Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD 37 pages NEUERO I Industrietechnik 1 GSD Removable pneumatic Conveyors « Grain pumps » For suction & / or blowing With Diesel or electric drive
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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GSD
Removable pneumatic Conveyors
« Grain pumps »
For suction & / or blowing
With Diesel or electric drive
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Types Application Pictures
GSD 280 Unloading
or
Loading
Ships
GSD 250 Unloading ships
&
Reclaim from
warehouses
GSD 210 Flexible tool for silos
and warehouses
GSD L Handling and Cleaning
in silos
660 Handling in
cooperatives
& silos
8810 D Handling in
cooperatives
& silos
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Circuits de principe des transporteurs pneumatiques mobiles
1 Suction nozzle
2 Suction pipe network
3 Set of curves along the circuit
4 Cyclone or cyclone-filter
5 Connection from receiver to blowers
6 Series of blowers
7 Airlock
8 Blowing pipe network
9 End receiver
GSD - 210 – 250 – 280
GSDL – 150
660 -150
8810 - 210
Standard layout for combined suction and blowing handling
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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A – Pneumatic conveyors for the ports
GSD 250 & 280
Sized for 250 & 280 mm diameter piping
“10 feet” & “11 feet” diameter
GSD is a major multipurposes tool offering
Unloading of seagoing ships;
Unloading of river barges;
Transshipment between large ships and barges;
Loading sea going ships from trucks and railcars;
Loading river barges from go-downs, trucks, railcars;
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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GSD Machine on the wharf,
Ready for lifting on deck of large vessels
or
In position for travelling on the quay, all along barges and coasters
Nominal flow capacity : 200 MT/h
Models to suit for various applications
Reinforced suction boom supporting the telescopic
suction pipe
Rear boom with telescopic blowing for direct loading
Or
Telescopic rear boom connected to quay hopper
Standard cyclone or automatic filter, on swiveling gear
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Some figures with ship unloading by our GSD
operating from the deck
Combined suction and blowing handling
Pneumatic GSD 250/250 or 280/270 D conveyors
DIESEL drive
Machine strongly stabilized on jacks for wide and large scanning
Free positioning all along the ship holds, with direct suction from the bottom
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Standard application with a series of GSD conveyors
Installed two by two in front of each hold
Boom extended to centre line of wide ship
Direct loading onto trucks
- In Egypt -
GSD 280 / 250
A large scanning by means of a lengthened suction boom and a wide
swiveling of the whole suction head provides a high efficiency even during
hold sweeping
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Ship unloading with removable quay hopper
GSD machine lifted on deck or on quay frame
Combined suction & blowing handling
GSD 250/250 or 280/270 D
Diesel drive
Telescopic blowing piping
Quay hopper with dust filter
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Single GSD unloading barges or coasters
Installation with straight connection to go-down or silos
Or
Alternative loading onto lorries and railcars
Machine travelling on the quay
Single suction process with removable belt connection
GSD 250/250 or 280/270 D
DIESEL drive
Cyclone or dust filter
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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G S D 250 / 250 unloading large river barges
Machines fixed on quay pedestals for truck loading and silos filling in
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Transshipment makes import & export easy
Straight interface between barges and sea vessels
Machine can be on deck or on floating pontoon
It works in combined suction & blowing process
GSD 250/250 or280/270 D
Diesel drive
Stabilization on four jacks
Travelling and positioning in front of each hatches either when travelling on ship deck or
when positioned on pontoon.
