HARDWARE MANUAL TOTAL 2010 - Digital Lighting Systems, Inc · Rev. E - 08/2010 Lighting control system. PHM Rev. E - 08/2010 ... C- Connecting Loads and Power Feeds to PD Dimmer and

Hardware Installation manual

Digital Lighting Systems, Inc

PROTOCOL

PHMRev. E - 08/2010

Lighting control system

PHMRev. E - 08/2010

TABLE OF CONTENTSI- INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

II- SYSTEM PLANNING

A- Features and Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B- PS Series Wall Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2C- PD Series Dimmer and Switch Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D- DB44 Power and Data Distribution Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E- RAU-96 Remote Access Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3F- Ethernet adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3G- Control Cable and Pigtail Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3H- DCI-16 Dry Contact Input Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3I- DCO-4 Dry Contact Output Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4J- PTX Patch Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4K- DLC Data Line Conditioning Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4L- Custom Accessories and Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

III- HARDWARE INSTALLATION

A- Component Locations

1- PD Series Dimmer and Switch Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52- Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53- DB44 and WT10/30 Low Voltage Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54- RAU-96 Remote Access Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55- External Ethernet adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56- DCI-16 and DCO-4 Dry Contact Relay Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

B- Component Low Voltage Wiring

1- Stations Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62- PD Series Dimmer and Switch Module Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 63- DCI-16 and DCO-4 Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64- RAU-96 Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6C- Connecting Loads and Power Feeds to PD Dimmer and Switch Modules . . . . . . . . . . . 7

D- Continuity Check and Final Connections

1- Checking For Low Voltage Wiring Short Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72- Visual Inspection and Final Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

IV- SWITCH FUNCTION AND OPERATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

V- SYSTEM PROGRAMMING AND TESTING

A- Powering Up The System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9B- Connecting To The System Via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9C- Connecting To The System Via PC/Laptop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9D- System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

VI- CUSTOMER SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DRAWINGS

PHM-001 Protocol System OverviewPHM-002 PD Series Dimmer and Switch Pack Low Voltage Wiring PHM-003 Low Voltage Wiring of Systems without External TransformerPHM-004 Control Stations Low Voltage WiringPHM-005 Dry-Contact Interface Low Voltage WiringPHM-006 DB44 Power and Data Panel Low Voltage WiringPHM-007 RAU-96 WiringPHM-008 Device Addressing & Miscellaneous Diagrams

APPENDICES

Appendix A Decimal to Hexadecimal Address TableAppendix D Button Numbers Placement ChartAppendix E Control Modules Wire Gauge ChartAppendix F New Preset Lock and Unlock Procedure

Digital Lighting Systems PROTOCOLHardware manual

System Planning and Installation

User's Manual - Page 1

I- IntroductionThe Protocol is an easy to install and to program Lighting control and dimming system, designed specifically to meet the modern needs of lighting and energy controls.. Its state-of-the-art distributed processing electronics allows for a very flexible single bus layout with no Central Processing Unit limitations. Whether the Protocol is controlling lighting in a home, office, hospitality area, place of worship, or in any other private or public space, it will provide a reliable easy to use, full featured Lighting control system.

CAUTION: DO NOT CONNECT garbage disposals to the PROTOCOL system. Use a conventional wall switch instead.

II- System Planning

A- Features and Capabilities

The PROTOCOL is a powerful and extremely flexible lighting controller. Where and how it is applied is only a function of one’s vision and creativity. Here are some of the most powerful features that the Protocol system brings to the user:

* Flexibility to control and/or dim a light or a group of lights from any or several different locations.* Non-volatile system memory allowing users to store their favorite mood or event-based lighting scenes.* Capability to reconfigure the lighting controls quickly and easily before, during, and after installation. * Distributed processing which makes total system shut-down virtually impossible. Unlike other systems,

each Protocol component communicates with the others without relying on a central unit that may fail and cripple the entire system.

* Modular design with a minimal amount of circuit components. * In-field Programming, Diagnostics and Troubleshooting.* On-line Programming, Diagnostics and Troubleshooting. This is particularly useful if help is needed from

the factory.* Intuitive and Easy to Use Windows-based User Software for programming and setting up the system.

Digital Lighting Systems takes great care in building and fully testing every system prior to release. Understanding the system architecture combined with a little careful planning, at the beginning of the project, will ensure a smooth installation, a trouble-free operation, and an end system that will conform to the expectations of the user. Blank forms which can help in planning and organizing your work are provided with this manual . The following diagram illustrates the architecture and basic elements of the Protocol System.

PSXControlStations

PDDIM / SWITCH

Modules

NetworkPower

Transformer

DCI-16Relay Input

Interface

DC0-4Relay Output

Interface

ProgrammingDiagnostics

RAU

OPTIONAL

PROTOCOL NETWORK BUS

DATA BUS

POWER BUS

Protocol System Architecture & Devices

Protocol Network Bus Topology

DeviceNode

DeviceNode

DeviceNode

DeviceNode

DeviceNode

DeviceNode

DeviceNode

DeviceNode

DeviceNode

DeviceNode

DeviceNode

DeviceNode

STAR

BRANCH T-TAP

MULTI-DROPDAISY-CHAIN

General Notes

! Basic PROTOCOL Components consist of Stations, Dimmer/Switch Modules, Low Voltage Transformer and a 4-wire Network Bus. No MCU or CCU.

! The Network Bus consist of a Data twisted-pair and a Power twisted-pair.

! The Protocol Low Voltage Network Topology may be a combination of Star, Branch, T-tap, Multi-drop and/or Daisy-Chain.

-D+D

AC1AC2

(2 Twisted-Pairs)

Digital Lighting SystemsPROTOCOL

PHMRev. E - 08/2010

Copyright 2010 Digital Lighting Systems, All rights Reserved Specifications are subject to change without notice. Printed in U.S.A.

12302 Sw 128th Court, Miami, Florida , 33186 USA PH: 305-969-8442 ; [email protected]

B- PS Series Wall StationsPS Series Control Stations are microprocessor based with non-volatile memory and are available with 2 to 16 Switches (Buttons). Each switch may be programmed to be either a Dimmer, Raise, Lower, Toggle, On, Off, Preset, or Momentary. A Switch may be assigned from 1 to 24 loads (zones). Any Switch may be made "Global" to address the entire system with provisions to exclude up to 24 loads (zones). An LED above the switch reflects the status of its loads/Presets. Stations are available with an infrared receiver and can be controlled from a universal IR remote. The stations must be mounted in Grounded masonry boxes or be grounded through the system wiring using the 5th green wire of its pigtail.

A unique address must be set using two hexadecimal rotary selectors on the back of the station. Refer to Appendix A for proper address setting. Station addresses must start at 1 and end with the number of the last station used. If DCI-16 input interface modules are used, they are considered as stations by the Protocol and their addresses must not conflict with station addresses. Up to 99 16-button stations can be used per system. A switch (button) in a station is referred to by the configuration software as SS.nn, where SS is the station address and nn is the switch number. For example switch 11.09 represents station #11 - Switch #9. (Refer to Appendix D). The stations connect to the Protocol network bus using a 4-wire plug-in pigtail. Appendix E contains a chart for determining the maximum number of stations that can be connected to a single network cable run. Stations derive power from an external low voltage transformer. The DB44 is a power and data distribution panel which can be used to facilitate wiring of stations.

Refer to Drawing #PHM-004 for additional information.

System Planning and InstallationUser's Manual - Page 2

C- PD Series Dimmer and Switch Modules (PD MODULES or PD’s)The PD Series Dimmer and Switch Modules are microprocessor based with non-volatile memory. They control between 2 and 8 individual loads and are available “-S” switch version for non-dim loads. Dimmer versions may also switch. PD Modules are all fed in the same manner, by two 20 A circuit breakers on the same electrical phase. PD Modules come in a surface mount aluminum enclosure. The PD Module dimensions are 11.75”(H) x 8.3”(W) x 4.12”(D). They have three ½" or 1/3” knockouts for electrical conduit at the top of the enclosure and one on each side.

PD216 controls 2 x 16 Amp loads(2 x 1920 W @ 120 V), PD408 controls 4 x 8 Amp loads(4 x 960 W @ 120V), PD804 controls 8 x 4 Amp loads (8 x 480 W @ 120 V). Units are available in 12v, 24v, 120v, 220v versions and “-S” switch versions.

PD Modules may be mounted near the breaker panel or close to the loads to minimize line-voltage wire runs. The area must be well ventilated and the ambient temperature must not exceed 110° F (43.3°C) for full load operation. Allow 4" side clearance for proper air circulation. PD Modules may create some buzzing noise and should not be located where this will be objectionable.

