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BULLETIN P-111
INDUSTRIAL VALVES LTD.
1/4" - 8" (DN6 - DN200)
General Service, Chemical, Petrochemical, Oil and Gas, Refinery, Energy,Pharmaceutical, Food & Beverage, Cosmetics, Semiconductor
Various type of seat designsand materials includingcharacterized metal seats forcontrol applications
Interchangeable seats,balls, stems and sealsfor various applications
Floating Ball conceptfor positive shutoff
Spring loaded stemseal with locking clip
The 46 and 47P Series are the main lines of HABONIM 3-piece ball valves for
industrial applications. The valves are suitable for applications requiring high
f low capaci ty and t ight shutof f , where re l iab i l i ty , funct ional i ty and
interchangeability are essential for the product quality. HABONIM has various
valve solutions and designs that give the end user the freedom of choice for
the toughest requirements imposed by the industry and by international standards.
Page 3
Standard HABONIM body and end materials are in Carbon
Steel or Stainless Steel. Carbon Steel bodies and ends are
forgings to ASTM A105 or castings to ASTM A216 WCB.
Stainless Steel bodies are casting to ASTM A351 CF8M. The
ends are castings to ASTM A351 CF3M, which have a lower
carbon content and are therefore more suitable for welding.
The standard ball and stem material is stainless steel 316.
All high torque valve stems are in high tensile 17-4PH stainless
steel. Balls in 17-4PH stainless steel are also available. Other
valve and trim materials such as Alloy-20, Hastelloy-C, AISI
304L, Duplex or Monel for specified applications are available
on request.
All valve pressure containing parts such as bodies and ends
are heat numbered and can be traced by their work number
which is stamped on the valve tag. Documentation will be
supplied on request.
Stainless steel valves have stainless steel bolts and nuts.
Carbon steel valves have plated carbon steel bolts and nuts.
Special alloy valves carry stainless steel bolts and nuts unless
otherwise specified.
Body and Trim Materials
HABONIM has many types of end connections to suit mostcustomer requirements. The standard types are screwed,welded or flanged connections.
Screwed EndsScrewed ends are identified by a marking on the end face:BSPT - no identificationNPT - concentric grooveBSPP DIN 2999 - external chamferOther screwed ends identification will be advised on request.
Pipe weld EndsWelded ends are available according to the pipe type andschedule in buttweld or socket weld . The standard pipeschedule is 40. Buttweld ends are available from Sch 5 toSch 180 and socket weld ends are available up to Sch 40 inreduce bore and up to Sch 80 in full bore.
Tube weld endsTube ends are available in imperial or metric sizes. The endsare short stubs or one piece extended stubs suitable for AOW(automatic orbital welding). Weld end valves can be installedin-line without dismantling the valve or changing internal parts,as long as the proper welding procedures are kept. Pleaserefer to Habonim Welding Instructions for more information.
Flanged EndsFlanged ends complying to class 150 ANSI B16.5 and DIN3202 F1 face-to-face dimensions are available in reduce orfull bore. In some cases ANSI flange end valves will complyto class 300 face-to-face dimensions only.
Other EndsOther available ends are Clamp ends for the Biopharm andFood industry, Compression Fitting ends for Instrumentationand the Semiconductor industry, Extended Pipe ends for theChemical industry. Other ends are available on request.Please refer to Bulletin C-515 for dimensions.
End Connections
ClampExtended Tube
Buttweld Socket weldScrewed Flange
CompressionFitting
The rigid valve body construction is designed in accordance
with ANSI B16.34 and BS 5351. The 47P series valve bodies
have a top mounting flange conforming to ISO 5211 with
centering ring for direct mounting of actuators, limit switches,
fugit ive emission bonnets or extended handles.
The 46 series valve bodies do not have an ISO top mounting
flange and they carry a different wrench (see page 10).
Valve Construction
The 3-piece body construction enables valve in-line
maintenance and replacement of internal parts. The standard
47P valve bodies have through body bolts. The Firesafe valves
have threaded body screws. With the ISO mounting flange
there is no need to loosen body bolts when fitting actuators.
The 47P & 46 series ball, seats and seals are interchangeable
with HABONIM flanged 31/32 series reduced bore valves and
with HABONIM flanged 73/74/78 series full bore valves up to
and including 2”. Stem assemblies are interchangeable
through out.
