GTP SCL Requirement for Synchronisation Reply 130611 R0

8/10/2019 GTP SCL Requirement for Synchronisation Reply 130611 R0

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SUPPLIER'S TECHNICAL DATA SHEET ON CONTROL SY

1 System Name

2 Operator station name and model

3 Control station name and model

4 System architecture

5 Environmental requirements for operator station(a) Operating Temperature (Deg C)

(b) Operating Humidity (% RH)

6 Environmental requirements for field control station and Communication

(a) Operating Temperature (Deg C)

(b) Operating Humidity (% RH)

7 No. of nodes configured / supported

8 No. of operator stations configured / supported

9 No. of printers For alarm / logs / reports / colour copies

10 Length of data highway offered / supported (specify dual redundant len

11 No. of field control stations

12 No. of Total I/O's quoted

(a) 4-20 mA DC analog I/P

(b) 4-20 mA DC analog O/P

(c) Digital Input (110V AC)(d) Digital Output

A) HMI (1 Pair)1 Make

2 Operating System / Version

3 CPU Type

4 Harddisk mirroring( RAID 5,SCSI)

5 Hot swap Harddisk

6 Redundant synchronized

7 OS replacement without stopping

B) Interface to other computers

1 Expert Optimizer ( Linkman): OPC (DA)

2 TIS: OPC (DA, AE, HAD)

3 Others C) HARDWARE for HMI1 CPU Features

(a) CPU make and model

(b) Clock speed

(c) Word length

2 Main Memory

(a) RAM provided / expandable upto

(b) Cache provided (MB)

(c) Flash Memory provided (MB)

3 Auxiliary Memory

(a) Capacity of hard disk (GB)

(b) Capacity of floppy drive (MB)

(c) Capacity & Speed of CD - R/W (MB)

(d) Capacity of Magnetic tape

4 Monitor

(a) Size of the screen

(b) Resolution of screen

(c) All OS with provision for double Monitor

(d) No. of colours supported

5 Keyboard

(a) Type of operator keyboard

(b) Is the keyboard provided with Audio feedback

(c) Details of mouse/ trackball if provided

(d) No. of user function keys on operator keyboard

D) Printer

(a) Printing method (Laser Jet B/W)

(b) No. of characters per line

(c) Printing speed (CPS)

(d) Is printer connected to an operator station or is it on a network

(e)Is common pooling of printer possible (I.e. printing from any operator sta

disturbing cabling)

I GENERAL

II HARDWARE


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7 Availability of shift / daily / monthly log package

8 Possibility of trend retreival on media and analysis later

9 Is graceful shutdown of the system mandatory

10 Time taken to reboot an operation station

(a) After graceful shutdown

(b) After power outage11 No. of graphics pages that can be stored in each operator station

12 No. of overview pages

13 No. of groups/ overview page

14 Maximum no. of dynamic points / screen

15 No. of points per group

16 Loop display trend

(a) No. of tags that can be assigned

(b)Sampling interval (in sec.)

(c) No. of data stored per tag

17 Real time trend



(c) No. of data displayed / stored per tag

(d) Zooming facil ity on time & data axis

(e) No. of tags per trend group

(f) No. of groups per overview

(g) Is X - Y plotting possible (one tag against another tag)

(h) Scrolling of both data & time axis with a ruler

18 Historical trend



(c) No. of data displayed / stored per tag

(d) Zooming facil ity on time & data axis

(e) No. of tags per trend group

(f) No. of groups per overview

(g) Is X - Y plotting possible (one tag against another tag)

(h) Scrolling of both data & time axis with a ruler

(i) Possible to get max./min./average of any tag within 10 Sec.