A unique address must be set using two hexadecimal rotary selectors on the front panel (PD804 has two sets of rotary selectors and is treated by the system as two PD’S). Refer to Appendix A for proper address setting. PD addresses must start at 1 and end with the number of the last one used. If DCO-4 output interface modules are used, they are considered as PD's by the system and their addresses must not conflict with other PD addresses. Up to 63 master PD's and 3 slave PD's per master can be used in a system. The front panel has four LED’s which mimic the status of the high-voltage outputs (the PD804 has eight LED’s, four for each set of four circuits). An output (channel) in a PD unit is referred to by the configuration software as PP.c, where PP is the PD decimal address and c is the output number (1,2,3,4). For example output 14.2 represents PD #14 – Output #2.

The PD Dimmer derives low voltage power from its built-in transformer. Generally, a 2-wire data only connection with the Protocol network bus is necessary. The PROTOCOL system now uses industry standard network cables to connect PD Modules together, and also to connect them to the DB44 data and power hub. A 3 foot CAT 5 is supplied with every PD for daisy-chaining several PD Modules and also connecting to the DB44 data and power hub. The DB44 has two RJ45 Jacks to provide connections for the Pdxx DATA and the RAU-96.

Special CaseProtocol systems with 1 control module (station, or DCI-16's can use a PD Module to supply low voltage power to the network. The external network power transformer is not required.

D- DB44 Power and Data Distribution PanelThe DB44 panel provides a convenient way for splicing Protocol network bus branches. It also supplies wall stations and other control devices with interruptible power from an external low voltage transformer. The DB44 has 2 RJ45 sockets to connect the DATA to the PDxx dimmers and to the RAU-96 for system programming, control, and diagnostics. The transformer is supplied by the factory and its output capacity is determined by the number of stations in the system. The DB44 does not perform any system control or processing functions. The DB44 panel mounts in a 2-gang masonry box and may be installed along with the external transformer near the distribution panel or the PD Modules.

Refer to DB44 specifications sheets and Drawing #PHM-006 for additional information.

PHMRev. E - 08/2010Copyright 2010 Digital Lighting Systems, All rights Reserved Specifications are subject to change without notice. Printed in U.S.A.




E- RAU-96 Remote Access Unit (Optional)The Remote Access Unit (RAU-96) interfaces the Protocol system (stations, dimmers, etc…) to a personal computer (PC) or to a stand-alone modem for on-line access from a remote PC. The RAU-96 features a simple to use menu-driven user interface that allows the user to perform three basic functions:

1 Configure and/or modify the configuration of system components (stations, dimmers, etc…).2 Perform diagnostics and help with troubleshooting.3 Perform direct control of the loads via DLS’s SOFTPRO or third party software interfaces.

The RAU-96 comes in a plastic table top box measuring 4.25” x 6.125” x 1.625”. It connects to the system network bus via a special socket in the DB44 panel, using a special cable (CAT5). Another special cable (RS232-CC) is used to connect the RAU to the PC or to the modem.

Usually Protocol systems are pre-configured at the factory as required by the end user. If changes are required later, they may be performed at the job site or remotely and downloaded to the system via modem. The RAU-96 operating instructions are provided in the PROTOCOL's software manual.

Refer to RAU-96 specifications sheets and Drawing #PHM-007 for more information.

F- Ethernet to RS232 serial interface (Optional)An external RS232 to Ethernet interface could be added to allow programming and control of system by any PC on a local area netwrok.

Refer to RAU-96 specifications sheets and Drawing #PHM-007 for more information.

( by others, call factory for recommendations )

G- Control Cable and Pigtail Connectors

The Protocol network bus cable consists of a data twisted-pair ( / ) and a low voltage twisted-pair (AC1 / AC2). The data pair carries system commands and information and must be connected to all Protocol devices. The low voltage pair is used to supply power to all low voltage Protocol control devices. PD Modules contain individual transformers and do not connect to the network power bus. An additional earth ground wire may be required for applications using plastic or improperly grounded masonry boxes.

The Protocol network bus may follow a combination of star, branch, T-tap or daisy-chain topologies. The network cable may be Carol Cable #C3362 or equivalent, unless otherwise required. Several network cable runs may be used and spliced together inside the DB44 panel. Refer to Appendix E to determine maximum length of cable runs. Pre-terminated cables, pigtails and cable jumpers are available to facilitate network connections and splicing. In order to minimize wiring errors and facilitate troubleshooting. It is advisable to maintain the same cable color coding scheme shown in drawings.

Refer to Drawings #PHM-002 through #PHM-004 for more information.

-D +D

H- DCI-16 Dry Contact Input Interface (OPTIONAL)

Refer to Drawing #PHM-005 for more information.

The DCI-16 is a dry contact input interface module that can be used to link other systems, such as A/V, alarm, time clocks, and energy management to the Protocol system. The DCI-16 may be viewed as a control station with 16 "phantom" button inputs. A relay closure from an external device connected to the DCI-16 is interpreted in the same way as a button press on a control station. Switch input functions and control channel assignment are programmed and loaded into the DCI-16, as if it were a control station, by means of PROTOCOL programming software. The DCI-16 address is set similarly to a station address and must not not conflict with any station address in the system. Up to 99 input devices may be installed in any one system (DCI-16’s, PS Series Stations, etc...).

Normally, the inputs of the DCI-16 are programmed as "Preset" functions. An external system is then able to recall up to 16 system presets by momentarily closing and releasing relays connected to the inputs. Relay closures must be maintained for a period of (0.5 +/- 20%) second.

The DCI-16 comes in an open-frame circuit module that can be integrated into existing system cabinets. It is also available installed inside a 12" x 8" x 4" NEMA enclosure. the DCI-16 connects to the network bus using a 4-wire pigtail connector.





I

The DCO-4 is a dry contact output interface module that can be used to link the Protocol to other systems, such as Audio-Visual systems, alarm systems, energy management systems, etc. The DCO-4 may be viewed as a PD Module with "ON/OFF" dry contact outputs. Setting the DCO-4's address is similar to setting the PD's address. The address used must not conflict with any PD's address in the system.

Combining the DCI-16 input interface module and the DCO-4 output interface module can provide a simple closed loop communication scheme between the Protocol and other systems. For example, a DCO-4 relay closure can trigger the alarm system or provide a positive feedback to an external system that initiated a preset recall through the DCI-16 input interface module.

The DCO-4 comes in an open-frame circuit module that can be integrated into existing system cabinets. It is also available installed inside a 12" x 8" x 4" NEMA enclosure (part # DCO4-NE). The DCO-4 connects to the network bus using a 4-wire pigtail connector.

- DCO-4 Dry Contact Output Interface (OPTIONAL)


J- PTX Patch Panels - Room Combiners (Special Application)

The PROTOCOL digital patch panels are designed for applications requiring the ability to patch control stations as room configurations change. Common applications of the PROTOCOL digital patch panels include hotel meeting rooms, ballrooms, restaurant banquet areas or other installations that employ moveable partitions. All PROTOCOL patch panels are thin profile and feature front covers with no visible mounting hardware.

The PTP04 is a digital patch panel with a single gang faceplate that can digitally link control stations up to four partitionable rooms. The PTP12, with a double gang faceplate, can digitally link control stations up to 12 partitionable rooms. Typically, each of the rooms in these installations has the same lighting design, and it is recommended to maintain the same lighting design and control functions as the partition is removed. When rooms are combined and control stations are digitally linked, control stations in each of the combined rooms will have full control of programmed button functions. Each room may have up to three additional control stations with the same button configuration, for multi-point control within each room. The PTP Series can patch rooms in any possible combinations by simply selecting the rooms using the individual room buttons and saving the selection in nonvolatile memory with a simple push of a button.

The PTA Series patch panels are similar in functionality to the PTP Series. They feature programmable buttons that can be preset to specific room combinations. These can be programmed at the factory and later modified using the Protocol programming software to accommodate the changing requirements of the application. Users are able to combine or separate rooms by pressing a single button on the panel.

The patch panels are physically and aesthetically identical to PS Series control stations. They are addressed similarly to control stations starting at 1 and ending with the last patch panel number in the system. Up to 7 patch panels may be present per system. Patch panel addresses do not conflict with station addresses.

The PT patch panels connect to the Protocol network bus using a 4-wire pigtail plug

Refer to PATCH PANEL specifications sheets and Drawing #PHM-004 for more information.

K- DLC Data Line Conditioning Module (Special Application)

This module may be required only in installations with BUS wiring using existing non twisted pairs and many star branches or It may also be needed when network cable lengths exceed fifteen hundred feet. The DLC module consists of a circuit board with passive elements. It can be mounted in a single-gang masonry box and connected to the DB44 panel. Contact factory for more information

L- Custom Accessories and Interface Modules (Special Application)

Digital Lighting Systems can supply application-specific PROTOCOL interface devices. Custom devices include RS232 to PROTOCOL data interface, DMX-512 to PROTOCOL data interface, and PROTOCOL interface to 0 - 10 VDC. All interfaces may be either simplex or half-duplex and are designed and built upon request. Applications include interfacing to touch screens and other input-output devices.