47P top mounting flangefor Actuation & Accesories
47P top mounting flangefor Manual Operation
CLOCKWISETO CLOSE
47Page4.fh8 21/10/03 22:41 Page 1
Composite
Floating Ball Principle
The floating ball design is based on the concept that both the
seat preload and the line pressure contribute to a
compressive force between the ball and seat to create a
bubble tight shut-off at low and high pressure drops. The line
pressure forces the ball to the downstream seat, the seat
flexes and creates the seal. The upstream seat is forced
forward, allowing the pressure to penetrate from behind
through the grooves and into the body cavity, relieving the
load and reducing its wear. Other designs such as diverter
and double block and bleed seats, incorporate a “seat/seal”
or seat with a backup O-ring to seal from the upstream side
of the valve.
A highly polished solid ball ensures tight shutoff and long
service life. All balls are solid and have specially rounded
leading edges to eliminate excessive seat wear during rotation.
The balls have a hole in the stem slot to equalize pressure
behind the ball in the valve cavity (see illustration below).
Standard ball materials are 316 Stainless Steel, Hasteloy-C,
Monel, Alloy-20, Duplex and Inconel. All materials (except
316 SS) are marked in the slot for identification.
Other ball designs such as diverter balls, cavity pressure relief
balls with a vent hole to the upstream side, characterized port
balls for control applications, balls for flushing body cavity
and more are available on request (see illustrations below).
Body Seals
Standard Body Seal
The Metal Ring Encapsulated Groove
design uses a thinner body seal
supported by a metal ring and is used
in the standard body. It provides tighter
compression of the body seal for higher
pressure and temperature fluctuations.
It also serves a barrier for all flexible graphite
body seals from penetrating
into the valve body.
Metal Ring
The fully Encapsulated Groove body
serves the same purpose as the Metal
Ring design, only the groove is
machined in the valve body.
This body construction utilizes the same
seals without the metal ring.
Encapsulated Groove
The Tongue & Groove design is used
in all firesafe valves and is intended
to allow full compression of the flexible
graphite body seal and the alignment
of the body and ends. This is implemented
by having the body seal groove in the end connector and
not in the body. Firesafe bodies and end connectors are not
interchangeable with the standard bodies and ends.
Tongue & Groove
Equalizingpressure holein slot
Upstreampressure reliefhole
Characterisedport for control
T-Portfor flushing
Page 4
The body seal in a standard valve
is constructed with three closed sides
and one side open into the valve
cavity. Pressure in the valve cavity
forces the seal to the corners, thus
creating a tight seal. All seal materials
are flexible and will compress according to the groove shape.
Each time the valve is opened for repair, the seals must be
replaced with new ones.
Ball Material
Floating ball Double block & bleedDownstream seal Upstream seal
Stem Assemblies
Page 5
All valves have blowout-proof stems. The stem assembly
incorporates live loaded springs to compensate for pressure
and temperature surges and wear. A tab washer ensures that
the stem nut will not loosen during cyclic operations. The
stem is machined with a high surface finish for better sealing
capability. Optional stem seal materials and shapes are
available. Special High Cycle stem arrangements are available
for specific applications.
STANDARD STEM ASSEMBLYSizes 1/2” to 21/2”
A blowout-proof stem and thrustwasher are inserted in the valvebody from its cavity. A set of threestem packings followed by a stem-centering gland and stop plate arefastened by a slotted gland nutfrom the outside. A pipe wrench isinserted into a “TEE” head andfastened by a screw to the stem.
STANDARD STEM ASSEMBLYSizes 3” to 6”
A blowout-proof stem and thrust washerare inserted in the valve body fromits cavity. A set of one or two stempackings followed by a stem-centering gland are spring loadedand fastened by a nut and tabwasher from the outside. A rigidhandle is fastened above it by asecond nut and serrated washer.
A precision machined blowout-proof stem is inserted into the
valve body from within. Available as standard, antistatic or
firesafe. The firesafe stem has a special contour for metal to
metal contact in the event of fire. Stems 1/2” to 21/2” output
shaft are double “D”. Stems 3” and above have square shaft.
Standard Stem Firesafe Stem
Stem
Antistatic stem device to discharge static electricity buildup
on the ball are optional. This conforms to BS 5351 for continual
electrical contact between ball/stem and stem/body. Contact
is made by a spring loaded stainless steel element inserted
in the stem or a conductive
PTFE stem seal. Valve
sizes up to 2” require
a stem/body contact,
while larger size
valves also need
a ball/stem contact.
Antistatic Device
O-RING STEM ASSEMBLYO-ring stem assemblies for searchinggas, high vacuum and other specialapplications such as ammonia orhigh cycle applications are standardoptions. The O-ring, followed bybackup rings, is secured in placeby a metal washer and bearing.
V-RING STEM ASSEMBLY
HIGH CYCLE STEM ASSEMBLYIn high cycle applications where the valves may pass throughmany operational cycles per year, an upgrade to the stemassembly is done according to the working conditions. Thrustseal with better wear resistant material, hardened polishedstems and special stem seals are suggested. A unique glandwith an O-ring groove securred by a live-loading spring-packgive the valve long service life.
Firesafe
Stem
Firesafe
Stem
V-ring or sandwich style stem sealsare some times more efficient forapplications such as high cycle orwhere it is essential to have lowemissions. These seals can befitted into the standard valve body.
HABONIM’s 47P and 46 series valves are “Reduce Bore”,
(Nominal Bore) where the ball port ID is reduced from the
nominal pipe ID. This reduction creates a pressure drop across
the valve and must be considered when doing flow calculations.
HABONIM’s B47P and B46 series valves are “full bore”,
where the ball port ID matches the nominal pipe ID. The full
bore valve has “one-size-up” body and trim with a “full bore”
end connection. Full bore valves are used when maximum
flow at minimum pressure drop is required.
All the types of end connections are available in both reduce
bore or full bore.
For any fixed nominal pipe size you can have a “reduce bore”
valve with regular ends, or a “full bore” valve with full bore
ends and “one-size-up” body and ball. This is illustrated below:
Reduce Bore and Full Bore
Full Bore Reduce Bore
Page 6
A flexible seat design provides tight shutoff at high and lowpressures, reduces wear and valve torque. The seat perimeterhas equalizing pressure slots to allow penetration of pressureto the body cavity for better sealing capabil i ty.Other available seat designs are Cavity Filler seats for reducingdead volume in the ball cavity, One-piece Seat/Seal for divertervalves or Double-Block and Bleed seats with O-ring.
Standardseat with slots
Diverterseat/seal
Cavity Fillerseat
Characterizedmetal seat
Seats Type and material
Habonim has a line of metal seated valves for severe serviceapplications where high temperature, abrasion and/or corrosionrestrict the use of soft seats. Please refer to HabonimBulletin T-624 for additional information on seat materials andpressure temperature limits.
TFM™ is a chemically modified PTFE™ that offers enhancedproperties while retaining all the proven advantages ofconventional PTFE.Identification: Color white with brown stripe.
TFM™ (Modified PTFE)A
Glass filled PTFE has virtually the same chemical compatibilityas virgin PTFE but extends the pressure/temperature ratingof the valve. Its superior compression and heat resistanceprovide the seat good wear resistance at high loads and isparticularly good for steam application.Available with glass fibre content of 15% (R) or 25% (J).Identification 15% GF: Color off-white with blue stripe.Identification 25% GF: Color off-white with red stripe.
Glass Filled PTFER J
This seat withstands higher temperatures and pressures thanglass filled PTFE, has good resistance under load, notrecommended for foodstuffIdentification: Color blue.
Glass & Metal Oxide Filled PTFEH
NRG seats are suitable for elevated temperatures, resistanceunder high pressure loads, low coefficient of friction and aresuitable for many corrosive applications. They are availablein two different profiles to suit both steam or thermal fluid ath igh temperature and cryogenic appl icat ions.Identification: Color charcoal black with white stripe.
Carbon Filled PTFE (NRG)P
PTFE is the material of choice where the characteristics oflow friction, high durability, excellent thermal resistance orchemical inertness are required. Recommended for use withwater, foodstuff or corrosive chemicals.Identification: Color white.
PTFETCarbon Filled PEEK®K
UHMWPE is mainly used where PTFE is not acceptable. Ithas high radioactive resistance of 2 x 10 rads. Other typicalapplications are the tobacco industry, H2SO4 and the handlingof highly abrasive media.Identification: Color pale white with green stripe.
Delrin® is used for high pressure applications where resistanceto wear and deformation under load is essential. It is mainlyused in the Petroleum industry. Its maximum temperature islimited to 80°C (176°F) under full load.Delrin® must not be used in presence of OXYGEN.Identification: Color creamy white with black stripe.
PEEK® (Polyetheretherketone) is a tough, high temperature,semicrystalline thermoplastic offering excellent characteristicssuch as high tensile strength and elongation properties,excellent shear strength and creep resistance, outstandingfatigue and chemical resistance, no susceptibility to hydrolysis(Steam/Hot Water).Identification: Color black with yellow stripe.
Vespel® is a polyimide material that has high temperaturecapabilities under load and is mainly used for heat transferapplications, hot gases and oils.Vespel must not be used in with STEAM or mediacontaining WATER or WATER VAPOR.Identification: Color brown.
Delrin®(Acetal Resin)Y
Vespel®S
UHMWPE (Ultra High Molecular Weight Polyethylene)U
Virgin PEEK® has no fillers and comprises similar physicalcharacteristics as filled PEEK®. It has higher radiationresistance and is suitable for food, tabacco and pharmaceuticalapplications.Identification: Color beige.
Virgin PEEK®L
PCTFE material, better known as Kel-F® (Chloro Tri FloroEthylene) is used extensively for cryogenic services fortemperatures down to -196°C (-320F°) to 121°C (250°F). Itsmain applications are for gas production, transportation andstorage. Identif ication: Color see through white.
PCTFE (Kel-F®)C
Page 6
A flexible seat design provides tight shutoff at high and lowpressures, reduces wear and valve torque. The seat perimeterhas equalizing pressure slots to allow penetration of pressureto the body cavity for better sealing capabil i ty.Other available seat designs are Cavity Filler seats for reducingdead volume in the ball cavity, One-piece Seat/Seal for divertervalves or Double-Block and Bleed seats with O-ring.
Standardseat with slots
Diverterseat/seal
Cavity Fillerseat
Characterizedmetal seat
Seats Type and material
Habonim has a line of metal seated valves for severe serviceapplications where high temperature, abrasion and/or corrosionrestrict the use of soft seats. Please refer to HabonimBulletin T-624 for additional information on seat materials andpressure temperature limits.
TFM™ is a chemically modified PTFE™ that offers enhancedproperties while retaining all the proven advantages ofconventional PTFE.Identification: Color white with brown stripe.
TFM™ (Modified PTFE)A
Glass filled PTFE has virtually the same chemical compatibilityas virgin PTFE but extends the pressure/temperature ratingof the valve. Its superior compression and heat resistanceprovide the seat good wear resistance at high loads and isparticularly good for steam application.Available with glass fibre content of 15% (R) or 25% (J).Identification 15% GF: Color off-white with blue stripe.Identification 25% GF: Color off-white with red stripe.
Glass Filled PTFER J
This seat withstands higher temperatures and pressures thanglass filled PTFE, has good resistance under load, notrecommended for foodstuffIdentification: Color blue.
Glass & Metal Oxide Filled PTFEH
NRG seats are suitable for elevated temperatures, resistanceunder high pressure loads, low coefficient of friction and aresuitable for many corrosive applications. They are availablein two different profiles to suit both steam or thermal fluid ath igh temperature and cryogenic appl icat ions.Identification: Color charcoal black with white stripe.
Carbon Filled PTFE (NRG)P
PTFE is the material of choice where the characteristics oflow friction, high durability, excellent thermal resistance orchemical inertness are required. Recommended for use withwater, foodstuff or corrosive chemicals.Identification: Color white.
PTFETCarbon Filled PEEK®K
UHMWPE is mainly used where PTFE is not acceptable. Ithas high radioactive resistance of 2 x 10 rads. Other typicalapplications are the tobacco industry, H2SO4 and the handlingof highly abrasive media.Identification: Color pale white with green stripe.
Delrin® is used for high pressure applications where resistanceto wear and deformation under load is essential. It is mainlyused in the Petroleum industry. Its maximum temperature islimited to 80°C (176°F) under full load.Delrin® must not be used in presence of OXYGEN.Identification: Color creamy white with black stripe.
PEEK® (Polyetheretherketone) is a tough, high temperature,semicrystalline thermoplastic offering excellent characteristicssuch as high tensile strength and elongation properties,excellent shear strength and creep resistance, outstandingfatigue and chemical resistance, no susceptibility to hydrolysis(Steam/Hot Water).Identification: Color black with yellow stripe.
Vespel® is a polyimide material that has high temperaturecapabilities under load and is mainly used for heat transferapplications, hot gases and oils.Vespel must not be used in with STEAM or mediacontaining WATER or WATER VAPOR.Identification: Color brown.
Delrin®(Acetal Resin)Y
Vespel®S
UHMWPE (Ultra High Molecular Weight Polyethylene)U
Virgin PEEK® has no fillers and comprises similar physicalcharacteristics as filled PEEK®. It has higher radiationresistance and is suitable for food, tabacco and pharmaceuticalapplications.Identification: Color beige.
Virgin PEEK®L
PCTFE material, better known as Kel-F® (Chloro Tri FloroEthylene) is used extensively for cryogenic services fortemperatures down to -196°C (-320F°) to 121°C (250°F). Itsmain applications are for gas production, transportation andstorage. Identif ication: Color see through white.
PCTFE (Kel-F®)C
Page 7
* Additional information of other seats material is available on request.
