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Serial Number Range from SN GR10-20000 to GR16-40865 GR-12 GR-15 from SN GR16P-40866 to GR16P-44699 GR-20 from SN GRP-44700 from SN GRR-101 Part No. 227660 Rev C23 June 2018
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GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

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Page 1: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Serial Number Range

from SN GR10-20000 toGR16-40865

GR-12GR-15 from SN GR16P-40866 to

GR16P-44699

GR-20 from SN GRP-44700

from SN GRR-101

Part No. 227660

Rev C23

June 2018

Page 2: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

2 GR-12,GR-15,GR-20 Part No. 227660

June 2018

Page 3: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Part No. 227660 GR-12,GR-15,GR-20 3

June 2018

How to Read Your Serial Number

Page 4: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals101.1 Decals with Words, Standard and AWP Platform; ANSI,CSA.....................................................................................10

102.1 Decals with Words, Standard Platform; AUS.............14

103.1 Decals with Symbols, Standard and AWP Platform; Asiaand South America..............................................................18

104.1 Decals with Symbols, Standard Platform; CE............20

200 Base Components201.1 Steer Axle Linkage and Wheels.................................22

202.1 Non-steer Axle...........................................................24

203.1 Pothole Protection Assembly.....................................26

204.1 Battery Pack and Counterweight Brackets................28

205.1 Ground Control Module Components (to serial numberGR14-29566).......................................................................30

205.2 Ground Control Module Components (from serial numberGR14-29567, GRR-101)......................................................32

206.1 Power Unit Components............................................36

207.1 Ground Control Panel................................................38

208.1 Battery Charger.........................................................40

209.1 Electrical Wiring (to SN GR14-29741).......................42

210.1 Electrical Wiring (from SN GR14-29742, GRR-101)...44

300 Mast Components301.1 Number 1 Column Assembly.....................................46

302.1 Number 2 Column Assembly.....................................50

303.1 Number 3 Column Assembly.....................................52

304.1 Number 4 Column Assembly; GR-15, GR-20............54

305.1 Number 5 Column Assembly; GR-20.........................56

306.1 Carriage Assembly....................................................58

307.1 Lifting Chain Assembly, GR-12..................................60

308.1 Lifting Chain Assembly, GR-15..................................62

309.1 Lifting Chain Assembly, GR-20..................................64

310.1 Sequencing Cable.....................................................66

311.1 Mast Covers...............................................................68

312.1 Control Cable Assembly; GR-12, GR-20...................70

313.1 Control Cable Assembly, GR-15................................72

314.1 Bellows, CE and Australia Models.............................74

400 Hydraulic Components401.1 Hydraulic Power Unit and Lift Cylinder......................76

402.1 Function Manifold......................................................78

403.1 Brake Release Manifold.............................................80

404.1 Hydraulic Hoses and Fittings.....................................82

500 Platform Components501.1 Standard Platform......................................................84

502.1 Gated Entry Platform (AWP)......................................88

503.1 Platform with Extension Deck....................................90

504.1 Platform Extension and Gates...................................94

505.1 Platform Controls, 2 Speed Lift..................................96

506.1 Platform Controls, Proportional Lift............................98

507.1 Joystick Controller...................................................100

508.1 Platform Overload Assembly...................................102

509.1 Power to Platform....................................................104

600 Accessories601.1 Workstation Tray......................................................106

602.1 Flashing Beacon......................................................108

603.1 PCON Guard...........................................................110

IndicesPart Number Index.............................................................112

Part Description Index.......................................................115

Cross ReferencesFittings Cross Reference...................................................120

4 GR-12,GR-15,GR-20 Part No. 227660

June 2018

Table of Contents

Page 5: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

This Page Intentionally Left Blank

Part No. 227660 GR-12,GR-15,GR-20 5

June 2018

Table of Contents (continued)

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6 GR-12,GR-15,GR-20 Part No. 227660

June 2018

Notes

Page 7: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Part No. 227660 GR-12,GR-15,GR-20 7

June 2018

Parts Stocking List

Page 8: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

8 GR-12,GR-15,GR-20 Part No. 227660

June 2018

How To Order Parts

Page 9: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Part No. 227660 GR-12,GR-15,GR-20 9

June 2018

Fax Order Form

Page 10: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

10 GR-12,GR-15,GR-20 Part No. 227660

100 Decals June 2018

101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA

Page 11: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

DECAL KIT,SAFETY/INSTR,WORDS220001GT--(models with 2 speed controller) (includesitems 1-10, 12, 14, 17, 19, 21, 22, 23,25-27, 33-41, 46, 54 and 55) to SN 34999

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT1

(option)

DECAL,WARNING-COMPARTACCESS.................................................1

28175GT2

DECAL,POWER TO PLATFORM 115V28235GT3(option)

DECAL,WARN,IMPROPEROPERATION...........................................1

28236GT4

DECAL,FORK LIFT POCKET.................228373GT5

DECAL,DANGER,ELECTHAZARD,PLUG.......................................1

31508GT6

DECAL,DANGER,BATTERYSAFETY***..............................................1

31788GT7

DECAL,LABEL, OM STORAGE..............138122GT8

DECAL,LABEL,PATENTS.......................138149GT9

DECAL,LANYARD ANCHORAGEPOINT.....................................................1

40434GT10

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT11

DECAL,DANGER,TIP-OVER,TILT..........144736GT12

DECAL,LABEL,PWR TO CHARGR 115V44980GT13

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................3

52475GT14

DECAL,ANNUAL INSP***.......................152865GT15

DECAL,COSMETIC,GENIE LOGO........152996GT16(models with narrow platform)

DECAL,LABEL,LIFTING EYE.................172086GT17

DECAL,MAX CAPACITY (350LB),GR.....172155GT18GR-12, GR-15 & GR-20 (models withnarrow platform)

DECAL,TIP-OVER,BATTERIES,GR.......172159GT19

DECAL,SIDE FORCE,100,GR,ANSI......172171GT20

DECAL,COSMETIC,GENIERUNABOUT............................................2

72184GT21

(models with standard or extension deckplatform)

DECAL,DIRECTIONAL ARROWS,GR....272188GT22

DECAL,DANGER,DO NOT ALTERSWTC.....................................................1

72832GT23

DECAL,DANGER,MAX CAPTRAY,WRD..............................................1

72850GT24

GR-12 & GR-15 (models with work trayoption)

DECAL,INSTRUCTIONS-CHARGEROP...........................................................1

72970GT25

Description Qty.Part No.Item

DECAL, LABEL - CHEVRON RANDO.....182366GT26

DECAL,DANGER,COLLISIONHAZARD.................................................1

82975GT27

DECAL,COSMETIC,GENIE GR-12***.....297810GT28GR-12

DECAL,COSMETIC,GENIE GR-15***.....297811GT29GR-15

DECAL,COSMETIC,GENIE GR-20***.....297812GT30GR-20

DECAL,LABEL,LOWER MIDRAIL..........197815GT31only for sliding mid-rail gate

DECAL-NOTICE,MAX CAP-350#,STD*..197828GT32GR-20 (models with standard or extensiondeck platform)

DECAL,BATTERY CONN DIAG,GR.......1114325GT33

DECAL,DANGER,ELECTROCUTION,GR.1133013GT34

DECAL,GENERALSAFETY,RUNABOUT*............................1

133014GT35

DECAL,CRUSH HAZARD,USESAFETY..................................................1

133092GT36

DECAL,LABEL-TRANSPORTDIGRAM..................................................2

133144GT37

DECAL,LABEL,EMERGENCYLOWERING............................................1

133277GT38

OPERATING INST,PLAT,GR...................1133585GT39(models with 2 speed lift controller) to SN34999

DECAL,INSTRUCTIONS-OPER,GCP.....1133586GT40

DECAL,LABEL,FAULT CODES..............1133596GT41

DECAL,E-STOP,GR/GRC/GS PCON.....1137605GT42

E-STOP, GR/GRC/GS GCON.................1137635GT43

DECAL, UI, GR/GRC/GS PCON............1137636GT44(models with 2 speed lift controller) to SN34999

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT45

DECAL,COSMETIC,GENIE,GR/QS.......1227765GT46

DECAL, UI, GS/GR, PROP LIFT............11256702GT47(models with proportional speed controller)from SN 35000

