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We know how
GypsumTECHNIK
about
Since its founding in 1906, Claudius Peters has become one of the world’s most respected engineering houses and an innovative world leader. Its German engineering excellence continues to set benchmarks for the design, manufacture and commissioning of materials handling and processing systems for the gypsum, cement, coal, alumina, steel and bulk-handling industries.
The Claudius Peters Group GmbH is headquartered in Buxtehude near Hamburg, Germany, with regional offices in the Americas, Asia and Europe.
After extraction, Claudius Peters gypsum technik delivers innovative end-to-end process solutions for gypsum producers worldwide.
2 2
Claudius Peters EM 59 Mill.
Operation of Claudius Peters EM Mill.
Robust design and the highest standards of
quality ensure the longest possible service life
for Claudius Peters products, even under the
most difficult of operating conditions.
Within its main applications of grinding, drying,
grinding calcination or combinations of both, the
Claudius Peters EM mill is a central component
of calcining plants around the globe.
Process Gas Outlet with Fines
Material Inlet
Hot Gas Inlet
Mill Support
Hot Gas Channel
Mill Jacket
Mill Classifier
Maximum reliability combined with impressive
operating costs, makes Claudius Peters the ideal
partner for any gypsum project. From stockyard
and materials handling systems to pneumatic
conveying, storage, mixing, packing and dispatch
systems, gypsum producers can rely on Claudius
Peters for all their requirements.
Reliable solutions delivering a
one-stop-shop capability
gypsum grinding and calcining technology
Customized solutions delivering a one-stop capability
With over 170 systems sold worldwide over a period of more than 50 years,
Claudius Peters has long been a leading and highly respected global name in
grinding and calcining technology.
Experience and quality in one place
3
The EM mill is the ideal calcining system for three different kinds of
raw material.
For the mechanical processing of production waste and recycled
plaster we recommend the Claudius Peters Reclaim Crusher.
EM Mill
Maintenance-free grinding & calcining system with an outstanding service life
Consistently uniform product quality
Claudius Peters’ EM mills are able to grind and also calcine different gypsum
raw materials simultaneously. With the anticipated transition from synthetic to
natural gypsum and the need to use larger quantities of recycled materials, our
technology offers a high degree of flexibility paired with consistent product quality.
Claudius Peters Reclaim Crusher4 4
Capacity range for EM Mills.
Performance characteristics of EM Mills.Comparison of EM Mill performance characteristics when used with different drum cooler sizes.
By matching the plant’s ambient temperature with the EM Mill throughput desired, the correct rotary drum cooler size is easily determined.
1806
max. performance at ambient 30°C
min. performance at ambient 45°C
1808 1810 2208 2210 2508 2510 2512
EM 36
EM 42
EM 47
EM 53
EM 59
EM 65
70 t/h
60 t/h
50 t/h
40 t/h
30 t/h
20 t/h
10 t/h
0 t/h
0
Capacity (tonnes per hour)
Drum cooler size
10 20 30 40 50 60 70 80
EM 17
EM 23
EM 29
EM 36
EM 42
EM 47
EM 53
EM 59
EM 65
EM 73
EM 80
1806
max. performance at ambient 30°C
min. performance at ambient 45°C
1808 1810 2208 2210 2508 2510 2512
EM 36
EM 42
EM 47
EM 53
EM 59
EM 65
70 t/h
60 t/h
50 t/h
40 t/h
30 t/h
20 t/h
10 t/h
0 t/h
0
Capacity (tonnes per hour)
Drum cooler size
10 20 30 40 50 60 70 80
EM 17
EM 23
EM 29
EM 36
EM 42
EM 47
EM 53
EM 59
EM 65
EM 73
EM 80
Achieving ever greater reliability and energy efficiency
Outstanding performance
Claudius Peters Reclaim Crusher5
Air inlet
Material outlet
Air outlet
Material inlet
Claudius Peters Rotary Drum Cooler 2.0.
