Grove-900H

National Crane 900H SeriesProduct Guide

Features • 32 m (105 ft) four-section boom • 24,5 t (27 USt) rating

• Multi-position Easy Reach control panel

• Graphical LMI

Features

Graphical LMIThe Graphical Load Moment Indicator (LMI) is standard on all Series 900H machines. The LMI system displays all crane load lifting values simultaneously while providing real-time information about the crane and truck operating system and includes work area definition system (WADS) and operating limits. The LMI is also waterproof and visible in full or low light.

"HO"-style outriggersTwo sets of “HO”- style outriggers with 6,09 m (20 ft) full span, 4,27 m (14 ft) mid span setting with manual locks and fully retracted outrigger spread. Main outriggers are equipped with removable ball and socket aluminum foot pads.

Options to get the job done• Anaugerattachmentisavailableonthe

28,9 m (95 ft) boom reaching a max digging radius of 11,8 m (39 ft) with full outrigger span

• Personnelbasketoptionsareavailabletoallowversatility in operating conditions

Easy Reach controls The Easy Reach control station can be tilted to the right or left side of the crane as needed and can be stowed in the center position for transport. The single axis pilot operated crane controls allow smooth operation for each crane function.

Features

Improved serviceability and reliability helps keep you working longer

•Bearingsontheboomandretractcablescanbegreasedthroughaccessholesintheboomsideplates

•Numberofinternalboompartshasbeenreduced,deceasingservicetimewhenrebuildingthemachine

•Internalanti-two-blockwireroutingeliminatesdamagepotential

•Paintingcranecomponentsbeforeassemblyreducesthepossibilityofrust,improvesserviceabilityandenhances the appearance of the machine

•Stateoftheartcontrolvalveprovidessmootheroperation.Thenewdesigneliminatesparts,reducingrepair costs and improving the machines serviceability

•Speedy-reeveboomtipandsheaveblockssimplifyriggingchangesbydecreasingthetimeneededtochange line reeving

Performance you can rely on

•TheSeries900Hisstandardwith410°non-continuousrotation

•Two-speedhoistprovidesfasterwinchpayoutandpickupofunloadedcable

•Thestrongerstandardtorsionboximprovesrigidity,reducestruckframeflexand reduces the need for counterweight

•Acontrolknoblocatedontheswingmotorbrakereleasevalvecanbeeasilyadjusted to the crane operator's swing speed preference

•EasyGlideboomwearpadsreducethe conditions that cause boom chatter and vibration. The net result is smoother crane operation

*Product may be shown with optional equipment.

4

Contents

Features 2

Mounting configurations 5

Specifications 6

Capacities 8

Dimensions 14

Accessories 15

5Series 900H

Mounting configuration

��°

FULL CAPACITYWORK AREA �� lb BARE MIN.

��,�� lb GARW MIN.�� lb BARE MIN.��,�� lb GARW MIN.

��.�� MIN.

��.�� MIN.��.�� MIN.

��.��.�� MIN.

��.��.��

NOTE: 95’ BOOM SHOWN

The mounting configuration is based on an 85% stability factor. If the bare truck weight requirements are not met, counterweight will be required. The complete unit must be installed on the truck in accordance with factory requirements. Since individual truck chassis vary, a test must be performed on the unit to verify actual stability after mounting and counter-weighting (if required). A summary of mounting and truck requirements are:For 180 degree working area – Gross Axle Weight Rating Front (GAWR) – 9072 kg

(20,000 lb)Gross Axle Weight Rating Rear (GAWR) – 18 144 kg

(40,000 lb)Gross Vehicle Weight Rating (GVW) – 27 216 kg

(60,000 lb)Wheelbase(WB)–6,50m(256in)Cab to Axle Trunnion (CT) – 4,90 m (193 in)After Frame (AF) – 2,67 m (105 in) min.Frame Section Modulus (SM) from outrigger to

RSOD – 327cm3 (20 in3)and759MPa (110,000 psi) material

Barechassisweightrequiredforstabilitypriortoinstallation

Front – 3992 kg (8880 lb) Rear – 4309 kg (9500 lb)For 360 degree working area – Optional Single Front Stabilizer (SFO)Gross Axle Weight Rating Front (GAWR) – 9072 kg

(20,000 lb)Gross Axle Weight Rating Rear (GAWR) – 18 144 kg

(40,000 lb)Gross Vehicle Weight Rating (GVW) – 27 216 kg

(60,000 lb)Wheelbase(WB)–6,50m(256in)Cab to Axle Trunnion (CT) – 4,90 m (193 in)After Frame (AF) – 2,67 m (105 in) min.Frame Section Modulus (SM) from front spring hanger

to end of after frame – 327cm3 (20 in3) and 759MPa(110,000psi)material

Barechassisweightrequiredforstabilitypriortoinstallation

Front – 3992 kg (8800 lb) Rear – 4309 kg (9500 lb)