DECAL, STD, PROP LIFT, UI, SVC........11256703GT48(models converted from 2 speed toproportional speed controller)

OPERATING INST,PLAT,GR...................11256915GT49(models with proportional speed controller)

DECAL, SMARTLINKPROPORTIONAL....................................2

1257923GT50

(models with proportional speed controller)

DECAL,LABEL,WHEEL LOAD GR12.....4T106667GT51GR-12

DECAL,LABEL,WHEEL LOAD GR15.....4T106668GT52GR-15

Part No. 227660 GR-12,GR-15,GR-20 11

100 DecalsJune 2018

101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA

Page 12: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

DECAL,LABEL,WHEEL LOAD GR20.....4T106669GT53GR-20

DECAL,DANGER,BRAKE RELSAFETY..................................................1

T107029GT54

DECAL,LABEL,TIRE SPEC,GR/GRC.....4T107894GT55

DECAL-NOTICE,MAX CAP-500.............1T108736GT56GR-12 & GR-15 (models with standard orextension deck platform)

12 GR-12,GR-15,GR-20 Part No. 227660

100 Decals June 2018

101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA(continued)

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Part No. 227660 GR-12,GR-15,GR-20 13

100 DecalsJune 2018

101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA(continued)

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14 GR-12,GR-15,GR-20 Part No. 227660

100 Decals June 2018

102.1 Decals with Words, Standard Platform; AUS

Page 15: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

DECAL KIT,SAFETY/INSTR,WORDS--(models with 2 speed controller) (includesitems 1-10, 12, 14, 16, 17, 19-21, 23-25,31-38, 43, 44, 52 and 53) to SN 34999

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT1

(option)

DECAL,WARNING-COMPARTACCESS.................................................1

28175GT2

DECAL,POWER TO PLATFORM 115V28235GT3(option)

DECAL,WARN,IMPROPEROPERATION...........................................1

28236GT4

DECAL,FORK LIFT POCKET.................228373GT5

DECAL,DANGER,ELECTHAZARD,PLUG.......................................1

31508GT6

DECAL,DANGER,BATTERYSAFETY***..............................................1

31788GT7

DECAL,LABEL, OM STORAGE..............138122GT8

DECAL,LABEL,PATENTS.......................138149GT9

DECAL,LANYARD ANCHORAGEPOINT.....................................................1

40434GT10

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT11

DECAL,DANGER,TIP-OVER,TILT..........144736GT12

DECAL,LABEL,PWR TO CHARGR 115V44980GT13

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................3

52475GT14

DECAL,ANNUAL INSP***.......................152865GT15

DECAL,LABEL,LIFTING EYE.................172086GT16

DECAL,TIP-OVER,BATTERIES,GR.......172159GT17

DECAL,SIDEFORCE,GR,CE&AUS,WRD....................1

72182GT18

DECAL,COSMETIC,GENIERUNABOUT............................................2

72184GT19

DECAL,DIRECTIONAL ARROWS,GR....272188GT20

DECAL,DANGER,DO NOT ALTERSWTC.....................................................1

72832GT21

DECAL,DANGER,MAX CAPTRAY,WRD..............................................1

72850GT22

GR-12 & GR-15 (models work station trayoption)

DECAL,INSTRUCTIONS-CHARGEROP...........................................................1

72970GT23

DECAL, LABEL - CHEVRON RANDO.....182366GT24

DECAL,DANGER,COLLISIONHAZARD.................................................1

82975GT25

DECAL,COSMETIC,GENIE GR-12***.....297810GT26GR-12

DECAL,COSMETIC,GENIE GR-15***.....297811GT27GR-15

Description Qty.Part No.Item

DECAL,COSMETIC,GENIE GR-20***.....297812GT28GR-20

DECAL,LABEL,LOWER MIDRAIL..........197815GT29

DECAL-NOTICE,MAX CAP-350#,STD*..197828GT30GR-20 (models with standard or extensionplatform)

DECAL,BATTERY CONN DIAG,GR.......1114325GT31

DECAL,DANGER,ELECTROCUTION,GR.1133013GT32

DECAL,CRUSH HAZARD,USESAFETY..................................................1

133092GT33

DECAL,LABEL-TRANSPORTDIGRAM..................................................2

133144GT34

DECAL,LABEL,EMERGENCYLOWERING............................................1

133277GT35

DECAL,GENERAL SAFETY,GRC,AUS...1133298GT36

DECAL,INSTRUCTIONS-OPER,GCP.....1133586GT37

DECAL,LABEL,FAULT CODES..............1133596GT38

DECAL,E-STOP,GR/GRC/GS PCON.....1137605GT39

E-STOP, GR/GRC/GS GCON.................1137635GT40

DECAL, UI, GR/GRC/GS PCON............1137636GT41(models with 2 speed lift controller) to SN34999

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT42

DECAL,INST,OP,PLAT,GR,AUS..............1227391GT43(models with 2 speed lift controller) to SN34999

DECAL,COSMETIC,GENIE,GR/QS.......1227765GT44

DECAL, UI, GS/GR, PROP LIFT............11256702GT45(models with proportional speed controller)from SN 35000

DECAL, STD, PROP LIFT, UI, SVC........11256703GT46(models converted from 2 speed toproportional speed controller)

OPERATING INST,PLAT,GR...................11256915GT47(models with proportional speed controller)

DECAL, SMARTLINKPROPORTIONAL....................................2

1257923GT48

(models with proportional speed controller)

DECAL,LABEL,WHEEL LOAD GR12.....4T106667GT49GR-12

DECAL,LABEL,WHEEL LOAD GR15.....4T106668GT50GR-15

DECAL,LABEL,WHEEL LOAD GR20.....4T106669GT51GR-20

DECAL,DANGER,BRAKE RELSAFETY..................................................1

T107029GT52

DECAL,LABEL,TIRE SPEC,GR/GRC.....4T107894GT53

DECAL-NOTICE,MAX CAP-500.............1T108736GT54GR-12 & GR-15 (models with standard orextension platform)

Part No. 227660 GR-12,GR-15,GR-20 15

100 DecalsJune 2018

102.1 Decals with Words, Standard Platform; AUS

Page 16: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

DECAL-NOTICE,MAX CAP-500.............1T108739GT54AGR-12 & GR-15 (models with standard orextension platform)

DECAL, MAX CAP-159 KR,GR,AUS......1T108740GT54BGR-20 (models with standard platform)

16 GR-12,GR-15,GR-20 Part No. 227660

100 Decals June 2018

102.1 Decals with Words, Standard Platform; AUS(continued)

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This Page Intentionally Left Blank

Part No. 227660 GR-12,GR-15,GR-20 17

100 DecalsJune 2018

102.1 Decals with Words, Standard Platform; AUS(continued)

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18 GR-12,GR-15,GR-20 Part No. 227660

100 Decals June 2018

103.1 Decals with Symbols, Standard and AWP Platform; Asia and South America

Page 19: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

DECAL KIT,SAFETY/INSTR,SYM220002GT--(models with 2 speed controller) (includesitems 1-3, 6, 8, 9, 10-16, 18, 27-33 & 38)to SN 34999

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT1

(option)

DECAL,POWER TO PLATFORM 115V28235GT2(option)

DECAL,LANYARD ANCHORAGEPOINT.....................................................1

40434GT3

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT4

DECAL,LABEL,PWR TO CHARGR 115V44980GT5

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................3

52475GT6

DECAL,COSMETIC,GENIE LOGO........152996GT7(models with narrow platform)

DECAL,LABEL,LIFTING EYE.................172086GT8

DECAL,COSMETIC,GENIERUNABOUT............................................2

72184GT9

(models with standard or extension deckplatform)

DECAL,DIRECTIONAL ARROWS,GR....272188GT10

DECAL,SYMBOL-COMP ACCESS........182473GT11

DECAL,SYMBOL-BATTERY SAFETY.....182481GT12

DECAL, SYMBOL - READ THEMANUAL.................................................2

82487GT13

DECAL,SYMBOL-BRAKE RELSAFETY..................................................1

82495GT14

DECAL,DANGER,COLLISIONHAZARD.................................................1

82614GT15

DECAL,LABEL,FORKLIFT POCKET......282666GT16

DECAL,DANGR,159 KG CAP,STDPLT..........................................................1

82835GT17

(models with narrow platform)