Expert knowledge and project management at every stage
Efficient cooling solutions
Alongside the EM Mill calcining unit, Claudius Peters supplies a full range of
calcination technology for the production of stucco plaster, including:
Claudius Peters’ transport technology and cooler
components, including its state-of-the-art Drum
Cooler 2.0 which leads the industry for efficiency
and low maintenance costs, can be produced in
a size to precisely match the required throughput.
Cooling process
When cooling the hot gypsum is fed in counter-
flow to the cooling gas. Indirect cooling then makes
it possible to use the cooling gas as preheated
combustion air, which in turn leads to a reduction
in the thermal energy required by the calciner.
The outlet temperature of the gypsum can be
kept constant by means of a controlled
cooling air fan or adapted to the
subsequent process.
Calcining and cooling process.
n Mill feeding
n Filter technology
n Fans
n Hot gas generators
n Gypsum coolers
n Transport technology
6 6
energy saving solutions
Electrical air heater.
Claudius Peters digital solutions.
VPN router for safe internet connection CP Smart Device
Efficient, environmentally friendly systems at a lower cost
The use of the most modern calcination technologies in connection with many
years’ experience in the field of stucco plaster production and constant optimization
of the process technology enables Claudius Peter to offer future-oriented and
energy-optimized solutions.
In addition, the consistent use of innovative digital
technologies, from the initial project design
phase right through to post-commissioning
online services, underlines our commitment to
the environment.
Innovative, modern technologies
Our product portfolio includes entirely electrically
operated calcining plants where the maximum
utilization of waste heat reduces CO2 emissions
as standard. Claudius Peters has a proven track
record in developing these plants with throughputs
of more than 12 t/h. Special, multi-stage hot gas
generators can be utilized, as an alternative to
liquid or gas fuels and are especially suited to
countries with low electrical energy costs.
7
With gypsum plasterboard production heavily
dependent on critical factors such as residual
crystal water, grain distribution and stucco plaster
water content, product quality is always one of
Claudius Peters’ primary concerns.
Optimized and automated process control, based
on knowledge gained over decades of operation
in calcination and grinding technology, are key
considerations in the design of every Claudius
Peters plant.
In every aspect of plant planning, Claudius Peters’
engineers utilize Engineering Base, 3D as well as
internally developed design programs alongside all
the very latest technologies, as standard. Process technology electrical engineering solutions.
Status: Designed/ Approved/ Released:
CP No.:
Document No.:
Format: Revision: Language: Page:
Keyword:Assigned Function: Software:
EB© Claudius Peters Projects GmbH 2017 – Refer to protection notice ISO 16016
Approval and design see top left cornerVisit this project insidethe CP Portal:
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Preliminary
A1 en
02-5-286368-001
P&I Diagram
GYPSUM CALCINING PLANT
JAMES HARDIE WIJCHEN
with EM47
1
PDSAH.BF02
= 15 WZ01