Note: Chassis will require extended front frame rails for SFO addition.For 360˚ stability the truck frame must have a 327 cm3 (20.0 in3)sectionmodulus[248,566N.m(2,200,000in-lb)RBM]minimumunderthecraneframe, 245 cm3 (15 in3) section modulus [186,424 N.m(1,650,000in-lb)RBM]atthefrontspringrearhanger, 163 cm3 (10 in3) section modulus [124,283 N.m(1,100,000in-lb)RBM]throughthefrontspringand 49 cm3 (3 in3)sectionmodulus[37,284N.m(330,000in-lb)RBM]atthestabilizerattachmentpoint on each truck frame rail.NOTE 1: Gross Vehicle Weight Rating (GVWR) is

dependent on all components of the vehicle (axles, tires, springs, fame, etc.) meeting manufacturers’ recommendations; always specify GVWR when purchasing trucks.

NOTE 2: Diesel engines require a variable speed governor and energize-to-run fuel solenoid for smooth crane operation; electronic fuel injection is required.

NOTE 3: AllmountingdataisbasedonaNationalSeries 900H with subbase and an 85% stability factor.

NOTE 4: The complete unit must be installed in accordance with factory requirements, and a test performed to determine actual stability and counterweight requirements; contact the factory for details.

NOTE 5: Transmission neutral safety interlock switch is required. Truck transmission must be capable of having a neutral safety switch added.

THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

6

Specifications

Model 969H — Equipped with a 6,6 m – 21,03 m (21.75 ft – 69 ft) four-section boom. Maximum tip height is 23,77 m (78 ft).

6,7 m – 21,05 m (22 ft – 69 ft) four-section boom.

Model 995H — Equipped with a 8,99 m – 29,0 m (29.5 ft – 95 ft) four-section boom. This model can be equipped with a 7,62 m –13,41 m (25 ft – 44 ft) two section jib. Maximum tip height with 13,41 m (44 ft) jib is 44,63 m (148 ft).

8,83 m – 29,0 m (29 ft – 95 ft) four-section boom. 9FJ44M 7,62 m – 13,41 m (25 ft – 44 ft) two-section jib

Model 9105H — Equipped with a 9,69 m – 32,0 m (32 ft – 105 ft) four-section boom. This model can be equipped with a 7,62 m – 13,41 m (25 ft – 44 ft) two-section jib. Maximum tip height with 13,41 m (44 ft) jib is 49,68 m (158 ft).

10,05 m – 32,0 m (33 ft – 105 ft) four-section boom. 9FJ44M 7,62 m – 13,41 m (25 ft – 44 ft) two-section jib

Note: Maximum tip height is measured with outriggers/stabilizers fully extended.

Boom and jib combinations data

Available in three basic models.


7Series 900H

Specifications


900H winch data

NOTICE• Do not deadhead line block

against boom tip when extending boom

• Keep at least � wraps of loadline on drum at all times

• Use only �/�� in diameter rotation resistant cable with ��,�� lb breaking strength on this machine

• Maximum capacity with high speed winch is �� lb

� part line � part line � part line � part line � part line

Maximum Boom Length at Maximum Elevation with Rigging Shown with Load

Block at Ground Level

�� ft boom�� ft

Boom and jib�� ft �� ft �� ft �� ft

� part line

�� ft

� part line

�� ft

� t Downhaul weight �� lb�� t � sheave block �� lb�� t � sheave block �� lb�� t � sheave block �� lb

Winch Cable supplied

Average breaking strength

Lift and speed

Lift and speed

Lift and speed

Lift and speed

Lift and speed

Lowspeedwinch

�/�� in diameterrotationresistant

��,�� lb �� lb�� fpm

��,�� lb�� fpm

��,�� lb�� fpm

��,�� lb�� fpm

��,�� lb�� fpm

Lift and speed

��,�� lb�� fpm

Lift and speed

��,�� lb�� fpm

Highspeedwinch

�/�� in diameterrotationresistant

��,�� lb �� lb��+ fpm

�� lb�� fpm

�� lb�� fpm

��,�� lb�� fpm

��,�� lb�� fpm

��,�� lb�� fpm

��,�� lb�� fpm

WinchStandard planetary

�th layer drum pull�� lb �low speed�

�� lb “burst of speed”�

Allowable cable pull�� lb

All winch pulls and speeds are shown on the fourth layer. Winch line pulls would increase on the first, second and third layers. Winch line speed would decrease on the first, second and third layers. Winch line pulls may be limited by the winch capacity or the ANSI � to � cable safety factor. These are shown below:

�� ft boom�� ft

Boom and jib�� ft �� ft �� ft �� ft �� ft �� ft

8THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE.