LABEL,AUXILIARY LOWERING.............182836GT18

DECAL,SIDE FORCE,GR - ANSI,SYM...182966GT19(ANSI models)

DECAL,COSMETIC,GENIE GR-12***.....297810GT20GR-12

DECAL,COSMETIC,GENIE GR-15***.....297811GT21GR-15

DECAL,COSMETIC,GENIE GR-20***.....197812GT22GR-20

DECAL,LABEL,LOWER MIDRAIL..........197815GT23

DECAL-DANGER,MAX CAP-227KG***.......................................................1

97832GT24

GR-12 & GR-15 (ANSI models withstandard or extension deck platform)

Description Qty.Part No.Item

DECAL-DANGER,MAX CAP-159KG***.......................................................1

97833GT25

GR-20 (ANSI models with standard orextension deck platform)

DECAL-DANGER,MAXCAP-TRAY,SYM*....................................1

97873GT26

GR-12 & GR-15 (models with work stationtray)

DECAL,WARN,SAFETY CHOCK***.......197899GT27

DECAL,SYM-ELEC HAZARD,PLUG......1114334GT28

DECAL,SYM-TIP-OVER,TILT ALARM.....1114338GT29

DECAL,DANGER,ELEC.HAZ SYMB......1133015GT30

DECAL,LABEL-TRANSPORTDIGRAM..................................................2

133144GT31

DECAL,SYM-TIPOVER,BATTERIES,GR.1133146GT32

DECAL,SYM-TIPOVER,LIMITSWITCH..................................................1

133147GT33

DECAL,E-STOP,GR/GRC/GS PCON.....1137605GT34

E-STOP, GR/GRC/GS GCON.................1137635GT35

DECAL, UI, GR/GRC/GS PCON............1137636GT36(models with 2 speed lift controller) to SN34999

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT37

DECAL,COSMETIC,GENIE,GR/QS.......1227765GT38

DECAL, UI, GS/GR, PROP LIFT............11256702GT39(models with proportional speed controller)from SN 35000

DECAL, STD, PROP LIFT, UI, SVC........11256703GT40(models converted from 2 speed toproportional speed controller)

DECAL, SMARTLINKPROPORTIONAL....................................2

1257923GT41

(models with proportional speed controller)

DECAL,LABEL,WHEEL LOAD GR12.....4T106667GT42GR-12

DECAL,LABEL,WHEEL LOAD GR15.....4T106668GT43GR-15

DECAL,LABEL,WHEEL LOAD GR20.....4T106669GT44GR-20

Part No. 227660 GR-12,GR-15,GR-20 19

100 DecalsJune 2018

103.1 Decals with Symbols, Standard and AWP Platform; Asia and South America

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20 GR-12,GR-15,GR-20 Part No. 227660

100 Decals June 2018

104.1 Decals with Symbols, Standard Platform; CE

Page 21: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

DECAL KIT,SAFETY/INSTR,SYM220002GT--(models with 2 speed controller) (includesitems 1-3, 6-15, 17, 23-29 & 34) to SN34999

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT1

(option)

DECAL,POWER TO PLATFORM 115V...228235GT2(option)

DECAL,LANYARD ANCHORAGEPOINT.....................................................1

40434GT3

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT4

DECAL,LABEL,PWR TO CHARGR115V........................................................1

44980GT5

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................3

52475GT6

DECAL,LABEL,LIFTING EYE.................172086GT7

DECAL,COSMETIC,GENIERUNABOUT............................................2

72184GT8

(models with standard or extension deckplatform)

DECAL,DIRECTIONAL ARROWS,GR....272188GT9

DECAL,SYMBOL-COMP ACCESS........182473GT10

DECAL,SYMBOL-BATTERY SAFETY.....182481GT11

DECAL, SYMBOL - READ THEMANUAL.................................................2

82487GT12

DECAL,SYMBOL-BRAKE RELSAFETY..................................................1

82495GT13

DECAL,DANGER,COLLISIONHAZARD.................................................1

82614GT14

DECAL,LABEL,FORKLIFT POCKET......282666GT15

DECAL,DANGER,SIDE FORCE CEGR...........................................................1

82830GT16

(CE models)

LABEL,AUXILIARY LOWERING.............182836GT17

DECAL,COSMETIC,GENIE GR-12***.....297810GT18GR-12

DECAL,COSMETIC,GENIE GR-15***.....297811GT19GR-15

DECAL,COSMETIC,GENIE GR-20***.....297812GT20GR-20

DECAL,LABEL,LOWER MIDRAIL..........197815GT21

DECAL-DANGER,MAXCAP-TRAY,SYM*....................................1

97873GT22

GR-12 & GR-15 (models with work stationtray)

DECAL,WARN,SAFETY CHOCK***.......197899GT23

DECAL,SYM-ELEC HAZARD,PLUG......1114334GT24

DECAL,SYM-TIP-OVER,TILT ALARM.....1114338GT25

Description Qty.Part No.Item

DECAL,DANGER,ELEC.HAZ SYMB......1133015GT26

DECAL,LABEL-TRANSPORTDIGRAM..................................................2

133144GT27

DECAL,SYM-TIPOVER,BATTERIES,GR.1133146GT28

DECAL,SYM-TIPOVER,LIMITSWITCH..................................................1

133147GT29

DECAL,E-STOP,GR/GRC/GS PCON.....1137605GT30

E-STOP, GR/GRC/GS GCON.................1137635GT31

DECAL, UI, GR/GRC/GS PCON............1137636GT32(models with 2 speed controller) to SN34999

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT33

DECAL,COSMETIC,GENIE,GR/QS.......1227765GT34

DECAL, UI, GS/GR, PROP LIFT............11256702GT35(models with proportional speed controller)from SN 35000

DECAL, STD, PROP LIFT, UI, SVC........11256703GT36(models converted from 2 speed toproportional speed controller)

DECAL, SMARTLINKPROPORTIONAL....................................2

1257923GT37

(models with proportional speed controller)

DECAL,LABEL,WHEEL LOAD GR12.....4T106667GT38GR-12

DECAL,LABEL,WHEEL LOAD GR15.....4T106668GT39GR-15

DECAL,LABEL,WHEEL LOAD GR20.....4T106669GT40GR-20

DECAL-DANGER,MAX CAP-227 KG.....1T108737GT41GR-12 & GR-15 (Australia models withstandard or extension deck platform)

DECAL-DANGER,MAX CAP-159 KG.....1T108738GT42GR-20 (Australia models with standardplatform)

Part No. 227660 GR-12,GR-15,GR-20 21

100 DecalsJune 2018

104.1 Decals with Symbols, Standard Platform; CE

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22 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

201.1 Steer Axle Linkage and Wheels

Page 23: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

SCREW,HHC,1/4-20 X 312343GT1

WASHER,FLAT,USS,1/4"Y6638GT2

NUT,NYLOCK,1/4-206091GT3

CLAMP,2 HOSE,PLASTIC,5/8................478736GT4

FORMING, DRIVE HOSE GUARD.........1124122GT5

FITTING,STRAIGHT DRIVE-IN ZERK66770GT6

WASHER,THRUST, GS105565GT7

BOLT,CARRIAGE,3/8-16X1.25,GR5105092GT8

NUT,NYLOCK,3/8-164828GT9

SCREW,HHC,3/8-16 X .758255GT10

WASHER,FLAT,USS,3/8",Y6097GT11

BEARING,FL,0.75ID X 1 OD X .49.........447548GT12

ASSY,WHEEL & TIRE,GR......................257998GT13grey, non-marking

WELDMENT, STEER YOKE, LH, GR.....1145084GT14GR-12 & GR-15

WELDMENT, STEER YOKE, LH, GR20145086GT14GR-20

NUT,NYLOCK,1/2-136198GT15

SCREW,HHC,1/2-13 X 2.5,GR5.............89145GT16

MOTOR, 10.0 CU IN/REV DRIVE...........257996GT17

SEAL KIT PWR WHL MOTOR65616GT--

RUE RING,3/4 PIN..................................296423GT18

PIN,CLEVIS,0.75 X 3.25"96907GT19

CYLINDER,GS/GR STEER***................1105547GT20

KIT,STEER CYL SEAL105550GT--

PIN,COTTER,.125 X 1.55361GT21

NUT,CASTLE(57996)GR69548GT22

KEY,DRIVE MOTOR(57996)69547GT23

PIN,CLEVIS,.75 X 26545GT24

PIN,COTTER,.125 X 1.55361GT25

BEARING,1.5IDX1.75ODX1.0L..............418396GT26

WELDMENT, STEER YOKE, RH, GR.....1145083GT27GR-12 & GR-15

WELDMENT, STEER YOKE, RT, GR20145085GT27GR-20

TIE ROD ASSY W/BRNGS,GR2............1107359GT28(includes item 12)

GROMMET,RUBBER .38X.2X1.75.........2106924GT29

SCREW,SET,HS1/4-20X.625W/PATCH109581GT30

Part No. 227660 GR-12,GR-15,GR-20 23

200 Base ComponentsJune 2018

201.1 Steer Axle Linkage and Wheels

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24 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

202.1 Non-steer Axle

Page 25: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT1

FIELD KIT,REAR COVER,GR822685GT2A(origal PN 100914 no longer available) (usekit 822685 for first time replacement, kitincludes mounting hardware) to SN 30431

FORMING,REAR COVER,GR................1822586GT2Bfrom SN 30432

SCREW,HHC,1/4-20 X 16888GT3

FIELD KIT,REAR COVER,GR.................2822685GT4A(origal PN 96113 no longer available) (usekit 822685 for first time replacement, kitincludes mounting hardware) to SN 30431

BRACKET,REAR COVER,GR822587GT4Bfrom SN 30432

PLATE, BRAKE SPACER, GR20............2100808GT5GR-20

BRAKE,1.5IN/FT SHAFT,W/ORIFICE.....1215550GT6replaced 145307 from GR12-24138

ORIFICE,0.025 DISK,.375 OD226432GT--

SCREW,SHC,1/2-13 X 4 ZINC...............842360GT7

NUT,NYLOCK,1/2-136198GT8

ASSY,WHEEL & TIRE,GR......................257998GT9grey, non-marking

NUT,CASTLE(57996)GR........................269548GT10

PIN,COTTER,.125 X 1.5.........................25361GT11

KEY,DRIVE MOTOR(57996)...................269547GT12

GROMMET,RUBBER 2.5 X 3.0..............2105440GT13

Part No. 227660 GR-12,GR-15,GR-20 25

200 Base ComponentsJune 2018

202.1 Non-steer Axle

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26 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

203.1 Pothole Protection Assembly

Page 27: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

WELDMENT, POTHOLE GUARD, RT.....1100489GT1(power unit side)

KIT, GR PHG SPACER UPDATE............21260045GT2A(to SN GR15-36988)

SPACER,.781IDX1.5ODX.375THK1259993GT2B(replaced 55355) (from SN-36989)

BEARING,.75ID X 1.0OD X 1.38LG.......296642GT3

CAM FOLLOWER,1.125X.375,DELRIN..296541GT4

PLATE, POTHOLE LOWER LINK...........2100492GT5

RUE RING,5/8 PIN..................................896422GT6

PIN,CLEVIS,.625 X 1.88,ZINC PL..........896135GT7

WASHER,FLAT,.650 X 1.312 X.09522261GT8

GAS SPRING, GR..................................2100834GT9

KIT, GR PHG SPACER UPDATE............21260045GT10A(to SN GR15-36988)

SPACER, .82IDX1.0 ODX1.00 LG1260030GT10B(replaced 100915) (from SN-36989)

RUE RING,3/4 PIN..................................296423GT11

PIN,CLEVIS,.75 DIA. X 4.00...................278060GT12

PIN,COTTER,.125 X .75.........................212016GT13

PIN,CLEVIS,.375 X 1.75 LG...................234742GT14

UPPER POTHOLE LINK ASSYW/BRNG.................................................2

107370GT15

(includes item 3)

BOLT,CARRIAGE,3/8-16 X1.00,G564154GT16

GROUND STRAP, 8"LG..........................2105060GT17

WASHER,FLAT,USS,3/8",Y6097GT18

NUT, LP NYLOCK, 3/8-167713GT19

WELDMENT, POTHOLE GUARD, LT.....1100488GT20(ground controls side)

SCREW,PHILLIPS,RHM,10-32 X 1.5.....451063GT21A(to SN GR15-36988)

SCREW,PHILLIPS,PHM,10-32 X 2.054239GT21B(from SN GR15-36989) (replaced 49775)

WASHER,FLAT,SAE 1/4",ZINC...............475144GT22

NUT,HEX,10-32......................................415513GT23

SWITCH,LIMIT,W/ROLLER ARM***.......296948GT24A

CONTACTOR,LIMIT SWITCH19491GT--

ROLLER ARM,LIMIT SWITCH***97128GT--

CABLE SQUEEZE CONN 2 WIRE87561GT24B

SPACER, LIMIT SWITCH1260031GT25(from SN GR15-36989)

BALL STUD, GAS STRUT, 3/8-16..........478086GT26

Part No. 227660 GR-12,GR-15,GR-20 27

200 Base ComponentsJune 2018

203.1 Pothole Protection Assembly

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28 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

204.1 Battery Pack and Counterweight Brackets

Page 29: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

NUT, LP NYLOCK, 3/8-167713GT1GR-20

WASHER,FLAT,.375 X 1.5 X .12515086GT2AGR-15

WASHER,FLAT,USS,3/8",Y6097GT2BGR-20

SCREW,HHC,3/8-16 X 25224GT3GR-20

CAST,CWT, MAST..................................1100809GT4GR-20

FORMING, CABLE BRIDGE..................1100913GT5

BOLT,CARRIAGE,1/4-20 X .75,G26878GT6

NUT,NYLOCK,1/4-206091GT7

WLDMT,CW SUPPORT,LT......................2124151GT8AGR-15 & GR-20 (non-steer end, groundcontrols side)

WLDMT,CW SUPPORT,RT.....................1124152GT8BGR-15 & GR-20 (non-steer end, power unitside)

COUNTERWEIGHT,CAST,GR15............2109840GT9AGR-15

COUNTERWEIGHT,CAST,GR20............2109839GT9BGR-20

NUT, LP NYLOCK, 3/8-167713GT10

BOLT,CARRIAGE,3/8-16 X 6.00,G2124105GT11GR-15

FORMING, CWT BRACKET...................2100352GT12GR-15 & GR-20 (non-steer end)

SCREW,HHC,1/2-13 X 1.58177GT13

NUT,NYLOCK,1/2-136198GT14

Ref. Battery Cables15(refer to 209.1)

BATTERY,T105 W/LPT,3 CAP,DRY**......476502GT16A(dry battery)

BATTERY WATERING HAND PUMP137769GT--

BATTERY WATERING KIT, 24V UNIV137770GT--(to watch the installation video, copy andpaste this link to your web browser)https://www.youtube.com/watch?v=13zTtl-hWik

NUT,LOCKING-LG.FLANGE,5/16-1818503GT--

BATTERY, AGM, 6V, (TROJAN) ***.........4105150GT16B(option)

BATTERY WATERING HAND PUMP137769GT--

BATTERY WATERING KIT, 24V UNIV137770GT--(to watch the installation video, copy andpaste this link to your web browser)https://www.youtube.com/watch?v=13zTtl-hWik

NUT,LOCKING-LG.FLANGE,5/16-1818503GT--

HINGE,11"X 2.5"X.44"............................147569GT17

BATTERY COVER ASSY,WORDS..........1107133GT18A(USA, Canada, Australia)

Description Qty.Part No.Item

BATT CVR ASSY,GR,WORDS,ANSI......1229212GT18A(USA, Canada, Australia)

PLATE,BATT. TRAY LATCH HANDLE100986GT--

SPRING,CONTROL CABLE, AWP23396GT--

SLEEVE,TANK SUPPORT96699GT--(bushing)

BATTERY COVER ASSY,SYMBOLS......1107134GT18B(Europe, Asia, South America)

BATT CVR ASSY,GR,SYM,ANSI............1229213GT18B(Asia, South America)

PLATE,BATT. TRAY LATCH HANDLE100986GT--

SPRING,CONTROL CABLE, AWP23396GT--

SLEEVE,TANK SUPPORT96699GT--(bushing)

BATT CVR ASSY,GR,SYM,CE229214GT18C(Europe)

PLATE,BATT. TRAY LATCH HANDLE100986GT--

GROMMET,RUBBER,1.0 X 1.25X1.5124962GT--(bushing)

SPRING,CONTROL CABLE, AWP23396GT--

SLEEVE,TANK SUPPORT96699GT--

ASSY, BATTERY COVER, EE231191GT18DEE option

GROMMET,RUBBER,1.0 X 1.25X1.5124962GT19

Part No. 227660 GR-12,GR-15,GR-20 29

200 Base ComponentsJune 2018

204.1 Battery Pack and Counterweight Brackets

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30 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

205.1 Ground Control Module Components (to serial number GR14-29566)

Page 31: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

--

FORMING,GROUND CONTROLSTRAY.......................................................1

145286GT1

NUT,NYLOCK,3/8-164828GT2

WASHER,FLAT,USS,5/16",Y5397GT3

SCREW,HHC,3/8-16 X 16175GT4

ASSY,LVL SNSR W/ CONNECTOR........1228406GT5

LEVEL SENSOR,LS60,RED,1.5 DIA105142GT--

CONN,RECEP 3 WAY, 14-18GA60440GT--

LOCK,RECEP 3 WAY,14-18GA60441GT--

SCREW,HHC,1/4-20 X 1.756637GT6

SPRING,COMPRESSION.485 X1.75**39469GT7

SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT8

NUT,NYLOCK,1/4-206091GT9

BOLT,CARRIAGE,1/4-20 X 1.25,G29116GT10

CIRCUIT BREAKER,7.0 AMP***............196452GT11

KEYSWITCH,3 POS. W/KEYS***...........196008-SGT12Aincludes retaining ring and set of keys

KEY SINGLE***83093GT--

NUT,RETAINER (96008)85239GT--

WASHER,NITRILE96009GT--

SCREW,PHILLIPS,PHM,8-32 X.25**96010GT--

KEYSWITCH,3 POSW/KEYS,LOCKING.................................1

83131GT12B

NUT,RETAINER (96008).........................185239GT--

KEYS,10 PACK***37947GT12C

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT13

BASE WITH 1 NC CONTACT, E-STOP66817GT--

CONTACT,NC66818GT--

Ref. GROUND CONTROL PANEL14(refer to 207.1)

GRND CONTROL PANELASSY,GR/GRC.......................................1

229218GT15

SCREW,PHILLIPS,PHM,10-32 X 175041GT16

FORMING,LEVEL SENSOR MOUNT,GR...........................................................1

145279GT17

FORMING, CHARGER MOUNTBRACKET...............................................2

T106788GT18

FORMING, CHARGER MOUNT, GRT110723GT--(power to platform recepticle plug option)

INVERTER,24VDC,110/230 VAC***.......196950GT19

NUT,LOCKING-LG.FLANGE,1/4-2018504GT20

WELDMENT,COVER SUP.CONT...........1124232GT21

LATCH, RUBBER, 3-13/32 X 1-7/8.........257881GT22

SCREW,RHM,6-32 X .545546GT23

Description Qty.Part No.Item

NUT,NYLOCK,6-3212344GT24

Ref. BATTERY CHARGER25(refer to 208.1)

NUT,LP NYLOCK,1/4-206889GT26

HINGE,ACCESS DOOR***.....................2105573GT27

SCREW,PHM,1/4-20 X .75.....................443137GT28

TERM CONTACT,#1/0 GA,SB175..........266398GT29

GRND CNTRL COVR,WORDSANSI,EN..................................................1

T110712GT30

USA and Canada models with word decals;English

GRND CONTROL COVER ASSY, SYMBT110713GT--Europe, Asia and S. America models withsymbol decals

GRND CNTRL COVR,WORDS ANSI,FRT115403GT--Canada models with word decals; French

NUT-THIN HEAVY HEX, 1/4-2066094GT31

SCREW,HHC,1/4-20 X 1.258915GT32

FORMING,FUSE BRACKET..................1145284GT33

NUT,NYLOCK,5/16-186782GT34

NUT,LOCKING-LG.FLANGE,5/16-1818503GT35

FUSE BLOCK, ANN & ANL FUSE..........166717GT36

SCREW,FHM,10-32 X 16873GT37

NUT,NYLOCK,10-326178GT38

TILT SENSOR TEST TOOL....................1124449GT39

ALARM,STEADY TONE***......................139540GT40

NUT - PLASTIC,RING FOR ALARMS72326GT--

RIVET,STEEL,P, .25 X .3757265GT41

KIT,MTR CNTRLRREPLACEMENT,GR%............................1

1257203GT42A

kit includes installation instructions, newmotor controller (PN 823408), harness,battery cables, and new fasteners.

MOTOR CONTROLLER, DC,24V,300A823408GT42Bmotor controllers sold separately only incases where upgrade kits are N/A or anupgrade kit has been previously installed

RESISTOR, 200 OHM 10 WATT232573GT42C

KIT,CONTACTOR,GR232535GT42D

CONTACTOR ASSY,GR232848GT--

KIT,BATT. CABLE ASSY., GR1257035GT42Efrom SN 29743

HORN,24VDC,SPADE TERMINALS***....181579GT43

Part No. 227660 GR-12,GR-15,GR-20 31

200 Base ComponentsJune 2018

205.1 Ground Control Module Components (to serial number GR14-29566)

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32 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

205.2 Ground Control Module Components (from serial number GR14-29567, GRR-101)

Page 33: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

TILT SENSOR TEST TOOL....................1124449GTA

FORMING,GROUND CONTROLSTRAY.......................................................1

145286GT1

NUT,NYLOCK,3/8-164828GT2

WASHER,FLAT,USS,5/16",Y5397GT3

SCREW,HHC,3/8-16 X 16175GT4

ASSY,LVL SNSR W/ CONNECTOR........1228406GT5Ato SN 40225

LEVEL SENSOR,LS60,RED,1.5 DIA105142GT--

CONN,RECEP 3 WAY, 14-18GA60440GT--

LOCK,RECEP 3 WAY,14-18GA60441GT--

SENSOR, LEVEL, UNIVERSAL.............1823368GT5Bfrom SN 40226

SCREW,HHC,1/4-20 X 1.756637GT6Ato SN 40225

SCREW,HHC,1/4-20 X 2.258179GT6Bfrom SN 40226

SPRING,COMPRESSION.485 X1.75**39469GT7

SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT8Ato SN 40225

NUT,NYLOCK,1/4-206091GT8Bfrom SN 40226

NUT,NYLOCK,1/4-206091GT9

BOLT,CARRIAGE,1/4-20 X .75,G26878GT10

CIRCUIT BREAKER,7.0 AMP***............196452GT11

KEYSWITCH,3 POS. W/KEYS***...........196008-SGT12

KEYS,10 PACK***37947GT--

KEY SINGLE***83093GT--

NUT,RETAINER (96008)85239GT--

WASHER,NITRILE96009GT--

SCREW,PHILLIPS,PHM,8-32 X.25**96010GT--

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT13

BASE WITH 1 NC CONTACT, E-STOP66817GT--

CONTACT,NC66818GT--

Ref. GROUND CONTROL PANEL14(refer to 207.1)

GRND CONTROL PANELASSY,GR/GRC.......................................1

229218GT15

SCREW,PHILLIPS,PHM,10-24 X 177677GT16

FORMING,LEVEL SENSOR MOUNT,GR...........................................................1

145279GT17A

to SN 40225

FORMING BRACKET UTSG..................11264298GT17Bfrom SN 40226 (not shown)

FORMING, CHARGER MOUNTBRACKET...............................................2

T106788GT18A

Description Qty.Part No.Item

FORMING, CHARGER MOUNT, GRT110723GT--(power to platform recepticle plug option)

FORMING, CHARGER MOUNT1272975GT18B(EE units option, from SN GR16P-44174)

FORMING, BATT CHARGER MOUNT1275663GT18C(from SN GR16P-44174)

INVERTER,24VDC,110/230 VAC***.......196950GT19

NUT,LOCKING-LG.FLANGE,1/4-2018504GT20

WELDMENT,COVER SUP.CONT...........1124232GT21Ato SN 44173

WELDMENT,COVER SUPPORT, GNDCNTRL....................................................1

1278386GT21B

from SN 44174

LATCH, RUBBER, 3-13/32 X 1-7/8.........257881GT22

SCREW,RHM,6-32 X .545546GT23

NUT,NYLOCK,6-3212344GT24

Ref. BATTERY CHARGER25(refer to 208.1)