TICAH.BT01
= 15 WZ01
PI.BP11
= 15 WZ01
PIASL.BP01
= 15 WZ01
TI.BT11
= 15 WZ01
TIC.BT11
TSAH.BT12
FSAL/ALL.BF01
= 15 WZ01
SSAL.BS11
SIAH.BS01
SIAH.BS02
TIAHL.BT01
TIAH.BT02
= 15 EP01 .GQ01
M.MA01
.EB11 .EB12
M
.MA01
= 15 GP01
= 15 TL01
Gear Box
Ambient AirAtmosphere
= 15 TL01 +TBX1Terminal Box Gear Box
= 15 TL01 +TBX2Terminal Box Oil Heating
= 15 WZ01 +TBX1Terminal Box Oil Circulation
PSAL.BP01
TICAL.BT01
LSAHH.BL02LSAH.BL01
PDIAH.BF01
TSAH.BT02
= 17 EB31
TICAL.BT01
TIAH.BT11
= 17 WZ01PI
.BP11
= 17 WZ01
TI.BT21
= 17 WZ01
Ambient Air
GSH.BG01GSL
.BG02 =17
QM
11
TSAH.BT02
= 17 EB01
= 17 EB01 .EB01
SSAL.BS11
= 17 GP31
GSL.BG02
GSH.BG01
=17
QM
31
= 17 QR31
SSAL.BS11
= 17 GP41
= 17 HQ01
Filter
M.MA01
= 17 EB31 .EB01
M
.MA01
.KF01Control Unit
2x Measuring Socket,DN100, Offset 90°
= 17 EB01 +TBX1Terminal Box Filter Heating
= 17 EB31 +TBX1Terminal Box Screw Heating
FICAL.BF01
= 18 BF01
Ambient Air
= 18 GQ01
SIAH.BS01
SIAH.BS02
TIAH.BT01
TIAH.BT02
PDSL.BF01
= 18 BF41
IP
= 18 QN21
GIC.KH01
IP
=18
QN
31
GIC.KH01
GSH.BG01GSL
.BG02
= 18 QM41
=18
BF0
1.M
B01
=18
BF0
1.M
B02
2x Measuring Socket,DN100, Offset 90°
2x Measuring Socket,DN100, Offset 90°
IIAH.BE01
TIAH.BT21
Winding
TIAH.BT23
TIAH.BT22
TIAH.BT31
Bearing
TIAH.BT32
M
.MA01
SIC.TA01
= 18 MA01
Main Drive
CPP
CUSTOMER
Socket for MIT,DN100 (moisture)
IIAH.BE01
SE.BS01
SIC.TA01
TAH.BT01
M
.MA01
= 13 MA01
Main Drive
= 13 HU01
EM47-568
Mill
TICAHL.BT21
= 13 WZ01
PICAHL.BP11
= 13 WZ01
PDYAHL.BF01
= 13 HU01
TIAH.BT11
= 13 HU01
TIAH.BT12
= 13 HU012x Measuring Socket,DN100, Offset 180°
2x Measuring Socket,DN100, Offset 90°
Gas
IIAH.BE01SIC
.TA01
TAH.BT01
GIC.KH01
M
.MA01
M
02-1/######-###/#Drawing No.
= 19 GQ01
= 19 GQ02
M.MA01
Pilot Air andCooling Air
Instrument AirInstrument Air
By Customer(Clean, Dry without Oil/ dust)
= 19 EM01
Hot Gas Generator
CPP Customer
CPP Customer
= 19 UH11 +SCP1Control Panel
= 19 GQ11
M
.MA01
I P
=19
QN
11GIC
.KH01
= 16 CM01
Hydraulic Unit
.EB01
LSAL.BL01
TICAHL.BT01TSAH.BT02
PICAHL.BP01
PI.BP11
= 16 GP01
M
.MA01 =16
QM
01.MB01
LASL.BL11
M
.MA01 = 16 GP11
Clamping Piston Lubrication System
SSAL.BS11
= 16 WZ01 .QM01
UQ01
Clamping Piston 1
UQ02
Clamping Piston 2
UQ03
Clamping Piston 3
02-1/######-###/#Drawing No.
+TBX1Terminal Box
LSAH.BL01
= 11 WZ01Control Unit
SSAL.BS11
SIC.TA01
= 11 QR01
M
.MA01
Combustion Air from Cooler at approx. 80°C
CPP
CUSTOMER
CPP
CUSTOMER
Natural Gypsum
Stucco 30 t/h
Exceptional skill and experience
Claudius Peters provides teams of highly qualified and experienced electrical
engineers to implement control & process technology and carry out complete
electrical planning. This enables the completion of such complex tasks as the
planning of brownfield plants in existing facilities, with existing technology.
unrivalled design expertise
Expert knowledge and project management at every stage
8 8
Brownfield site upgrades
When converting from synthetic gypsum to
natural / recycled gypsum, existing infrastructure
or components can be used. Our experts record
the structural conditions on site and analyze the
existing processes. In this way, extensions and
conversions can be realized precisely, on schedule
and at optimized cost. In fact, several plants
across Europe have already been successfully
converted without major disruption to down-
stream processes.