19 Window feature (under operator mode)

(a) Max. no. of dynamic graphics screens (multiple screen displays)

(b) Is Positioning & sizing of displays freely configurable

(c) Does it support 3D graphics

(d) Is it possible to overlay detail / object display, trend screen,

20 Log alarm summary etc. on a graphic page without programming

(a) How many types of logs are available

(b) How many tags supported for each type of log

(c) Is log format fixed or freely configurable

(d)How many data collected per hour for computing hourly average

(e) Where and how long the logs are stored

(f) Does it supports total isat ion

(g)Availability of automatic printout of all logs at the stipulated time (defina

operator)

(h) Feasibil ity of log printout on demand

(i) Whether the log printout interrupted in case same printer is used for eve

1 Process Alarm

(a) No of alarms that can be stored in alarm summary

IV) ALARM PACKAGE


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(m) Failure alarm condition to alarm during operation only

(n) All alarm conditioned to prevent alarm at power failure

2 System Alarm

(a) No. of alarms that can be stored in alarm summary

(b) No. of alarms per page

(c) Is the audio tone distinct from process alarm

(d)Is it possible to store alarms in harddisk beyond the limits of alarm summa

details.

3 Alarm Remote Transmission

(a) Type of system ( Modem, SMS, Radio)

(b) No of preprogrammed messages

(c) Provision for operator comment

(d) Other

(A) General

1 Controller - OSi) protocol

ii) transmission speed

iii) max / actual no of part icipants

2 Controller- I/Oi) protocol



iv) redundant fibre optics cables outside buildings

3 OS-OS (- Server)

i) protocol


4 Controller - Engineering

i) protocol



iv) same network as Control ler - OS

(B) I/O Network

1 Communication Standard2 Communication Protocol

3 100 % redundancy provided for communication hardware

4 Data Highway

(a) Highway Topology

(b) Access method

(c) Rate of data transmission

(d) Type of cable

(e) Maximum distance between the nodes

(f) Cable Length supplied / max. possible

5 Communication failure auto-change over

6 Whether possible to changeover to redundant communication link manu

(C) Supervisory network

1 Communication standard ( IEEE, ISO etc.)2 Communication protocol

3 Provision of 100% redundancy for communication hardware

4 Data highway

(a) Highway topology (ring / hub / bus)

(b) Access method (deterministic / stochastic)

(c) Rate of data transmission

(d) Type of cable

(e) Maximum distance between the nodes

(f)Cable length supplied / max. supported (In case of more than one netw

length of each network )

5 Communication failure auto changeover

6 Whether possible to changeover to redundant communication link manu

7

Is it possible to delink/ link any node from the communication system with

communication between other nodes

8Whether short circuitry of communication bus within the nodes affect oth

V COMMUNICATION


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(d)Is I/O rack or cluster or file communication with CPU true redundant (mo

media)

(e) Is I/O wiring done directly on the module TB or on remote terminal panel

(f) On line replacement of

- I/O modules

- communication processor(g) Is it necessary to disconnect any cable to replace I/O modules

(h) Is the system able to detect open/short circuit of sensor/output device

(i) Is the bulk power supply regulated & redundant

(j) Max number of I/O per communication node

(k) inter mixing of I/O possible

(l) Run / Failure indicaton LED on each card

2 Binary Input

(a) Type (110V AC)

(b) Module model No.

(c) No. of channels/ module

(d) Provision of galvanic isolation

- field to module

- channel to channel

(e) Off to on delay (in ms)

(f) On to off delay (in ms)

(g) Status LED for all channels

(h) Isolation potential & exposure time

(I) Digital input interface cards are required ( Yes / No )

(j) Interface cards are imported ( Yes / No )

3 Binary Output (Relay output)

(a) Type (PFC)




- field to module


(e) Off to on delay (in ms)

(f) On to off delay (in ms)

(g) Status LED for all channels

(h) Current rating (surge/steady state) per channel (in amps)

(i) Short circuit/ Overload protection of outputs

(I) Digital output interface cards are required ( Yes / No )

(j) Interface cards are imported ( Yes / No )

4 Analog Input

(a) Type (4-20mA)



(d) Is Double ended input module offered

(e) Provision of galvanic isolation

- field to module


(f)2 wire transmitter powering (Is it integral with module or through external

Supply)