Export transshipment from barges to sea going vessels
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Straight interface between large & small vessels
Machine travelling on deck of large vessels
Handling in combined suction & blowing circuits
GSD 250/250 or280/270 D with Diesel drive
Free travelling all along the ship and positioning in front of each hatches
Stabilization on four jacks during operation for long and safe outreach
Import transshipment from large to small vessels or barges
One or two machines in front of each hatch
With possibility to install GSD machines on both sides of the ship for faster discharge
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Loading ships instead of unloading
From railcars, lorries or hoppers
Machine installed on hopper, on deck or on pedestals
Combined suction & blowing
GSD 250/250 or 280/270 D
Diesel or electric drive
New model GSD 280/270-EL-TA9,5-3
Ship loading with extended pipe Railcar - inside
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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G S D 250 / 250 on deck of Panamax vessel
Wheat export from Ukraine
Straight from railcar onto ship
Step by step, wagon by wagon
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Barges and coasters discharge
or
Reverse export from warehouses
Machine operating from quay - Suction/blowing circuit
GSD 250/250 - 250/220 or 210/220 - EL or D
With or without embarked filter
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Datasheet of standard GSD conveyors
Main data :
Removable on rubber tires with eventual suction boom
Nominal throughput up to 180 t/h on cereals
Maximum throughput varies and depend on circuit and commodities
Diesel or electric drive
Two single blowers installed in a row
Swiveling cyclone & suction boom are scanning holds on a 270° angle for straight
suction from grain heap without breakage and tear
Additional optional filter on request
Circuit for each application : Suction, blowing and combined
Suiting for handling cereals, pellets, expellers, meals, and similar commodities
Multi purposes tool suiting for unloading and reloading ships, barges, lorries, railcars,
conveyors, hoppers, silos, stockpiles and go-downs
Operating from quay, from desk, on hopper or pedestals, on the field or inside go-
downs
GSD Typology & nomenclature
GS
D
250
220
D
TA8(9.5)
DA7.5
Blower in suction &/or blowing
G S D Gebläse Saug- Druck
Piping diameter [mm]
Settled power [H.P.]
EL: for electric drive
D: for Diesel drive
Suction boom extended length [m]
Loading boom extended length [m]
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Caterpillar engine – C9
Antomatic careless clutch
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Series of two single independent blowers ensuring heavy vacuum.
Simple, steady and easy for maintenance,
Each blower with balanced blower wheel, cast bearing houses, belt drive and one single
Diesel engine or electric motor.
Each and every NEUERO conveyors are tested in our workshop before dispatch.
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Air regulator (NEUERO concept), ensures optimum balance between grain handling,
air speed and power.
Airlock made of cast iron body and welded rotor. Rotor blades made of thick steel
plates (8 mm) strongly assembled and welded. Blades fit with thick lining of tungsten
carbide welds. Tungsten carbide provides the maximum hardness for optimum wear
proof behavior.
Hardness: 6.35 deep in heart and 7.18 on the crust on the Mohs scale.
It handles millions of tons without perpetual and problematic grinding of knifes with
hazardous repositioning. Drive fit with sliding clutch overcoming blockage in presence
of foreign materials, with V belt transmission and hydraulic gear.
Cyclone ensuring efficient collect of the seeds before the blowers and discharge
into the airlock. Constituted of two parts, the cylindrical barrel with cyclonic volute
and the conical discharge. Made of carbon steel with due wear proof inner lining sheets
of manganese steel. Provided with visit door and with intern separator against grain
escape into the blower. That cyclone is mounted on a sturdy swiveling frame fitted with
heavy duty bearing and hydraulic drive ensuring large scanning movement on 200° of
the whole suction head above holds of product, without fragile flexible entry, without
grain breakage
NEUERO provides
each turbine with
check-up door
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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See below plan view with the large suction extent into heap of product
Alternatively, dust collecting cyclone-filter can be installed instead of single
cyclone. Such filter suits either for highly abrasive materials and for collecting dust
when GSD is operating in single suction process.
Control panel: It includes all and every components, contactors and peripherics,
automat for the Diesel drive, counter and signals.
Scanning swiveling of the
whole suction head above
heap of product
Distribution angle of the
blowing discharge pipe for
loading trucks and
stockpiles
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Travelling framework:
Sturdy frame provided with:
4 pivoting and adjustable stabilization jacks providing stable and safe
operation on sea vessels, even for transshipment in deep sea.
Easy lifting by 4 eyes in the edges
Free movability with sturdy puling bar and swiveling frame enabling 90°
steering on both sides
Large inflatable tires help for withstanding poor quay soils
Brake for safe parking and positioning
Sturdy construction enabling free pulled travel on road and on quay
Front suction boom and rear blowing boom : For self-support and lifting of suction
and blowing pipes: o Full extent covers a distance of 16,5 or 18 meters with standard combined
machines.
o Front boom is part of the suction head with cyclone and suction pipe. It slews on
a 200° area for straight suction without flexible brakes.
o Slewing loading arm is sized and shaped to cover large lorries and offer full and
direct loading of either trucks and lorries or railcars.
