HAPD 1

8/13/2019 HAPD 1

http://slidepdf.com/reader/full/hapd-1 1/19

CEU 327

Highway and Airport Pavement Design

Department of Civil EngineeringNational Institute of Technology Calicut

NIT Campus (Po), Calicut 673 601

Kerala, India

8/13/2019 HAPD 1


2

CEU 327

Highway Airport Pavement Design

Module I

History of Roads

Road transport is one of the most common modes of transport. Roads in the form of track ways, human

pathways etc. were used even from the pre-historic times. Since then many experiments were going on to

make the riding safe and comfort. Thus road construction became an inseparable part of many

civilizations and empires. The history of highway engineering gives us an idea about the roads of ancient

times. Roads in Rome were constructed in a large scale and it radiated in many directions helping them in

military operations. Thus they are considered to be pioneers in road construction.

Ancient Roads

The first mode of transport was by foot. These human pathways would have been developed for specific

purposes leading to camp sites, food, streams for drinking water etc. The next major mode of transport

was the use of animals for transporting both men and materials. Since these loaded animals required

more horizontal and vertical clearances than the walking man, track ways emerged. The invention of

wheel in Mesopotamian civilization led to the development of animal drawn vehicles. Then it became

necessary that the road surface should be capable of carrying greater loads. Thus roads with harder

surfaces emerged. To provide adequate strength to carry the wheels, the new ways tended to follow the

sunny drier side of a path. These have led to the development of foot-paths. After the invention of wheel,

animal drawn vehicles were developed and the need for hard surface road emerged. Traces of such hard

roads were obtained from various ancient civilization dated as old as 3500 BC. The earliest authentic

record of road was found from Assyrian empire constructed about 1900 BC.

Roman roads

The earliest large scale road construction is attributed to Romans who constructed an extensive system

of roads radiating in many directions from Rome. They were a remarkable achievement and provided

travel times across Europe, Asia Minor, and North Africa. Romans recognized that the fundamentals of

good road construction were to provide good drainage, good material and good workmanship. Their

roads were very durable, and some still exist. Roman roads were always constructed on a firm - formedsubgrade strengthened where necessary with wooden piles. The roads were bordered on both sides by

longitudinal drains. The next step was the construction of the agger. This was a raised formation up to a 1

meter high and 15 m wide and was constructed with materials excavated during the side drain

construction. This was then topped with a sand leveling course. The agger contributed greatly to moisture

control in the pavement. The pavement structure on the top of the agger varied greatly. In the case of

heavy traffic, a surface course of large 250 mm thick hexagonal flag stones were provided. A typical cross

8/13/2019 HAPD 1


3

section of roman road is given in Figure 1. The main features of the Roman roads are that they were built

straight regardless of gradient and used heavy foundation stones at the bottom. They mixed lime and

volcanic puzzolana to make mortar and they added gravel to this mortar to make concrete. Thus concrete

was a major Roman road making innovation.

Figure 1 Roman roads

Figure 2 French roads

French roads

The next major development in the road construction occurred during the regime of Napoleon. The

significant contributions were given by Tresaguet in 1764 and a typical cross section of this road is given

in Figure 2. He developed a cheaper method of construction than the lavish and locally unsuccessful

revival of Roman practice. The pavement used 200 mm pieces of quarried stone of a more compact form

and shaped such that they had at least one at side which was placed on a compact formation. Smaller

pieces of broken stones were then compacted into the spaces between larger stones to provide a level

surface. Finally the running layer was made with a layer of 25 mm sized broken stone. All this structure

was placed in a trench in order to keep the running surface level with the surrounding country side. This

created major drainage problems which were counteracted by making the surface as impervious as

possible, cambering the surface and providing deep side ditches. He gave much importance for drainage.

8/13/2019 HAPD 1


4

He also enunciated the necessity for continuous organized maintenance, instead of intermittent repairs if

the roads were to be kept usable all times. For this he divided the roads between villages into sections of

such length that an entire road could be covered by maintenance men living nearby.

British roads

The British government also gave importance to road construction. The British engineer John Macadamintroduced what can be considered as the first scientific road construction method. Stone size was an

important element of Macadam recipe. By empirical observation of many roads, he came to realize that

250 mm layers of well compacted broken angular stone would provide the same strength and stiffness

and a better running surface than an expensive pavement founded on large stone blocks. Thus he

introduced an economical method of road construction. The mechanical interlock between the individual

stone pieces provided strength and stiffness to the course. But the inter particle friction abraded the sharp

interlocking faces and partly destroy the effectiveness of the course. This effect was overcome by

introducing good quality interstitial finer material to produce a well-graded mix. Such mixes also proved

less permeable and easier to compact. A typical cross section of British roads is given in Figure 3.

