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Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

Apr 02, 2018

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Page 1: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

Grade guide

Page 2: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Grades / machining method

C T C 11 3 5C T C 11 3 5

The CERATIZIT designation system for new cutting materials

Manufacturer: CERATIZIT

Cutting material

W - Uncoated carbideC - CVD coated carbideP - PVD coated carbideT - Uncoated cermetE - Coated cermetN - Uncoated silicon nitrideM - Coated silicon nitrideS - Mixed ceramicD - PCDB - CBNH - Sintered HSS

Main application (material)1 - Steel2 - Stainless steel3 - Cast iron4 - Light and non ferrous metals, non metals5 - Heat resistant alloys, titanium6 - Hard materials7 - Universal grade

Main application(machining method)

1 - Turning2 - Milling3 - Parting and grooving4 - Drilling5 - Threading6 - Others

ISO 513Application rangee.g. 05 - ISO K05/P05

10 -15 -

Informative Logical Universal Simple

Page 3: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Based on VDI 3323 CERATIZIT's MasterGuide divides materials into six main groups.Each is given a colour, according to the system partly adopted in ISO 513.

MasterGuide

Blue: SteelMachining, cementation, tempered and constructional steels

Yellow: Stainless steelFerritic Cr-steels, austenitic CrNi-steels, martensitic Cr-steels, duplex steels

Green: Non ferrous metals and non metalsAl wrought and Al cast alloys, copper, copper alloys, non metal materials

Orange: Heat resistant alloys / titaniumNi/Co-base alloys, Ti alloys

Red: Cast ironCast iron, grey cast iron, tempered iron, spheroidal cast iron, CGI, sintered iron

White: Hard materialsHardened steels (≥ 45 HRC), chilled castings, hard cast irons

Steel

P

Stainless steel

M

Cast iron, non ferrous and non metals

K

ISO 05 10-15 20-35 35-40 10 20 30 40 50 05 10 15-20 30-40

C-Code C8 C7 C6 C5 C4 C3 C2 C1

US industry code → ISO application groups

Hard

m

ater

ials

Non ferrous metals

Heat

resistant alloys

Stainless

steels

Cast

iron

Steel

Label for insert boxes

Page 4: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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0 2 4 6 8 100

2

4

6

8

10

H210TTCM407

TCM10

H216T

CTW7120

S40T

Toughness

Wea

r res

ista

nce

Main grades for turning (uncoated)

Main grades for turning (coated)

0 2 4 6 8 100

2

4

6

8

10

TCC410

CTC110

CTC1115

CTC1125

CTP2120CTC1135 CTC2135

SM80

Toughness

Wea

r res

ista

nce

Steel

Stainless steel

Cast iron

Non ferrous metals and non metals

Heat resistant alloys / titanium

Hard materials

Page 5: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Main grades for turning (coated)

0 2 4 6 8 100

2

4

6

8

10

(CTC3115)

Toughness

Wea

r res

ista

nce

Steel

Stainless steel

Cast iron

Non ferrous metals and non metals

Heat resistant alloys / titanium

Hard materials

0 2 4 6 8 100

2

4

6

8

10

TCM10

H216T

S26T

Toughness

Wea

r res

ista

nce

Main grades for milling (uncoated)

(CTC3105)

CTC3110CTC1130

Page 6: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Main grades for milling (coated)

0 2 4 6 8 100

2

4

6

8

10

GM246

H216T

GM43+

SR226+

AMZ

SR216

SM80

Toughness

Wea

r res

ista

nce

Steel

Stainless steel

Cast iron

Non ferrous metals and non metals

Heat resistant alloys / titanium

Hard materials

Main grades for milling (coated)

0 2 4 6 8 100

2

4

6

8

10

CTC3215

Toughness

Wea

r res

ista

nce

CTP2235CTP1235

Page 7: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Main grades for parting and grooving (uncoated)

Steel

Stainless steel

Cast iron

Non ferrous metals and non metals

Heat resistant alloys / titanium

Hard materials

0 2 4 6 8 100

2

4

6

8

10

S40T

H216T

Toughness

Wea

r res

ista

nce

Main grades for parting and grooving (coated)

0 2 4 6 8 100

2

4

6

8

10

SR127

GM127

GM40

SR735

GM740

SM80

Toughness

Wea

r res

ista

nce

Page 8: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Main grades for parting and grooving (coated)

0 2 4 6 8 100

2

4

6

8

10

CTP1340

Toughness

Wea

r res

ista

nce

Steel

Stainless steel

Cast iron

Non ferrous metals and non metals

Heat resistant alloys / titanium

Hard materials

Main grades for threading (uncoated)

0 2 4 6 8 100

2

4

6

8

10

H216T

Toughness

Wea

r res

ista

nce

for MaxiClick

Page 9: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Steel

Stainless steel

Cast iron

Non ferrous metals and non metals

Heat resistant alloys / titanium

Hard materials

Main grades for threading (coated)

0 2 4 6 8 100

2

4

6

8

10

Toughness

Wea

r res

ista

nce

Main grades for drilling (uncoated)

0 2 4 6 8 100

2

4

6

8

10

S40T

U17T

H216T

TSM30

Toughness

Wea

r res

ista

nce

GM213

GM240

Page 10: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Main grades for drilling (coated)

Steel

Stainless steel

Cast iron

Non ferrous metals and non metals

Heat resistant alloys / titanium

Hard materials

CBN / PKD

0 2 4 6 8 100

2

4

6

8

10

SR127 SR226

CTC14

35

CM40CTP2440

CM45

GM40

Toughness

Wea

r res

ista

nce

0 2 4 6 8 100

2

4

6

8

10

CTD4110

CTD4125

TA120

TA10

0

TA201

Toughness

Wea

r res

ista

nce

CTC1425

Page 11: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Steel

Stainless steel

Cast iron

Non ferrous metals and non metals

Heat resistant alloys / titanium

Hard materials

Ceramic

0 2 4 6 8 100

2

4

6

8

10

CTS3110

CTM3110

CTN31

10

Toughness

Wea

r res

ista

nce

CTN3105

Page 12: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Grade application

Turning

GradeMaterial group

Application ISOcondition typ P M K

A R F N S H F M R 10 20 30 40 50 10 20 30 40 50 10 20 30 40 50

AMZ CM40

CM45

CTC1110

CTC1115

CTC1125

CTC1130

CTC1135

CTC1425

CTC1435

CTC2135

CTC3110

CTD4110

CTD4125

CTM3110

CTN3105

CTN3110

CTP2120

CTP2440

CTS3110

CTW7120

GM40

H210T

H216T/H10T

SM80 1)

TA100

TA120

TA201

TCC410

TCM10

TCM407 TSM30

10 20 30 40 50 10 20 30 40 50 10 20 30 40 50

Multifunction

Material group main application extended application

Application ideal for still recommended

- not recommended

Hard

m

ater

ials

Non ferrous metals

Heat

resistant alloys

Stainless

steels

Cast

iron

SteelApplication/condition excellent

good fair difficult

Application/typF finishingM medium machiningR roughing

First choice for Steel ..................................CTC1130 Stainless steel ..............CTC2135 Cast iron ..........................CTC3110 Non ferrous metals ......H216T Heat resistant alloys ...CTC2135 Hard materials ..............TA201

1) sintered high speed steel

Page 13: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Grade application

Milling

GradeMaterial group

Application ISOsituation type P M K

A R F N S H F M R 10 20 30 40 50 10 20 30 40 50 10 20 30 40 50

AMZ CTC3215

CTD4205

CTP1235

CTP2235

GM246

GM43+

H216T/H10T

S26T

SM80 1)

SR216

SR226+

T15KU

T25PC

T25PU

TA201

TCM10

TSC30 TSM30

10 20 30 40 50 10 20 30 40 50 10 20 30 40 50

Material group main application extended application

Application ideal for still recommended

- not recommended

Hard

m

ater

ials

Non ferrous metals

Heat

resistant alloys

Stainless

steels

Cast

iron

SteelApplication/typF finishingM medium machiningR roughing

Application/situation

dry cut

coolant

First choice Steel ......................................SR226+ Stainless steel ...........CTP2235 Cast iron .......................SR216 Non ferrous metals ..H216T Heat resistant alloys ......GM246 Hard materials .................TA201

1) sintered high speed steel

Page 14: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Grade application

Grooving

GradeMaterial group

Application ISOcond. situation type P M K

A R F N S H F M R10 20 30 40 50 10 20 30 40 50 10 20 30 40 50

AMZ Gm127

Gm40

Gm740

H216T

S40T

Sm80 1)

Sr127

Sr735 TSM20

10 20 30 40 50 10 20 30 40 50 10 20 30 40 50

Threading

GradeMaterial group

Application ISOcond. sit. type P M K

A R F N S H F M R10 20 30 40 50 10 20 30 40 50 10 20 30 40 50

Gm213

Gm240 H216T

10 20 30 40 50 10 20 30 40 50 10 20 30 40 50

Material group main application extended application

Application ideal for still recommended

- not recommended

Hard

m

ater

ials

Non ferrous metals

Heat

resistant alloys

Stainless

steels

Cast

iron

SteelApplication/condition

good

fair

Application/situation

grooving/turning

Application/typF finishingM medium machiningR roughing

First choice for Steel ..................................GM213 Stainless steel ..............GM240 Cast iron ..........................GM213 Non ferrous metals ......H216T Heat resistant alloys ...H216T

1) sintered high speed steel

Material group main application extended application

Application ideal for still recommended

- not recommended

Hard

m

ater

ials

Non ferrous metals

Heat

resistant alloys

Stainless

steels

Cast

iron

SteelApplication/condition

good

fair

Application/situation

grooving/turning

grooving

parting

Application/typF finishingM medium machiningR roughing

First choice for Steel ..................................SR127 Stainless steel ..............GM740 Cast iron ..........................SR127 Non ferrous metals ......H216T Heat resistant alloys ...TSM20

Page 15: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

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Page 16: Grade guide - sitepronto.splicenet.com.brsitepronto.splicenet.com.br/intranet/files/195/produtos/docs/GD_KT... · (machining method) 1 - Turning 2 - Milling 3 ... Hard materials Main

www.ceratizit.com - just a click.W

e re

serv

e th

e rig

ht to

mak

e te

chni

cal c

hang

es

for i

mpr

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f the

pro

duct

.

397 USA 07.06

Headquarters: CERATIZIT S.A.Main site LuxembourgCERATIZIT Luxembourg SarlRoute de Holzem, B.P. 51L-8201 MamerTel.: +352 312 085-1Fax: +352 311 911E-Mail: [email protected]

Main site AustriaCERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.: +43 (5672) 200-0Fax: +43 (5672) 200-502 E-Mail: [email protected]

USACERATIZIT USA Inc.777 Old Clemson RoadColumbiaSouth Carolina 29229Toll free: +1 (800) 334 1165Tel.: +1 (803) 736 1900Fax: +1 (803) 736 1902E-Mail: [email protected]

397