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Large scanning at
suction
Easy
distributed
loading
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Hydraulic group:
o Accessible for check and maintenance
o Sturdy and shaped for hard working conditions
o Fitted for easy operation of each drives : swiveling suction head, lifting of
booms, airlock drive, …
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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GSD conveyor ready as a Tool tested in our
workshop – Melle - Germany
All functions are tested before dispatch
GSD is commissioned on site with our
trainer for due training of the operators and
technicians according to site criterias
Here, a GSD is tested in discharging
beans from barges into a packing unit
Bangladesh
Two GSD 280 are tested on deck of an
Handymax vessel
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Machine parked
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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B – Flexible handling in go-downs,
The tools for
Warehouses,
Cooperatives,
Grain processors
Farmers
&
Various industries handling granules
Handling grain and feeds requires multi-purposes tools with:
High flexibility
Stock-piling
Trucks and railcars loading
Warehouses emptying and cleaning
Galeries and elevator pits sweeping
Barges and ships filling in or emptying
Free and easy steering:
Déplacement et mise en position optimale
Parcage en site protégé
Puling from hold to hold or between warehouses
Conveying from site to site
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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NEUERO machines are sized and shaped for :
Limited maintenance
Handling by inexperienced workers
Restricted power supply
NEUERO has developped a series of sized equipment for
GSD 210
GSDL
660
8810 D
GSD 210 in large farms
8 ”
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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With a nominal capacity of up to 100 MT/h
Calqued on the same engineering bases as the
port larger sized machines GSD 250 and 280)
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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GSDL 150 pneumatic conveyor - 6 ”-
for industry and agriculture
Handling prills and plastic granules, pellets, grain and similars
The tool for itinerant service providers and for storage
manager, bringing solution to emergency requests.
Puled machine or embarked on
Electric or Diesel drives
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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GSDL 150 applications?
It helps to clean your handling circuit and your silos or handles safely
and carefully your fragile commodities
It is sized for up to 30 MT/h according to circuit
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Conveyors 660, 6110 & 8810 D
The Diesel driven multi-purposes alternative
Sized for up to 60 tons per hour grain handling
At the workshop
In the cooperative
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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On the field
G S D 6110 D P S S
During transshipment from railcars onto bulk containers
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Loading trucks with the 8810 D
Flat storage emptying with the 660
Silos filling up
NEUERO Industrietechnik für Förderanlagen GmbH,
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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NEUERO 660 D and 8110 D
Rough estimation for throughput in grain handling
Indicative relative lengths according to pipes rugosity
Given in equivalent meters
Vertical suction
Equivalent to 4 meters
Horizontal suction Equivalent to 1.5 meters
Vertical blowing Equivalent to 2 meters
Horizontal blowing Equivalent to 1 meters
Elbow Equivalent to 10 meters
Flexible elbow (according to curve)
Equivalent to 2 to 10 meters
Cyclone Equivalent to 15 meters
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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Accessories for all models
Diameter of the suction and blowing pipes network:
150, 210, 250, 280 mm 6”, 8”, 10”, 12”
Standard accessories
1 vertical round suction nozzle
2 horizontal flat sweeping nozzle
3a Flexible hose with lining: 1,5 m
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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3b Flexible hoses with lining: 3,0 m
4a Metallic flexible hose: 1,5 m
4b Metallic flexible hose: 3,0 m
5 Blowing discharge cyclone
6 Universal join 45°
7 Elbow 45° with wear plate
8 Elbow 90 ° with wear plate
Pneumatic conveyors GSD Desc. 20120130 EN NEUERO INSDUSTRIETECHNIK GSD
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10 Connection FS with fastening collar FS
With bolt/nut washer
FS Join
11 SV quick fastening with collar
12 Straight pipe: 1 m
12 Straight pipe: 2 m
12 Straight pipe: 3 m
12 Straight pipe: 4 m
.
NEUERO Industrietechnik für Förderanlagen GmbH Neuerostraße 1, D 49324 Melle - Gerrmany
Tel: +49 - 5422 - 95030 Fax: +49 - 5422 – 950350
[email protected] www.neuero.de
� �� ���I n d u s t r i e t e c h n i k
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PT SmartOFFER No.: A110203
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Set loading support including complete conveying line size 280 with FS-connectors for truck loading: