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Gsa Findings Ufad

Jun 04, 2018

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    GSA FINDINGS ON PRESSURIZEDGSA FINDINGS ON PRESSURIZED

    UNDERFLOOR AIR DISTRIBUTIONUNDERFLOOR AIR DISTRIBUTIONSYSTEMSSYSTEMS

    Presented toPresented to

    ASHRAE TC 5.3ASHRAE TC 5.3

    30 January 200730 January 2007

    ByBy

    Vijay K. Gupta, P.E., Fellow ASHRAEVijay K. Gupta, P.E., Fellow ASHRAE

    James E. Woods, Ph.D., P.E., Fellow ASHRAEJames E. Woods, Ph.D., P.E., Fellow ASHRAE

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    Inventory of GSA Facilities with UFADInventory of GSA Facilities with UFAD

    ~10 M GSF in inventory

    5 M in operations3 M in construction

    2 M in design

    9 Projects (~ 3 M GSF) werechanged during design from

    UFAD to CAD

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    History and Status of GSA UFADHistory and Status of GSA UFAD

    Draft Guideline and StandardDraft Guideline and Standard 2003:

    PBS P100-2003 required RAF and encouraged installation of UFAD

    2003-2005: Conducted HVAC Quality Assurance Reviews of UFADdesigns for GSA facilities

    2004: GSA contracted NIBS to develop UFAD Design Guide

    2005: PBS P100-2005 did not encourage use of UFAD, however

    UFAD Guideline, drafted by NIBS as supplement for PBS P100-2005,was required by GSA for design

    May: GSA convened Roundtable to discuss UFAD systems

    2006: July: Expert Panel convened by NIBS

    February December: Plenum Air Leakage Tests on six facilities September: Final draft of Standard prepared by NIBS

    December: GSA decided not to publish the draft Standard

    2007:

    PBS P100 (to be published in 2007) will not permit UFAD

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    Plenum Air LeakagePlenum Air Leakage

    Results of Air

    Leakage testsshowed plenum

    leakage rates of 30

    200% of designairflow rates at

    plenum static

    pressures of 0.07 in.w.g. (17 Pa)

    View of Library in FCH-1 withdiffusers taped for testing

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    Methods of Air Leakage TestingMethods of Air Leakage Testing

    Prior to Substantial CompletionPrior to Substantial Completion

    After Substantial CompletionAfter Substantial Completion

    Smoke Test to locate air leakage

    pathways

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    Prior to Substantial CompletionPrior to Substantial Completion

    4,000 15,000 ft2

    areas Determine Cat 1 and

    2 air leakage rates atdesign s.p.

    Use separate fan

    Establish steady- state s.p. beforeobtaining data

    Calibrated

    fan (FCH-2)

    One of four

    SamplingLocations (FCH-2)

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    Substantial Completion TestsSubstantial Completion Tests

    AHU Zone up to

    25,000 ft2

    Determine Category 1

    and 2 leakage rates

    Use actual AHU with

    VFD at design s.p.

    Establish steady-state

    s.p. before obtaining

    data

    One of several

    Thermostatic zones

    Served by AHU(FCH-1)

    Typical AHU

    With VFD and

    Coil bypass for

    UFAD (FCH-1)

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    Smoke TestsSmoke Tests

    Purpose: to locate

    air leakagepathways

    Use theatrical smoke

    generator (non-toxic)

    Theatrical smoke generator

    (FCH-2)

    Smoke induced into calibrated

    fan inlet (FCH-2)

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    Cat 1 Air Leakage (FCHCat 1 Air Leakage (FCH--2)2)

    First Mockup (22-24 Feb 06): 70% Air Leakage in Init ial

    Tests

    35% after first mitigation

    16% after second mitigation

    Second Mockup (subsequentdate): 35% Air Leakage in Init ial

    Tests

    We have not received furtherinformation

    Smoke from

    shelf after repair Smoke from

    outlet box in confroom

    Smoke from plumbing access

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    Category 1 and 2 Air Leakage (FCHCategory 1 and 2 Air Leakage (FCH--1)1)

    First Series of Tests (Oct-Dec 05): Initial range of Cat 1+2 air leakage

    rates was 34% (AHU 6 4th floor) to68% (AHU 5 3rd floor)

    After remediation, range was 26%

    (AHU 1 - 1st

    floor) to 59% (AHU 7 4th floor)

    Second Series of Tests (May 06):

    AHUs 2 and 3 Second Floor

    Cat 1+2 was 43% of design airflowrate at 0.07 in. wg

    Cat 1 was 32% of design airflow rateat 0.07 in. wg.

    Sealed pipe and cable

    penetrations throughRAF

    Taped floor diffuser on carpet

    Column and piping

    penetrations throughRAF

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    Summary of Air Leakage Findings*Summary of Air Leakage Findings*

    Type of

    Facility

    Dates of

    Tests

    Cat 1 Cat 2 Cat 1+2

    FB-1 7-06

    52 8 60FB-2 7-06 43 2 45

    FB 3 8-06 40-200 NA NA

    FB-4 11-06 44-48 NA NA

    FCH-1 11-05 to

    9-06

    NA

    32

    NA

    11

    34-68

    43

    FCH-2 11-05 to

    5-06

    70-16

    35

    NA

    NA

    NA

    NA*Percentage of design airflow rate at 0.07 in. w.g.

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    GSA Air Leakage Criteria for UFADGSA Air Leakage Criteria for UFAD

    Plenums at design static pressure (e.g.,Plenums at design static pressure (e.g.,0.07 in. wg or 17.5 Pa)0.07 in. wg or 17.5 Pa)

    TestTest Air LeakageAir Leakage(Category 1 + 2)(Category 1 + 2) Category 1Category 1

    MockupMockup 0.1 cfm/ft0.1 cfm/ft22

    floor areafloor area

    0.03 cfm/ft0.03 cfm/ft22

    floor areafloor area

    BuildingBuilding

    FloorFloor

    PlenumsPlenums

    0.1 cfm/ft0.1 cfm/ft22

    floor areafloor area

    oror

    10% of design supply10% of design supply

    airflow rate, whicheverairflow rate, whichever

    value is smallervalue is smaller

    0.03 cfm/ft0.03 cfm/ft22

    floor areafloor area

    oror

    3% of design supply3% of design supply

    airflow rate, whicheverairflow rate, whichever

    value is smallervalue is smaller

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    Conclusions (1)Conclusions (1)

    Air leakage consequences are significant:Air leakage is an architectural design and general construction Issue.

    Construction of an airtight plenum requires strict coordination of ten totwelve trades, and special construction techniques that have not been

    developedConcrete

    Masonry

    Drywall

    Millwork Sealant and joint specialists

    Carpenters

    Sheet Metal

    Plumbing

    Electrical

    Communications

    Etc.

    Predictions of air leakage are unreliable: testing is required at this time.

    Air leakage testing results indicate GSA goal has not been met.

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    Conclusions (2)Conclusions (2)

    Thermal mass of slab is a major issue forenergy and control

    Heat and moisturetransmission/condensation in the plenumis also a major issue

    Life safety codes need to address UFADsystems

    Drainage of water from piping leaks or firesprinkler discharge is a major issue

    Access to underfloor equipment is difficultat best

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    Conclusions (3)Conclusions (3)

    Integrated design is essential between

    architects, engineers

    Testing procedures must be developed by

    coordinated effort among building code

    officials, and Standards writingorganizations, such as ASTM, ASHRAE,

    NFPA, ASCE, IEEE, UL, SMACNA, ETC.