260 350barlb/in
20
bar
100
20
40
60
80
0
200
400
600
800
1000
1200
1400
1600
lb/in2
200
120
140
160
180
1800
2000
2200
2400
2600
2800
3000
2203200
3300
21/2” - 4”
1/2” - 2”
K S
S VESPELK PEEK
8093barlb/in
20
bar
100
20
40
60
80
0
200
400
600
800
1000
1200
1400
1600
lb/in2
200
120
140
160
180
1800
2000
2200
2400
2600
2800
3000
2203200
3300
21/2” - 4”
1/2” - 2”
Y
U
1/2” - 2”
U UHMWPEY DELRIN
230 320
R
21/2” - 4”
P
1/2” - 2”P Carbon filled PTFER Glass filled PTFE
230
T
1/2” - 2”
21/2” - 4”
A
1/2” - 2”A TFMT PTFE
L V.PEEK
PTFE TFMA
Pressure / Temperature Rating
The solid lines in the Pressure/Temperature (PT) graphs arethe maximum seat rating for each material*, and are not thevalve body rating. Valves above 2” have a limiting body rating
of #300 for all seat material. The PT lines are based ondifferential pressure with the valve in the closed position.Data is given from field applications and laboratory tests.
ITEM DESCRIPTION MATERIAL QTY. ITEM DESCRIPTION MATERIAL QTY.
1
2
3
4
*5
*6
*7
89
*10
BODY
END CONNECTOR
BALL
STEM
SEAT
BODY SEAL
STEM THRUST SEAL
STOP PIN
STEM LOCATION RING
STEM PACKING
STAINLESS ST. ASTM A351 CF8M
CARBON ST. WCB
HASTELOY-C, ALLOY-20, MONEL
STAINLESS ST. ASTM A351 CF3M
CARBON ST. WCB
HASTELOY-C, ALLOY-20, MONEL
STAINLESS ST. ASTM A351 CF8M
HASTELOY-C, ALLOY-20, MONEL
STAINLESS ST. ASTM A276 316
STAINLESS ST 17-4PH
HASTELOY-C, ALLOY-20, MONEL
PTFE, RPTFE, NRG, PEEK, TFM,
UHMWPE, VESPEL
PTFE, RPTFE, TFM, UHMWPE,
GRAPHITE, METAL O-RING
PTFE, RPTFE, PEEK, NYLATRON,
UHMWPE, VESPEL
STAINLESS ST. AISI 303
STAINLESS ST. AISI 316
PTFE, RPTFE, TFM, UHMWPE,
OR GRAPHITE
1
2
1
1
2
2
1
1131
1112
1314
151617
18
1920212223
FOLLOWER
STOP PLATE
STEM NUT (SLOTTED)
WRENCH HANDLE
WRENCH HEAD
WRENCH BOLT
SEAT RETAINING RING
BODY BOLT (S/S)
BODY NUT (S/S)
TAG
DISC SPRING
TAB WASHER
STEM NUT,
(NON-SLOTTED)
STAINLESS ST. AISI 316L
STAINLESS ST. 430
CARBON ST. ZINC PLATED
CARBON ST. ZINC PLATED
CARBON ST. ZINC PLATED
STAINLESS ST. AISI 304
MALEABLE IRON
STAINLESS ST. AISI 304
STAINLESS ST. ASTM A351 CF8M
CARBON ST. WCB
HASTELOY-C, ALLOY-20, MONEL
STAINLESS ST. AISI 304
STAINLESS ST. AISI 304
STAINLESS ST. AISI 316
STAINLESS ST. 17-7PH
STAINLESS ST. AISI 304
STAINLESS ST. AISI 316
CARBON ST. ZINC PLATED
11
11
111
81681211
2
6
5
7
4
17
15
14
12
11
10
8
13
18
2
6
5
3
Full Bore End
Carbon steel
Stainless steel
16
19
20
1
18
11
22
9
21
23
23
9
21
24
Stem arrangement for actuated valves.
Release the wrench bolt (17) and
remove the wrench handle (16) the
wrench head (14), the stem nut
(13) and stop plate (12) Assemble
the two disc springs (21), stem
location ring (9) tab washer
(22) and refasten the non-slotted
stem nut (23).