Contact our technical support team with your specific requirements for an estimate on cost and delivery.





III- HARDWARE INSTALLATION

A- Component Locations

1- PD Dimmer and Switch Modules

0 Select suitable location(s) for the dimmer packs where the ambient temperature does not exceed 104° F (40°C) for full load operation. PD Modules may be located near electrical distribution panels or close to their respective loads.

0 Surface mount the dimmer packs in a well ventilated area. Allow 2” of side clearance for proper air circulation. Installation clearance shall meet local and/or NEC code requirements. Enclosures may be attached to the wall or other mounting surface by holes in the heat sink flanges.

0 Conduit for high-voltage power shall be pulled to the top of the dimmer packs.0 In general, PD Modules require connections to the data twisted-pair only.

Refer to the PD216/PD408/PD804 User Manuals for more information.

2- Control Wall keypad Stations PSFxx0 As with any other light switches and dimmers, stations should be located in practical places to provide the user with

convenient access and natural operation. Station locations should be strategically planned to take full advantage of the preset capabilities of the Protocol system. While creating and storing lighting scenes the user should be able to visually adjust the lighting levels. Stations which are mainly used to recall lighting scenes should be placed in strategic locations, such as main entrances, exits and night tables.

0 Locations of stations with IR receiver should be selected so that the IR station is as close as possible to a direct line of sight with the IR transmitter.

0 Install a properly grounded masonry box or ground wire for each station. DO NOT INSTALL the stations at this point.

0 Stations require connections to both twisted-pairs of the network bus. Depending on the total number of stations in the system, several network cable runs may be required. Refer to the stations wiring section in the manual for more details.

Refer to Drawing #PHM-004 for the proper wall box dimensions.

3- DB44 and WT10/30 Low Voltage Transformers

0 The most logical location for the DB44 and external transformer is next to the largest cluster of PD Modules. The DB44 serves as a home base for all low-voltage cable runs from/to various Protocol system components.

0 The DB44 mounts in a double-gang masonry box.0 The transformer requires a standard 120 VAC (or other depending on local mains power voltage) wall outlet and

should be located next to the DB44 low voltage distribution panel.0 Protocol network cables may be connected inside the DB44 panel with or without plug-in pigtails.0 DO NOT CONNECT the low voltage secondary of the transformer to TB5 at this time.

Refer to DB44 specifications sheets and Drawing #PHM-006 for more information.

4- RAU-96 Remote Access Unit

0 The most logical location for the RAU-96 is next to the DB44 panel.0 The RAU-96 comes in a table top box and may sit on a small shelf or on the floor for temporary use.0 Two special cables are supplied with the RAU-96. A Cat5 cable connects it to the a socket on the front of the DB44

panel. The RS232-CC is used to connect the RAU-96 directly to a PC or through SUB to Rs232 adapter.


5- RS232 to ETHERNET adapter ( by others, call factory for recommendations )

0 An Ethernet to RS232 adapter could be used to connect the PROTOCOL system to a PC through wireless LAN.Refer to Drawing #PHM-007 for more information.

6- DCI-16 and DCO-4 Dry Contact Relay Modules

0 Both types of components have the same physical specifications. They are available in open-frame for integration into existing systems enclosures or in NEMA enclosures for stand-alone installations.

0 These components require connections to both twisted-pairs of the network bus. They may be connected at the DB44 panel or anywhere on the Protocol network bus cables using a 4-wire pigtail included with each unit.


Note: Components Locations & Wiring should be indicated in a Job Submittal Document by others.

PHMRev. E - 08/2010

Copyright 2010 Digital Lighting Systems, All rights Reserved Specifications are subject to change without notice. Printed in U.S.A.



B- Component Low Voltage Wiring

1- Stations Low Voltage Wiring

� Refer to Appendix E to determine the number of separate cable runs needed for the stations.� Pull a network bus cable (2 pairs for data & power) for each group of stations as determined in the

previous step. For each group of stations, begin at the farthest station from the DB44 panel and pull the cable in and out of each box leaving a 12" loop in the box. Terminate the cable for each group at the DB44 panel leaving a 12" lead. For existing installations with plastic or non-grounded metal boxes, a ground wire must be pulled alongside the control cable. No line-voltage or other high-voltage wires are allowed to be closer than 7” from the control cable.

� At each wall box, splice a PSXX-PT pigtail to the cable. Leave enough excess cable to allow the station to be easily pulled out of the box and unplugged.

� Wire the stations home run cables inside the DB44. Connect each cable (-D, +D, AC1 and AC2) to the corresponding terminal of Terminal Blocks TB1 through TB4 (observe conductors color code and/or label). If there are more than four home runs, you may connect two or more home runs to the same terminal block (TB).

� DO NOT plug-in the stations pigtails at this time.Refer to Drawing #PHM-004 for more information.

2- PD Series Dimmer and Switch Modules Low Voltage Wiring

� The PD Modules are normally daisy-chained in groups of 32 or less with supplied pre-terminated low voltage cables (32 x RJPD-L network cables). One cable is used to connect to DB44.

� Plug-in all home run cables (RJPD-L) from PD Modules (to DB44) into external RJ45 jack/jacks (RJ45-DB44) which may connect using an 8-pin terminated pigtail to any one of the J1-J4 sockets in the DB44, or if a twisted-pair pigtail from RJ45-DB44 is used (-D, +D) , connect it to terminals marked -D and +D, respectively, on Terminal Blocks TB1-TB4 (observe conductors color code and/or label) .

� DO NOT plug-in the PD Modules’ data cables at this time.

Refer to Drawings #PHM-002 and #PHM-003 for more information.

3- DCI-16 and DCO-4 Low Voltage Wiring

� The low voltage wiring of these components is identical to PS Series Control Stations Wiring using PSXX-PT pigtails.. Refer to paragraph III-B Section 1 above for instructions.

� DO NOT plug-in the components pigtails at this time.

Refer to Drawing #PHM-005 for more information.4- RAU-96 Low Voltage Wiring� The RAU-96 is supplied with a factory pre-terminated network cable (CAT5).� Plug-in the CAT5 cable into the front of the DB44 panel.� DO NOT plug the CAT5 into the RAU-96 at this time.


5- Optional RS232 to ETHERNET Adapter:

� For permanent installation Connect adapter to router and to RAU-96� Install ETHERNET to RS 232 driver on PC following manufacturers instructions. � Use Hyperterminal or the PROSOFT software to connect the PC to the PROTOCOL system.�


( by others, call factory for recommendations )


Note: Components Locations & Wiring may be indicated in a Job Submittal Document from the factory or from your factory representative.




D- Continuity Check And Final Connections

This procedure must be observed to insure that all network data and power cable runs are wired properly and to avoid any possible damage to Protocol components that may result from short-circuits or polarity reversal on any of the network bus wires. This check is performed inside the DB44 panel.

None of the control stations, interface modules, or PD data cables should be plugged-in at this time.

1- Checking For Low Voltage Wiring Short Circuits

1 Set your OHM-Meter to “continuity check” and select any one of terminal blocks (TB1-4) for this test.2 Start with the black meter lead at position 1 and the red lead at positions 2, making sure that the meter shows

an open-circuit. Repeat with the red lead at positions 3, 4 & 5.3 Move the black lead to positions 2 and repeat above steps, making sure that the meter always shows an open-

circuit. Repeat above with the black lead at positions 3 then 4, etc…4 If at any point you encounter a short-circuit between any of the conductors, check all your cables and repeat

previous steps 1-3 until all connections show an open-circuit.

2- Visual Inspections & Final Connections

� Perform a visual inspection to make sure that –Data & +Data are not reversed anywhere in the cables or pigtails.

� Make sure the DB44 power toggle is in the Off position.� Connect the Secondary of the external transformer to TB5 at positions 1 &2. Polarity is not critical.� Plug the CAT5 cable into the RJ45 network port of the RAU-96.� If you are planning to use a personal computer to communicate with the system, plug-in connector (P) into the

desired COM port (COM Port 1-4) of your PC. Leave connector (M) unplugged. Flip the RAU-96’s mode switch to the PC position and leave the RAU-96 Off at this time.

� If you are planning to dial into the system from a remote site, plug-in connector (M) into the modem’s DB-25 female connector. Leave connector (P) unplugged. Flip the RAU-96’s mode switch to the MODEM position and leave the RAU-96 OFF at this time.

� If not pre-set at the factory, set the station addresses according to the building plans. Determine the specific location of each station according to its address or label. Plug the respective pigtail into the back of the station and secure the station to its wall box. (If address is not pre-set at the factory, refer to Appendix A.)

� If not pre-set at the factory, set the DCI-16 and the DCO-4 address according to the building plans. Plug-in their respective pigtails. (If address is not pre-set at the factory, refer to Appendix A.)