The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.

Capacities

Series 995H: 29 m (95 ft) boom with 7,62 m – 13,41 m (25 ft – 44 ft) jib, full span outrigger and stabilizer

CAUTION:• Do not operate crane booms, jib extensions, any

accessories or loads within 3 m (10 ft) of live power lines or other conductors of electricity.

• Jibandboomcapacitiesshownaremaximumforeachsection.

• Donotexceedcapacitiesatreducedradii.• Loadratingsshownontheloadratingchartsare

maximum allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.

• Alwayslevelthecranewiththelevelindicatorlocatedonthe crane.

• Theoperatormustreduceloadtoallowforfactorssuchas wind, ground conditions, operating speeds and their effects on freely suspended loads.

• Overloadingthiscranemaycausestructuralcollapseorinstability.

• Weightsonanyaccessoriesattachedtotheboomorloadline must be deducted from the load chart capacities.

• Donotexceedjibcapabilitiesatanyreducedboomlengths.

• Donotdeadheadlineblockagainstboomtipwhenextending boom or winching up.

• Keepatleastthreewrapsofloadlineondrumatalltimes.• Useonlyspecifiedcablewiththismachine.

NationalCranewillsendyouachartonrequest–oryoumaysecureneededloadratinginformationthroughyournearestNationalCrane dealer.

Load chart

Note:1. All capacities are in pounds, angles in degrees and radii in feet.2. Loaded boom angles are given as reference only.3. Shaded areas are structurally limited capacities.4. Handling of personnel is only permitted with full span extension of all outrigger and

stabilizer beams.

�

Do not move unloaded boom

beyond limit line

Operating radiusfrom C/L rotation

with unloaded boom

� ��

RADIUS IN FEET

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Structural LimitLine with ��' JibErected

Structural Limit Linewith ��' Jib Erected

Stability LimitLine with �� lb Block

D

��.�°

��.�°

A

B

C

��' FULL SPANOUTRIGGER LOCK PINS MUST BE DISENGAGED

��'�" FULL SPAN

FULL SPANFULL SPANMID SPAN MID SPAN

STABILIZER LOCK PINS MUST BE DISENGAGED

�� ft � �� ft BOOM RATED LOADS WITHOUT JIB

�� ftBOOM

�lb�

LOADEDBOOMANGLE�deg�

A�� ft

BOOM�lb�


B�� ft

BOOM�lb�


C�� ft

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LOADEDRADIUS

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RATED LOAD REDUCTIONS WITH STOWED JIB�� ft � �� ft JIB STOWED

BOOMLENGTH

�ft�

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Reduce load �� lbReduce load �� lbReduce load �� lbReduce load �� lbReduce load �� lbReduce load �� lb

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9Series 900H

Capacities


Series 995H: 29 m (95 ft) boom with 7,62 m – 13,41 m (25 ft – 44 ft) jib, mid span outrigger and stabilizer




• Donotexceedcapacitiesatreducedradii.• Loadratingsshownontheloadratingchartsaremaximum

allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.


• Theoperatormustreduceloadtoallowforfactorssuchaswind, ground conditions, operating speeds and their effects on freely suspended loads.


• Weightsonanyaccessoriesattachedtotheboomorloadlinemust be deducted from the load chart capacities.

• Donotexceedjibcapabilitiesatanyreducedboomlengths.• Donotdeadheadlineblockagainstboomtipwhen

extending boom or winching up.• Keepatleastthreewrapsofloadlineondrumatalltimes.• Useonlyspecifiedcablewiththismachine.


Load chart


beyond limit line


with unloaded boom

� ��

RADIUS IN FEET

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HEI

GHT

IN F

EET

BOO

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H IN

FEE

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Structural LimitLine with ��' JibErected

Structural Limit Linewith ��' Jib Erected

Stability LimitLine with �� lb Block

�st Jib��'

�nd Jib��'

��

��

��

��

��

��

��.�°

��.�°

A

B

C

D

��' MID SPANOUTRIGGER LOCK PINS MUST BE ENGAGED

��' MID SPANSTABILIZER LOCK PINS MUST BE ENGAGED

MID SPAN MID SPAN

RATED LOAD REDUCTIONS WITH STOWED JIB�� ft � �� ft JIB STOWED

BOOMLENGTH

�ft�

��



�� ftBOOM

�lb�


A�� ft

BOOM�lb�


B�� ft

BOOM�lb�


C�� ft

BOOM�lb�


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�lb�


LOADEDRADIUS

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stabilizer beams.

