ADVANCE ULTRASONIC INSPECTION GUDRUN HELIDECK PROJECT 2015 Dacon Services AS/ Org. Nr. 962 969 372 Vertikal Service AS/ Org. nr. 991 193 979 DACON SERVICES AS I VERTIKAL SERVICE
ADVANCE
ULTRASONIC
INSPECTION
GUDRUN HELIDECK PROJECT 2015
Dacon Services AS/ Org. Nr. 962 969 372
Vertikal Service AS/ Org. nr. 991 193 979
DACON SERVICES AS I VERTIKAL SERVICE
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
Agenda
1. Dacon Services AS
2. Vertikal Service AS
3. Dacon & Vertikal
4. Case 1. Gudrun Helideck project, Dacon Services AS
5. Case 2. RS SFA 2014, Vertikal Service AS
6. Form of co-operation and further progress
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
1. Dacon Services AS
Dacon Services AS has it’s main office in Lillestrøm, Norway and is a part of Dacon
Inspection Services Co., Ltd.
We deliver our services worldwide with bases in Norway, Singapore and Thailand and have
a total of 400 employees. The Norwegian division consists of 30 employees + 8 hired by
project.
Dacon is considered an innovative and creative troublehooter by it’s clients.
We deliver our services world wide with bases in Norway, Singapore and Thailand.
Dacon is by our customers considered an innovative and creative troubleshooter who never gives up.
We primarily serve these industries:
Oil and Gas Production (offshore/onshore)
Refineries
Shipping and Ship Machinery
Chemical production
Power Plants
Food Production
Cranes and lifting equipment
Concrete Construction
Buildings and Bridges
Medicine Production
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
1.1 Product Area
• Standard NDT-methods: Ultrasonic Phased Array, Visual Testing, Penetrant
Testing, Magnetic Testing, Ultrasonic Testing, Eddy Current Testing &
Radiographic Testing
•Video / RVI (Remote Visual Inspection)
• Special Inspection methods:
•Dacon Ultrasonic Intelligent Pigging
•Dacon CUS
•Rope Access (Certified within NS9600 & IRATA)
• «Dacon Walk-on-Net» with fall arrest system
•Certified company for Lifting Equipment: G3, G4, G7, G11, G20, RX
More info on our services: http://www.dacon-inspection.com/resources/downloads/
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
1.2 Capacity
Methods
Level 2
Certificate
Level 3
Certificate
NDT Visual Testing 16 3
NDT Penetrant Testing 13 2
NDT Magnetic Testing 13 2
NDT Ultrasonic Testing 7 2
NDT Eddy Current Testing 6 1
NDT Radiographic Testing 4 2
Methods Certificate
Rope Access Safety Leader 6
Rope Access Level 2 5
Rope Access Level 1 8
Lifting equipment inspector 2
Paint inspector 2
Welding Engineer IWE 1
Welding inspector NS-477, IWIs 4
Welder (111, 131, 135, 136, 138) 1
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
1.3 HSE/QA/QC
Dacon Services AS has the following certifications:
NTO, ID: N-265
Achilles supplier registry, ID: 25921
Sellihca, ID: 111580
EN ISO 9001: 2008, ID: 957, 14001, 18001, ID: 959
ISO/IEC 17024
Own level 3 staff
DNV 402A
RINA, Cert. no.: 2015/X4/01/06
Bureau Veritas, No. RTD0/MLI/20141222050929
Norsk Akkreditering, ID: PERS019
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
1.3 HSE/QA/QC
HSE/QC
No serious incidents 1998– 2015
QC: All final reports to be controlled by QC
KPI-demands to our employees:
• Minimum 5 deviation reports per Month
• Less than 2% sick absence
• 0 injuries and dropped objects
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
2. Vertikal Service
Localized in Volda
32 employees
3 departments
Achilles-approved
Certified NS 9600
Certified ISO 9001:2008 by DNV
NORSOK S-006 Kat 2
Established
2003 2007 2008 2009 2010 2011 2012 2013 2014
First offshore task Offshore 100% of turnover Expansion offshore ISO 9001:2008 NDT departement
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
2.1 Product Area / Capacity
Vertikal Service:
Project management
Rope Access projects
Equipment
NDT/Welding inspections
Rigging / decommission
FG-inspection
VIS – Data catch at inspections
Service agreements
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
2.2 HSE / QA
Certified Quality Assurance System by DNV, (ISO 9001:2008)
Vertikal Service is NS 9600 approved
Certified NORSOK S-006 kat. 2 by Statoil ASA
Achilles id. 26810
No serious incidents 2008 – 2015
KPI-demands to our employees:
• Minimum 2 deviation reports per Month
• Less than 2% absence
• 0 injuries and dropped objects
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
3. Inspections Rope Access and Inspection
Inspection and document control: Loose lifting equipment
Drops inspection
Bolt check / Structure insp.
Rigging and lifting operations
NDT Inspection
DRONE
Inspection and document control: Loose lifting equipment
Rigging and lifting operations
NDT inspection
RVI / special inspection
Inspection and document control: Visual hull inspection
NDT hull inspection
RVI / special inspection
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DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
NDT – All methods
• VT – Visual Inspection
• MT/MPI – Magnetic Particle Inspection
• PT – Dye Penetrant Inspection
• RT – X-ray
• UT – Ultrasonic testing
• ET – Eddy Current
Weld inspection
• 477
• IWT/IWE
3.1 NDT / Weld Inspection
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
All technicians are skilled riggers and the competence
has been a focus area sins 2003
• Slinger Banksman course
• Rigging course, module 0-3.2
Rigging in combination with rope access is highly efficient
method for execution of demanding rigging and lifting operations.
• Se case studies:
• Case 1. Gudrun helicopter deck
• Case 2. RS SFA 2014
3.2 Rigging and Lifting
Heater module installation on tie-in Gudrun project - 2013
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
Case Study 1
4. Gudrun Helicopter Deck
Gudrun Helideck Project March – June 2015:
• Rope Access / NDT-methods (RT, MT, PT, UT, ET, VT) of Helideck at Gudrun.
• Onsite Reporting
• Bolt inspection
• Bolt torque
• Minor lifting operations
• Supervision with DNV and Statoil
• Project leadership with peek of 16 Rope Access/NDT workers
• Supervision of 3rd party NDT/Rope Access company
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
Case Study 1
4.1 Gudrun Helicopter Deck
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
Case Study 2
5. RS SFA 2014
Inspection of:
• Seawater return
• Flare structure
• Flare tip replacement and preparation
RS SFA - June 2014
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
Case Study 2
5.1 Project Development
Statoil-revision and approval according to NORSOK S-006
3300 workhours inclusive detailed planning
Multidisciplinary team with back-up for competence/ capacity
Delivery on time and according to plan
Multidisciplinaries within the team solved other assignment for the customer
No injuries or reported incidents
Flare tip
Landing deck for equipment by helicopter
was calculated and installed
Flare structure
Inspection of bolts, surfaces and cracks. Findings was
sandblast and surfacetreated by Rope Access team
Seawater Caisson
Rope Access was a efficient tool of internal
inspection and repair of 42’’ seawater return pipe
DACON INSPECTION SERVICES I VERTIKAL SERVICE F O R A L L Y O U R I N S P E C T I O N N E E D S
Discussions
Meeting:
Approval process? Conditions? Cooperation form?