NUT,LP NYLOCK,1/4-206889GT26

HINGE,ACCESS DOOR***.....................2105573GT27

SCREW,PHM,1/4-20 X .625...................443136GT28

CONNECTOR,ANDERSON SB175,1/0G.................................................2

19436GT29

QUICK DISCONNECTCASING,BATT**......................................4

66397GT--

TERM CONTACT,#1/0 GA,SB175..........466398GT--

GRND CNTRL COVR,WORDSANSI,EN..................................................1

229215GT30

USA and Canada models with word decals,English

GRND CNTRL COVR,WORDS ANSI,FR229216GT--Canada models with word decals; French

GRND CONTROL COVER ASSY, SYMB229217GT--Europe, Asia and S. America models withsymbol decals

NUT-THIN HEAVY HEX, 1/4-2066094GT31

SCREW,HHC,1/4-20 X 1.258915GT32

FORMING,FUSE BRACKET..................1145284GT33

NUT,NYLOCK,5/16-186782GT34

NUT,LOCKING-LG.FLANGE,5/16-1818503GT35

FUSE BLOCK, ANN & ANL FUSE..........166717GT36

SCREW,HEX HD,NO SLOT,#14X.50105273GT37

NUT,NYLOCK,10-326178GT38

ALARM,STEADY TONE***......................139540GT39(to SN GR16P-41763) (72326 plastic nutnot included, order separately)

NUT - PLASTIC,RING FOR ALARMS72326GT--for 39540

RIVET,STEEL,P, .25 X .3757265GT40

Part No. 227660 GR-12,GR-15,GR-20 33

200 Base ComponentsJune 2018

205.2 Ground Control Module Components (from serial number GR14-29567, GRR-101)

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Description Qty.Part No.Item

BOLT,CARRIAGE,1/4-20 X 1.25,G29116GT41

KIT,MTR CNTRLRREPLACEMENT,GR%............................1

1257203GT42A

from SN 5001 to 29742; kit includesinstallation instructions, new motorcontroller (PN 823408), harness, batterycables, and new fasteners. For machinesthat do not already have contactorsinstalled, must also order 219897.

RESISTOR, 200 OHM 10 WATT232573GT--

HARNESS,DIODE JUMPER232580GT--

MOTOR CONTROLLER, DC,24V,300A823408GT--motor controllers sold separately only incases where upgrade kits are N/A or anupgrade kit has been previously installed

KIT,CONTACTOR,GR232535GT42Bfrom SN 5001

CONTACTOR ASSY,GR232848GT--

HORN,24VDC,SPADE TERMINALS***....181579GT43

CONTACTOR,DRIVE,24V,180A..............11270456GT44

SPACER,MOUNTING.............................1162273GT45

SCREW,PHILLIPS,PHM,M5X.8X25.......249373GT46

FORMING,GR CONTACTOR MOUNT....1219384GT47

ALARM,STEADY TONE***......................139540GT48not shown (from SN GR16P-41764) (72326plastic nut not included, order separately)

NUT - PLASTIC,RING FOR ALARMS72326GT--for 39540

34 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

205.2 Ground Control Module Components (from serial number GR14-29567, GRR-101)(continued)

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Part No. 227660 GR-12,GR-15,GR-20 35

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205.2 Ground Control Module Components (from serial number GR14-29567, GRR-101)(continued)

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36 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

206.1 Power Unit Components

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Description Qty.Part No.Item

FILTER ASSY,SAE8,10 MIC,PAPR**......178622GT1

FILTER ELEMENT,BETA(10)=20044207GT--(fiberglass, optional upgrade)

FILTER ELEMENT,10MICRON,PAPER*44788GT--(paper, standard)

RIVET,STEEL,P, .25 X .3757265GT2

POWER UNIT CVR ASSY, WORDSEN...........................................................1

T110714GT3

USA and Canada models with word decals;English

POWER UNIT COVER ASSY, SYMBT110715GT--Europe, Asia and S. America models withsymbol decals

POWER UNIT CVR ASSY, WORDS FRT115404GT--Canada models with word decals; French

LATCH, RUBBER, 3-13/32 X 1-7/8.........257881GT4

SCREW,RHM,6-32 X .545546GT5

NUT,NYLOCK,6-3212344GT6

WELDMENT,COVER SUP.HYD..............1124233GT7

HINGE,ACCESS DOOR***.....................2105573GT8

BOLT,CARRIAGE,1/4-20 X .75,G26878GT9

NUT,NYLOCK,1/4-206091GT10

Ref. MANIFOLD,FUNCTION...................111(refer to 402.1)

WASHER,LOCK,.3756021GT12

SCREW,HHC,3/8-16 X 16175GT13

Ref. MANIFOLD,BRAKE RELEASE14(refer to 403.1)

SCREW,HHC,1/4-20 X 2.56884GT15

WASHER,LOCK,.256356GT16

SCREW,HHC,1/4-20 X .756090GT17

BOLT,CARRIAGE,1/4-20 X 2.5,G296905GT18

WASHER,FLAT,USS,1/4"Y6638GT19

NUT,LP NYLOCK,1/4-206889GT20

Ref. Motor21(refer to 401.1)

Ref. Pump22(refer to 401.1)

WELDMENT, HYD TRAY........................1161001GT23

CLAMP,0.44,#7X1/4,RUB CUSH............1124728GT24

WASHER,FLAT,USS,1/4"Y6638GT25

SLEEVE,TANK SUPPORT......................296699GT26

BOLT,CARRIAGE,1/4-20 X 1.25,G29116GT27

HYD. TANK, POLYETHELENE................1100484GT28

BREATHER CAP, HYD. TANK, 1/4NPT.........................................................1

78546GT29

FILTER CAP (PLUG 1-1/2" NPT HEX66204GT30

Description Qty.Part No.Item

CLAMP,HOSE,1 EAR,1-1/16***96855GT31

GROMMET,SLAB HYD TANK***96709GT32

TUBE ASSY, DRAW...............................1100510GT33

Part No. 227660 GR-12,GR-15,GR-20 37

200 Base ComponentsJune 2018

206.1 Power Unit Components

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38 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

207.1 Ground Control Panel

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Description Qty.Part No.Item

GCON, GR/GRC/GS...............................1137692GTAComplete (models with 2 speed liftcontroller) to SN 34999

LABEL, SERIAL, GC21-19.....................1137673GT--

GCON,STD,PROP LIFT..........................11256721GTB(models with proportional lift controller)

ENCLOSURE,GC27-25/GC21-19,FRNT.1T106366GT1

SCREW,PHM,4-20X.5, 48-2 TRI-L137637GT2

ENCLOSURE, GC21-19, BK..................1T106372GT3

PCBA, GC21-19......................................1137604GT4A(models with 2 speed lift controller) to SN34999

COVER, RJ45, GC27-25/GC21-19T106362GT--replaced 137584

ADAPTER, RJ45, GC27-25/GC21-19T106363GT--replaced 137655

PCBA,GCON STD,PROP LIFT1256719GT4B(models with proportional lift controller andunits converted from 2 speed lift controllerto proportional speed controller)

DECAL,MEMBRANE, GR/GRC/GSGCON.....................................................1

137562GT5

SCREW,PHM,6-19X.75, 48-2 TRI-L137668GT6

Part No. 227660 GR-12,GR-15,GR-20 39

200 Base ComponentsJune 2018

207.1 Ground Control Panel

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40 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

208.1 Battery Charger

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Description Qty.Part No.Item

PLUG,PWR,UK,16AMP,3PIN,BLK144161GTA

PLUG,FUSED,250V,13AMP,U.K.**25388GTB

PLUG,ELECTRICAL,DOMESTIC6595GTC

PLUG, TYPE F, 230A, 50HZ, 16A, IP441280665GTD

FUSE,BATTERY CHARGER***97059GTE

POWER CORD, IEC 320, 90 DEG1272557GTFfrom SN GR16P-44174

BUSHING,STRAIN RELIEF,.875/.30139318GTGfrom SN GR16P-44174

CHARGER,BAT,24VDC,H/LO GEN2......1105739GT1Ato SN GR16P-44173

CONNECTOR, IEC CHARGER CORD105334GT--

MANUAL,OWNERS,CHARGER,105739144180GT--

KIT,BATTERY CHARGER,24V219480GT--(includes 105739 charger, fasteners, ringterminals and instructions for fieldinstallation)

