GREEN SKILL DEVELOPMENT PROGRAMME GCPC-ENVIS Resource Partner Environmental Information System Ministry of Environment, Forest & Climate Change Government of India Report CERTIFICATE COURSE ON CLEANER PRODUCTION ASSESSMENT (MASTER TRAINERS)
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GREEN SKILL DEVELOPMENT
PROGRAMME
GCPC-ENVIS Resource Partner
Environmental Information System
Ministry of Environment, Forest & Climate Change
Government of India
Report
CERTIFICATE COURSE ON
CLEANER PRODUCTION
ASSESSMENT
(MASTER TRAINERS)
Introduction: Green Skill Development Programme
The Ministry of Environment, Forest & Climate Change (MoEF&CC), Government of
India has been implementing a Central Sector Scheme titled Environmental Information
System (ENVIS) since 1982-83. ENVIS by providing scientific, technical and semi-
technical information on various environmental issues has served in facilitating policy
formulation and environment management at all levels of Government as well as in
decision-making aimed at environment protection and its improvement for sustaining
good quality of life for all living beings. ENVIS is a decentralized network of 67 Centres
of which 32 Centres are dealing with “State of the Environment and Related Issues” are
hosted by State Government / UT Administrations, called ENVIS Hubs and remaining 35
Centres are hosted by environment-related governmental and non-governmental
organizations / institutes of professional excellence, with varied thematic mandates
pertaining to environment, called the ENVIS Resource Partners (RPs). Utilizing the vast
network and expertise of ENVIS Hubs/RPs, the Ministry has taken up an initiative for
skill development in the environment and forest sector to enable India’s youth to get
gainful employment and/or self employment, called the “Green Skill Development
Programme (GSDP)”. The programme endeavors to develop green skilled workers having
technical knowledge and commitment to sustainable development, which will help in the
attainment of the Intended Nationally Determined Contributions (INDCs), Sustainable
Development Goals (SDGs) and National Biodiversity Targets (NBTs). India being the
second most populous country in the world is bestowed with a large working population
and has advantage of reaping this demographic dividend. However, high drop-out rates
from school coupled with poor vocational skills may hinder in reaping this dividend.
There exists a demand-supply gap of skill sets, both cognitive and practical, at various
levels in the Environment / Forest fields in India. Green skilling is crucial for making a
transition from energy and emissions – intensive economy to cleaner and greener
production and service patters. Hence future activities under GSDP will include process
based green skills such as, monitoring and managing activities such as waste, energy
efficiency, impact minimization and assessment, etc. Realizing the demand for green
skilled youth, the (GSDP) has been conceptualized and developed in MoEF&CC in
consultation with National Skill Development Agency (NSDA), the nodal agency for
synergizing skill development initiatives in the country, under the Ministry of Skill
Development & Entrepreneurship (MSDE).
Background
India being the second most populous country in the world is bestowed with a large
working population. India has advantage of reaping this demographic dividend. However,
high drop-out rates from school coupled with poor vocational skills may hinder in reaping
this dividend. There exists a demand-supply gap of skill sets, both cognitive and practical,
at various levels in the Environment / Forest fields in India.
Green skilling is crucial for making a transition from energy and emissions – intensive
economy to cleaner and greener production and service patters. It also prepares people for
green jobs that contribute to preserving or restoring the quality of the environment, while
improving human well-being and social equity. Hence future activities under GSDP will
include process based green skills such as, monitoring and managing activities such as
waste, energy efficiency, impact minimization and assessment, etc.
Realizing the demand for green skilled youth, the Green Skill Development Programme
(GSDP) has been conceptualized and developed in MoEF&CC in consultation with
National Skill Development Agency (NSDA), the nodal agency for synergizing skill
development initiatives in the country, under the Ministry of Skill Development &
Entrepreneurship (MSDE).
About us
Gujarat Cleaner Production Centre (GCPC) was established by the Department of
Industries and Mines, Government of Gujarat with technical support of United Nations
Industrial Development Organization (UNIDO). GCPC is a regular member of Global
Resource Efficient and Cleaner Production Network (RECPnet), UNIDO and Climate
Technology Centre and Network (CTCN) – an operational arm of UNFCCC Technology
Mechanism, hosted by the UNEP in collaboration with UNIDO.
GCPC is acting as an Environmental Information System (ENVIS) Resource Partner (RP)
for Ministry of Environment, Forest & Climate Change (MoEF&CC), Government of
India as per the new mandate of ENVIS, MoEF&CC, GoI. GCPC started its activities
under ENVIS in the year 2003 as ENVIS Node and in the year 2005 the Node has been
converted to the centre.
The centre is actively engaged in the promotion of Cleaner Production (CP) and Clean
Technology (CT) through its various activities such as Orientation / Awareness
Programmes, CP Assessment Projects, CP Demonstration Projects, CP Dissemination
Programmes etc.
GCPC has played major role in framing Gujarat Industrial Policy, 2009 and 2015 and
supported Government of Gujarat in framing various schemes/ policies pertaining to CP
& CT. GCPC has so far conducted more than 500 Orientation Programmes in different
Industrial Estates and Academic Institutions. The centre has successfully completed more
than 200 CP Demonstration Projects in different industrial sectors inclusive of Textile,
Dairy, Pulp & Paper, Chemical and Petrochemical, Pharmaceutical, Dyes and Dye
Intermediates, Electroplating, Bentonite Manufacturing, Stone Crushing, Ceramic, Glass,
Re-Rolling and in service sectors like Hotels and Hospitals and documented success
stories for the same. With efforts of GCPC ‘Cleaner Production’ has been included as a
subject in course curriculum of B.E. & M.E. Environment in engineering colleges of
Gujarat.
GCPC as a ENVIS Centre disseminates the theme of Cleaner Production and Clean
Technology through various online of offline sources such as through Website Updation,
Publishing Quarterly Newsletters, Publications in form of book, posters, leaflets,
participating in various Seminars, Workshops and Exhibitions, etc.
Table of Contents
Sr.
No.
Contents Page
No.
1. Course Highlights
1
2. Advertisement in Newspapers by ENVIS
2
3. Receiving of Applications
3-5
4. Selection Committee
6
5. Selection Criteria
7-8
6. Selection of Candidates through Interview as per the Selection
Criteria
9-11
7. List of Selected Candidates
12-15
8. Launching Ceremony
17-26
9. Theoretical Session & Practical Training
33-45
10. Written, Practical and Viva Examination
47-51
11. Certificate Distribution Ceremony
52-58
Course Highlights
Course Duration: 3 Weeks – 85 Hrs – 16 Days
(5 Days: Theoretical, 10 Days: Practical & 1 Day: Examination)
Course Coverage: 30% Theory (Classroom Training) & 70% Practical (In-Plant)
Batch Size: 20
Eligibility Criteria: Science Graduate
Course Type: Residential
Training Venue: Gujarat Cleaner Production Centre – ENVIS Centre,
Gandhinagar, Gujarat
“The course is free; it is fully sponsored by the Ministry of Environment,
Forest & Climate Change (MoEF&CC), Government of India”.
1
Advertisement in Newspapers by ENVIS
Advertisement of “Certificate Course on Cleaner Production Assessment” in Times of India
Newspaper, Ahmedabad (Tuesday, 15th
May, 2018)
Advertisement of “Certificate Course on Cleaner Production Assessment” in Divya Bhaskar,
Ahmedabad (Gujarati Newspaper)
2
Receiving of Applications
GCPC-ENVIS received total 134 Applications under ‘Certificate Course on
Cleaner Production Assessment (Master Trainers)’.
Some of the Snapshots from Received Applications
Mr. Abhishek Singh Mr. Vishal Agravat Mr. Akash Agarwal
Mr. Elison Macwan Mr. Hiteshkumar Pandya Mr. Jagniyant Hirabhai Lunagariya
3
Mr. Alpeshkumar Padhiyar Mr. Ambesh Tripathi Mr. Amit Shrivastava
Mr. Nikunj Makwana Mr. Nisarg Mehta Mr. Amar Arvind Patel
Ms. Anjali Patel Mr. Ankit Valand Mr. Ankurkumar Gandhi
4
*****
Mr. Vala Vinay Jivabhai Ms. Urmila Bagada Ms. Trushna Batham
Mr. Uday Bhatt Mr. Biswajit Maity
5
Formation of Selection Committee
Constitution of Selection Committee comprises of following members:-
1. Dr. Bharat Jain Member Secretary & ENVIS Coordinator
Gujarat Cleaner Production Centre
Udyog Bhavan, Sector-11
Gandhinagar, Gujarat
2. Dr. P.A. Joshi
Chairman, Anchor Institute
Dharmsinh Desai University
Nadiad, Gujarat
3. Shri D. M. Thaker Environment Engineer
Gujarat Pollution Control Board
Paryavaran Bhavan, Sector-10A
Gandhinagar, Gujarat
4. Dr. P.N. Parmeswaran Environmental Consultant & Advisor
Ankleshwar, Bharuch, Gujarat
5. Dr. C.B. Upasani
Director
Jyoti Om Chemical Research Centre Pvt. Ltd.
Vadodara, Gujarat
6. Shri Samir Shah
Director
Devarsons Industries Pvt. Ltd.
GIDC Odhav
Gujarat
6
Selection Criteria format
The selection of the candidates for admission is a two-step process. In the first step, education
qualification points to be given by GCPC-ENVIS based on the information received in
application.
The minimum qualification is science graduate. The points will be given based on the
following trends. Maximum point for first step is 5.
Science
Stream
Points to
be given
Engineering
Stream
Points to
be given
Graduation 1 Bachelor
( Engineering)
2
Post
Graduation
Diploma
2 Post
Graduation
Diploma
3
Masters 4 Masters 5
PhD 5 PhD NA
The merit list after calculating the marks obtained in first step will be circulated to all the
selection committee members.
In the second step, eligible candidates will be called for personal interview before selection
committee at GCPC. In personal interview points will be given based on the following
criteria. Maximum point for second step is 30:
1. Any prior experience in the field
2. Interest in the field selected
3. Ability to communicate effectively
4. Basic computer knowledge – working with word and excel spreadsheets
5. Ability of the candidate to teach
Second step ( Personal Interview)
Total
Points
Any prior
experience
in the field
Interest
in the
field
selected
Communication
Skills
Ability to
communicate
effectively
Basic
computer
knowledge
Ability
of the
candidate
to teach
5 5 5 5 5 5 30
7
Overall Points
After first and second step, the overall points will be given are as below:
First Step Second step ( Personal Interview)
Total
Points
Education
qualification
Any prior
experience
in the field
Interest
in the
field
selected
Communication
Skills
Aptitude Basic
Computer
Knowledge
Ability
of the
candidate
to teach
Points 5 5 5 5 5 5 5 35
Points
obtained
The batch size is 20 candidates. Out of total seats, adequate seats will be reserved for
SC/ST/Women candidates. For SC/ST/Women candidates, the selection process will be
carried out separately based on above criteria.
*****
8
Selection of Candidates through Interview by Experts as per the selection criteria
GCPC-ENVIS Centre organized interview on 25th June, 2018 at GCPC-ENVIS Centre,
Gandhinagar. The experts present during the interview are as under:-
Dr. Bharat Jain, Member Secretary, GCPC & Coordinator, ENVIS
Dr. P.A. Joshi, Chairman, Anchor Institute, Dharmasinh Desai University
Shri D. M. Thaker, Environment Engineer, GPCB
Dr.P.N. Parmeswaran, Environmental Consultant & Advisor
Dr. C.B. Upasani, Director, Jyoti Om Chemical Research Centre Pvt. Ltd.
Shri Samir Shah, Director, Devarsons Industries Pvt. Ltd.
9
10
11
List of Selected Candidates
Sr.
No.
Name of Candidate Educational
Qualification
Application
Id
Photograph
1. Ms. Aneri
Amitkumar Desai
Diploma & B.Tech
Civil Engineering,
M.E.
Environmental
Engineering
Aner8479
2. Mr. Akhil Reddy
Mamolla
B.Tech Mechanical
Engineering
3. Mr. Amar Arvind
Patel
B.E. Production PATE5514
4. Mr. Darshan Dipak
Salunke
B.E. Environmental
Science &
Engineering
Dars8170
5. Mr. Elison Macwan M.E. Environment ELIS4053
12
6. Mr. Hiteshkumar
Pandya
B.E. Mechanical
Engineering, P.G.
Diploma Industrial
Safety & Industrial
Environment
Management
Hite1983
7. Mr. Jagniyant
Hirabhai
Lunagariya
B.E. Civil
Engineering
JAGN8876
8. Mr. Love Patadiya B.E. Chemical
Engineering &
M.E. Environment
Engineering
9. Mr. Manoj K.
Bhardwaj
Bachelor of
Science
Mano9752
10. Mr. Mourya S. Teja
B.Tech Mechanical
Engineering
11. Mr. Nevis
Khambhati
B.E. Environment Nevi0292
13
12. Mr. Nikunj
Makwana
B.E. Chemical NIKU6276
13. Ms. Nirali
Dudhrejia
B.E. Environment DUDH8233
14. Mr. Nisarg Mehta M.E. Environment Nisa5405
15. Ms. Priyanka
Pathak
M.E. Environment
16. Ms. Preeti Sant B.E. Environment Pree6667
14
17. Mr. Ranjit Chavda B.E. Environment Ranj2008
18. Mr. S. Rajaram
Choudhary
Bachelor of
Technology in
Electrical &
Electronics
Engineering
S_RA4328
19. Mr. Vala Vinay
Jivabhai
B. Tech
Environment
vala8140
20. Mr. Vipul
R asikbhai Kalola
B.Tech Electronics
& Communication
KALO9594
*****
15
Programme Schedule (Launching Ceremony)
CERTIFICATE COURSE ON CLEANER PRODUCTION ASSESSMENT
(MASTER TRAINERS)
DATE: 14/08/2018 VENUE: PROMINENT CORPORATE RESIDENCY TIME: 10:00 AM ONWARDS B/h Ugati Heights, Kudasan Por Road, Kudasan, Gandhinagar, Gujarat, India.
TIME ACTIVITY
10:00 AM to 10:30 AM Registration -
10:30 AM to 10:35 AM Lighting of Lamp Dignitaries on Dias
10:35 AM to 10:40 AM Saraswati Vandana GCPC Team
10:40 AM to 10:50 AM Welcome Address& Background of course
Dr. Bharat P. Jain
Member Secretary, GCPC
10:50 AM to 11:00 AM Address Dr. Jaiminbhai R. Vasa
President, Gujarat Chamber of Commerce & Industry
11:00 AM to 11:05 AM Address
Shri Prabodhbhai Patel
President, FIA
11:05 AM to 11:10 AM Address
Shri. Pradeep Singh, IFS Director (Environment),
Forests & Environment Department, GoG
11:10 AM to 11:55 AM Background & Concept of RECP and
Business Model – Global Scenario Dr. Rene VAN BERKEL
Representative, UNIDO, New Delhi
11:55 AM to 12:10 PM Address Dr. Anandi Subramanian
Senior Economic Advisor, MoEF&CC, GoI,
12:10 PM to 12:25 PM Address Smt. D. Thara, IAS
VC & MD, GIDC and Chairperson, GCPC
12:25 PM to 12:30 PM Launching of Certificate course on Cleaner
Production Assessment and Release of Course Manual
Dignitaries on Dias
12:30 PM to 12:45PM Distribution of kit to candidates Dignitaries on Dias
12:45 PM to 12:55 PM Vote of Thanks Dr. Bharat P. Jain, Member Secretary, GCPC
12:55PM to 01:00 PM National Anthem All
01:00 PM Onwards Lunch -
*****
16
Launching Ceremony Certificate Course on Cleaner Production Assessment
GCPC-ENVIS Centre organized Launching Ceremony of ‘Certificate Course on Cleaner
Production Assessment’ under Green Skill Development Programme (GSDP), ENVIS,
MoEF&CC, GoI on 14th August, 2018 at Gandhinagar, Gujarat.
The dignitaries present during the ceremony were:
Smt. D. Thara, IAS, VC & MD, GIDC and Chairperson, GCPC
Dr. Anandi Subramanian, Senior Economic Advisor, MoEF&CC, GoI, New Delhi
Dr. Rene VAN Berkel, Representative, UNIDO, New Delhi
Shri Pradeep Singh, IFS, Director (Environment), Forests & Environment
Department, GoG
Shri Prabodhbhai Patel, President, FIA
Dr. Jaiminbhai R. Vasa, President, Gujarat Chamber of Commerce & Industry
Dr. Bharat Jain, Member Secretary, GCPC & Coordinator, GCPC-ENVIS
17
The inauguration started with Lighting of Lamp by the dignitaries, Saraswati Vandana
and with a floral welcome of dignitaries on dias.
The session continued with welcoming the
dignitaries on dias and Senior Officials from
Pollution Control Board, Environmental
Consultant and Industries, academia, local
ENVIS Centres.
Dr. Jain mentioned about the Environmental
Information System (ENVIS) Scheme of
Ministry of Environment, Forest & Climate
Change (MoEF&CC), Government of India,
its objectives and advantages. He mentioned
that the decentralized network of ENVIS consists of almost 67 centres of which 32 centres
are dealing with the state of the environment and related issues they are hosted by state
government or UTs administrations and they are known as ENVIS hub and 35 centres are
hosted by environmental related governmental and non-governmental and professional
agencies like GCPC and they are known as ENVIS Resource Partners (RPs). He thanked
ENVIS for selecting GCPC-ENVIS to conduct two certificate training course for master
trainers. One, CETP/ETP/STP operation and maintenance at Vapi where GCPC is training 15
master trainers who in-turn train 10th & 12th drop outs and second Cleaner Production
Assessment. He assured ENVIS that GCPC will use their full capacity for the success of
these training courses and give major contribution in skill development.
18
Dr. Jaimin R. Vasa, President, GCCI,
elaborated the need of skill workers in the
industrial/ manufacturing sector. He mentioned
that this programme will be helpful to the
candidates in developing skills, especially to
those candidates who has not been able to
continue higher education as a result of
financial and social constraints and will also
give chance to do something fruitful for the
environment and society. The programme will
also help in generating more and more employment opportunities. As President of GCCI
and Gujarat Chemical Association, he assured his support to GCPC-ENVIS from GCCI
to make this programme successful.
Shri Prabodh Patel, President, FIA, shared his
experience working with GCPC including
benefits of adopting cleaner production in his
respective industry. He mentioned that cleaner
production helped their industry through
reducing the cost of waste disposal as a result of
re-using their waste as a by-product within the
industry. He assured the support from Federation
of Industries Association (FIA) to
GCPC-ENVIS in promoting the concept of
Cleaner Production.
Shri Pradeep Singh, IFS, Director
(Environment), Forests & Environment
Department, GoG mentioned that it is a
pleasure that we are launching such a useful
course i.e., Certificate Course on Cleaner
Production Assessment, Master Trainers. The
course will enable Government of Gujarat
emphasis on environmental protection with an
additional benefit of Skill Development as a
part of Skill India Mission. The Green Skill
Development Programme (GSDP) conceptualized by MoEF&CC, GoI is a need of the
day, this will benefit our country in achieving environmental sustainability as well as
developing Green Skilled Youth. He wished GCPC-ENVIS for the success of this course.
19
Dr. Rene VAN Berkel, Representative, UNIDO,
New Delhi made a detailed presentation on
“RECP: Background & Concept, Business Model
& Global Scenario. He briefed about the activities
of United Nations Industrial Development
Organization (UNIDO) to promote Sustainable
Industrial Development, promoting ‘Resource
Efficient and Cleaner Production’ (RECP) in
MSMEs, to increase their productivity as well as
Strategic Policy for Industrial Transformation. He
discussed various topics such as Waste Management, Energy Efficiency, Waste-to-Energy,
RECP and Clean Technology Innovations in various industrial sectors inclusive of dairy,
textile industries at Surat and Chemical Industries located at Ankleshwar. He concluded
wishing GCPC-ENVIS for the success of this course.
Dr. Anandi Subramanian, Senior Economic
Advisor, MoEF&CC, GoI, New Delhi stressed
upon the importance of ‘Cleaner Production’ (CP)
Concept of looking to the current environmental
scenario and its degradation, mentioning that CP
is important as it focuses on prevention, it can be
used as management tool, quality improvement,
economical and as an integrated environmental
management tool. She mentioned that it is not
limited to the industries but also to our lives applying in our day-to day activities in
household. CP can be useful for addressing the issues of ‘Climate Change’ and achieving
‘Sustainable Development’. She briefed about the ENVIS Scheme of MoEF&CC,GoI
since 1982. She concluded mentioning about the Green Skill Development Programme
(GSDP) initiative of ENVIS, MoEF&CC, GoI for developing Green Skilled Youth in the
country. She added that, total 40 skilling programmes are running by the different centres
across the country.
20
Smt. D. Thara, IAS, Vice Chairman &
Managing Director, GIDC and Chairperson,
GCPC stressed upon focusing on societal
benefits while focusing on Cleaner
Production (CP) & Pollution Control (PC).
She mentioned that, one should have a
common platform where industries and
government department sit together to
discuss various issues related to Industries.
She concluded mentioning that, we should
have transparency with each other to move
towards the path of success. She congratulated GCPC-ENVIS for initiating a ‘Certificate
Course on Cleaner Production Assessment’ under the Green Skill Development
Programme that focuses on developing Green Skilled Youth in the country.
The Ceremony continued with ‘Releasing of Manual on Cleaner Production
Assessment by the dignitaries on dias’:
21
Distribution of the Kit Bags to the candidates by the dignitaries on dias:
22
23
The ceremony concluded with a vote of thanks from Dr. Bharat Jain, Member Secretary,
GCPC & Coordinator, GCPC-ENVIS thanking dignitaries and participants for their
valuable presence in the ceremony and with a singing of National Anthem.
‘Singing of National Anthem’
24
‘View of Participants’
25
Media Coverage of Launching Ceremony in Gujarati Newspapers
“GANDHINAGAR SAMACHAR”
22nd
August, 2018, Wednesday
“SAURASHTRA BHUMI, JUNAGADH”
21st
August, 2018, Tuesday
26
Programme Schedule (Theory & Practical Sessions)
Theoretical Training
Day 1 ( Date: 27th August, 2018, Monday)
Time Activity Name of Presenter
10.30 to 1.30 Cleaner Production: Concept &
Principles
Major Industrial Incidents: London
Smog & Bhopal Gas Tragedy
Status of industrial development and
Pollution problems.
Introduction: Types of Pollution
Source of Pollution
Reactive “pollution control” &
Proactive “pollution prevention”
Inception of Cleaner Production:
Concept
Cleaner Production Definition:
United Nations Environment
Programme
Cleaner Production: Hierarchy
DR. BHARAT JAIN Member Secretary, GCPC
& Coordinator, GCPC-ENVIS
1.30 to 2.30 Lunch Break
2.30 to 5.30 Difference between EOP (End of
Pipe) Treatment and CP
Introduction of EOP (End of Pipe)
Treatment
Drawbacks of EOP (End of Pipe)
Treatment
Benefits of Cleaner Production:
Environment, Health & Safety
DR. BHARAT JAIN Member Secretary, GCPC
& Coordinator, GCPC-ENVIS
27
Cleaner Production - Indicators
Day 2 ( Date:28th August, 2018, Tuesday )
10.30 to 1.30 Cleaner Production: Tools with
examples
Cleaner Production Options or
Measures could be grouped in three
major categories
Waste Reduction at Source
1. Good Housekeeping
2. Process Change
3. Raw Material Change
4. Better Process Control
MR. HIREN BHENDWAL Dy. Environment Engineer
GCPC
1.30 to 2.30 Lunch Break
2.30 to 5.30 5. Equipment Modification
6. Technology Change
Recycling
7. On-site and offsite recycling
Product Modification
MR. HIREN BHENDWAL
Dy. Environment Engineer
GCPC
Day 3 ( Date:29th August, 2018, Wednesday)
10.30 to
1.30 Introduction of Cleaner
Production Methodology (Six Step
Methodology)
Planning and Organization
Obtain Management
Commitment
- Establish a Project Team
- Develop Policy, Objectives and
Targets
- Plan Cleaner Production
MR. PUNAMCHANDRA
RATHOD
Programme Officer
GCPC-ENVIS
28
Assessment
1.30 to 2.30 Lunch Break
2.30 to 5.30 Pre-Assessment (qualitative
review)
Company Description and
Flow Chart
- Walk-through Inspection
- Establish Focus
Assessment (quantitative review)
Collection of quantitative
data
- Material Balance
- Identify Cleaner Production
Opportunities
- Record and Sort Options
MR. PUNAMCHANDRA
RATHOD
Programme Officer
GCPC-ENVIS
Day 4 ( Date: 30th August, 2018, Thursday )
10.30 to 1.30 Evaluation and Feasibility
Study
Preliminary Evaluation
- Technical Evaluation
- Economic Evaluation-
Payback Period on
investment
- Environmental
Evaluation
- Selection of Viable
Options
Implementation and
Continuation
Preparation of
MR. PUNAMCHANDRA
RATHOD
Programme Officer
GCPC-ENVIS
29
Implementation Plan
- Implement Selected
Options
- Monitor Performance
Sustain Cleaner Production
Activities
Waste Exchange- Industrial
ecology- Industrial symbiosis
Eco – Industrial Park
1.30 to 2.30 Lunch Break
2.30 to 5.30 Cleaner Production implementation in
Chemical sector
SHRI SAMIR SHAH
Director
Devarsons Industries Pvt. Ltd.
Odhav
Day 5 ( Date: 31st August, 2018, Friday)
10.30 to 1.30 Environmental Audit Scheme of
Gujarat Pollution Control Board
SHRI SUSHIL VEGDA
Senior Environment Engineer
Gujarat Pollution Control Board
Gandhinagar
1.30 to 2.30 Lunch Break
2.30 to 5.30
Cleaner Production Implementation in
Chemical & Pharmaceutical Sector
DR. C.B. UPASANI
Director
Jyoti Om Chemical Research
Center Pvt. Ltd., Ankleshwar
Cleaner Production implementation in
Re-rolling sector
Ms. TARJANI JANI
Assistant Environment Engineer,
GCPC
Cleaner Production implementation in
Ceramic sector
Mr. ABHI PATEL
Assistant Environment Engineer,
GCPC
30
Practical Training (In plant Training)
Implementation of Six Step CP Methodology in the industries
Day 1 & 2 :- Date- 4 to 5th September, 2018 ( Tuesday & Wednesday)
Time Activity
10.30 to 5.30
1. Planning and Organization
- Obtain Management Commitment
- Establish a Project Team
- Develop Policy, Objectives and Targets
- Plan Cleaner Production Assessment
Day 3 & 4 :- Date- 6 to 7th September, 2018 ( Thursday &Friday)
10.30 to 5.30
2. Pre-Assessment (qualitative review)
- Company Description and Flow Chart
- Walk-through Inspection
- Establish Focus
Day 5 & 6:- Date- 10 to 11th September, 2018 (Monday & Tuesday)
3. Assessment (quantitative review)
- Collection of quantitative data
- Material Balance
- Identify Cleaner Production Opportunities
- Record and Sort Options
Day 7 & 8:- Date- 12 & 14th September, 2018 (Wednesday & Friday)
(13 Holiday)
4. Evaluation and Feasibility Study
- Preliminary Evaluation
- Technical Evaluation
- Economic Evaluation
- Environmental Evaluation
- Selection of Viable Options
31
Day 9 & 10:- Date- 15 & 17th September, 2018 (Saturday & Monday)
5. Implementation and Continuation
- Preparation of Implementation Plan
- Implement Selected Options
- Monitor Performance
6. Sustain Cleaner Production Activities
During practical training the candidates were divided into six (6) different groups and
they have been assigned a task to conduct CP Assessment. Each group has been
provided different sector specific industry i.e., (Dyes and Dye Intermediates,
Chemical, Recycle Paper, Pesticide, Fish Processing, Surgical Cotton) for practical
application of Six Step Cleaner Production Methodology.
*****
32
Theoretical Session
Under the Green Skill Development Programme on ‘Cleaner Production Assessment’ (Master Trainers), the theoretical training started from 27th August, 2018, Monday
wherein Dr. Bharat Jain, Member Secretary, GCPC & Coordinator, GCPC-ENVIS
focused on ‘Cleaner Production: Concept and Principles’. He briefed the Industrial
Scenario of Gujarat and India including the major industrial incidents such as London
Smog and Bhopal Gas Tragedy. He elaborated the pollution problems and its sources
including the difference between ‘reactive’ (pollution control) and ‘proactive’ (pollution
prevention) measures for reduction of pollution. Dr. Jain, mentioned about the ‘Concept
of Cleaner Production’, its definition mentioned by the United Nations Environment
Programme (UNEP) and Cleaner Production Hierarchy.
Dr. Jain, after a lunch break discussed the ‘Different between End-of-Pipe (EOP)
Treatment Technologies and Cleaner Production’, wherein he introduced the concept
of End-of-Pipe Treatment which focuses on ‘Treatment of Waste and Emissions after its
generation at various facilities such Effluent Treatment Plants, Common Effluent
Treatment Plants, Sewage Treatment Plants, Common Hazardous Waste Incineration
Facilities, Treatment Storage and Disposal Facilities, etc.
33
Dr. Jain continued mentioning about the ‘Benefits of Cleaner Production
Implementation to Environment, Health and Safety’; he concluded mentioning about
‘Cleaner Production Indicators’.
On day-2, 28th August, 2018, Tuesday, Mr. Hiren Bhendwal, Dy. Environment
Engineer, GCPC continued the training session mentioning about the ‘Cleaner
Production: tools’, giving simple examples he mentioned that CP options or measures is
grouped into three major categories: 1) Waste Reduction at Source, that includes Good
Housekeeping and Process Change (process change includes Raw Material Change,
Better Process Control, Equipment Modification and Technology Change 2) Recycling
includes (On-Site Reuse and Recovery) and (Creation of Useful By-product) and 3)
Product Modification.
34
On day-3 & 4, 29th August, 2018 Wednesday & 30th August, 2018, Thursday,
Mr. Punamchandra Rathod, Programme Officer, GCPC-ENVIS continued the
training session discussing the ‘Cleaner Production Methodology (Six Steps for
Cleaner Production Implementation)’.
35
He briefed the six step methodology of Cleaner Production i.e., Getting Started consist of
CP team formation. He continued mentioning about the team members required to form a
CP team which includes plant head / factory manager, person from production, utility,
purchasing, accounting including, cleaner production officer, EHS head and other
interested employees, he mentioned the responsibilities of each member in the team.
He discussed the methodology step-by-step giving simple examples including generation
of cleaner production options in the industry. He continued discussing about the other
steps such as Analyze Process Steps, Generating CP Opportunities, Selecting CP
Solutions, Implementation of Cleaner Production Solutions and Maintaining & Sustaining
Cleaner Production.
Mr. Punamchandra, discussed the need for material and energy balance, preparation of
mass balance, waste steam identification, CP options generations, including economic
and environmental evaluation of generated options, implementation of options. He
concluded mentioning about sustaining cleaner production activities. He also elaborated
on Exchange of waste within companies and introduced the concept of ‘Industrial
Symbiosis’ to the students mentioning that Industrial Symbiosis focuses on using ‘Waste
as a Resource (By-Product) within and between companies. He also briefed about the
concept of ‘Eco Industrial Parks or Green Industrial Parks’ where the systems for waste
36
management, resource conservation, re-use and recycling of waste and common
environmental infrastructure facilities with advanced technologies. He mentioned that
Eco Industrial Parks Development focuses on Sustainable Industrial Development. He
concluded briefing the Eco Industrial Development initiatives taken in Naroda and Vapi.
On day-4, 30th August, 2018, Thursday, Shri Samir Shah, Director, Devarsons
Industries Pvt. Ltd., Odhav discussed about ‘Case Studies on Cleaner Production
implementation in Chemical Sector’ including the environmental conservation
initiatives taken at Devarsons. He briefed the Scenario of Before and After the
implementation of Cleaner Production mentioning that CP Implementation not only
helped their industry improving their environmental performance but also helped in
gaining financial savings.
37
On day-5, 31st August, 2018, Friday, Shri Sushil Vegda, Senior Environment
Engineer, Gujarat Pollution Control Board (GPCB), Gandhinagar had a detailed
discussion on the ‘Environmental Audit Scheme’ with the candidates.
Shri Sushil Vegda mentioned that Environmental Audit Scheme applies to all industrial
units situated in Gujarat that manufacture and process specified products. He mentioned
that it was introduced by the honorable high court of Gujarat. The scheme classified the
industries which are required to submit periodical audit reports. This scheme is
supervised by GPCB. He mentioned that the scheme was introduced with objective to
enforce discipline amongst the industries and for regular monitoring of industries of
Gujarat with the perspective of environmental protection and sustainable development.
He mentioned that ‘Environmental Auditing’ is a management tool comprising of a
systematic, documented, periodic and objective evaluation of how well the environment
management systems are performing. The aim of this scheme is ‘Waste Prevention and
Reduction, Assessing compliance with regulatory requirements, facilitating control of
environmental practices by a company’s management and placing environmental
information in the public domain’. He discussed about the audit team consisting of 4
members in the form of an Environmental Engineer, Chemical Engineer, Chemist and
Micro Biology / Bio-Chemistry or Chemistry or Biotechnology or Environment Science.
38
He concluded discussing about the classification of industries and products as per the
scheme.
Dr. C.B. Upasani, Director, Jyoti Om Chemical Research Center Pvt. Ltd.,
Ankleshwar continued the session discussing the ‘Case Study on Cleaner Production
Implementation in Chemical and Pharmaceutical Sector’. He briefed about the
chemical reaction, manufacturing process, material balance, he briefed the detailed
scenario of before and after implementation of Cleaner Production Implementation
including the environmental benefits achieved after CP implementation which resulted in
reduction in wastewater generation, conservation of natural resources in for of water and
energy, conservation of raw materials, prevention of waste and emissions. He concluded
discussing various chemical reactions and various Cleaner Production Tools applied in
their respective industry.
39
The session continued discussing ‘Cleaner Production Assessment in Re-rolling Mills’ by Ms. Tarjani Jani, Assistant Project Engineer, GCPC.
She briefed about the project including the Scenario of Re-Rolling Sector across the
India. She briefed about the classification of re-rolling mills, classification of products,
process description, cleaner production assessment methodology and designated team by
GCPC, detailing of manufacturing process, observations by the designated CP team,
Waste Stream Identification, Suggested Cleaner Production Options, Options for Waste
Re-use and Recycling, Waste Minimization, Energy Conservation etc. She concluded
mentioning about the environmental and economical benefits of cleaner production
implementation in the sector.
40
Mr. Abhi Patel, Assistant Project Engineer, GCPC stressed upon ‘Cleaner
Production Assessment in Ceramic Sector’
He explained various CP tools for energy and water conservation, solid and liquid waste
reduction with environmental / technical and financial benefits.
41
Practical Training
The practical training was conducted from 4th to 16th September, 2018 wherein students
were provided a platform where they can apply their theoretical knowledge into practice
providing exposure of conducting ‘Cleaner Production Assessment in Industries’. GCPC-ENVIS team divided the candidates into six different groups, each group having
2/3/4/5 candidates had been assigned the task of conducting CP Assessment in the
different industries of different industrial sectors i.e., Dyes and Dye Intermediates,
Chemical, Recycle Paper, Pesticide, Fish Processing, Surgical Cotton etc. The exercise
includes formation of CP Assessment Team for conducting CP Assessment in the
Industries.
The CP Team consisting of:
Top Management
(Plant Head / Factory Head)
(Production Head)
(Utility Head)
(Purchasing Head)
(Accounting Head)
(Cleaner Production Officer) as the head of the entire CP Assessment Team
(Environment, Health & Safety (EHS) Department Head)
(Other interested employees)
The team of candidates after conducting detailed CP Assessment as per the defined
Methodology has prepared a detailed CP Assessment Report consisting of their
observations made during their plant (industry) visit. The report consists of ‘Process Flow
Diagram, Process Details, Waste Stream Identification and Characterization, Generation
of Cleaner Production Options, Selection and Implementation of Cleaner Production
Options and Strategy for Sustaining Cleaner Production Activities’.
42
Industrial Visit (Practical Training)
Mr. Hiteshkumar Pandya, Mr. Amar Arvind Patel,
Mr. Nevis Khambhati in ‘Dyes and Dye Intermediate Industry’ during practical training on Cleaner Production Assessment
Mr. Vinay Vala, Ms. Preeti Sant, Ms. Nirali Dudhrejia,
Mr. Elison Macwan in ‘Recycle Paper Industry’ during practical
trainin on Cleaner Production Assessment
43
Ms. Priyanka Pathak during
‘Cleaner Production Assessment in Surgical Cotton Industry’
44
Picture taken by student during
‘Cleaner Production Assessment in Sea Food Processing Industry’ at Veraval
Photos by Students during their in-plant training
45
Programme Schedule Written and Practical / Viva Examination
Certificate Course
“CLEANER PRODUCTION ASSESSMENT”
(For Master Trainers) Under Green Skill Development Programme (GSDP)
Environmental Information System (ENVIS)
Ministry of Environment, Forest & Climate Change
Government of India
Date: 17/09/2018, Monday
Time: 11:00 AM Onwards
Venue: Gujarat Cleaner Production Centre
Udyog Bhavan, Gandhinagar
TIME ACTIVITY
10:30AM to 11:00 AM Registration
11:00AM to 1:30PM Practical / Viva Exam
1:30PM to 2:30PM Lunch
2:30PM to 4:30PM Written Exam
*****
46
Examination
Under this course the written examination was conducted consisting of 100 marks paper
at GCPC-ENVIS Centre, Udyog Bhavan, Gandhinagar. The written examination was
conducted under the supervision of Mr. Punamchandra Rathod, Programme Officer,
GCPC-ENVIS and Shri Ajay Patel, Executive Committee Member, Naroda
Industries Association and Director, Naroda Enviro Project Ltd. and Ms. Priyanka
Joshi, Information Officer, GCPC-ENVIS.
Written Examination
Students of Certificate Course on CP Assessment under GSDP, ENVIS, MoEF&CC,
GoI during their written examination at GCPC-ENVIS Centre, Gandhinagar
47
Practical / Viva Examination
In practical / viva examination, Presentations by the candidates on their observations
during Industrial (Plant) Visit:-
Presentation: 1 – Cleaner Production Assessment in Dye and Dyes
Intermediates
CP Assessment Team:
Mr. Nevis Khambhati
Mr. Hitesh Pandya
Mr. Amar Patel
Presentation: 2 - Cleaner Production Assessment in Chemical Sector
Ms. Aneri Desai making detailed presentation on the observations made by her during
the plant visit under practical training on Cleaner Production Assessment
48
Presentation:3 - Cleaner Production Assessment in Pesticide Plant
CP Assessment Team:
Mr. Akhil Reddy
Mr. Manoj Bhardwaj
Mr. Mourya S. Teja
Mr. S. Rajawam Choudhary
Mr. Vipul Kalola
Presentation:4 - Cleaner Production Assessment in Recycle Paper Industry
CP Assessment Team:
Ms. Preeti Sant
Ms. Nirali Dudhrejia
Mr. Vinay Vala
Mr. Elison Macwan
49
CP Assessment Team making detailed presentation on the observations made and options
generated for the industry during their practical training on Cleaner Production Assessment
CP Assessment Team making detailed presentation on the observations made and options generated
for the Recycle Paper industry during their practical training on Cleaner Production Assessment
Presentation: 5 - Cleaner Production Assessment in Fish Processing Industry
CP Assessment Team:
Mr. Nisarg Mehta
Mr. Darshan Salunkhe
Mr. Jagniyant Lunagariya
CP Assessment Team making detailed presentation on Cleaner Production Assessment in
Fish Processing Industry during examination
Presentation: 6 - Cleaner Production Assessment in Surgical Cotton Sector
CP Assessment Team:
Mr. Love Patadiya
Ms. Priyanka Pathak
CP Assessment Team giving detailed presentation on Cleaner Production Assessment in
Surgical Cotton Industry during examination
50
Shri Punamchandra Rathod, Programme Officer, GCPC-ENVIS,
Shri Ajay Patel, Executive Committee Member, Naroda Industries Association and
Director, Naroda Enviro Project Ltd., Ms. Priyanka Joshi, Information Officer,
GCPC-ENVIS during Practical / Viva Examination
51
Certificate Distribution Ceremony under Certificate Course on
‘Cleaner Production Assessment’ (Master Trainers)
The Certificate Distribution Ceremony was organized under Certificate Course on
Cleaner Production Assessment (Master Trainers) under Green Skill Development
Programme of ENVIS, MoEF&CC, GoI on 20th December, 2018 at ‘Gokul Dwarka
Hall’ TheUmmed Hotel, Ahmedabad.
The dignitaries present during the ceremony were:
Shri H.J. Vyas, IAS, Additional Industries Commissioner, Industries
Commissionerate, Government of Gujarat
Dr. Jaiminbhai R. Vasa, President, Gujarat Chamber of Commerce and Industry
Shri Shaileshbhai Patwari, Immediate Past President, Gujarat Chamber of
Commerce and Industry
Shri Prabodhbhai Patel, President, Federation of Industries Association
Shri Amit P. Dharva, Technical Advisor (Chemical), Industries
Commissionerate, Government of Gujarat
Shri D.M. Thaker, Environment Engineer, Gujarat Pollution Control Board
Dr. Bharat Jain, Member Secretary, GCPC & Coordinator, GCPC-ENVIS
The inauguration started with Lighting of Lamp by the Dignitaries, Saraswati Vandana,
Presenting a basket of fruits to the dignitaries on dias and with a Welcome Address from
Dr. Bharat Jain, Member Secretary, GCPC & Coordinator, GCPC-ENVIS
52
Dr. Bharat Jain, welcomed dignitaries on
dias, industry representatives, as well as
representatives from industries wherein
practictal training for candidates were
organized under this certificate course, he
also welcomed participating regional
ENVIS centres, he also congratulated
candidates for their active participation in
the programme. Dr. Jain continued, briefing
about ‘The Green Skill Development
Programme (GSDP)’ an initiaitve of
ENVIS, MoEF&CC, GoI. He thanked ENVIS, MoEF&CC, GoI for giving GCPC-ENVIS
an opportunity to conduct this certificate course for Master Trainers. He mentioned,
GSDP is a dream of Shri Narendra Modi, Hon’ble Prime Minister of India, for Skill
Development in the environment sector in India and for Zero-Deffect-Zero-Effect
manufacturing. Under this GCPC-ENVIS RP has successfully taken up Certificate Course
on Cleaner Production Assessment for Master Trainers, all the candidates have
successfully completed this course and this is the time for certificate distribution.
The session continued with a short video on highlights of activities undertaken by
GCPC-ENVIS Centre during these Certificate Courses.
Dr. Jaimin R. Vasa, President, Gujarat
Chamber of Commerce and Industry
(GCCI), thanked GCPC-ENVIS for inviting
him on this auspicious occasion. He
congratulated GCPC-ENVIS for
successfully conducting Certificate Course
on Cleaner Production Assessment . He
briefed the causes of environmental
degradation and its impacts on humans,
flora, faunna and environment. He stressed
upon the need for sustainable development
to minimize ecological degradation and for improving economic competitiveness. He
concluded saying that, the commitment of these master trainers towards environmental
protection will lead India to new heights of development.
53
Shri Prabodhbhai Patel, President, Federation of
Industries Association, congratulated the
candidates for successful completion of the
course. He mentioned that these candidates will
be helpful to nation in many ways. He shared his
experience and advantages of this course. He
assured his support and cooperation to GCPC and
Candidates as a President, FIA.
Shri Shaileshbhai Patwari, Immediate Past
President, Gujarat Chamber of Commerce and
Industry speaking of the occasion said that these
students who pursued these certificate courses are
the real wealth, who will take care of
environment. He added that this study will be very
helpful, as environment will be a big business in
the coming future, it has lot of opportunities. On
one hand you will earth money at the same ime
you will save the enviroment for the upcoming
generations. He congratulated GCPC and ENVIS,MoEF&CC for taking such initiative.
He shared his experience working with Dr. Bharat Jain, Member Secretary, GCPC &
Coordinator, GCPC-ENVIS. Shri Saileshbhai Patwari, mentioned that nothing is waste
everything can be reused or recycled giving exampe of Norway – a Zero Waste country.
He concluded congratulating GCPC and the Candidates for successfully conducting these
certificate courses.
Shri Amit P. Dharva, Technical Advisor
(Chemical), Industries Commissionerate, GoG,
during his address stressed upon the need of
GSDP for environmental protection and skill
development in the country. He congratulated
GCPC-ENVIS for initiating this course under
ENVIS and congratulated the candidates for
completing these courses successfully.
54
Shri D. M. Thaker, Environment Engineer,
Gujarat Pollution Control Board, discussed the
role of Master Trainers for environmental
protection and training future generation. He
mentioned that He shared his experience working
with GCPC saying that the relentless efforts of
Dr. Jain and his team will be a leap frog in future,
and the impacts of promoting the concept of
Pollution Prevention proactively will have huge
impact on the society. He concluded
congratulating the certificate holders. He
concluded thanking students of Certificate Course
on Cleaner Production Assessment.
Shri H.J. Vyas, IAS, Additional
Commissioner, Industries Commissionerate,
Government of Gujarat, the Chief Guest of the
function, said this is a huge subject having
great potential, thanking Dr. Jain for taking
such a great initiaitve. He addressed
candidates motivating towards working with
values in the life. He said the candidates are
really lucky as they have been given exposure
of industries from experts before stepping into
the real world. Shri H.J. Vyas, mentioned that
these master trainers can be used for analysis
purpose in the government organizations, and
concluded assuring his support to GCPC.
The session continued with Certificate Distribution to the candidates:-
Based on the performance of Written / Practical / Viva Examination of candidates the
three (3) best performances from Certificate Course Cleaner Production Asessment
(Master Trainers) are selected by the examination committee.
55
1st Three Winners for “Cleaner Production Assessment” (Master Trainers) are:-
1st Prize: Ms. Nirali Dudhrejia, B.E. Environment Engineering
Ms. Nirali Dudhrejia receiving a certificate from Shri H.J. Vyas, IAS, Additional
Industries Commissioner, Industries Commissionerate, Government of Gujarat
2nd
Prize: Mr. Jagniyant Hirabhai Lunagariya, B.E. Civil Engineering
Mr. Jagniyant Hirabhai Lunagariya receiving a certificate from Shri Prabodhbhai Patel,
President, Federation of Industries Association
56
3rd
Prize: Mr. S. Rajaram Chaudhary, B.Tech Electrical and Electronics
Engineering
Participants of Certificate Course on Cleaner Production Assessment
(Master Trainers) receiving Certificates from Dignitaries on Dias:-
57
Ms. Aneri Amitkumar Desai Mr. Darshan Dipak Salunke Mr. Nevis Khambhati
Mr. Vipul Rasikbhai Kalola Mr. Amar Arvind Patel Mr. Mourya S. Teja
Mr. Love Patadiya Ms. Priyanka Pathak
Shri Joshua Madhuker, Sr. Vice President, N.R.
Agarwal Industries Pvt. Ltd.sharing his view on
Certificate Course on Cleaner Production
Assessment (Master Trainers)
Ms. Nirali Dudhrejia, student of Certificate Course on
Cleaner Production Assessment (Master Trainers)
sharing her experiences
Mr. Love Patadiya, student of Certificate Course
on Cleaner Production Assessment (Master
Trainers) sharing her experiences
The ceremony concluded with Concluding Remarks
from Dr. Bharat Jain, Member Secretary, GCPC &
Coordinator,GCPC-ENVIS
58
GUJARAT CLEANER PRODUCTION CENTRE
ENVIS RESOURCE PARTNER
BLOCK NO. 11 & 12, 3RD
FLOOR, UDYOG BHAVAN, SECTOR-11, GANDHINAGAR-382017, GUJARAT, INDIA
TELEPHONE: +91 79 23244147, EMAIL: [email protected], [email protected], WEBSITE: www.gcpcenvis.nic.in
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