� If not pre-set at the factory, set the PD Modules addresses according to the building plans. Plug-in their respective pigtails. (If address is not pre-set at the factory, refer to Appendix A.)

C- Connecting Loads and Power Line Feeds to PD Series Dimmers and Switch Modules

� Refer to the PD Module User Manuals and Specifications Sheets before proceeding.� Test each load individually by direct wiring to a breaker protected hot line feed before proceeding to next step.� Connect each load to its respective output of each PD Module. Use the Job Submittal Document and/or the building

plans for the proper location of each load.� Connect one or two (as required) 20 Amp. Breakers from the same phase to H1 & H2 terminals of each PD Module.� Make sure all breakers feeding the PD Modules are turned OFF at this time.


CAUTION

1 Do not connect garbage disposals or any equipment that can cause harm if turned on unexpectedly to the PROTOCOL dimming system. Use conventional mechanical air-gap switches instead. In general, electronic control systems are prone to false turn-on or latching due to voltage spikes and other uncontrollable elements such as lightning strikes.

2 The PROTOCOL system must be installed by qualified personnel in accordance with all NEC and local codes.




IV- Switch Function And Operation Guide

The switches ( buttons) in the control station operate in different ways depending on the function that they were assigned during system configuration using the PROTOCOL Software. The switch function and the loads associated with it may be changed at any time. For example, a button on a particular station may be programmed as a RAISE Switch for loads 1.1, 1.4, 4.4, 5.3 and 6.1. At a later time, its function and/or loads may be modified by connecting the RAU-96 to the system and downloading a new station file. Following is a description of available functions and their use:

TOGGLE Switch

The Toggle function works alternately. When the switch is pressed, its load(s) will turn ON if previously OFF or will turn ON if previously On. The associated LED mimics the status of the load(s) If any of the loads is On, the LED will light, else it will extinguish. This type of switch should be used for relays, motors, or other non-dimmable fixtures.

DIMMER Switch

This type of switch combines dimming and toggling. About 0.5 sec. after the switch is pressed and held, the lighting level starts to increase until maximum trim is reached. After 1.5 sec., if the switch remains pressed, the lighting level starts to decrease until minimum trim is reached. This up-down ramping continues until switch is released. At this point the last level reached is stored in memory. Momentarily pressing the switch toggles the lighting level between Off and the last stored level. The LED associated with this switch mimics the status of the load. It will light if the level is greater than 0% and will extinguish otherwise.

ON Switch

Momentarily pressing the switch turns the lights to the level that was specified during switch configuration. The default value is 100%. If a 90% level is programmed, then the lights will turn on to 90% every time this switch is pressed. The LED associated with this switch mimics the status of the load. It will light if the level is greater than 0% and will extinguish otherwise.

OFF Switch

Momentarily pressing the switch will always turn the lights Off. The LED associated with this switch mimics the status of the load. It will light if the level is greater than 0% and will extinguish otherwise.

RAISE Switch

Pressing the switch will increase the light level for as long as the switch is pressed. When the desired level is reached release the switch. If the level reaches 100%, no further action is taken. The LED associated with this switch mimics the status of the load. It will light if the level is greater than 0% and will extinguish otherwise.

LOWER Switch

Pressing the switch will decrease the light level for as long as the switch is pressed. When the desired level is reached release the switch. If the level reaches 0%, no further action is taken. The LED associated with this switch mimics the status of the load. It will light if the level is greater than 0% and will extinguish otherwise.

MOMENTARY Switch

As the name implies this type of switch turns a load on for as long as it is pressed and turns the load off when released. It is useful for controlling curtains and screens. The LED associated with this switch turns on only while the switch is pressed.

PRESET Switch

This switch is used to store or recall lighting scenes for a single load or group of loads. A group of loads may have several Preset Switches. Each switch must be assigned a different preset number, unless you want a duplicate preset on another station.

Storing a PRESET Scene

Adjust the lights to desired levels using their individual dimming switches. Press and hold the Preset switch until LED’s on the station flash (after 4 seconds). The lighting levels are now stored. See APPENDIX F for more information.

Recalling a PRESET Scene

Momentarily press the switch. Upon release, all loads associated with the switch will return to their previously stored levels. Dimmed-loads will go through a gradual level change. Non-dimmed loads will return to either full on or full off, depending on their previous state during the store operation. The associated LED turns on during recall and remains on until another Preset switch for the same group of loads or a Global (All loads) Preset is recalled. The RAU-96 provides a way to lock and unlock the Store Preset function on any station to prevent inadvertent overriding of stored scenes. In a new feature, this locking and unlocking feature is now also available from the station itself.

Please see Appendix F for information on locking and unlocking station to allow setting of preset scenes.





V- SYSTEM PROGRAMMING AND TESTING

A- Powering Up the System

1 Turn the DB44 panel on.2 Observe the LED’s on the wall stations. They should flash for a few seconds and stop.3 Energize the PD Modules by turning on their respective breakers.

If configuration files have been previously generated and downloaded to the various PROTOCOL devices, proceed to the system check, Section D. If you are accessing the system from a PC follow the steps in Section C, otherwise follow the steps in Section B for accessing the system via modem.

B- Connecting to the system Via Local area network LAN* Connect the RS232-CC cable between the RAU-96 and the Ethernet to RS232 adapter ( by others )* Connect the Ethernet to RS232 adapter to the router of the LAN* Plug-in the CAT5 cable into the RJ45 network port on the RAU-96.* Open PROSOFT PROTOCOL software , select proper COM port and go to Section D.

C-Connecting to the system Via PC/Laptop* Connect the RS232-CC cable between the RAU-96 and an available COM port on the PC.* Plug-in the CAT5 cable into the RJ45 network port on the RAU.* Flip the RAU-96 PC/MODEM toggle switch to PC.* Turn the RAU-96 On.* Refer to the Protocol Software / RAU-96 User Guide for programming instructions.* After downloading the system configuration files proceed to Section D.

D- System CheckUsing the station configuration worksheets (Appendix C), determine the station number of the nearest station. The switch functions and loads are listed next to each switch number on the worksheet. Using the switch function guide in Section IV, activate each button and check the response of its respective loads. For example if switch #1 is shown as a TOGGLE for Load 6.4, pressing the switch should turn on or off output #4 of dimmer module #6. Check the remainder of the stations for proper operation. Follow the guide in Section IV for storing scene presets. If you encounter problems, use the RAU-96 to perform system diagnostics and troubleshooting.

If you need assistance contact our technical support department at the numbers listed below.

VI- CUSTOMER SUPPORT

For help with planning, specifications, installation, and troubleshooting, please contact your local factory representative or our technical support department at:

Tel: 305-969-8442 or

We can be reached by e-mail at the following address: [email protected] by filling out the Message Form posted on our web site at:www.digitallighting.com






NOTES




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du

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etw

ork

Po

rts

an

d W

1-W

2 J

um

pe

rs

DAT

A

CA

T5

Net

wor

k C

able

DAT

A

CA

T5

Net

wor

k C

able

CA

T5

Net

wor

k C

able

CA

T5

Net

wor

k C

able

DAT

A &

PO

WE

R

Inst

all W

1 &

W2

Jum

per

sin

sid

e t

he

firs

t P

D D

imm

er

ON

LY. U

se C

AT

5 N

etw

ork

Cab

le

PS

XX

-PT

Pig

tails

POW

ER &

DAT

A

RJ4

5 Ja

ck w

ith

Pow

er &

Dat

a P

igta

ilS

plic

ed C

able

s

PO

WE

R &

DAT

A C

AB

LE

2 x

#18

Twis

ted-

Pai

r (4

-Wire

)Shi

elde

d N

etw

ork

Cab

leM

ay b

e C

arol

Cab

le #

C33

62 o

r E

quiv

alen

t

RJ45-PD-PTP

igta

il fr

om

R

J45-

PD

-PT

Co

nn

ect

to P

S S

erie

s S

tati

on

,D

B44

, DC

I-16

, etc

.

No

tes:

1- C

on

du

cto

rs c

olo

rs m

ay v

ary.

2- C

on

du

cto

rs m

ust

no

t b

e re

vers

ed o

n a

ny

plu

g.

PO

WE

R &

DA

TA

Net

wo

rk C

able

-D +DAC

1

AC

241 2 3

Bla

ck

Ye

llo

w

Re

d

Pu

rple

41 2 3

Gre

en

Gro

und

66

Net

wor

k C

able

S

plic

ed to

Pig

tail

Net

wor

k C

able

S

plic

ed to

Pig

tail

Shi

eld

Dra

in o

f 4 c

ondu

ctor

cab

le m

ay b

e us

ed to

gro

und

cont

rol s

tatio

n th

roug

h sy

stem

if s

tatio

n is

not

gro

unde

d lo

cally

. If a

cab

le w

ith m

ore

than

four

con

duct

ors

is u

sed,

an

y un

used

con

duct

or m

ay b

e us

ed fo

r gr

ound

ing.

