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RemTech 2015 Jet Grouting – an alternate for environmental cutoff Stephen Custeau P. Eng., Matcon Environmental Paolo Gazzarrini P. Eng., Sea to Sky Geotech
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Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Jan 01, 2019

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Page 1: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

RemTech 2015

Jet Grouting – an alternate for environmental cut‐off

Stephen Custeau P. Eng., Matcon EnvironmentalPaolo Gazzarrini P. Eng., Sea to Sky Geotech

Page 2: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Summary

‐ History of Jet Grouting ‐ How the technology is working‐Applications‐ Case Histories for environmental applications

Recochem Port CoquitlamNew Westminster PierJohn Hart Dam (cut off)

Page 3: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

History

‐Japan (CCP) 70’s

‐ Europe late 70’s

‐ NA – middle 80’s

Page 4: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Standards

Page 5: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

How is workingSTEP 1 : DRILLING

STEP 3:   PULL UP THE   ROTATING JET

STEP 2  START JETTING WITH  W/C GROUT MIX FROM THE BOTTOM

RESULT: ROUND COLUMN  CONSISTING OF WATER/CEMENT MIX AND INSITU SOIL

Page 6: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

How is working

Page 7: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Result

Page 8: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Result

Page 9: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Geometry

Page 10: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Environmental

Page 11: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Typical Site Installation

Page 12: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

JG parameters

Flexibility

Page 13: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Range of Results

Single fluid Double Fluid Triple Fluid

Gravel 0.6-1.2 1.0-1.6 2.0-3.0 10-30 2,500-15,000Sandy Gravel 0.5-1.0 0.9-1.8 1.5-3.0 8-20 2,500-10,000

Silty Clay 0.5-1.0 0.8-1.5 1.2-2.8 5-15 2,500-7,500Clayly Silt 0.4-0.6 0.7-1.0 1.0-1.5 2-8 1,000-5,000

Clay 0.4-0.8 0.6-1.2 0.8-1.2 1-6 500-5,000

E (Mpa)Type of Soil Diameter (m) UCS (Mpa)

Permeability= 10‐6 to 10‐8 m/sDepending on soil conditions and grout Mix (with or w/o bentonite).

Page 14: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Field Test

Page 15: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

QC at the Grout Plant

Page 16: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

QC‐ Monitoring and recording jetting

Page 17: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

QC‐ Monitoring and recording jetting

Page 18: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

QC‐ Monitoring and recording jetting

Page 19: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Verticality

Page 20: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Verticality

Page 21: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Verticality

Page 22: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Verification 

‐ Coring ‐ Permeability tests (direct‐indirect)‐ Cross/holes, tomography‐ Calipers‐ Load test in case of piles

Page 23: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

19) Lynn Sewage Pumping Station, North Vancouver. Shoring and cutoff wall. 20) 21) 22) 23)18)Edgemont Village, North Vancouver. 17) Trapp & Holbrook – 660 Columbia Street, New Westminster.16) The Mandarin. Richmond - Jet Grouting for shoring, underpinning and cutoff wall.15) Multi-Use Facility centre - City of New Westminster - Shoring and cutoff wall. 14) Zeballos (Vancouver Island) -Design and execution of a 75 diameters p cut off using Jet Grouting technology. 13) John Hart Dam – Flexible Jet Grouting cutoff. 12) Science World- Soil improvement against seismic liquefaction. Jet Grouting/ Compaction Grouting. 11) New Westminster Pier – Impervious environmental cutoff wall. 10) Iona treatment plant (GVRD- Vancouver) . Shaft for manhole sewer excavation. Siphon 1, 2 and 3, in 3 years.9) BC Hydro Walter Substation North Vancouver- Jet grouting for concrete slab soil improvement against liquefaction.8) Port Coquitlam. Cutoff for contaminated soils.7) Pemberton Ave.- North Vancouver- Cutoff for contaminated soils6) Olympic Village – False Creek – Vancouver- Jet Grouted cut off and shoring wall.5) Richmond – Paloma Parkade- Jet-Grouted piles.4) Clarkson & Sixth- New Westminster - Jet Grouting for soil improvement (building foundation) in proximity of Sky train tunnel for settlement control.3) 102 st./King George Highway –Surrey - INFINITY- Shoring.2)Esplanade & St. George North Vancouver - Shaft for Sewer installation.1)Esplanade & Londsdale North Vancouver - Underpinning of CN tunnel in North Vancouver BC for shoring.

Case History in BC

Page 24: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Major JG works•Shoring/CutOff/Underpinning:

North Vancouver ‐ Parcel 5Richmond – The Mandarin 

• Shoring/CutOff:False Creek‐ Olympic VillageNew Westminster‐Multiuse Facility Centre

•CutOff (environmental and not)Recochem Port CoquitlamNew Westminster PierJohn Hart Dam    Zeballos Lake

• Soil Improvement for Settlement ControlNew Westminster‐ Clarkson & Sixth

• PilingRichmond – Paloma Parkade

•ShaftsNorth Vancouver‐ Esplanade & St. GeorgeIONA Treatment Plant (3 phases)

Page 25: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Recochem Port Coquitlam

Page 26: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Port Coquitlam

Page 27: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Port Coquitlam

Page 28: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Port Coquitlam

Page 29: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Port Coquitlam

K= 10‐7 cm/sec

Page 30: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

New Westminster Pier

Page 31: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Location

Page 32: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Location

Page 33: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

The Problem

Page 34: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

The Problem

Page 35: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

The Options

Page 36: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

The Site

Page 37: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

The Site

Page 38: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

The Site

Page 39: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Verticality Control

Page 40: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Mapping The JG 

Page 41: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

John Hart DamJohn Hart Dam 

Page 42: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Location

Page 43: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Backup Seepage Control 

Investigation and seepage analysis revealed that the seepage cut‐off wall at the leftabutment of the North Earthfill Dam could be damaged during a seismic event.

Page 44: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

The Challenges

• Avoid hydro‐fracturing/hydro‐ jacking and consequent damage of the dam

• Avoid reservoir contamination with JG reflow

Page 45: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

ECI Process

Early Contractor Involvement (ECI) Jan –Jun 2011 

Target: Study and discussion of procedures/methodologies to avoid hydro‐fracturing of the dam embankment, to be verified in afield test.

Page 46: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Soil Conditions

Page 47: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Field Test

Production Area

Field Test Area

Page 48: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Field Test

Page 49: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Drilling Procedures

Pre‐drilling and PVC installation

Page 50: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Verticality Measurement

Page 51: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Field Test Results

Page 52: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Field Test Results

Page 53: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Production Works

Page 54: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Very Congested Site!

Spoil/Reflow storage tanks

Bentonite mud storage tanks

Grout mix plant

Page 55: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Spoil/Reflow Management

Page 56: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Spoil/Reflow Management

Page 57: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Spoil/Reflow Management

Page 58: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Spoil/Reflow Measurement

Page 59: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Real Time Control

Page 60: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Real Time Control

Page 61: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

QA/QC

Page 62: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

Coring

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As Built

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Results 

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Top of the Wall

Page 66: Grouting –an alternate for environmental cut off - esaa.org · Richmond - Jet Grouting fo r shoring, underpinning and cutoff wall. 15) Multi-Use Facility centre - City of New Westminster

RemTech 2015

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