HARTEK DISTRIBUTION TRANSFORMERS Technical Manual 201516
HARTEK DISTRIBUTION TRANSFORMERS
Technical Manual 2015-‐16
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1. Why HARTEK Transformers?
2. Special Features
3. Transfomer Design
4. GTP
5. Quality Assurance
6. Test Performed
7. Customer Benefits
8. Applications
Contents
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Why HARTEK Transformers?
v Over 25 years of experience in Transformer Industry
v Patent design and infrastructure
v Incorporated new features which are not being presently offered
v 3000 + customers
v Complying to all Indian & International standards
v All in-‐house testing facilities
v Complete After Sales Support
v The products engineered, manufactured and supplied by the company are well appreciated and accepted by experts in the field of power system
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With an extensive research on transformers by experinced professional having more than 40 years of experience in designing of transfomers. HARTEK has incorporated all new features in it’s transformers, to add value to their customers and make them “MAINTENANCE FREE”
Special Features of HARTEK Transformers
Description HARTEK Transformer
Tightening of windings Not Required. Transformers are provided with auto tightening system inside.
Testing of Magnetic Circuit (Core)
Brought out on tank. Health of core can be checked without opening the transformer
Buchholz relay sensitivity
Conforming to IS-‐2026. Care has been taken to install buchholz pipeline. 5D& 3D dimensions are
maintained
Residual Drain Plug Can empty total oil and removal of sludge after 15-‐20 years
Core Tested at 5 KV (Magnetically a stronger transformer)
Oil leakage Non-‐existing, as joint-‐less gaskets are used.
Warranty against manufacturing defects 18/24 months
SPECIAL FEATURES
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Transformer Design
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1 BRAND HARTEK 2 SERVICE : OUT-DOOR 3 kVA RATING UPTO 3000KVA
4 RATED VOLTAGE : a) HV : KV Upto 33
b) LV : KV 0.433 or As desired 5 RATED FREQUENCY : Hz 50 Hz 6 NO. OF PHASES : 3 7 CONNECTION SYMBOL : Dyn11 or As desired 8 TAPPINGS : a)RANGE: +5% To -‐5%@2.5%,
b) NO. OF STEPS / TAPS: 4/5 c) FOR : HV VARIATION
9 REFERENCE MAX. AMBIENT TEMP. IN DEG C : 50 °C 10 TYPE OF COOLING : ONAN 11 B) INDUCED OVER VOLTAGE IN kV: a) HV: 22
b) LV: 0.866 12 EQUIPMENT FOR ONAN COOLING
RADIATORS MOUNTED ON TANK : YES 13 OFF CIRCUIT VARIATION : a) TAP SWITCH : YES OCTC
b) LINK : N.A. 14 TERMINAL ARRANGEMENT :
a) HV : Open Bushing b) LV : Open Bushing
15 Accessories 150mm OTI with double potential free contacts / Ex vent/ Radiators/ Breather/ Prismatic oil gauge
16 Paint shade 631/632 as per IS:5 OR Pl specify
17 REFERENCE STANDARDS : a) TRANSFORMERS : IS – 2026 b) OIL : IS – 335 c) BUSHING : IS – 2099/ IS-3347 d) LOADING : IS – 6600
The above are basic standard parameters, detail GTP shall be provided at time of offer.
Technical Parameters
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We at “HARTEK” believe in “COMPLETE TRANSPARENCY” with our customers. All material that will be used for manufacturing HARTEK TRANSFORMERS there sourcing will be shared with propoer certificates and inspection audit can aslo be done.
Sno Part View Features
1
CORE “THE HEART”
-‐ Prime core with Certificate and all inspection audit can be done
-‐ Low loss Silicon Core -‐ Mitred Joint -‐ Core tested at 5KV for better magnetic
strength
2 WINDING “ THE BRAIN”
-‐ High Quality of Cu used, vendors can be inspected
-‐ All types of winding can be given -‐ Seasoned & pre-‐compressed before
assembly -‐ Winding dislocation can be provided
3 INSULATION
“NERVOUS SYSTEM”
-‐ Own factory to manufacture solid insulation
-‐ Least shrinkage factor -‐ Low moisture level -‐ All class A/B/F/H Insulation can be given
4 TANK
“THE SHIELD”
-‐ Fully insulated from inside -‐ Fit for full vaccum -‐ Sealed/Corrugated/e
Quality Assurance
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The most important step once the transfomer is made is to check all it’s paramters by conducting various tests on it. All our testing is done in-‐house with a state of art facility. These are basic test we perfom on the trasnfomer
Note – All type tests can be performed, that will be on special request.
S.No. Type of Test Performed
1 Ratio
2 Polarity
3 Vector group
4 DC winding resistance measurement
5 Open circuit
6 Short circuit test
7 Separate source HV test
8 Induced over-‐voltage test at 100 Hz
9 Oil test lab for Moisture content, Acidity, Specific resistance
10 Temp rise test
11 Special tests on OLTC
Testing of Transformers
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Utilities Industry
APPLICATIONS
Buildings
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Hartek India Pvt Limited Works-‐ F322, Phase 8-‐B Industrial Area Mohali-‐ 160077, Punjab. India. Corporate Headquaters-‐ Sco 13,14,15,Sector 34-‐A Chandigarh.