(g) Scan time per channel (in ms)

(h) Analog Accuracy

(i) A/D conversion

- No. of A/D convertors offered

- Resolution (no. of bits)

(j) Input Filter

5 Analog Output

(a) Type (4-20mA DC)




- field to module


(e) Is double ended output module offered

(f) Scan time per channel (in ms)


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(i) Integration/totalizing (both resectable & non-resectable. Min. 6 digit c

(j) Elapsed time computing

(k) Signal selector

(l) Self tuning

(m) Motor control

(n) Ratio/Bias(o) Feed forward

(p) Linearisation

(q) Ramp generation

(r) Alarm generation on input, set point, output, deviation, intermediate c

rate of change etc. (Min.4 alarms/PV).

(s) Over ride selector

(t) PV tracking

(u) Cascaded control

(v) Mathematical functions

i) Addition/Subtraction/Multiplication/Division

ii) Sq. rooting/square

iii) Exponential functions

iv) Logarithmic functions

v) Absolute value

vi) Comparator (I.e. greather than, less than, equal to etc.)

vii) Totaliser

(w) Logic Functions

(i) AND, NAND, OR, NOR, EX-OR, Inverter

(ii) Flip Flops (SR, JK, Toggle, etc)

(iii) Timers (On delay/Off delay type upto 24 hour,pulse)

(x) Lead/lag compensation

5 No. of times the same computing function can be repeated in one prog

6Tracking of setpoint of secondary controller by the primary controller wh

cascade mode provided

7Each loop can be called by tag no. in the control station locally & ope

able to vary SV,MV,A/M,L/R,C/A

8 Variable ramping rate for setpoints to each controller

9 Programmabil ity from control station

10 Variable scan assignment facility for inputs per control station

(a) Yes / No.

(b) Specify scan rate

(c) No. of loops that can be used in various scan rates

11 Limitation on usage of advanced control function if any

12 Memory for user program (MB) available / expandable

13 Memory for real t ime trending (MB)

14 Memory for data base (MB)

C I/O Simulation

1 I/O simulation with Winmod or PICS

2 Number of parallels channels for simulation(min 2)

3 Separate PC

1 HMI / FCS engineering package is loaded in how many operator station

station)

What happens to the engineering package when the resident operator

collapses on hardware failure. Can it be invoked on another operator st

procedure

2Is it possible to do concurrent engineering of HMI / FCS from a non-reside

station

3 Is the engineering package offered separate for OS and field control sta

4 Is it possible to edit one package without closing the other package

5 Is on-line editing available

6While the plant is in operation is it possible to launch and edit FCS engine

from an active graphic display

7Is it necessary to copy HMI edits to all other stations. How and which com

network is used for this purpose

8 Is the database global

9 Is the I/O of the control station to be mapped into O.S database

10 Is the programming technique object oriented

VII ENGINEERING PACKAGE


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5Elapsed time between fault occurance and the time trip within one field

6 PS ( control ler) cycle time shall be < 100 ms

7 PS ( controller) scanning time for discrete signal shall < 100 ms

8PS (controller) scanning time for an analog signal shall be < 250 ms

for time critical values( e.g. pressures)

9PS (controller) scanning time for an analog signal shall be < 2500 ms

for non critical values as temperatures, etc.

10Time taken to notify annunciation/ trip at operator station from the time o

occurance

1 The possibility of import/ export data to excel spreadsheet

2 The effect of harddisk failure on the total functionality of the system3 The effect of failure of any one of the operator station4 Confirm the supply of following hardware:-

a) CD R/W driver for Engg. Station/Servers & CD Rom driver for all op. station

b)Required furniture for CCR (I.e. console, chair, printer table etc.)

c) Minimum Spares for 2 years operation

d)Consumables for 12 months operation (Printer Ink, fuses , Paper, etc.)

e)Operator station monitor screen shall be flat 20" LCD type

f) Color hard copier (Deskjet suitable for A3 & A4 size paper)

5Confirm the loading of CPU not to exceed 50% ( including 20 % future I/O

6Confirm if the communication sub system is of open architecture with RDB

7 Confirm if the system supplied has on line local area network connectiv

8 Confirm concurrence for 100% Factory Acceptance Test

9 Inclusion of training of Engineers / Technical Personnel

10 Confirm if the support is rendered for a period of 15 years from date of s

11 Confirm posting of commissioning engineer for supervision of installation commissioning of the system as defined in specification.

