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GeneralBondstrand Fittings for Bondstrand Pipe Series 2000M and 7000M pipe are GlassfiberReinforced Epoxy (GRE) pipe fittings in diameters of 25 through 400 mm (1 through 16inch) with Quick-Lock bonding joints and 450 through 900 mm (18 through 36 inch) withTaper-Taper bonding joints, designed for offshore- and marine-applications. Pressure range for standard fittings is 20 bar for sizes 25 - 100 mm (1 - 4 inch) and 16bar for sizes 125 - 900 mm (5 - 36 inch).For Fittings and Ancillaries, the maximum internal pressures are shown in the respectivetables. Standard Fittings are employed with integral-wound Socket Ends. A two-com-ponent Bondstrand epoxy based adhesive is used for bonding.For corrosion resistance, please refer to Bondstrand Corrosion Guide, FP 132.For smaller diameters 1 - 16 inch ( 25 - 400 mm) please refer to FP 832: BondstrandGlassfiber Reinforced Epoxy (GRE) Fittings for Bondstrand 2000M and 7000M pipe sys-tems (1 - 16 inch / 24 - 400 mm).
Bondstrand Series 2000MA pipe system with a 0,5 mm resin-rich liner for temperatures up to 93°C. Designed formarine and offshore applications with a heavy wall to safely withstand an externalpressure for in-tank operation according to IMO A.753. Listed and approved by majorClassification Societies.
Bondstrand Series 7000MA pipe system similar to Series 2000M for temperatures up to 93°C but unlined and con-taining integral-wound electrically conductive filaments to prevent accumulation ofpotentially dangerous levels of static electricity. Bondstrand 7000M, like 2000M, isdesigned for marine and offshore applications with a heavy wall to safely withstand anexternal pressure for in-tank operation according to IMO A.753. Listed and approved bymajor Classification Societies.
Consult the following Bondstrand literature for recommendations pertaining design,installation and use of Bondstrand pipe, fittings and flanges:
FP 832 Bondstrand Glassfiber Reinforced Epoxy Fittings for Quick-Lock Pipe Systems FP 194 Bondstrand 2000M Fiberglass Pipe and Fittings for Marine and Offshore.FP 195 Bondstrand 7000M Antistatic Fiberglass Pipe Systems for Marine and Offshore.FP 132 Bondstrand Corrosion Guide for fiberglass pipe and tubing.FP 288 Bondstrand Engineering Guide for suspended pipe.R 1/90 Bondstrand Design Manual for Marine Piping Systems.FP 468 Bondstrand Guide for steam condensate and hot water service.FP 679 Bondstrand Guide for installing suspended pipe.FP 170 Bondstrand Assembly Instructions for Quick-Lock adhesive bonded joints.FP 196 Bondstrand Assembly Instructions for Bondstrand Fiberglass Flanges.FP 564 Bondstrand Assembly Instructions for Taper-Taper adhesive bonded joint.FP 199 Bondstrand Installation of maintenance couplings.FP 696 Bondstrand M-74 Pipe Shaver operating instructions.FP 455 Bondstrand M87 XL Pipe Shaver operating instructions, for Taper-Taper joints
in sizes 400 to 600 mm (16 inch to 24 inch). Bondstrand M95 Pipe Shaver operating instructions, for Taper-Taper joints insizes 600 to 1000 mm (24 inch to 40 inch).
FP 810 Bondstrand B-1 Pipe End Preparation Tool
Please consult Ameron for the current version of the above mentioned literature.
Notes:* Adhesive kits should never be split. If remainder is not used for other joints made at the same time,
the surplus must to be discarded.* Required adhesive quantity for saddles is shown in the dimensions table of the respective saddles.* For type of adhesive to be used, refer to the Bondstrand Corrosion Resistance Guide.
Adhesive
Pipe Dimensions Nominal Inside Minimum Outside Diameter of pipePipe Size Diameter Series Series
ID 2000M 7000M
mm inch mm mm mm450 18 433.8 458.2 457.2500 20 482.1 509.1 508.1600 24 578.6 610.6 610.2700 28 700.0 738.6 737.2750 30 750.0 791.2 790.2800 32 800.0 844.0 843.4900 36 900.0 949.2 945.5
Note: * For more specific pipe data refer to Bondstrand Product Data sheet for Pipes.
Reducing Tees Reducing Tees Filament-wound standard (S) and fabricated (F) Glassfiber ReinforcedEpoxy (GRE) fittings with integral Taper-Taper adhesive bonding socket ends
Nominal Laying Overall Socket Laying Overall Socket Maximum WeightPipe Size Length Length Depth Length Length Depth Working(run x run x branch) half run half run run branch branch branch Pressure
Reducing Tees Filament-wound standard (S) and fabricated (F) Glassfiber ReinforcedEpoxy (GRE) fittings with integral Taper-Taper adhesive bonding socket ends
Nominal Laying Overall Socket Laying Overall Socket Maximum WeightPipe Size Length Length Depth Length Length Depth Working(run x run x branch) half run half run run branch branch branch Pressure
25 1 S40 11/2 C S50 2 S S S80 3 S S S S100 4 F F S S S125 5 C C S S S S150 6 F F S S S S S200 8 F F F F S C S S250 10 F F F F S D S S S300 12 F F F F S C S S S S350 14 F F F F F C S S S S S400 16 F F F F F C S S S S S S450 18 F F F F F C F S S S S S S500 20 F F F F F C F C S S S S S S600 24 F F F F F C F S S S S S S S S700 28 F F F F F C F C C C S S S S S S750 30 F F F F F C F C C S S S S S S C S800 32 F F F F F C F C C C C C C S S S S S S900 36 F F F F F C F C C C C C S S S C S S S
Example for a 36"run with a 12" branch:Needs to be combined (C) from a 36" x 36" x 18" S-type Tee + 18" Taper x Taper Nipple+ 18" x 16" Taper x Q.L. Reducer + 16" Quick-Lock Nipple + 16" x 12" Quick-LockReducer.
Laying Length of branch = 563 + 50 + 103 + 210 + 165 = 1091 mm.For 400 mm (16") and smaller obtain dimensions from Quick-Lock Fitting Guide FP 832.
Filament-wound Glassfiber Reinforced Epoxy (GRE) saddles for wear, supporting andanchoring.
Nominal Saddle Saddle Weight at Required Weight at RequiredPipe Size Angle Thickn. B=100mm Adhesive kits B=150mm Adhesive kits
α ts
mm inch angle mm kg 3 Oz 6 Oz kg 3 Oz 6 Oz450 18 180 16 2.1 1 1 3.2 - 2500 20 180 16 2.4 1 1 3.6 - 2600 24 180 16 2.8 1 1 4.3 - 2700 28 180 16 3.4 - 2 5.1 - 3750 30 180 16 3.7 - 2 5.5 - 3800 32 180 16 3.9 - 2 5.8 - 3900 36 180 16 4.4 1 2 6.5 - 4
Notes:* Filament-wound 180° blank saddles are intended for protection of pipe at supports and clamps, as well as for
anchoring purposes. * Saddles are supplied in standard lengths of 100 mm and 150 mm and are identical for all pipe series. * For other saddle-lenghts and/or angles, contact Ameron.
Saddles(Wear, supporting, anchor)
Filament-wound Glassfiber Reinforced Epoxy (GRE) saddles for grounding of series7000M pipe
mm inch deg mm mm kg 3 Oz 6 Oz450 18 221/2 76 16 0.2 1 -500 20 221/2 76 16 0.2 1 -600 24 221/2 76 16 0.3 1 -700 28 221/2 76 16 0.3 - 1750 30 221/2 76 16 0.3 - 1800 32 221/2 76 16 0.4 1 1900 36 221/2 76 16 0.4 1 1
Note:* Grounding saddles are intended for use in systems employing 7000M antistatic pipe. Bondstrand antistatic
adhesive should be used for mounting. Saddles come with cable having a length of 600 mm.
Grounding Saddles
Filament-wound Glassfiber Reinforced Epoxy (GRE) flanges with Taper-Taper adhesivebonding socket stub ends and steel backing rings
Nominal Laying Overall Socket Face Ring to Maximum WeightPipe Size Length Length Depth Diameter Face Working GRE
Stub-end Pressure stub-endL OL Ds RF H only
mm inch mm mm mm mm mm bar kg450 18 20 134 114 532 35 16 11.1500 20 20 147 127 580 39 16 13.2600 24 20 198 178 674 47 16 17.2700 28 20 198 178 800 51 16 21.0750 30 20 198 178 850 46 16 24.4800 32 20 198 178 900 48 16 21.8900 36 20 223 203 1000 53 16 30.8
Notes:* Stub-end-flanges are available with and without O-ring groove in the face. Specify on order.* Up to 10 bar stub-ends without O-ring grooves can be used with flat elastomeric or compressed fibre gaskets. * For pressures of 12 bar and above suitable O-ring seals should be used, available on request.* Make sure that the O-ring grooved stub-end is compatible with its counter flange, e.g. use a stub-end without
groove or another flat surface flange as counter flange.
Nominal Pipe ANSI B16.5 ANSI B16.5 ISO 7005.2 & ISO 7005.2 &Size Class 150 Class 300 DIN 2632 PN10 DIN 2633 PN16
D weight D weight D weight D weightmm inch mm kg mm kg mm kg mm kg450 18 50.2 39.7 63.6 85.5 42 27.2 50 40.9500 20 52.0 50.6 66.5 104.1 45 34.7 54 59.8600 24 63.7 86.1 78.4 182.9 52 55.3 63 72.2700 28 69.0 100.5 95.6 213.4 57 78.8 59 101.9750 30 71.6 117.0 99.9 229.3 - - - -800 32 76.9 153.5 106.2 289.0 62 95.3 66 105.7900 36 85.4 197.2 117.7 424.1 66 111.8 71 125.1
Note:* Other drillings may be possible, consult Ameron.
Steel Rings for Stub-EndFlanges
Recommended maximum bolt torque for Stub-End flanges.
Maximum bolt-torque for use with O-rings seals may be calculated based on pressure,pipe size and number of bolts.If using flat face gaskets (maximum pressure 10 bar) refer to the bolt-torques shown atthe H.D. flanges.
Notes:* For pressures up to 16 bar full face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. A Shore A durometer hardness of 60 ±5 is recommended and a thickness of 3 mm.* Also 3 mm thick compressed fibre gaskets, compatible with the pressure, temperature and chemical, may be
used, of which the mechanical properties should be in accordance with DIN 3754 (IT 400) or equal.* Please be aware that overtorquing may result in flange failure.* Bolt tightening sequense to be diametrically opposite.
1 inch = 25.4 mm1 Btu.in/ft2h°F = 0.1442 W/mK1 ft = 0.3048 m°C = 5/9 (°F - 32)
Field Testing Pipe system is designed for field testing with water at 150% of rated pressure.
Surge Pressure Maximum allowable surge pressure is 150% of rated pressure.
Conversions
This literature and the information and recommendations it contains are based on datareasonably believed to be reliable. However, such factors as variations in environment,application or installation, changes in operating procedures, or extrapolation of datamay cause different results. Ameron makes no representation or warranty, express orimplied, including warranties of merchantability or fitness for purpose, as to the accuracy,adequacy or completeness of the recommendations or information contained herein.Ameron assumes no liability whatsoever in connection with this literature or the infor-mation or recommendations it contains.