14
9
15
13 12
16
21
22
23
(C/S) CARBON ST. ZINC PLATED
TxL THREADF PCD
Page 13
6”& 8” VALVE DIMENSIONS WILL BE GIVEN ON REQUEST
Stainless Steel
Carbon Steel
Valve Dimensions 3”- 4”
TxL THREADF PCD
CLOCKWISETO CLOSE
RB
3”
4”
FB AR/B
B C D H S
21/2”
3”
4”
169.0
6.653
214.0
8.425
83.3
3.280
108.8
4.283
123.0
4.843
98.3
3.870
114.1
4.492
124.0
4.882
144.9
5.705
160.7
6.327
170.5
6.713
185.0
7.287
200.0
7.894
211.0
8.299
400.0
15.75
600.0
23.62
600.0
23.62
W M N P TxL F (ISO)
140.0
5.500
177.0
6.969
200.0
7.874
18.9
0.744
18.9
0.744
18.9
0.744
1” UNS
1” UNS
1” UNS
16.5
0.649
16.5
0.649
16.5
0.649
M10x20
M10x20
M10x20
WeightBore
63.5
2.50
82.6
3.25
100.0
3.94
13.7
30.28
23.7
52.4
30.0
66.3
Kg
lb
Kg
lb
Kg
lb
169.0
6.653
214.0
8.425
239.0
9.409
AF/B
P
47P 46 Series&
B
C
D H
S
A
STEMHEIGHT
BALLBORE
W
W
DH
C
S
A
STEMHEIGHT
B
CLOCKWISETO CLOSE
PREPARATION FOR ACTUATIONSTEM DIMENSIONS
N THREAD
STEM GROOVESHOW VALVEBALL POSITION
M
M ACROSSFLATS
Carbon Steel Valveshave threaded bolts
Stainless Steel Valveshave thru bolts & nuts
Valve Dimensions 21/2” - 4”
BALLBORE
F10
102.0
F10
102.0
F10
102.0
Assembly, Marking and PackagingISO 9001 Certified
Page 14
The 47P and 46 series 3-piece ball valves are in-line repairable, thus
reducing on maintenance time and cost when servicing the valves.
This also allows quick and easy replacement of the valve trim or
upgrading for new applications without loss of downtime.
Prior to servicing the valve, bring it to the open position making sure
to release line pressure and drain all trapped media from the valve
cavity. Keep the valve in the open position and remove all but one
body bolt, so the valve body can swing away from its installed
position and be brought out of the pipe line. In this position
it is easy to replace all internal parts and then
swing the body back to its original position.
If it is required to completely remove
the body, remove the last bolt
and bring out the body center
section.
As an ISO 9001 certified company, Habonim operates according to
internal manufacturing specifications written for each application and
for specific customers. From material procurement to final inspection
of assembled valves, Habonim controls its procedures for the integrity
of the parts, their manufacturing process, storing and preservation
and final assembly, to keep the highest standards of perfection of
the product.
All valves are 100% leak tested before packaging. Each valve is
tagged for traceability and material certification will be provided on
request. Habonim valves are delivered in the open position and with
capped ends. Keep the valve in the open position and remove end
caps only prior to installation. Actuated valves are kept in their Fail-
Safe position. Use the bolt torque figures according to the tightening
patterns shown below for safe operation. It is recommended to flush
the pipe line before operating the valve, to prevent seat damage.
Valve Actuator SizingValve Sizing Tables of the Compact actuators on Habonim Valves
are available on request. The sizing table is based on the line
pressure, valve seats, working temperature and other factors.
The valve torque figures are calculated from tests using water at
room temperature at different pressure drops for each seat material
and actuator air pressure.
Please contact HABONIM for more details.
Where automation is required, the 47P series ball valves are
available with Habonim’s unique 4-Piston pneumatic Compact
actuator. The Compact actuator is available in 8 sizes, spring return
or double acting. All sizes except the H15, have NAMUR air
connections for attaching solenoids. Limit switches and positioners
can be mounted on the actuator top face according to NAMUR or
ISO bolt pattern interface. Please refer to Bulletin B-310.
1
2
3
4
5
8
6
7
1
2
3
4
BoltSize
TighteningTorque
in.lbNm
M6
M8
M10
M12
M16
10
22
45
75
161
88.6
195
400
655
1425
ValveSize
1/2"-3/4"1”-11/4"11/2"-3"
4”6”
Cv- flow in US GPM, pressure in psi Kv- flow in m3/hr, pressure in bar
Valve flow rates are determined in full open position with water temperature
of 15 C° (60 F°)
Standards of Compliance
Design: ANSI B16.34
BS 5351, BS 5159
Threaded End Connections: NPT ANSI B1.20.1
BSPT ISO R/7, BS 21
BSPP ISO R/7, BS 2779
DIN 2999, DIN 3852
Socket Weld End Connections: BS 1600. API 5L.
ANSI B16.11, DIN 3239/Pt 2
Buttweld End Connections: API 5L. BS 1600
(Schedules 5, 10, 40, 80) ANSI B16.25, DIN 3239/Pt 1
Pressure Testing: API 598. BS 6755 Pt. 1
ISO 5208
Fire Testing: API 607 4th Edt. API 6F
BS 6755 Pt. 2.