Bla

ck

Yello

w

Re

d

Pu

rple

Gre

en

86

DAT

A

NE

TW

OR

K P

OW

ER

& D

ATA

C

AB

LE

DE

TA

ILRJ4

5-P

D-P

T

E

12

34

PS

XX

-PT

P

igta

il

Dig

ita

l L

igh

tin

g S

yst

ems

12

30

2 S

W 1

28

th c

t, M

iam

i, F

l. 3

31

26

(3

05

)96

9-8

44

2

PS

xx-P

TP

igta

ils

Con

trol

Sta

tions

Low

Vol

tage

Wiri

ng

Spl

ice

Pig

tail

Insi

de J

-Box

Non

e

Num

bers

Pre

cedi

ng C

olor

sR

efer

to W

ire P

ositi

ons

In th

e P

igta

il C

onne

ctor

.

Po

wer

& D

ata

Net

wo

rk C

able

12

34

56

78

12

34

56

78

12

34

56

78

6- G

reen

Ear

th G

nd

1- B

lack

3- P

urpl

e

4- Y

ello

w

10 V

AC

2- R

ed-

DAT

A

+ D

ATA

10 V

AC

Po

wer

Tw

iste

d-P

air

Dat

a Tw

iste

d-P

air

Add

ition

al E

arth

Gro

und

(Use

#18

AW

G o

r B

ette

r)

Wir

ing

No

tes

KA

ll

wir

ing

betw

een

the

contr

ol

sta

tions,

dim

mer/

sw

itch

module

s,

and

oth

er

syste

m

accessories (

netw

ork

bus)

is low

voltage (

NEM

A

Cla

ss 2

) and m

ay b

e r

un w

ith t

wo t

wis

ted p

air #

18 A

WG

wire.

Refe

r to

Ap

pen

dix

E, fo

r num

ber

of

module

s a

nd m

axim

um

wire length

per

hom

e

run.

LD

o n

ot ru

n N

etw

ork

Bus c

able

in the s

am

e c

onduit

with n

on-c

lass 2

circuits.

MN

etw

ork

Bus w

ire m

ay b

e r

un in a

ny c

om

bin

ation

of

dais

y chain

(T

-tap),

hom

e ru

n,

sta

r, and/o

r bra

nch.

NO

bserv

e

Corr

ect

Sig

nal

and

Pola

rity

w

ith

all

netw

ork

bus c

onnections.

OAll

Splices

must

be

pro

perly

insula

ted

and

mechanic

ally s

ecure

.P

Use G

rounded M

eta

l Boxes or

gro

und sta

tions

thro

ugh

netw

ork

cabling

(Refe

r to

in

sid

e

dim

ensio

ns s

how

n a

t le

ft).

QIn

sta

llation m

ust

confo

rm to

lo

cal

and/o

r N

EC

code requirem

ents

.

Met

al M

ason

ry B

oxes

Mus

t Be

Gro

unde

d -

Oth

erw

ise

Gro

und

Sta

tions

usi

ng a

dditi

onal

gr

ound

wire

from

Pig

tail

Insi

de

Cle

aran

ce

Sin

gle

an

d M

ult

i Gan

gE

lect

rica

l Bo

xes

Insi

de C

lear

ance

Dim

ensi

ons

2-15/16"75 mm

2-1/

2"64

mm

1- Black

2-Red

3- Purple

4- Yellow

6- GreenP

Sxx

-PT

Typ

ical

Wir

ing

An

dR

eco

mm

end

ed S

plic

ing

Met

ho

dF

or

Sta

tio

ns,

Pat

ch P

anel

s, D

CI's

an

d D

CO

'sU

se C

rimp

Con

nect

ors

or W

ire N

uts

08/2

010

AM

K

11

PH

M-0

04

If re

quire

d, s

ever

al h

ome

runs

may

be

used

and

inte

rcon

nect

ed a

t the

DB

44 p

anel

.R

efer

to A

pp

end

ix E

.

1

2

3

4

6

Des

crip

tion

Dra

win

g N

o.S

cale

Dat

e

Par

t No.

She

etO

f

Dra

wn

By

App

d. B

y

SA

S

ER

evis

ion

Dig

ita

l L

igh

tin

g S

yst

ems

12

30

2 S

W 1

28

th c

t, M

iam

i, F

l. 3

31

26

(3

05

)96

9-8

44

2

Pro

toc

ol S

ys

tem

Ne

two

rk B

us

Bla

ck

Ye

llo

w

Re

d

Pu

rple

120

34

F

5

E

6

D

7

C

8

B

9A

120

34

F

5

E

6

D

7

C

89

B

A

SW15SW14SW13SW12SW11SW10

SW

7S

W6

SW

5S

W4

SW

3S

W2

8

S1

S2

1

23

5

6

7

4

910

10

11

SW

9

SW

16

SW

8S

W1

N.O

.

C

(1)

-D /

Red

(2)

+D /

Pu

rple

(3) A

C1

/ Bla

ck

(4) A

C2

/ Yel

low

NO

TES

#The D

CI-

16 a

nd t

he D

CO

-4 d

ry-c

onta

ct

inte

rfaces m

ay b

e c

onnecte

d t

o t

he s

yste

m n

etw

ork

bus a

t any p

oin

t.#

Both

types o

f units a

re o

pen-f

ram

e c

ircuit m

odule

s (

top d

raw

ing)

and m

ay b

e inte

gra

ted in e

xis

ting

cabin

ets

.#

DCI1

6-N

E a

nd D

CO

4-N

E c

om

e p

re-i

nsta

lled a

nd p

re-w

ired insid

e a

n 8

" x 1

2"

x 4

" N

EM

A e

nclo

sure

.#

DCI-

16 s

witch t

erm

inals

labele

d "

C"

are

connecte

d t

ogeth

er

on t

he p

rinte

d c

ircuit b

oard

.#

DCI-

16 I

nput

sig

nal clo

sure

must

be m

om

enta

rily

main

tain

ed for

a p

eriod o

f 0.5

second,

+/-

20%

.#

Conta

ct

Rating for

DCO

-4 r

ela

ys:

Max.

2 A

at

48 V

DC,

Max.

5 A

at

125 V

AC.

Typ

ical

Ext

ern

alC

on

tro

llin

g D

evic

eR

elay

Co

nn

ecti

on

Bla

ck

Ye

llo

w

Re

d

Pu

rple

(1)

-D /

Red

(2)

+D /

Pu

rple

(3) A

C1

/ Bla

ck

(4) A

C2

/ Yel

low

RE

LA

Y 1

to

4O

utp

ut

De

tail

CO

M.

N.C

.

N.O

.

120

34

F

5

E

6

D

7

C

89

B

A

120

34

F

5

E

6

D

7

C

89

B

A

1

23

4

5

6

7

S1

S2

89

1011

RE

LA

Y1

N.C. 1

N.O. 1

COM. 1

N.C. 2

N.O. 2

COM. 3

COM. 4

N.O. 4N.C. 4

RE

LA

Y2

RE

LA

Y3

RE

LA

Y4

DC

O-4

(O

pe

n-F

ram

e)

Dry

-Co

nta

ct O

utp

ut M

od

ule

DC

I-1

6 (

Ope

n-F

ram

e)D

ry-C

onta

ct In

put M

odul

e

DC

I-1

6 C

irc

uit

Le

ge

nd

1M

icro

proc

esso

r.2

Non

vola

tile

Mem

ory.

3C

omm

unic

atio

ns C

hip.

4Q

uart

z C

ryst

al.

5P

ower

Sup

ply

Cap

acito

r.6

Vol

tage

Reg

ulat

or.

7N

etw

ork

Por

t.8

Dry

Con

tact

Inpu

ts 1

-8.

9D

ry C

onta

ct In

puts

9-1

6.10

LED

Inpu

t Mon

itors

.11

Inpu

t Sup

ply

Cap

acito

r.S

1Lo

w A

ddre

ss S

elec

tor.

S2

Hig

h A

ddre

ss S

elec

tor.

DC

O-4

Cir

cu

it L

eg

en

d

1M

icro

proc

esso

r.2

Non

vola

tile

Mem

ory.

3C

omm

unic

atio

ns C

hip.

4Q

uart

z C

ryst

al.

5F

ilter

Cap

acito

r.6

Vol

tage

Reg

ulat

or.

7N

etw

ork

Por

t.8-

11R

elay

Out

puts

1-4

.S

1-2

Add

ress

Sel

ecto

rs.

RLY

1-4

Dry

Con

tact

Rel

ays.

Dry

-Con

tact

Inte

rfac

eLo

w V

olta

ge W

iring

Non

e

08/2

010

AM

K

11

PH

M-0

05

DC

I-16

OR

DC

O-4

7

DC

I-16

NE

/ D

CO

-4 N

E

RJ4

5 Ja

ckco

nn

ects

to

DC

I-1

6N

E a

nd

DC

O-4

NE

Mod

ules

in N

EM

A E

nclo

sure

Des

crip

tion

Dra

win

g N

o.S

cale

Dat

e

Par

t No.

She

etO

f

Dra

wn

By

App

d. B

y

Rev

isio

n

SA

S

All "C" Terminals areconnected on P.C.B.

E

N.O

.

C

N.O

.

C

N.O

.

C

Dig

ita

l L

igh

tin

g S

yst

ems

12

30

2 S

W 1

28

th c

t, M

iam

i, F

l. 3

31

26

(3

05

)96

9-8

44

2

N.C. 2

N.O. 2

COM. 2

No

tes:

1-

The c

ontinuity c

heck m

ust

be p

erf

orm

ed,

befo

re c

onnecting t

ransfo

rmer

to T

B5,

to

insure

all s

ignals

are

short

-circuit fre

e.

2-

All m

odule

s m

ust

be u

n-p

lugged fro

m t

he n

etw

ork

bus t

o p

revent

sneak c

ircuits.

3-

Perf

orm

the c

ontinuity c

heck o

n just

one o

f th

e T

B's

term

inals

sin

ce t

hey a

re a

ll

inte

rconnecte

d.

4-

Usin

g a

sim

ple

Ohm

-mete

r check c

ontinuity b

etw

een a

ll t

erm

inals

.5-

Maxim

um

Fuse R

ating:

3A -

125 V

AC.

6-

Term

inal Blo

cks T

B1 t

o T

B4 a

re identical and m

ay b

e u

sed inte

rchangeably

.7-

Connecto

rs J

1 t

o J

4 a

re identical and m

ay b

e u

sed inte

rchangeably

.

Ext

erna

lN

etw

ork

Tran

sfor

mer12

0 VA

CTo

Dis

trib

utio

n P

anel

DB

44

Net

wor

kP

ower

& D

ata

Hom

e R

uns

Net

wor

kD

ata

Onl

yH

ome

Run

SIG

NA

LC

OL

OR

CO

NN

EC

TO

RP

OS

ITIO

N

AC

1B

lack

TB

1-T

B4,

J1-

J41

-Dat

aR

edT

B1-

TB

4, J

1-J4

2+D

ata

Pur

ple

TB

1-T

B4,

J1-

J43

AC

2Ye

llow

TB

1-T

B4,

J1-

J44

GN

DG

reen

TB

1-T

B4

5G

ND

Gre

enJ1

-J4

6G

ND

Gre

enT

B5

3

AC

1B

lack

TB

51

AC

2Ye

llow

TB

52

DB

44 P

ower

& D

ata

Pan

elLo

w V

olta

ge W

iring

Non

e

08/2

010

AM

K

11

PH

M-0

06

Des

crip

tion

Dra

win

g N

o.S

cale

Dat

e

Par

t No.

She

etO

f

Dra

wn

By

App

d. B

y

Rev

isio

n

SA

S

Typ

ica

l Ap

plic

atio

n D

eta

ils 12345678

J4

ACACG

AC

AC

+D-D

G

AC

-D+D

AC

GA

C-D

+DA

CG

AC

-D+D

AC

GA

C-D

+DA

CG

13

45

2

13

45

21

34

52

13

45

2

10 V

AC

Gro

und

TB

1

TB

3

TB

2

TB

4

TB

5

MAX. 3A-125 VAC

SEC

ON

DA

RY

OU

TPU

T8

.5 t

o 1

2 V

AC

Cla

ss II

Tra

nsf

orm

er

To P

ower

Dis

trib

utio

nG

roun

d B

ar

BL

AC

KR

ED

PU

RP

LE

YE

LL

OW

BL

AC

KR

ED

PU

RP

LE

YE

LL

OW

RE

DP

UR

PL

E

10 V

AC

120

VAC

INP

UT

SU

PP

LY

RJ4

5-D

B44

E

-D +DAC

1

AC

2

J1 J2 J3

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 YE

LL

OW

PU

RP

LE

RE

DB

LA

CK

1 2 3 4 5 6 7 8

Dig

ita

l L

igh

tin

g S

yst

ems

12

30

2 S

W 1

28

th c

t, M

iam

i, F

l. 3

31

26

(3

05

)96

9-8

44

2

DATA

Mo

de

m

PC

OFF

ON

Ne

two

rk

RS2

32

Des

crip

tion

Dra

win

g N

o.S

cale

Dat

e

Par

t No.

She

etO

f

Dra

wn

By

App

d. B

y

SA

S

PC

CO

M P

ort

RS

232-

CC

DB

9 M

ale

fem

ale

exte

nsio

n C

able

Plu

g in

to P

CR

S23

2 C

OM

por

tor

in U

SB

PO

RT

usin

g R

S23

2 to

US

B a

dapt

er.

Non

e

CAT

5C

able

Po

wer

Sw

itch

Mo

de

Sw

itch

RA

U-9

6 W

iring

Non

e

08/2

010

AM

K

11

PH

M-0

07

RAU

-96

TO D

B44

R

J45

Por

t

Ins

talla

tio

n a

nd

Op

era

tin

g In

str

uc

tio

ns

To

Access t

he s

yste

m u

sin

g a

PC

or

Au

tom

ati

on

Syste

m:

* P

lug C

AT5 s

erial cable

into

your

PC’s

CO

M p

ort

or

Auto

mation S

yste

m’s

CO

M P

ort

or

into

an U

SB P

ort

usin

g a

n R

s232 t

o U

SB a

dapte

r.* F

lip t

he R

AU

's M

OD

E S

WIT

CH

to P

C a

nd t

urn

the R

AU

Off t

hen O

n.

* S

yste

m is r

eady t

o b

e a

ccessed b

y t

he P

RO

TO

CO

L o

r oth

er

soft

ware

.

To

Access t

he s

yste

m T

hro

ug

h a

LA

N n

etw

rok:

* U

se a

n E

TH

ERN

ET t

o R

S232 a

dapte

r fr

om

oth

er

manufa

ctu

rers

.

Dig

ita

l L

igh

tin

g S

yst

ems

12

30

2 S

W 1

28

th c

t, M

iam

i, F

l. 3

31

26

(3

05

)96

9-8

44

2

PC

RA

U

TOR

S23

2 P

ort

PR

OT

OC

OL

D

ATA

an

d P

ow

er

Su

pp

ly

Co

nn

ec

tio

ns

1

Pin

2 3

4

5

6

7

8

N.C

.

N.C

.

9 V

AC

- D

ATA

+D

ATA

N.C

.

9 V

AC

To

Pin

6 J

2

RJ4

5 Ja

ck

Rev

isio

n

E

Sett

ing

Devic

e A

dd

resses

0Each P

roto

col d

evic

e m

ust have a

uniq

ue d

ecim

al a

ddre

ss.

0The a

ddre

ss i

s s

et

in H

exadecim

al

form

at

usin

g t

wo r

ota

ry s

ele

cto

rs f

ound o

n e

ach

devic

e. Refe

r to

Appendix

A for pro

perly s

ett

ing [S2, S1] to

the d

esired d

ecim

al a

ddre

ss.

0All d

evic

es m

ust

be R

ESET e

ach t

ime a

n a

ddre

ss is m

odifie

d b

y t

em

pora

rily

pow

ering

them

off a

nd b

ack o

n.

0Valid s

tation a

ddre

sses b

egin

at 1 a

nd e

nd a

t 99. The D

CI-

16 is c

onsid

ere

d lik

e a

sta

tion

and c

annot have a

n a

ddre

ss taken b

y a

sta

tion in

the s

yste

m.

0Valid P

D M

od

ule

addre

sses b

egin

at

1 a

nd e

nd a

t 63.

The P

D804 is c

onsid

ere

d b

y t

he

syste

m as tw

o P

D M

od

ule

s and w

ill

have tw

o separa

te addre

sses.

The D

CO

-4 is

consid

ere

d a

s a

PD

SW

ITC

H M

od

ule

and c

annot

have a

n a

ddre

sses t

aken b

y a

PD

M

od

ule

in the s

yste

m.

Hexad

ecim

al to

Decim

al Eq

uati

on

Decim

al Addre

ss =

S2 x

16 +

S1.

S1 &

S2 m

ay b

e s

et

to

0,1

,2,3

,4,5

,6,7

,8,9

,A,B

,C,D

,E,o

r F.

( A=

10,

B=

11,

C=

12,

D=

13,

E=

14 a

nd F

=15).

Exam

ple

If [S2,S

1] are

set to

[2,A

], the d

ecim

al a

ddre

ss is

equal t

o 2

x 1

6 +

10, or 42.

PD

216/

PD

408

Fro

nt

Co

ver

AD

DR

ES

S S

EL

EC

TOR

SS

1S

2

LE

D O

UT

PU

TM

ON

ITO

RS

12

34

INT

04

PD

40

8 F

un

cti

on

al D

iag

ram

INT

04

Cir

cu

it L

eg

en

d

1M

icro

proc

esso

r.2

Non

vola

tile

Mem

ory.