10

Capacities


Series 995H: 29 m (95 ft) boom with no jib, retracted outrigger and stabilizer

CAUTION:• Do not operate crane booms, jib extensions, any accessories

or loads within 3 m (10 ft) of live power lines or other conductors of electricity.

• Jibandboomcapacitiesshownaremaximumforeachsection.• Donotexceedcapacitiesatreducedradii.• Loadratingsshownontheloadratingchartsaremaximum


• Alwayslevelthecranewiththelevelindicatorlocatedonthecrane.




• Donotexceedjibcapabilitiesatanyreducedboomlengths.• Donotdeadheadlineblockagainstboomtipwhenextending

boom or winching up.• Keepatleastthreewrapsofloadlineondrumatalltimes.• Useonlyspecifiedcablewiththismachine.


Load chart


�� ftBOOM

�lb�


A�� ft

BOOM�lb�


B�� ft

BOOM�lb�


C�� ft

BOOM�lb�


D�� ft

BOOM�lb�


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�lb�


LOADEDRADIUS

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RATED LOAD REDUCTIONS WITH STOWED JIB

�� ft � �� ft JIB STOWEDBOOM

LENGTH�ft�

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beyond limit line


with unloaded boom

� ��

RADIUS IN FEET

�

��

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GH

T IN

FEE

T��°

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BStability Limit Linewith �� lb block

��°

BO

OM

LEN

GTH

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EET

C

A

D

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�'��" RETRACTEDOUTRIGGER LOCK PINS MUST BE DISENGAGED

�' RETRACTEDSTABILIZER LOCK PINS MUST BE DISENGAGED

Note:1. All capacities are in pounds, angles in degrees and radii in feet.2. Loaded boom angles are given as reference only.3. Shaded areas are structurally limited capacities.4. Handling of personnel is only permitted with full span extension of all outrigger and stabilizer beams.

11Series 900H

Capacities


Series 9105H: 32 m (105 ft) boom with 7,62 m – 13,41 m (25 ft – 44 ft) jib, full span outrigger and stabilizer













Load chart


beyond limit line.


with unloaded boom

0 20 40 60 80 100 120

RADIUS IN FEET

0

20

40

60

80

100

120

140

160

HEI

GH

T IN

FEE

T

1st Jib25'

2nd Jib44'

BO

OM

LEN

GTH

IN F

EET

61

90

105

76

32

46

CBA D

80°

70°

60°

40°

30°

20°

10°

0°-10°

50°

48°

Structural LimitLine with 44' JibErected

Structural Limit Linewith 25' Jib Erected

Stability LimitLine with 150 lb Block

50.8°

20' FULL SPANOUTRIGGER LOCK PINS MUST BE DISENGAGED

18'6" FULL SPAN

FULL SPANFULL SPANMID SPAN MID SPAN

STABILIZER LOCK PINS MUST BE DISENGAGED


stabilizer beams.


�� ftBOOM

�lb�


A�� ft

BOOM�lb�


B�� ft

BOOM�lb�


C�� ft

BOOM�lb�


D�� ft

BOOM�lb�


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12

Capacities


Series 9105H: 32 m (105 ft) boom with 7,62 m – 13,41 m (25 ft – 44 ft) jib, mid span outrigger and stabilizer

CAUTION:• Do not operate crane booms, jib extensions, any accessories

or loads within 3 m (10 ft) of live power lines or other conductors of electricity.

• Jibandboomcapacitiesshownaremaximumforeachsection.• Donotexceedcapacitiesatreducedradii.• Loadratingsshownontheloadratingchartsaremaximum









Load chart


stabilizer beams.


beyond limit line


with unloaded boom

� ��

RADIUS IN FEET

�

��

��

��

��

��

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GH

T IN

FEE

T

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�nd Jib��'

BO

OM

LEN

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IN F

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80°70°

60°

63°

40°

30°

20°

10°

0°-10°

50°50.1°

Structural LimitLine with 44' JibErected

Structural Limit Linewith 25' Jib Erected

Stability LimitLine with 150 lb Block

D

��' MID SPANOUTRIGGER LOCK PINS MUST BE ENGAGED

��' MID SPANSTABILIZER LOCK PINS MUST BE ENGAGED

MID SPAN MID SPAN


�� ftBOOM

�lb�


A�� ft

BOOM�lb�


B�� ft

BOOM�lb�


C�� ft

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13Series 900H

Capacities


Series 9105H: 32 m (105 ft) boom with no jib, retracted span outrigger and stabilizer









• Weightsonanyaccessoriesattachedtotheboomorloadline must be deducted from the load chart capacities.

• Donotexceedjibcapabilitiesatanyreducedboomlengths.• Donotdeadheadlineblockagainstboomtipwhen

extending boom or winching up.• Keepatleastthreewrapsofloadlineondrumatalltimes.• Useonlyspecifiedcablewiththismachine.


Load chart

Note:1. All capacities are in pounds, angles in degrees and radii in feet.2. Loaded boom angles are given as reference only.3. Shaded areas are structurally limited capacities.4. Handling of personnel is only permitted with full span extension of all outrigger and stabilizer beams.


�� ftBOOM

�lb�


A�� ft

BOOM�lb�


B�� ft

BOOM�lb�


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BOOM�lb�


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beyond limit line


with unloaded boom

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RADIUS IN FEET

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FEE

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B

A

Stability Limit Linewith �� lb block

��°

BO

OM

LEN

GTH

IN F

EET

C

D

��°

�'��" RETRACTEDOUTRIGGER LOCK PINS MUST BE DISENGAGED

�' RETRACTEDSTABILIZER LOCK PINS MUST BE DISENGAGED

14

Dimensions


DO N

OT SC

ALE D

RAW

ING

DO N

OT SC

ALE D

RAW

ING

mainl

ayou

t SHEE

T 1 O

F 1SC

ALE:

1:128 W

EIGHT

:

ATITLE

:

53

21

6102

(240

.22)

FU

LL-S

PAN

EXT

ENSI

ON

4267

(168

.00)

MID

-SPA

N E

XTEN

SIO

N

2854

(112

.36)

2438

(96.

00)

2261

(89.

00)

RETR

ACTE

D

610

(24.

00]TA

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(20,

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15Series 900H

Accessories


Radio Remote Control – Four-function radio remote control for standard unit and 6-function remotes with auger. • NB6R

Steel Bulkhead • BHSD

Outrigger Motion Alarms – Available for HO outriggers and RSOD stabilizers. • OMA-2

Steel tool box options – 36 in and 48 in long

Spanish-language Danger Decals, function control labels • SDD and Operators’ Manuals • SOM

One-person basket – Strong but lightweight steel basket with 139 kg (300 lb) capacity, gravity hung • B1-S with swing lock and full body harness. • 2B1-S (for dual locking baskets)

Heavy-duty personnel basket – 544 kg (1200 lb) capacity steel basket with safety loops for two passengers. Gravity leveling 183 cm x 107 cm (72 in x 42 in) platform. Fast attachment and secure locking • BSA-1 systems. Load chart must show 1043 kg (2300 lb) minimum to operate this accessory. • BSA-R1 (provides rotation)

• BSAY-1 • BSAY-2

Winch drum Rotation Indicator • WDRI

Auger option 95 ft boom only 14,000 ft-lb two speed auger. Maximum digging radius 39 ft (full outrigger and stabilizers only).

Oil Cooler Oil coolers recommended for duty cycle applications. • OC

Hinged Vandal Cover Protector • VCP With keyed lock for LMI display.

This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.

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FactoriesBrazilAlphavilleChinaTaiAnZhangjiagangFranceCharlieuLa ClayetteMoulinsGermanyWilhelmshavenIndiaPuneItalyNiella TanaroPortugalBaltarFânzeresSlovakiaSarisUSAManitowoc Port WashingtonShady Grove

Regional offices

Manitowoc - Asia Pacific Shanghai, China Tel: +86 21 6457 0066Fax: +86 21 6457 4955

Manitowoc - Europe, Middle East & Africa Ecully, France Tel: +33 (0)4 72 18 20 20 Fax: +33 (0)4 72 18 20 00

Manitowoc - Americas Manitowoc, Wisconsin, USA Tel: +1 920 684 6621 Fax: +1 920 683 6277

Shady Grove, Pennsylvania, USA Tel: +1 717 597 8121 Fax: +1 717 597 4062

©2009 ManitowocPrinted in USAForm No. 900HPart No. 900H / 0809 / 2.5M www.manitowoc.com

Regional headquarters

Grove-900H

Documents

crane operators

national crane

crane function

ft boom

truck requirements

smoother crane operation

crane load lifting values

bare truck weight requirements