NACE (must be specified) MR-0175
Certification: ISO 9001-2000
PED 97/23/EC Module H
ATEX Directive 94/9/EC
In-Line Maintenance
Cv Values Limiting Stem Input Torque
FLOWCOEFFICIENTS
VALVE SIZE
FB
1/2”
3/4”
1"
11/4”
11/2”
2”
21/2”
3”
4”
Cv Kv
3
5
8
12
32
57
80
104
240
320
580
2400
2.6
4.3
6.9
10.4
28.1
49.3
69.2
90
208
277
501
2070
RB
1/2”
3/4”
1"
11/4”
11/2”
2”
21/2”
3”
4”
316 S/SStem material
Nm in-lb Nm in-lb
17- 4PHStem material
13.2
13.2
13.2
13.2
24.4
24.4
48.6
48.6
NONE
385
385
NONE
117
117
117
117
216
216
430
430
NONE
3400
3400
NONE
91
91
91
91
165
165
268
268
268
1920
1920
1920
800
800
800
800
1,460
1,460
2,370
2,370
2,370
17,000
17,000
17,000
1/4”
3/8”
Actuated Valves
47P & 46 Series Automated Valves Dimensions
Page 15
ACTUATORSIZE
VALVESIZE
1/2”
3/4”
1”
11/4”
2”
11/2”
21/2”
3”
4”
J
60.0
66.6
84.4
60.0
66.6
84.4
60.0
66.6
84.4
96.0
60.0
66.6
84.4
96.0
66.6
84.4
96.0
122.1
66.6
84.4
96.0
122.1
84.4
96.0
122.1
144.8
96.0
122.1
144.8
195.5
243.0
122.1
144.8
195.5
243.0
122.1
144.8
195.5
243.0
M DA SR
COMPACT ACTUATOR46 SERIES
A
119.9
134.5
149.6
122.1
137.5
154.0
141.2
147.8
176.4
188.0
146.2
152.8
181.6
193.2
163.5
186.8
198.4
222.6
168.4
191.5
203.1
226.9
203.0
214.6
240.7
263.4
EB C
48
48
48
48
48
48
48
48
60
60
48
48
60
60
60
60
60
60
60
60
60
60
60
60
60
60
80
80
80
120
120
80
80
120
120
80
80
120
120
77.0
77.0
77.0
80.4
80.4
80.4
86.2
86.2
98.2
98.2
90.7
90.7
102.7
102.7
103.6
103.6
103.6
103.6
108.3
108.3
108.3
108.3
130.0
130.0
130.0
130.0
178.3
178.3
178.3
218.3
218.3
194.1
194.1
234.1
234.1
204.0
204.0
244.0
244.0
137.0
143.6
161.4
140.4
147.0
164.8
146.2
152.8
182.6
194.2
150.7
157.3
187.1
198.7
170.2
188.0
199.6
225.7
174.9
192.7
204.3
230.4
214.4
226.0
252.1
274.8
274.3
300.4
323.1
413.8
461.3
316.2
338.9
429.6
477.1
326.1
348.8
439.5
487.0
44.0
52.0
49.3
43.0
51.8
50.5
59.0
59.0
69.8
69.8
60.8
60.8
71.8
71.8
68.3
73.8
73.8
71.9
68.5
73.8
73.8
71.5
80.4
93.3
120.8
80.4
93.3
120.8
80.4
93.3
120.8
141.6
93.3
93.3
120.5
141.6
93.3
120.8
141.6
172.4
93.3
120.8
141.6
172.4
120.8
141.6
172.4
201.2
141.6
172.4
201.2
264.3
321.5
172.4
201.2
264.3
321.5
172.4
201.2
264.3
321.5
105.7
121.5
153.8
105.7
121.5
153.8
105.7
121.5
153.8
175.8
121.5
121.5
153.8
175.8
121.5
153.8
175.8
214.8
121.5
153.8
175.8
214.8
153.8
175.8
214.8
261.7
175.8
214.8
261.7
343.5
422.0
214.8
261.7
343.5
422.0
214.8
261.7
343.5
422.0
D
H15
H20
H25
H15
H20
H25
H15
H20
H25
H30
H15
H20
H25
H30
H20
H25
H30
H35
H20
H25
H30
H35
H25
H30
H35
H45
H30
H35
H45
H60
H75
H35
H45
H60
H75
H35
H45
H60
H75
32.4
38.2
42.6
43.6
48.3
70.0
29.0
98.3
114.1
K
59.9
67.9
65.2
62.1
70.9
69.6
81.2
81.2
92.0
92.0
86.2
86.2
97.2
97.2
96.9
102.4
102.4
100.5
101.8
107.1
107.1
104.8
118.6
118.6
118.6
118.6
G L
127.7
145.6
161.5
129.9
148.6
165.9
149.0
158.9
188.3
198.2
154.0
163.9
193.5
203.4
174.6
198.7
208.6
235.5
179.5
203.4
213.3
239.8
214.9
224.8
253.6
276.0
144.8
154.7
173.3
148.2
158.1
176.7
154.0
163.9
194.5
204.4
158.5
168.4
199.0
208.9
181.3
199.9
209.8
238.6
186.0
204.6
214.5
243.3
226.3
236.2
265.0
287.4
284.5
313.3
335.7
425.7
480.8
329.1
351.5
441.5
496.6
339.0
361.4
451.4
506.5
“A”
58.6
124.04” FB
1/2” - 2” 46 SERIES 3”- 4” 47P SERIES
G
D
B
A
E
1/2” - 21/2” 47P SERIES
46 SERIESDISCONTINUES
ABOVE 21/2”
G
D
B
A
C
SRDA
E
D
L
KJ
M
47P SERIES
All dimensions are for reduce bore valve sizes. For full bore valve size dimension, use a “one size-up” valve.