Figure 3 British roads

Modern roads

The modern roads by and large follow Macadam's construction method. Use of bituminous concrete and

cement concrete are the most important developments. Various advanced and cost-effective construction

technologies are used. Development of new equipments helps in the faster construction of roads. Many

easily and locally available materials are tested in the laboratories and then implemented on roads for

making economical and durable pavements. Scope of transportation system has developed very largely.

Population of the country is increasing day by day. The life style of people began to change. The need for

travel to various places at faster speeds also increased. This increasing demand led to the emergence of

other modes of transportation like railways and travel by air. While the above development in public

transport sector was taking place, the development in private transport was at a much faster rate mainly

because of its advantages like accessibility, privacy, flexibility, convenience and comfort. This led to the

increase in vehicular traffic especially in private transport network. Thus road space available was

8/13/2019 HAPD 1


5

becoming insufficient to meet the growing demand of traffic and congestion started. In addition, chances

for accidents also increased. This has led to the increased attention towards control of vehicles so that

the transport infrastructure was optimally used. Various control measures like traffic signals, providing

roundabouts and medians, limiting the speed of vehicle at specific zones etc. were implemented. With the

advancement of better roads and efficient control, more and more investments were made in the roadsector especially after the World wars. These were large projects requiring large investment. For optimal

utilization of funds, one should know the travel pattern and travel behavior. This has led to the emergence

of transportation planning and demand management.

Highway pavement

A highway pavement is a structure consisting of superimposed layers of processed materials above the

natural soil sub-grade, whose primary function is to distribute the applied vehicle loads to the sub-grade.

The pavement structure should be able to provide a surface of acceptable riding quality, adequate skid

resistance, favorable light reflecting characteristics, and low noise pollution. The ultimate aim is to ensure

that the transmitted stresses due to wheel load are sufficiently reduced, so that they will not exceed

bearing capacity of the subgrade. Two types of pavements are generally recognized as serving this

purpose, namely flexible pavements and rigid pavements. This chapter gives an overview of pavement

types, layers, and their functions, and pavement failures. Improper design of pavements leads to early

failure of pavements affecting the riding quality.

Requirements of a pavement

An ideal pavement should meet the following requirements:

sufficient thickness to distribute the wheel load stresses to a safe value on the sub-grade soil,

structurally strong to withstand all types of stresses imposed upon it,

adequate coefficient of friction to prevent skidding of vehicles,

Smooth surface to provide comfort to road users even at high speed,

Produce least noise from moving vehicles,

Dust proof surface so that traffic safety is not impaired by reducing visibility,

Impervious surface, so that sub-grade soil is well protected, and

Long design life with low maintenance cost.

Types of pavements

The pavements can be classified based on the structural performance into flexible pavements, rigid

pavements and composite pavements. In flexible pavements, wheel loads are transferred by grain-to-

grain contact of the aggregate through the granular structure. The flexible pavement, having less flexural

strength, acts like a flexible sheet (e.g. bituminous road). On the contrary, in rigid pavements, wheel loads

are transferred to sub-grade soil by flexural strength of the pavement and the pavement acts like a rigid

8/13/2019 HAPD 1


6

plate (e.g. cement concrete roads). In addition to these, composite pavements are also available. A thin

layer of flexible pavement over rigid pavement is an ideal pavement with most desirable characteristics.

However, such pavements are rarely used in new construction because of high cost and complex

analysis required.

Figure 5 Load transfer in granular structure

Flexible pavements

Flexible pavements will transmit wheel load stresses to the lower layers by grain-to-grain transfer through

the points of contact in the granular structure (see Figure 1). The wheel load acting on the pavement will

be distributed to a wider area, and the stress decreases with the depth. Taking advantage of this stress

distribution characteristic, flexible pavement normally has many layers. Hence, the design of flexible

pavement uses the concept of layered system. Based on this, flexible pavement may be constructed in a

number of layers and the top layer has to be of best quality to sustain maximum compressive stress, in

addition to wear and tear. The lower layers will experience lesser magnitude of stress and low quality

material can be used. Flexible pavements are constructed using bituminous materials. These can be

either in the form of surface treatments (such as bituminous surface treatments generally found on low

volume roads) or, asphalt concrete surface courses (generally used on high volume roads such as

national highways). Flexible pavement layers reflect the deformation of the lower layers on to the surface

layer (e.g., if there is any undulation in sub-grade then it will be transferred to the surface layer). In the

case of flexible pavement, the design is based on overall performance of flexible pavement, and the

stresses produced should be kept well below the allowable stresses of each pavement layer.

8/13/2019 HAPD 1


7

Types of Flexible Pavements

The following types of construction have been used in flexible pavement:

Conventional layered flexible pavement,

Full - depth asphalt pavement, and

Contained rock asphalt mat (CRAM).Conventional flexible pavements are layered systems with high quality expensive materials are placed in

the top where stresses are high, and low quality cheap materials are placed in lower layers.

Full - depth asphalt pavements are constructed by placing bituminous layers directly on the soil subgrade.

This is more suitable when there is high traffic and local materials are not available.

Contained rock asphalt mats are constructed by placing dense/open graded aggregate layers in between

two asphalt layers. Modified dense graded asphalt concrete is placed above the sub-grade will

significantly reduce the vertical compressive strain on soil sub-grade and protect from surface water.

Typical layers of a flexible pavement

Typical layers of a conventional flexible pavement includes seal coat, surface course, tack coat, binder

course, prime coat, base course, sub-base course, compacted sub-grade, and natural sub-grade

(Figure 2).

Figure 6 Typical cross section of a flexible pavement

Seal Coat: Seal coat is a thin surface treatment used to water-proof the surface and to provide skid

resistance.

Tack Coat: Tack coat is a very light application of asphalt, usually asphalt emulsion diluted with water.

It provides proper bonding between two layers of binder course and must be thin, uniformly cover the

entire surface, and set very fast.

Prime Coat: Prime coat is an application of low viscous cutback bitumen to an absorbent surface like

granular bases on which binder layer is placed. It provides bonding between two layers. Unlike tack coat,

prime coat penetrates into the layer below, plugs the voids, and forms a water tight surface.

Surface course

Surface course is the layer directly in contact with traffic loads and generally contains superior quality

materials. They are usually constructed with dense graded asphalt concrete (AC).

8/13/2019 HAPD 1


8

The functions and requirements of this layer are:

It provides characteristics such as friction, smoothness, drainage, etc. Also it will prevent the

entrance of excessive quantities of surface water into the underlying base, sub-base and sub-

grade,

It must be tough to resist the distortion under traffic and provide a smooth and skid- resistantriding surface,

It must be water proof to protect the entire base and sub-grade from the weakening effect of

water.

Binder course

This layer provides the bulk of the asphalt concrete structure. Its chief purpose is to distribute load to the

base course. The binder course generally consists of aggregates having less asphalt and doesn't require

quality as high as the surface course, so replacing a part of the surface course by the binder course

results in more economical design.

Base course

The base course is the layer of material immediately beneath the surface of binder course and it provides

additional load distribution and contributes to the sub-surface drainage It may be composed of crushed

stone, crushed slag, and other untreated or stabilized materials.

Sub-Base course

The sub-base course is the layer of material beneath the base course and the primary functions are to

provide structural support, improve drainage, and reduce the intrusion of fines from the sub-grade in the

pavement structure If the base course is open graded, then the sub-base course with more fines can

serve as a filler between sub-grade and the base course A sub-base course is not always needed or

used. For example, a pavement constructed over a high quality, stiff sub-grade may not need the

additional features offered by a sub-base course. In such situations, sub-base course may not be

provided.

Sub-grade

The top soil or sub-grade is a layer of natural soil prepared to receive the stresses from the layers above.

It is essential that at no time soil sub-grade is overstressed. It should be compacted to the desirable

density, near the optimum moisture content.

Failures of flexible Pavement

The major flexible pavement failures are fatigue cracking, rutting, and thermal cracking. The fatigue

cracking of flexible pavement is due to horizontal tensile strain at the bottom of the asphaltic concrete.

The failure criterion relates allowable number of load repetitions to tensile strain and this relation can be

determined in the laboratory fatigue test on asphaltic concrete specimens. Rutting occurs only on flexible

pavements as indicated by permanent deformation or rut depth along wheel load path. Two design

methods have been used to control rutting: one to limit the vertical compressive strain on the top of

8/13/2019 HAPD 1


9

subgrade and other to limit rutting to a tolerable amount (12 mm normally). Thermal cracking includes

both low-temperature cracking and thermal fatigue cracking.

Rigid Pavements

Rigid pavements have sufficient flexural strength to transmit the wheel load stresses to a wider area

below. A typical cross section of the rigid pavement is shown in Figure 3. Compared to flexible pavement,rigid pavements are placed either directly on the prepared sub-grade or on a single layer of granular or

stabilized material. Since there is only one layer of material between the concrete and the sub-grade, this

layer can be called as base or sub-base course.

Figure 7 Typical Cross section of rigid pavement

Figure 8 Elastic Plate resting on viscous foundation

In rigid pavement, load is distributed by the slab action, and the pavement behaves like an elastic plate

resting on a viscous medium (Figure 4). Rigid pavements are constructed by Portland cement concrete

(PCC) and should be analyzed by plate theory instead of layer theory, assuming an elastic plate resting

on viscous foundation. Plate theory is a simplified version of layer theory that assumes the concrete slab

as a medium thick plate which is plane before loading and to remain plane after loading. Bending of the

slab may due to wheel load and temperature variation, and the resulting tensile and flexural stress.

Types of Rigid Pavements

Rigid pavements can be classified into four types:

Jointed plain concrete pavement (JPCP),

Jointed reinforced concrete pavement (JRCP),

Continuous reinforced concrete pavement (CRCP), and

Pre-stressed concrete pavement (PCP).

8/13/2019 HAPD 1


10

Jointed Plain Concrete Pavementsare plain cement concrete pavements constructed with closely spaced

contraction joints. Dowel bars or aggregate interlocks are normally used for load transfer across joints.

They normally have a joint spacing of 5 to 10m.

Jointed Reinforced Concrete Pavement: Although reinforcements do not improve the structural capacity

significantly, they can drastically increase the joint spacing to 10 to 30m. Dowel bars are required for loadtransfer. Reinforcement helps to keep the slab together even after cracks.

Continuous Reinforced Concrete Pavement: Complete elimination of joints is achieved by reinforcement.

Failure criteria of rigid pavements

Traditionally fatigue cracking has been considered as the major or only criterion for rigid pavement

design. The allowable number of load repetitions to cause fatigue cracking depends on the stress ratio

between flexural tensile stress and concrete modulus of rupture. Of late, pumping is identified as an

important failure criterion. Pumping is the ejection of soil slurry through the joints and cracks of cement

concrete pavement, caused during the downward movement of slab under the heavy wheel loads. Other

major types of distress in rigid pavements include faulting, spalling, and deterioration.

Factors affecting pavement design

There are many factors that affect pavement design which can be classified into four categories as traffic

and loading, structural models, material characterization, environment.

Traffic and loading

Traffic is the most important factor in the pavement design. The key factors include contact pressure,

wheel load, axle configuration, moving loads, load, and load repetitions.

Contact pressure: The tyre pressure is an important factor, as it determines the contact area and the

contact pressure between the wheel and the pavement surface. Even though the shape of the contact

area is elliptical, for sake of simplicity in analysis, a circular area is often considered.

Wheel load: The next important factor is the wheel load which determines the depth of the pavement

required to ensure that the subgrade soil is not failed. Wheel configuration affects the stress distribution

and deflection within a pavement. Many commercial vehicles have dual rear wheels which ensure that the

contact pressure is within the limits. The normal practice is to convert dual wheel into an equivalent single

wheel load so that the analysis is made simpler.

Axle configuration: The load carrying capacity of the commercial vehicle is further enhanced by the

introduction of multiple axles.

Moving loads: The damage to the pavement is much higher if the vehicle is moving at creep speed. Many

studies show that when the speed is increased from 2 km/hr to 24 km/hr, the stresses and deflection

reduced by 40 per cent.

Repetition of Loads: The influence of traffic on pavement not only depends on the magnitude of the wheel

load, but also on the frequency of the load applications. Each load application causes some deformation

and the total deformation is the summation of all these. Although the pavement deformation due to single

8/13/2019 HAPD 1


11

axle load is very small, the cumulative effect of number of load repetition is significant. Therefore, modern

design is based on total number of standard axle load (usually 80 KN single axles).

Structural models

The structural models are various analysis approaches to determine the pavement responses (stresses,

strains, and deflections) at various locations in a pavement due to the application of wheel load. The mostcommon structural models are layered elastic model and visco-elastic models.

Layered elastic model: A layered elastic model can compute stresses, strains, and deflections at any

point in a pavement structure resulting from the application of a surface load. Layered elastic models

assume that each pavement structural layer is homogeneous, isotropic, and linearly elastic. In other

words, the material properties are same at every point in a given layer and the layer will rebound to its

original form once the load is removed. The layered elastic approach works with relatively simple

mathematical models that relate stress, strain, and deformation with wheel loading and material

properties like modulus of elasticity and poissons ratio.

Material characterization

The following material properties are important for both flexible and rigid pavements.

When pavements are considered as linear elastic, the elastic moduli and poisson ratio of

subgrade and each component layer must be specified.

If the elastic modulus of a material varies with the time of loading, then the resilient modulus,

which is elastic modulus under repeated loads, must be selected in accordance with a load

duration corresponding to the vehicle speed.

When a material is considered non-linear elastic, the constitutive equation relating the resilient

modulus to the state of the stress must be provided. However, many of these material properties

are used in visco-elastic models which are very complex and in the development stage. This book

covers the layered elastic model which requires the modulus of elasticity and poisson ratio only.

Environmental factors

Environmental factors affect the performance of the pavement materials and cause various damages.

Environmental factors that affect pavement are of two types, temperature and precipitation and they are

discussed below:

Temperature

The effect of temperature on asphalt pavements is different from that of concrete pavements.

Temperature affects the resilient modulus of asphalt layers, while it induces curling of concrete slab. In

rigid pavements, due to difference in temperatures of top and bottom of slab, temperature stresses or

frictional stresses are developed. While in flexible pavement, dynamic modulus of asphaltic concrete

varies with temperature. Frost heave causes differential settlements and pavement roughness. Most

detrimental effect of frost penetration occurs during the spring break up period when the ice melts and

subgrade is a saturated condition.

8/13/2019 HAPD 1


12

Precipitation

The precipitation from rain and snow affects the quantity of surface water infiltrating into the subgrade and

the depth of ground water table. Poor drainage may bring lack of shear strength, pumping, loss of

support, etc.

Pavement materials: Soil

Pavements are a conglomeration of materials. These materials, their associated properties, and their

interactions determine the properties of the resultant pavement. Thus, a good understanding of these

materials, how they are characterized, and how they perform is fundamental to understanding pavement.

The materials which are used in the construction of highway are of intense interest to the highway

engineer. This requires not only a thorough understanding of the soil and aggregate properties which

affect pavement stability and durability, but also the binding materials which may be added to improve

these pavement features.

Sub grade soil

Soil is an accumulation or deposit of earth material, derived naturally from the disintegration of rocks or

decay of vegetation that can be excavated readily with power equipment in the field or disintegrated by

gentle mechanical means in the laboratory. The supporting soil beneath pavement and its special under

courses is called sub grade. Undisturbed soil beneath the pavement is called natural sub grade.

Compacted sub grade is the soil compacted by controlled movement of heavy compactors.

Desirable properties

The desirable properties of sub grade soil as a highway material are

Stability

Incompressibility

Permanency of strength

Minimum changes in volume and stability under adverse conditions of weather and ground water

Good drainage, and

Ease of compaction

Soil Types

The wide range of soil types available as highway construction materials have made it obligatory on the

part of the highway engineer to identify and classify different soils. A survey of locally available materials

and soil types conducted in India revealed wide variety of soil types, gravel, Moorum and naturally

occurring soft aggregates, which can be used in road construction. Broadly, the soil types can be

categorized as Laterite soil, Moorum / red soil, Desert sands, Alluvial soil, Clay including Black cotton soil.

Gravel: These are coarse materials with particle size under 2.36 mm with little or no fines contributing to

cohesion of materials.

8/13/2019 HAPD 1


13

Moorum: These are products of decomposition and weathering of the pavement rock. Visually these are

similar to gravel except presence of higher content of fines.

Figure 9 Indian standard grain size soil classification systems

Silts: These are finer than sand, brighter in color as compared to clay, and exhibit little cohesion. When a

lump of silty soil mixed with water, alternately squeezed and tapped a shiny surface makes its

appearance, thus dilatancy is a specific property of such soil.

Clays: These are finer than silts. Clayey soils exhibit stickiness, high strength when dry, and show no

dilatancy. Black cotton soil and other expansive clays exhibit swelling and shrinkage properties. Paste of

clay with water, when rubbed in between fingers leaves stain, which is not observed for silts.

Tests on soil

Sub grade soil is an integral part of the road pavement structure as it provides the support to the

pavement from beneath. The sub grade soil and its properties are important in the design of pavement

structure. The main function of the sub grade is to give adequate support to the pavement and for this the

sub grade should possess sufficient stability under adverse climatic and loading conditions. Therefore, itis very essential to evaluate the sub grade by conducting tests.

The tests used to evaluate the strength properties of soils may be broadly divided into three groups:

Shear tests

Bearing tests

Penetration tests

Shear tests are usually carried out on relatively small soil samples in the laboratory. In order to find out

the strength properties of soil, a number of representative samples from different locations are tested.

Some of the commonly known shear tests are direct shear test, triaxial compression test, and unconfined

compression test.

Bearing tests are loading tests carried out on sub grade soils in-situ with a load bearing area. The results

of the bearing tests are influenced by variations in the soil properties within the stressed soil mass

underneath and hence the overall stability of the part of the soil mass stressed could be studied.

8/13/2019 HAPD 1


14

Penetration tests may be considered as small scale bearing tests in which the size of the loaded area is

relatively much smaller and ratio of the penetration to the size of the loaded area is much greater than the

ratios in bearing tests. The penetration tests are carried out in the field or in the laboratory.

California Bearing Ratio Test

California Bearing Ratio (CBR) test was developed by the California Division of Highway as a method ofclassifying and evaluating soil-sub grade and base course materials for flexible pavements. CBR test, an

empirical test, has been used to determine the material properties for pavement design. Empirical tests

measure the strength of the material and are not a true representation of the resilient modulus. It is a

penetration test wherein a standard piston, having an area of 3 in2 (or 50 mm diameter), is used to

penetrate the soil at a standard rate of 1.25 mm/minute. The pressure up to a penetration of 12.5 mm and

it's ratio to the bearing value of a standard crushed rock is termed as the CBR. In most cases, CBR

decreases as the penetration increases. The ratio at 2.5 mm penetration is used as the CBR. In some

case, the ratio at 5 mm may be greater than that at 2.5 mm. If this occurs, the ratio at 5 mm should be

used. The CBR is a measure of resistance of a material to penetration of standard plunger under

controlled density and moisture conditions. The test procedure should be strictly adhered if high degree of

reproducibility is desired. The CBR test may be conducted in re-moulded or undisturbed specimen in the

laboratory. The test is simple and has been extensively investigated for field correlations of flexible

pavement thickness requirement.

Test Procedure

The laboratory CBR apparatus consists of a mould 150 mm diameter with a base plate and a

collar, a loading frame and dial gauges for measuring the penetration values and the expansion

on soaking.

The specimen in the mould is soaked in water for four days and the swelling and water absorption

values are noted. The surcharge weight is placed on the top of the specimen in the mould and the

assembly is placed under the plunger of the loading frame.

Load is applied on the sample by a standard plunger with diameter of 50 mm at the rate of 1.25

mm/min. A load penetration curve is drawn. The load values on standard crushed stones are

1370 kg and 2055 kg at 2.5 mm and 5.0 mm penetrations respectively.

CBR value is expressed as a percentage of the actual load causing the penetrations of 2.5 mm or

5.0 mm to the standard loads mentioned above. Therefore,

CBR = (load carries by specimen / load carries by standard specimen) x 100

Two values of CBR will be obtained. If the value of 2.5 mm is greater than that of 5.0 mm

penetration, the former is adopted. If the CBR value obtained from test at 5.0 mm penetration is

higher than that at 2.5 mm, then the test is to be repeated for checking. If the check test again

gives similar results, then higher value obtained at 5.0 mm penetration is reported as the CBR

value. The average CBR value of three test specimens is reported as the CBR value of the

sample.

8/13/2019 HAPD 1


15

Figure 10 CBR Test

Plate Bearing Test

Plate bearing test is used to evaluate the support capability of sub-grades, bases and in some cases,

complete pavement. Data from the tests are applicable for the design of both flexible and rigid

pavements. In plate bearing test, a compressive stress is applied to the soil or pavement layer through

rigid plate relatively large size and the deflections are measured for various stress values. The deflection

level is generally limited to a low value, in the order of 1.25 to 5 mm and so the deformation caused may

be partly elastic and partly plastic due to compaction of the stressed mass with negligible plastic

deformation. The plate-bearing test has been devised to evaluate the supporting power of sub grades orany other pavement layer by using plates of larger diameter. The plate-bearing test was originally meant

to find the modulus of sub grade reaction in the Westergaard analysis for wheel load stresses in cement

concrete pavements.

Test Procedure

The test site is prepared and loose material is removed so that the 75 cm diameter plate rests

horizontally in full contact with the soil sub-grade. The plate is seated accurately and then a

seating load equivalent to a pressure of 0.07 kg/cm2, (320 kg for 75 cm diameter plate) is applied

and released after a few seconds. The settlement dial gauge is now set corresponding to zero

load.

A load is applied by means of jack, sufficient to cause an average settlement of about 0.25 cm.

When there is no perceptible increase in settlement or when the rate of settlement is less than

0.025 mm per minute (in the case of soils with high moisture content or in clayey soils) the load

dial reading and the settlement dial readings are noted.

8/13/2019 HAPD 1


16

Deflection of the plate is measured by means of deflection dials; placed usually at one-third points

of the plate near its outer edge.

To minimize bending, a series of stacked plates should be used.

Average of three or four settlement dial readings is taken as the settlement of the plate

corresponding to the applied load. Load is then increased till the average settlement increase to afurther amount of about 0.25 mm, and the load and average settlement readings are noted as

before. The procedure is repeated till the settlement is about 1.75 mm or more.

Allowance for worst subgrade moisture and correction for small plate size should be dealt

properly.

Calculation A graph is plotted with the mean settlement versus bearing pressure (load per unit

area) as shown in Figure 7. The pressure corresponding to a settlement is obtained from this

graph. The modulus of subgrade reaction is calculated from the relation.

Figure 11 Plate load test

sphalt Behavior as a Function of its Chemical Constituents

Robertson et al. (1991) describe asphalt behavior in terms of its failure mechanisms. They describe each

particular failure mechanism as a function of asphalt’s basic molecularor intermolecular chemistry. This

section is a summary of Robertson et al. (1991).

Aging Some aging is reversible, some is not. Irreversible aging is generally associated with oxidation at

the molecular level. This oxidation increases an asphalt’s viscosity with age up until a point when the

asphalt is able to quench (or halt) oxidation through immobilization of the most chemically reactive

elements. Reversible aging is generally associated with the effects of molecular organization. Over time,

the molecules within asphalt will slowly reorient themselves into a better packed, more bound system.

This results in a stiffer, more rigid material. This thyrotrophic aging can be reversed by heating and

agitation.

http://training.ce.washington.edu/WSDOT/Modules/03_materials/03-3_body.htm#durability

http://training.ce.washington.edu/WSDOT/Modules/03_materials/03-3_body.htm#durability

8/13/2019 HAPD 1


17

Rutting and permanent deformation If the molecular network is relatively simple and not interconnected,

asphalt will tend to deform in elastically under load (e.g., not all the deformation is recoverable).

Additionally, asphalts with higher percentages of non-polar dispersing molecules are better able to flow

and plastically deform because the various polar molecule network pieces can more easily move relative

to one another due to the greater percentage of fluid non-polar molecules.Fatigue cracking If the molecular network becomes too organized and rigid, asphalt will fracture rather

than deform elastically under stress. Therefore, asphalts with higher percentages of polar, network-

forming molecules may be more susceptible to fatigue cracking.

Thermal cracking At lower temperatures even the normally fluid non-polar molecules begin to organize

into a structured form. Combined with the already-structured polar molecules, this makes asphalt more

rigid and likely to fracture rather than deform elastically under stress.

Stripping Asphalt adheres to aggregate because the polar molecules within the asphalt are attracted to

the polar molecules on the aggregate surface. Certain polar attractions are known to be disrupted by

water (itself a polar molecule). Additionally, the polar molecules within asphalt will vary in their ability to

adhere to any one particular type of aggregate.

Moisture damage Since it is a polar molecule; water is readily accepted by the polar asphalt molecules.

Water can cause stripping and/or can decrease asphalt viscosity. It typically acts like a solvent in asphalt

and results in reduced strength and increased rutting. When taken to the extreme, this same property

can be used to produce asphalt emulsions. Interestingly, from a chemical point-of-view water should

have a greater effect on older asphalt. Oxidation causes aged (or older) asphalts to contain more polar

molecules. The more polar molecules asphalt contains, the more readily it will accept water. However,

the oxidation aging effects probably counteract any moisture-related aging effects.

http://training.ce.washington.edu/WSDOT/Modules/09_pavement_evaluation/09-7_body.htm#rutting


http://training.ce.washington.edu/WSDOT/Modules/09_pavement_evaluation/09-7_body.htm#alligator_cracking


http://training.ce.washington.edu/WSDOT/Modules/09_pavement_evaluation/09-7_body.htm#transverse_cracking

http://training.ce.washington.edu/WSDOT/Modules/09_pavement_evaluation/09-7_body.htm#stripping



http://training.ce.washington.edu/WSDOT/Modules/09_pavement_evaluation/09-7_body.htm#transverse_cracking



8/13/2019 HAPD 1


18

Airfield Pavements

Introduction

Airport pavements are constructed to provide adequate support for the loads imposed by airplanes and to

produce a firm, stable, smooth, all-year, all-weather surface free of debris or other particles that may be

blown or picked up by propeller wash or jet blast. In order to satisfactorily fulfill these requirements, the

pavement must be of such quality and thickness that it will not fail under the load imposed. In addition, it

must possess sufficient inherent stability to withstand, without damage, the abrasive action of traffic,

adverse weather conditions, and other deteriorating influences. To produce such pavements requires a

coordination of many factors of design, construction, and inspection to assure the best possible

combination of available materials and a high standard of workmanship.

SUBGRADE STABILIZATION

Subgrade stabilization should be considered if one or more of the following conditions exist: poor

drainage, adverse surface drainage, frost, or need for a stable working platform. Subgrade stabilization

can be accomplished through the addition of chemical agents or by mechanical methods.

a. Chemical Stabilization. Different soil types require different stabilizing agents for best results. The

following publications are recommended to determine the appropriate type and amount of chemical

stabilization for subgrade soils: Unified Facilities Criteria (UFC) Manual Pavement Design for Airfields,

UFC 3-260-02; Soil Cement Construction Handbook, Portland Cement Association; and The Asphalt

Institute Manual Series MS-19, Basic Asphalt Emulsion Manual (see Appendix 4).

b. Mechanical Stabilization. In some instances, sub grades cannot be adequately stabilized through the

use of chemical additives. The underlying soils may be so soft that stabilized materials cannot be mixed

and compacted over the underlying soils without failing the soft soils. Extremely soft soils may require

bridging in order to construct the pavement section. Bridging can be accomplished with the use of thick

layers of shot rock or cobbles. Thick layers of lean, porous concrete have also been used to bridge

extremely soft soils. Geosynthetics should be considered as mechanical stabilization over soft, fine-

grained soils. Geosynthetics can facilitate site access over soft soils and aid in reducing subgrade soil

disturbance due to construction traffic. Geosynthetics will also function as a separation material to limit

long-term weakening of pavement aggregate associated with contamination of the aggregate with

underlying fine-grained soils. FHWA-HI-95-038, Geosynthetics Design and Construction Guidelines,

provides more information about construction over soft soils using Geosynthetics.

SEASONAL FROST The design of pavements in areas subject to seasonal frost action requires special consideration. The

detrimental effects of frost action may be manifested by non-uniform heave and in loss of soil strength

during frost melting. Other related detrimental effects include possible loss of compaction, development of

pavement roughness, restriction of drainage, and cracking and deterioration of the pavement surface.

Detrimental frost action requires that three conditions be met simultaneously: first, the soil must be frost

8/13/2019 HAPD 1


19

susceptible; second, freezing temperatures must penetrate into the frost susceptible soil; third, free

moisture must be available in sufficient quantities to form ice lenses.

a. Frost Susceptibility. The frost susceptibility of soils is dependent to a large extent on the size and

distribution of voids in the soil mass. Voids must be of a certain critical size for the development of ice

lenses. Empirical relationships have been developed correlating the degree of frost susceptibility with thesoil classification and the amount of material finer than 0.02 mm by weight. Soils are categorized into four

groups for frost design purposes: Frost Group 1 (FG-l), FG-2, FG-3, and FG-4. The higher the frost group

number, the more susceptible the soil, i.e., soils in FG-4 is more frost susceptible than soils in frost

groups 1, 2, or 3. Table 2-3 defines the frost groups.

b. Depth of Frost Penetration. The depth of frost penetration is a function of the thermal properties of the

pavement and soil mass, the surface temperature, and the temperature of the pavement and soil mass at

the start of the freezing season. In determining the frost penetration depth, primary consideration should

be given to local engineering experience. Residential construction practice, including the experience of

local building departments, is generally the best guide to frost penetration depth.

c. Free Water. The availability of free water in the soil mass to freeze and form ice lenses is the third

consideration that must be present for detrimental frost action to occur. Water can be drawn from

considerable depths by capillary action, by infiltration from the surface or sides, or by condensation of

atmospheric water vapor. Generally speaking, if the degree of saturation of the soil is 70 percent or

greater, frost heave will probably occur. For all practical purposes, the designer should assume that

sufficient water to cause detrimental frost action will be present.

HAPD 1

Documents