CHARGER,24V,650W,USB.....................11264372GT1Bfrom SN GR16P-44174

CABLE,CHARGER, DC, W/ BTS1272844GT--for AGM 'maintenance free' batteries

CABLE ASSY,CHARGER/BATTERY1273576GT--for standard 'flooded' batteries

CABLE ASSY,CHARGER,US1101278183GT--power supply cord (ANSI/CSA models)

CABLE ASSY,CHARGER,UNTERM1278187GT--power supply cord; wall terminal notincluded, order separately

KIT,DC BLOCK ASSEMBLY1279428GT--

LOCK, CONNECTOR.............................155010GT2to SN GR16P-44173

POWER CORD, UK 110, 115"................171706GT3to SN GR16P-44173

POWER CORD,NOVON, 8"....................155019GT4to SN GR16P-44173

POWER CORD,UK-HIGH VOLTAGE,8".............................................................1

55018GT5

to SN GR16P-44173

POWER CORD,US 110, 8".....................155021GT6to SN GR16P-44173

POWER CORD, IEC 320 BLANK, 79".....148282GT7to SN GR16P-44173

BOLT,CARRIAGE,1/4-20 X .75,G2.........46878GT8

NUT,LOCKING-LG.FLANGE,1/4-20.......418504GT9

FORMING, CHARGER MOUNTBRACKET...............................................1

T106788GT10A

to SN GR16P-44173

FORMING, CHARGER MOUNT.............11272975GT10Bfrom SN GR16P-44174

CORD REEL,SPRING REWIND.............1218073GT11

Part No. 227660 GR-12,GR-15,GR-20 41

200 Base ComponentsJune 2018

208.1 Battery Charger

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42 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

209.1 Electrical Wiring (to SN GR14-29741)

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Description Qty.Part No.Item

FUSE,275 AMP,VERY FAST ACTING40833GTA

HARNESS, REC PLUG109758GTB

HARNESS, REC PLUG109758GT--

BATTERY CABLE ASSY, GR..................1100801GT1to SN 29741

HARNESS, GR POWER CONTROL......1137608GT2

SWITCH ASSY, LIMIT, LOAD SENSE.....1137726GT3

POWER CABLE, GR BASE,DOMESTIC.............................................1

T107890GT4

ANSI

POWER CABLE,GR BASE,INTRNATIONT107891GT--CE

HARNESS, GR-12 MAST ANSI..............1137761GT5AGR-12, ANSI

HARNESS, GR-12 MAST CE137737GT--GR-12, CE

HARNESS, GR-15 MAST ANSI..............1137762GT5BGR-15, ANSI

HARNESS, GR-15 MAST CE137727GT--GR-15, CE

HARNESS, GR-20 MAST ANSI137763GT5CGR-20, ANSI

HARNESS, GR-20 MAST CE137738GT--GR-20,CE

ASSY, DOM J-BOX, PLAT GR................1137729GT6ANSI

ASSY, CE J-BOX, GR137732GT--CE

WIRE ASSY, STD/EXT PLAT. GR...........1137731GT7

HARNESS, GR, SW SNSRS W/O LS.....1137755GT8ANSI

HARNESS,GR, SW SNSRS W/ LS137609GT--CE

HARNESS, GR FUNCTIONMANIFOLD.............................................1

137607GT9

ASSY, POTHOLE HARNESS, GR..........1T107892GT10

WIRE ASSY, DOWN LIMIT SW..............1137728GT11

Part No. 227660 GR-12,GR-15,GR-20 43

200 Base ComponentsJune 2018

209.1 Electrical Wiring (to SN GR14-29741)

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44 GR-12,GR-15,GR-20 Part No. 227660

200 Base Components June 2018

210.1 Electrical Wiring (from SN GR14-29742, GRR-101)

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Description Qty.Part No.Item

FUSE,275 AMP,VERY FAST ACTING40833GTA

HARNESS, REC PLUG109758GTB

BATTERY CABLE ASSY, GR..................1826935GT1

HARNESS, GR POWER CONTROL......1137608GT2

SWITCH ASSY, LIMIT, LOAD SENSE.....1137726GT3

POWER CABLE, GR BASE,DOMESTIC.............................................1

T107890GT4

ANSI

POWER CABLE,GR BASE,INTRNATIONT107891GT--CE

HARNESS, GR-12 MAST ANSI..............1137761GT5AGR-12, ANSI

HARNESS, GR-12 MAST CE137737GT--GR-12, CE

HARNESS, GR-15 MAST ANSI..............1137762GT5BGR-15, ANSI

HARNESS, GR-15 MAST CE137727GT--GR-15, CE

HARNESS, GR-20 MAST ANSI137763GT5CGR-20, ANSI

HARNESS, GR-20 MAST CE137738GT--GR-20,CE

ASSY, DOM J-BOX, PLAT GR................1137729GT6AANSI

ASSY, CE J-BOX, GR137732GT6BCE

WIRE ASSY, STD/EXT PLAT. GR...........1137731GT7

HARNESS, GR, SW SNSRS W/O LS.....1137755GT8AANSI, to SN 40225

HARNESS, GR/GRC SW SNSRS..........11263397GT8BANSI, from SN 40226

HARNESS,GR, SW SNSRS W/ LS137609GT8CCE, to SN 40225

HARNESS, GR/GRC SW SNSRS W/LS1263398GT8DCE, from SN 40226

HARNESS, GR FUNC. MANIFOLD1251910GT9

ASSY, POTHOLE HARNESS, GR..........1T107892GT10

WIRE ASSY, DOWN LIMIT SW..............1137728GT11

HARNESS, GR SQS PADS....................1137759GT12QS Models only

HARNESS, GR QS PAD EXT.................1137760GT13QS Models only

Part No. 227660 GR-12,GR-15,GR-20 45

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210.1 Electrical Wiring (from SN GR14-29742, GRR-101)

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46 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

301.1 Number 1 Column Assembly

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Description Qty.Part No.Item

BOE LUBE..............................................190337GT--aluminum dry lubricant

LIFTING EYE ASSEMBLY......................1107023GT1

Ref. Mast Cover, Number 1 Column2(refer to 311.1)

Ref. Upper Chain Terminal, Number 1Column

3

(refer to 307.1, 308.1 & 309.1)

PLATE, MAST FLAP CLAMP..................4100778GT4AGR-12

PLATE, MAST FLAP CLAMP..................6100778GT4BGR-15

PLATE, MAST FLAP CLAMP..................8100778GT4CGR-20

NUT,WELD,ANGLE,1/4" T-SLOT............438730GT5AGR-12

NUT,WELD,ANGLE,1/4" T-SLOT............638730GT5BGR-15

NUT,WELD,ANGLE,1/4" T-SLOT............838730GT5CGR-20

BLOCK, MAST SLIDER, GR20..............2100379GT6GR-20

SCREW,HHC,3/8-16 X 16175GT7GR-20

WASHER,LOCK,.3756021GT8GR-20

WASHER,FLAT,USS,3/8",Y6097GT9

SCREW,HHC,1/4-20 X 1.258915GT10GR-20

WASHER,FLAT,M6 PLTD.25926GT11GR-20

WASHER,FLAT,M10,ZINC PLTD.22699GT12GR-20

NUT,WELD 1/4-20, PLATED L.L.**35991GT13

PULLEY,ELEC.CNTRL.CABLE,AWP......323394GT14AGR-12

PULLEY,ELEC.CNTRL.CABLE,AWP......423394GT14BGR-15

PULLEY,ELEC.CNTRL.CABLE,AWP......523394GT14CGR-20

SPACER, 1/4ID3/8OD, .875LG40735GT15GR-20

ROLLER,PLASTIC,AWP96**................1638016GT16AGR-12

ROLLER,PLASTIC,AWP96**................1238016GT16BGR-15

ROLLER,PLASTIC,AWP96**..................438016GT16CGR-20

NUT,NYLOCK,3/8-164828GT17

NUT,HEX,3/8-166022GT17

Description Qty.Part No.Item

WASHER,FLAT,USS,5/16",Y5397GT18

SCREW,FHS,3/8-16 X 2.2535714GT19

BLOCK,SLIDE,UPPER...........................235709GT20AGR-12

BLOCK,SLIDE,UPPER...........................335709GT20BGR-15

COLUMN #1 MACHINED, 57..................1100711GT21AGR-12 & GR-15

COL 1 MACHINED, 72.5100380GT21BGR-20

NUT,NYLOCK,3/8-164828GT22

NUT,HEX,3/8-166022GT22

SHIM NUT,ADJUSTER...........................438013GT23GR-12 & GR-15

BOLT,SHIM.............................................440946GT24GR-12 & GR-15

SHIM,SIDE PAD......................................438011GT25GR-12 & GR-15

Ref. Lift Cylinder26(refer to 401.1)

