kg 3450 kg 8600 kg 5350 kg *7500 kg *7500 kg5' 6,600 lb 4,100 lb 8,300 lb 5,200 lb 11,900 lb 7,600 lb 19,000 lb 11,800 lb *16,500 lb *16,500 lb
O m 3050 kg 1900 kg 3650 kg 2300 kg 5200 kg 3250 kg 8250 kg 5050 kg *8000 kg *8000 kg0' 6,700 lb 4,200 lb 8,000 lb 5,000 lb 11,500 lb 7,200 lb 18,200 lb 11,100 lb *17,700 lb *17,700 lb
–1.5 m 3350 kg 2050 kg 3600 kg 2250 kg 5100 kg 3150 kg 8100 kg 4900 kg *11200 kg 9500 kg *6800 kg *6800 kg–5' 7,400 lb 4,600 lb 7,900 lb 4,900 lb 11,200 lb 7,000 lb 17,900 lb 10,800 lb *24,700 lb 20,900 lb *15,000 lb *15,000 lb
* Load is limited by hydraulic capacity rather than tipping. Ratings are based on SAE Standard No. J1097. Rated loads do not exceed 87% of hydraulic liftcapacity or 75% of tipping load.
* Load is limited by hydraulic capacity rather than tipping. Ratings are based on SAE Standard No. J1097. Rated loads do not exceed 87% of hydraulic liftcapacity or 75% of tipping load.
HB215LC-1 Arm: 2925 mm 9'7" Bucket: 0.8 m3 1.05 yd3 SAE heaped Shoe: 700 mm 28” triple grouser
A MAX 7.6 m 25' 6.1 m 20' 4.6 m 15' 3.0 m 10' 1.5 m 5'
4.6 m *2650 kg 2550 kg *4650 kg 3000 kg *4900 kg 4500 kg15' *5,800 lb 5,600 lb *10,300 lb 6,600 lb *10,800 lb 9,900 lb
3.0 m *2800 kg 2300 kg 4750 kg 2900 kg *5850 kg 4250 kg *7350 kg 6750 kg *11350 kg *11350 kg10' *6,100 lb 5,100 lb 10,500 lb 6,400 lb *12,900 lb 9,400 lb *16,200 lb 14,900 lb *25,000 lb *25,000 lb
1.5 m *3050 kg 2200 kg 4650 kg 2800 kg 6700 kg 4000 kg *9300 kg 6250 kg *7500 kg *7500 kg5' *6,700 lb 4,900 lb 10,200 lb 6,200 lb 14,700 lb 8,900 lb *20,500 lb 13,800 lb *16,500 lb *16,500 lb
O m *3500 kg 2250 kg 4550 kg 2700 kg 6450 kg 3850 kg 10450 kg 5900 kg *8000 kg *8000 kg0' *7,800 lb 5,000 lb 10,000 lb 5,900 lb 14,300 lb 8,400 lb 23,000 lb 13,000 lb *17,700 lb *17,700 lb
–1.5 m 4150 kg 2450 kg 4500 kg 2650 kg 6350 kg 3750 kg *10250 kg 5800 kg *11200 kg *11200 kg *6800 kg *6800 kg–5' 9,200 lb 5,400 lb 9,900 lb 5,800 lb 14,000 lb 8,200 lb *22,700 lb 12,700 lb *24,700 lb *24,700 lb *15,000 lb *15,000 lb