3C

omm

unic

atio

ns C

hip.

4Q

uart

z C

ryst

al.

5P

ower

Sup

ply

Cap

acito

r.6

Vol

tage

Reg

ulat

or.

7S

igna

l & P

ower

Con

nect

or.

8O

utpu

t LE

D M

onito

rs.

S1-

2A

ddre

ss S

elec

tors

.

21

3

0

45

F

6

E

7

D

8

C

9

B

A

21

3

0

45

F

6

E

7

D

8

C

9

B

A

1

23

4

5

6

S1

S2

7

INT

04

8

21

3

0

4

F

56

E

7

D

8

C

9

B

A

21

3

0

4

F

56

E

7

D

8

C

9

B

A

11

22

S2

S2

44 55 66

Add

ition

al C

ircui

tryFo

r 2-G

Sta

tions

8

1.81

0"1.

810"

1.81

0"

46 m

m

21

3

0

4

F

56

E

7

D

8

C

9

B

A

21

3

0

4

F

56

E

7

D

8

C

9

B

A

Sta

tio

n L

eg

en

d1

Mic

ropr

oces

sor.

2N

onvo

latil

e M

emor

y.3

Com

mun

icat

ions

Chi

p.4

Qua

rtz

Cry

stal

.5

Pow

er S

uppl

y C

apac

itor.

6V

olta

ge R

egul

ator

.7

Net

wor

k P

lug.

8B

utto

ns 9

-16

Key

pad.

S1

Low

Add

ress

Sel

ecto

r.S

2H

igh

Add

ress

Sel

ecto

r.

Dev

ice

Add

ress

ing

Mis

cella

neou

s B

lock

Dia

gram

sN

one

08/2

010

AM

K

11

PH

M-0

08

NEUTRAL BUS

To D

istr

ibu

tio

n P

anel

Neu

tral

Bu

s

Lo

ad D

rive

r M

od

ule

LOA

D #

4

LOA

D #

3

LOA

D #

2

LOA

D #

11 2 N1

N2

N3

N4

N5

N6 3 4

SS

R1

SS

R2

SS

R3

SS

R4

ON

20 A

Max

.B

reak

er

ON

H1

H2

To D

istr

ibu

tio

nP

anel

To D

istr

ibu

tio

nP

anel

20 A

Max

.B

reak

er

INT

4 B

oar

dB

ehin

dF

ron

t C

ove

r

LD

M

Network Bus

ON

SA

ME

EL

EC

TR

ICA

LP

HA

SE

Des

crip

tion

Dra

win

g N

o.S

cale

Dat

e

Par

t No.

She

etO

f

Dra

wn

By

App

d. B

y

SA

S

PD

804

Fro

nt

Co

ver S

1S

2

12

34

INT

04

S1

S2

12

34

INT

04

Oth

er P

D M

od

ule

s ha

ve in

puts

wire

d in

the

sam

e m

anne

r. P

D21

6 ha

s on

e ou

tput

per

inpu

t and

PD

804

has

4 ou

tput

s pe

r in

put.

Ref

er to

PD

216/

408/

804

Use

r M

anua

ls fo

r ex

act l

ine

and

load

wiri

ng in

stru

ctio

ns fo

r ea

ch d

imm

er.

33

S1

S1 77

2.825"72 mm

E

Rev

isio

n

Dig

ita

l L

igh

tin

g S

yst

ems

12

30

2 S

W 1

28

th c

t, M

iam

i, F

l. 3

31

26

(3

05

)96

9-8

44

2

Ap

pe

nd

ix A

- D

ec

ima

l to

He

xa

de

cim

al C

on

ve

rsio

n C

ha

rt

00 I

NVALID

AD

DRESS

32 s

et

S2,S

1 t

o 2

,001 s

et

S2,S

1 t

o 0

,133 s

et

S2,S

1 t

o 2

,102 s

et

S2,S

1 t

o 0

,234 s

et

S2,S

1 t

o 2

,203 s

et

S2,S

1 t

o 0

,335 s

et

S2,S

1 t

o 2

,304 s

et

S2,S

1 t

o 0

,436 s

et

S2,S

1 t

o 2

,405 s

et

S2,S

1 t

o 0

,537 s

et

S2,S

1 t

o 2

,506 s

et

S2,S

1 t

o 0

,638 s

et

S2,S

1 t

o 2

,607 s

et

S2,S

1 t

o 0

,739 s

et

S2,S

1 t

o 2

,708 s

et

S2,S

1 t

o 0

,840 s

et

S2,S

1 t

o 2

,809 s

et

S2,S

1 t

o 0

,941 s

et

S2,S

1 t

o 2

,910 s

et

S2,S

1 t

o 0

,A42 s

et

S2,S

1 t

o 2

,A11 s

et

S2,S

1 t

o 0

,B43 s

et

S2,S

1 t

o 2

,B12 s

et

S2,S

1 t

o 0

,C44 s

et

S2,S

1 t

o 2

,C13 s

et

S2,S

1 t

o 0

,D45 s

et

S2,S

1 t

o 2

,D14 s

et

S2,S

1 t

o 0

,E46 s

et

S2 S

1 t

o 2

,E15 s

et

S2,S

1 t

o 0

,F47 s

et

S2,S

1 t

o 2

,F16 s

et

S2,S

1 t

o 1

,048 s

et

S2,S

1 t

o 3

,017 s

et

S2,S

1 t

o 1

,149 s

et

S2,S

1 t

o 3

,118 s

et

S2,S

1 t

o 1

,250 s

et

S2,S

1 t

o 3

,219 s

et

S2,S

1 t

o 1

,351 s

et

S2,S

1 t

o 3

,320 s

et

S2,S

1 t

o 1

,452 s

et

S2,S

1 t

o 3

,421 s

et

S2,S

1 t

o 1

,553 s

et

S2,S

1 t

o 3

,522 s

et

S2,S

1 t

o 1

,654 s

et

S2,S

1 t

o 3

,623 s

et

S2,S

1 t

o 1

,755 s

et

S2,S

1 t

o 3

,724 s

et

S2,S

1 t

o 1

,856 s

et

S2,S

1 t

o 3

,825 s

et

S2,S

1 t

o 1

,957 s

et

S2,S

1 t

o 3

,926 s

et

S2,S

1 t

o 1

,A58 s

et

S2,S

1 t

o 3

,A27 s

et

S2,S

1 t

o 1

,B59 s

et

S2,S

1 t

o 3

,B28 s

et

S2,S

1 t

o 1

,C60 s

et

S2,S

1 t

o 3

,C29 s

et

S2,S

1 t

o 1

,D61 s

et

S2,S

1 t

o 3

,D30 s

et

S2,S

1 t

o 1

,E62 s

et

S2,S

1 t

o 3

,E31 s

et

S2,S

1 t

o 1

,F63 s

et

S2,S

1 t

o 3

,F

64 s

et

S2,S

1 t

o 4

,065 s

et

S2,S

1 t

o 4

,166 s

et

S2,S

1 t

o 4

,267 s

et

S2,S

1 t

o 4

,368 s

et

S2,S

1 t

o 4

,469 s

et

S2,S

1 t

o 4

,570 s

et

S2,S

1 t

o 4

,671 s

et

S2,S

1 t

o 4

,772 s

et

S2,S

1 t

o 4

,873 s

et

S2,S

1 t

o 4

,974 s

et

S2,S

1 t

o 4

,A75 s

et

S2,S

1 t

o 4

,B76 s

et

S2,S

1 t

o 4

,C77 s

et

S2,S

1 t

o 4

,D78 s

et

S2,S

1 t

o 4

,E79 s

et

S2,S

1 t

o 4

,F80 s

et

S2,S

1 t

o 5

,081 s

et

S2,S

1 t

o 5

,182 s

et

S2,S

1 t

o 5

,283 s

et

S2,S

1 t

o 5

,384 s

et

S2,S

1 t

o 5

,485 s

et

S2,S

1 t

o 5

,586 s

et

S2,S

1 t

o 5

,687 s

et

S2,S

1 t

o 5

,788 s

et

S2,S

1 t

o 5

,889 s

et

S2,S

1 t

o 5

,990 s

et

S2,S

1 t

o 5

,A91 s

et

S2,S

1 t

o 5

,B92 s

et

S2,S

1 t

o 5

,C93 s

et

S2,S

1 t

o 5

,D94 s

et

S2,S

1 t

o 5

,E95 s

et

S2,S

1 t

o 5

,F

96 s

et

S2,S

I to

6,0

97 s

et

S2,S

I to

6,1

98 s

et

S2,S

I to

6,2

99 s

et

S2,S

I to

6,3

NO

TES

:

00 D

ecim

al (S

2,S

I =

0,0

) is

not

Used o

n a

ny d

evic

e.