Identification Code
ISS
UE
HC
-10
/03
TLX90°
180°
A0866
P043
F043P250
T port ball (61P series)L port ball (61P series)X port ball (62P series)Diverter ball valve90° turnDiverter ball valve180° turnStem seal AmmoniaserviceStem seal for vacuumand gas serviceStem seal NeopreneBall with Pressurerelief hole
When placing an order for HABONIM valves, please provide asmany details possible on the application such as: Media,Temperature, Pressure, Pipe line size and type of connection.
Example A: 10 AFB46 - 4466TG / BWSize 1" (10), Antistatic (A), Firesafe (F), Fullbore (B), 3-piece(46), C. St Body & Ends (4), S. St 316 Trim (6), PTFE Seats(T), Graphite Body Seals (G), Buttweld ends (BW)
Example B: 20 R47P - 666MKV / PN40Size 2" (20), Tank Bottom (R), 3-piece ISO (47P), S. St 316Body, End & Ball (6), S.St. 17-4PH Stem (M), PEEK Seats (K),Viton Body Seals (V), DIN Flanged end (PN40)
BronzeCarbon SteelBrassS. St. 316 (L)MonelS. St. 304C. Steel LCBAlloy-20Hasteloy-CDuplexS. St. 317LC. Steel LF2Inconel 625AL6XN17-4PHSMO254TitaniumHasteloy-C22Inconel 718
Buna "N"Shore 90EPDM (EPR)ExpandedGraphiteImpregnatedGraphite25% Glassfilled PTFEKalrez®PTFE coatedS. St O-RingNeoprene15% Glassfilled PTFEPTFEUHMWPEViton®
SEAT SEAL END CONNECTION
How to order
1 2
1 0
SIZE
3 4 5
B
SERVICE
FA
6 7 8
4 7 P
SERIES
10 11
BODYEND
66
12 13
BALLSTEM
66
14 15
SEATSEAL
TT
17 18 19 20
END TYPE
B S P
21 22 . . . 30
SPECIAL APPLICATION
9 16
//
T
The HABONIM 47P & 46 Ball Valve Identification Code
4647P
Other end connections areavailable on request.
I N D U S T R I A L V A L V E S L T D
DELRIN® is a registered trademark of DuPont, VESPEL® is a registered trademark of DuPont, KEL-F® is a registered trademark of 3M Company
NYLATRON® is a registered trademark of Quadrant DSM Engineering Plastic Products, TFM™ is a trademark of Dyneon, PEEK® is a trademark of VICTREX
In accordance with our policy to strive for continuous improvement of the product, we reserve the right to alter the dimensions, technical data and information included in this catalogue when required.
02
03
05
07
10
12
15
20
25
30
40
60
80
SIZE
Inch mmCode
BSPTDINDINNPTBW
XBWSWXSWBWOETOSWOTCKLMETBLLLMPN40
BS 21DIN 2999 (BSPP)3852B1.20.1ButtweldSch 5,10, 40, 80Extended ButtweldSocketweldExtended Socket WeldOD tubeExtended OD tubeSocketweld OD tubeTri-ClampCopper tube brazingExtended Copper tubeLet Lok (Inch)Let Lok (Metric)Flanged DIN PN40/F1
Kfar Hanassi, Upper Galilee 12305 Israel
E-Mail: h a b o n i m @ h a b o n i m . c o . i lF a x : 9 7 2 - 4 - 6 9 1 4 9 0 2