12 Confirm acceptance of performance guarantee and site acceptance t

13 Link to TIS ( or Plant Control System) specify type of link and protocol

14 Link to plant administration ( SAP/ R3) specify type of link and protocol

15 Experiences / References

a) Number of projects in heavy industry in past 2 years

i) Small ( 3000 I/O)

b) Number of projects in cement industry in past 5 years

i) Medium (300 to 3000 I/O)

ii) Large (> 3000 I/O)

X SPECIAL REQUIREMENTS

XI MANNUAL SYNCHRONIZING


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Sr.No. BREAKER NAME DI REQUIRED DO REQUIRED AI REQUIRED AO REQUIRED

1 BREAKER NO. 1 7 4 2 0

2 BREAKER NO. 2 5 2 2 0

3 BREAKER NO. 3 7 4 2 0

4 BREAKER NO. 4 5 2 2 0

5 BREAKER NO. 5 5 2 2 0

6 BREAKER NO. 6 5 2 2 0

7 BREAKER NO. 7 5 2 2 0

8 BREAKER NO. 8 5 2 2 0

9 PT and Bus PT 0 0 6 0

44 20 22 0

10 BREAKER NO. 9 5 2 2 0

11 BREAKER NO. 10A 5 2 2 0

12 BREAKER NO. 10B 5 2 2 0

13 BREAKER NO. 11 5 2 2 0

14 BREAKER NO. 12 5 2 2 0

15 BREAKER NO. 13 5 2 2 0

16 BREAKER NO. 14 5 2 2 0


35 14 18 0

18 BREAKER NO. 15 5 2 4 1

19 BREAKER NO. 16 5 2 4 1

20 Frequency 2 2

21 Voltage 2 2

22 Governer 1 0


10 9 14 2

24 BREAKER NO. 17 5 2 4 1

25 BREAKER NO. 18 5 2 4 1

26 BREAKER NO. 19 5 2 4 1

27 Frequency 2

28 Voltage 229 Governer 1 0


15 7 18 3

31 BREAKER NO. 20 5 2 4 1

32 BREAKER NO. 21 5 2 4 1

33 Frequency 2

34 Voltage 2

35 Governer 1 0


10 5 14 2114 55 86 7

137 66 104 9

AO REQUIRED : 1) Speed Control for Governor

Sr. No. IO Description Qty

1 DI 137 144

2 DO 66 96

3 AI 104 104

4 AO 9 12

GPP2

SYNCHRONISING BREAKER I/O LIST FOR PLC

SWYD

Total Requirement

LC(9&10)

Total Requirement

Total with 20% spare

DI REQUIRED: 1) Spring Charging 2) ON,OFF & Trip Breaker Feedback 3) Breaker inservice 4) ON & OFF Feedback for IsolatorDO REQUIRED : 1) CLOSE 2)OPEN 3) ON And OFF DO for isolater

AI REQUIRED : 1) PT Signal

Total Requirement

GPP 3

Total Requirement

GPP 4

Total RequirementTOTAL I/O Requirement


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5 Transducer for PT 34


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Transducer for PT

1

1

1

1

2

1

1

1

1

10

1

1

1

1

1

1

1

1

8

1

1

1

3

1

1

1

1

4

1

1

1

328

34


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Sr. No. Description Vendors' Reply

1 Total Amount

2 Delivery Period ( in Weeks)

3 Warranty

4 Tax Declaration

5 Mode of Payment

GTP SCL Requirement for Synchronisation Reply 130611 R0

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