Max P

d4xx,

DC04 Addre

ss:

63 D

ecim

al (S

2,S

1 =

3,F

)

Max.

Psxx W

all S

tation,

DCI1

6 Addre

ss:

99 D

ecim

al (S

2,S

1 =

6,3

)

Max.

PTxx P

atc

her

Addre

ss:

07 D

ecim

al (S

2,S

1 =

0,7

)

PR

OT

OC

OL H

ard

wa

re/S

oftw

are

M

an

ua

l by D

igita

l Lig

htin

g S

yst

em

s, In

c. R

evi

sio

n 0

8/0

8

PR

OT

OC

OL

Ap

pen

dix

D -

Pro

toco

l S

tati

on

s B

utt

on

Nu

mb

ers

Ch

art

1 2 3 4

5 6 7 8

9 10 11 12

13

14

15

16

Do

ub

le-G

an

g

Bu

tto

n A

rra

ng

em

en

t ch

oic

es

FP

S1

6F

PS

12

FP

S-0

2F

PS

-04

FP

S-0

6F

PS

-08

1 2 3 4

5 6 7 8

13

14

15

16

26

2 3

6 7

1 2 3

5 6 7

1 2 3 4

5 6 7 8

PR

OT

OC

OL H

ard

wa

re/S

oftw

are

M

an

ua

l by D

igita

l Lig

htin

g S

yst

em

s, In

c. R

evi

sio

n 8

/08

Sin

gle

-Ga

ng

B

utto

n A

rra

ng

em

en

t ch

oic

es

Ap

pen

dix

E -

Pro

toco

l S

tati

on

s W

ire G

au

ge C

hart

Ma

xim

um

Nu

mb

er

Of S

tatio

ns

(No

de

s) V

ers

us

Ca

ble

Le

ng

th a

nd

Ga

ug

e

Ca

ble

Le

ng

th 5

0'

1

00

' 1

50

' 2

00

' 2

50

' 3

00

' 4

00

' 5

00

' 6

00

' 8

00

'

22

Ga

ug

e2

311

86

54

32

21

20

Ga

ug

e3

61

81

29

76

54

32

18

Ga

ug

e5

82

91

91

41

21

07

65

4

16

Ga

ug

e9

24

63

12

31

81

511

98

6

14

Ga

ug

e1

45

73

48

36

29

24

18

15

12

9

12

Ga

ug

e2

31

116

77

58

46

39

29

23

1

9 1

4

PR

OT

OC

OL H

ard

wa

re/S

oftw

are

M

an

ua

l by

Dig

ital L

igh

tin

g S

yst

em

s, In

c. R

evi

sio

n 8

/08

Cable

Gauge

Cable

Length

Recom

mended

maxim

um

num

ber

of

PS

Series

sta

tions

(or

oth

er

nodes

such

as

DCI-

16’s

,

DCO

-4’s

, P

T S

eries Patc

h P

anels

and R

AU

-96’s

) per hom

e run w

hen u

sin

g a

10 V

OLT

AC tra

nsfo

rmer.

Com

puta

tions a

re b

ased o

n a

n e

ven d

istr

ibution o

f nodes a

long the 1

0 V

AC p

ow

er line.

NO

TE:

MA

XIM

UM

LEN

GTH

OF D

ATA

TW

IS

TED

PA

IR

MU

ST N

OT E

XC

EED

20

00

’ P

ER

HO

ME R

UN

.Tw

o 1

8 G

au

ge o

r th

icker

twis

ted

pair

s a

re r

eco

mm

en

ded

fo

r th

e P

RO

TO

CO

L S

yste

m,

on

e p

air

fo

r D

ata

, o

ne p

air

fo

r LV

lo

gic

Po

wer.

A s

hie

lded

cab

le m

ay b

e u

sed

to

pro

vid

e a

gro

un

d f

or

all s

tati

on

s.

Gen

era

l C

ab

le #

C3

36

2 o

r Eq

uiv

ale

nt

4-W

ire (

2 T

wis

ted

Pair

s) S

hie

lded

Netw

ork

Bu

s C

ab

le m

ay b

e

used

.

Ap

pen

dix

F:

PS

Fxx w

all k

eyp

ad

sta

tio

n P

reset

Lo

ck a

nd

Un

lock P

roced

ure

The p

reset (s

cene)

Lock featu

re e

nsure

s that th

e e

nd-u

ser cannot change the s

cenes b

y a

ccid

ent.

The d

efa

ult s

ett

ing

of th

e s

tation is

to h

ave the p

reset butt

ons lo

cked. W

hen p

reset

butt

ons a

re lo

cked

scenes c

annot be c

hanged.

To “

un

lock” th

e p

resets

in o

rder to

be a

ble

to s

et a lig

hting s

cene, th

e s

tation w

ill need to b

e reset.

The s

tation is reset

by e

ither unplu

ggin

g it fr

om

its

pow

er supply

or p

ressin

g th

e r

eset b

utt

on

lo

cate

d u

nd

er

the facep

late

betw

een

b

utt

on

s 1

an

d 5

.

While the s

tation is reseting (all L

ED

’s o

n s

tation w

ill be fla

shin

g for 10 s

econds ), b

utt

on

s 4

an

d 8

mu

st

be p

ressed

sim

ult

an

eo

usly

(LED

’s w

ill cease t

o f

lash).

The p

resets

are

now

u

nlo

cked.

Scenes c

an n

ow

be s

et

by t

he u

sual

meth

od (adju

sting li

ght le

vels

and then p

ressin

g a

nd h

old

ing a

pre

set butt

on for 4 s

econds u

ntil a

ll L

ED

’s fla

sh).

Once a

ll s

cenes h

ave b

een s

tore

d, th

e s

tation m

ay n

ow

be lo

cked. Lockin

g the s

tation is d

one b

y reseting the s

tation

by u

sin

g the reset butt

on o

r unplu

ggin

g the s

tation fro

m it

s p

ow

er supply

. The s

tation is

now

lo

cked.

Indiv

idual light le

vels

may s

till b

e c

hanged w

heth

er sta

tion is lo

cked o

r u

nlo

cked. O

nly

pre

sets

butt

ons a

re a

ffecte

d

by this

pro

cedure

.

1 2 3 4

5 6 7 8

RE

SE

T B

UT

TON

(R

EC

ES

SE

D)

Afte

r re

settin

g k

eyp

ad

by

po

we

rin

g d

ow

n o

r b

y p

ressi

ng

re

set b

utto

n

PR

ES

S S

IMU

LTA

NE

OU

SLY

WH

ILE

LE

D’s

AR

E F

LA

SH

ING

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

PS

F0

8/

WIS

H4

PS

F1

6

PR

OT

OC

OL H

ard

wa

re/S

oftw

are

M

an

ua

l by D

igita

l Lig

htin

g S

yst

em

s, In

c. R

evi

sio

n 0

8/0

8

Digital Lighting Systems, warrants to the purchaser that its products have been carefully manufactured and inspected and are warranted to be free from defects of workmanship and materials when used as intended. Any abuse or misuse contrary to normal operation shall void this warranty.

Digital Lighting Systems' obligation under this warranty shall be limited to replacement or repair of any units as shall within two years of date of invoice from Digital Lighting Systems, prove defective; and Digital Lighting Systems shall not be liable for any other damages, whether direct or consequential. The implied warranties of merchantability and fitness for a particular purpose are limited to the duration of the expressed warranty. Some states do not allow the exclusion of the limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, you may also have other legal rights which vary from state to state.

Defective merchandise may be returned to Digital Lighting Systems, prepaid, after prior notification has been given and approval obtained for the return. To obtain prior approval for the return of the defective items, contact your local Digital Lighting Systems distributor, representative, or:

Digital Lighting Systems, Inc.

Attn: Customer Service Department7588 NW 8th StreetMiami, FL 33126(305) 264-8391

Upon request, replacement unit(s) will be shipped as soon as available. Unless immediate shipment of replacement merchandise is requested, Digital Lighting Systems will not ship replacement merchandise until defective merchandise is received, inspected, and determined to be defective.

No labor charges in connection with warranty problems will be reimbursed by Digital Lighting Systems without prior written approval from the factory.

Digital Lighting Systems distributors and representatives have no authority to change this warranty without written permission.

Digital Lighting Systems reserves the right to determine the best method of correcting warranty problems.

LIMITED WARRANTY

Digital Lighting Systems, Inc.12302 Sw 128th Ct,Miami, Florida 33186

www.digitallighting.com

Tel 305-969-8442email: [email protected]

Printed in U.S.A.March 2010

HARDWARE MANUAL TOTAL 2010 - Digital Lighting Systems, Inc · Rev. E - 08/2010 Lighting control system. PHM Rev. E - 08/2010 ... C- Connecting Loads and Power Feeds to PD Dimmer and

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