As an EPC contractor, Claudius Peters has the capability to plan, construct,
assemble and commission complete plants, in conjunction with its electrical
engineering and order processing technical departments.
Brownfield sites
The experience to upgrade and maximize existing plant
3D design implementation for brownfield sites.
Claudius Peters turnkey gypsum plant. Claudius Peters transportation systems.
9
A large proportion of the most powerful packers and palletizers in use worldwide
today come from Claudius Peters. In addition to their outstanding performance,
customers appreciate the ease with which modules or complete lines can be
integrated with existing systems.
PACPAL Roto Fill
Roto Fill is the brand name for Claudius Peters
rotary packers. They are available with up to 16
spouts, depending on the desired packing capacity
and the space available.
PACPAL Palletizer
PACPAL palletizer systems from Claudius Peters
have proven themselves worldwide as efficient
solutions for handling building materials and other
products. The range includes the PSH and PSU
type palletizers.
PACPAL packing & palletizing plants
Comprising either standard control technology
or comprehensive, automatic scheduling systems,
all Claudius Peters production lines, loading lanes
and turnkey material logistics solutions are carefully
tailored to meet the needs of our customers and
the requirements of the material.
Claudius Peters turnkey solutions encompass
every element required in modern packing plants
and all modules can be integrated quickly and
easily utilizing technology you can trust.
Precise & clean, individual & reliable
Modular design
and integrated
systems for efficient
operation
PACPAL packing & palletizing
8-spout rotary packer. High Inlet Palletizers can process up to 5,000 bags/h.
n Bucket elevators
n Vibrating screens
n Pre-bins with fill level indicators
n Feed venting systems
n Automatic bag applicators and empty bag transportation
n Bag discharge, transport and removal systems
n Check weighers
n Bag rejection
n Spillage return systems
n Dedusting filters
n Distribution system
10 10
Claudius Peters continues to remain at the forefront of bulk materials handling
and processing technologies by maintaining vigorous research, development
and test programs at their Technikum (Technical Center) in Germany.
The generously equipped Claudius Peters
Technikum, features a fully functioning calcining
plant and raw materials laboratory. This enables
collaborative testing to assure customers that our
process technologies will meet their precise needs
and also the production of larger product batches,
where these may be required for further analysis
or development.
Our trial and testing facilities ensure that every
new application is fully evaluated before proceeding
to full-scale plant. We also test the mechanical
properties of new products. With our laboratory
and our test center we have the capability to
identify and analyze any problems our clients
are experiencing in their plants and provide them
with the right solution.
Unique research and testing facility
Technikum
Innovation and know-how to drive efficiency even further
With our grinding and calcining station we have a
semi-industrial scale installation in-house, giving us
the opportunity to test new products and produce
new grain sizes.
Grinding tests with a
real vertical grinding unit
11
Claudius Peters Projects GmbH
Schanzenstraße 40
DE-21614 Buxtehude, Germany
T: +49 4161 706-0
ALUMINA HANDLING SYSTEMS
ALUMINIUM PROCESSING
CALCINING
CONVEYING TECHNOLOGY
COOLING
DISPATCH
DOSING
DRY BLENDING
DRYING
GRINDING
PACKING
PALLETIZING
PNEUMATIC CONVEYING
PULVERIZED FUEL SUPPLY
SILO SYSTEMS
STOCKYARD SYSTEMS
MARINE POWDER HANDLING
TURNKEY PROJECTS
CP Gypsum Technik (GB) 03/2021 / Issue 3. Due to a policy of continued improvement, we reserve the right to change any specification without prior notice. ERRORS & OMISSIONS EXCEPTED. Printed on a Manroland R700 press.
Sales & Service Partners:WORLDWIDE REPRESENTATION
Subsidiaries:BRAZIL | CHINA | FRANCE | GERMANY | INDIA | ITALY | ROMANIA | SINGAPORE | SPAIN | UNITED KINGDOM | UNITED STATES
We know howclaudiuspeters.com
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