SCREW,HHC,5/8-11 X 8.001268235GT27

NUT,LP NYLOCK,5/8-1138028GT28

PLATE, CYLINDER MOUNT...................4100483GT29

SCREW,HHC,1/2-13 X 7.538601GT30

NUT,LP NYLOCK,1/2-136086GT31

MAST STIFFENER ASSY, GR12/15......1107131GT32AGR-12 & GR-15

MAST STIFFENER ASSY,GR20107132GT32BGR-20

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT33

SCREW, HCC, 3/8-16 X 1.508516GT34

CONN, SQZ, 1/2NPT .38-.50, SM**7056GT35Afor limit switch 25050

CABLE SQUEEZE CONN 2 WIRE87561GT35Bfor limit switch 96948

SCREW,PHILLIPS,RHM,10-32 X 1.551063GT36GR-12, GR-15 & GR-20

WASHER,LOCK,#10 PLTD6607GT37

NUT,HEX,10-3215513GT38

SCREW,HHC,1/4-20 X .37511808GT39replaced 11808

SCREW,PHM,1/4-20X.5 PHIL38979GT39replaced 11808

COVER,LIMIT SWITCH W/DECAL GR...169575GT40

SWITCH,LIMIT,W/ROLLER ARM***.......196948GT41

CONTACTOR,LIMIT SWITCH19491GT--

ROLLER ARM,LIMIT SWITCH***97128GT--

Ref. Upper Sequencing Cable Bracket42(refer to 310.1)

Part No. 227660 GR-12,GR-15,GR-20 47

300 Mast ComponentsJune 2018

301.1 Number 1 Column Assembly

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Description Qty.Part No.Item

NUT, LP NYLOCK, 3/8-167713GT43

WASHER,SHIM,.5 X .875 X .0636052GT44

BOLT,ROLLER,.470"(SHORT)35706GT45

SCREW,SHC,1/4-20 X .375 BLK40004GT46

WASHER,T-SLOT41055GT47

48 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

301.1 Number 1 Column Assembly(continued)

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This Page Intentionally Left Blank

Part No. 227660 GR-12,GR-15,GR-20 49

300 Mast ComponentsJune 2018

301.1 Number 1 Column Assembly(continued)

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50 GR-12,GR-15,GR-20 Part No. 227660

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302.1 Number 2 Column Assembly

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Description Qty.Part No.Item

SCREW,FHS,3/8-16 X .7545425GT1

SHAFT,LIFTING CHAINS,20MM DIA......235707GT2AGR-12

SHAFT,LIFTING CHAINS,20MM DIA......335707GT2BGR-15

SHAFT,LIFTING CHAINS,20MM DIA......435707GT2CGR-20

WASHER,SHIM,.938 X 1.37 X .04838709GT3

PULLEY W/BEARINGS..........................238447GT4

Ref. Mast Cover, Column Number 25(refer to 311.1)

SCREW,HHC,3/8-16 X 16175GT6GR-20

WASHER,LOCK,.3756021GT7GR-20

WASHER,FLAT,USS,3/8",Y6097GT8

BLOCK, MAST SLIDER, GR20............16100379GT9GR-20

Ref. Upper Slider Block10(refer to 301.1)

SHIM,SIDE PAD......................................438011GT11

Ref. Control Cable Pulley12(refer to 312.1 & 313.1)

COL 2 MACHINED, 72.5.........................1100381GT13GR-20

COLUMN #2 MACHINED, 57..................1100712GT14GR-12 & GR-15

Ref. Pulley Bracket15(refer to 310.1)

Ref. Roller16(refer to 301.1)

BOLT,ROLLER,.470"(SHORT)35706GT17

NUT, LP NYLOCK, 3/8-167713GT18

BLOCK,SLIDE,LOWER..........................235710GT19AGR-12

BLOCK,SLIDE,LOWER..........................335710GT19BGR-15

SCREW,HHC,1/4-20 X .37511808GT20

NUT,WELD 1/4-20, PLATED L.L.**35991GT21

PLATE, LIMIT SWITCH ROLL GR..........157809GT22AGR-12 & GR-15

FORMING, LIMIT SWITCH ROLL..........1100858GT22BGR-20

Part No. 227660 GR-12,GR-15,GR-20 51

300 Mast ComponentsJune 2018

302.1 Number 2 Column Assembly

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52 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

303.1 Number 3 Column Assembly

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Description Qty.Part No.Item

SCREW,FHS,3/8-16 X .7545425GT1

SHAFT,LIFTING CHAINS,20MM DIA......235707GT2AGR-12

SHAFT,LIFTING CHAINS,20MM DIA......335707GT2BGR-15

BLOCK,SLIDE,UPPER...........................435709GT2CGR-20

SPACER,SHAFT,.310.............................135722GT3AGR-12

SPACER,SHAFT,.310.............................235722GT3BGR-15 & GR-20

SPACER,SHAFT,.840"LG.......................235711GT4GR-12 & GR-15

PULLEY W/BEARINGS..........................238447GT5

SPACER,.560 AWP MAST......................138316GT6

WASHER,SHIM,.938 X 1.37 X .04838709GT7

Ref. Mast Cover, Column Number 38(refer to 311.1)

BOLT,ROLLER,.470"(SHORT)35706GT9

Ref. Roller10(refer to 301.1)

WASHER,SHIM,.5 X .875 X .0636052GT11

WASHER,FLAT,USS,3/8",Y6097GT12

NUT, LP NYLOCK, 3/8-167713GT13

COLUMN #3 MACHINED, 57..................1100713GT14

Ref. Upper Slide Block15(refer to 301.1)

SCREW,HHC,3/8-16 X 16175GT16

WASHER,LOCK,.3756021GT17

Ref. Mast Slider Block18(refer to 302.1)

Ref. Control Cable Pulley19(refer to 312.1 & 313.1)

COL 3 MACHINED, 72.5.........................1100382GT20GR-20

BOLT,CARRIAGE,3/8-16 X .75,G2101718GT21

BLOCK, PH ACTUATOR GUIDE............1100942GT22(to SN GR15-38900)

SCREW,HHC,1/4-20 X 1.756637GT23(to SN GR15-38900)

WASHER,FLAT,USS,1/4"Y6638GT24(to SN GR15-38900)

NUT,NYLOCK,1/4-206091GT25(to SN GR15-38900)

WELDMENT, PHG ACTUATOR..............126(to SN GR15-38900) (if original refer toupdate kit item 33)

SPRING,COMPRESSION......................2235340GT27(to SN GR15-38900)

Description Qty.Part No.Item

WELDMENT, PH ACTUATOR.................1100673GT28(to SN GR15-38900)

PIN,COTTER,.125 X .7512016GT29(to SN GR15-38900)

Ref. Mast Slider Block30(refer to 302.1)

Ref. Pulley Bracket31(refer to 310.1)

Ref. Lower Slide Block32(refer to 302.1)

WELDMENT, PHG ACTUATOR..............11257714GT33A(from SN GR15-38901)

KIT,GR PHG REPLACEMENT................11260891GT33B(to SN GR15-38900) (update kit)

COLUMN #5 MACHINED, 57..................1100714GT34GR-12

Part No. 227660 GR-12,GR-15,GR-20 53

300 Mast ComponentsJune 2018

303.1 Number 3 Column Assembly

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54 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

304.1 Number 4 Column Assembly; GR-15, GR-20

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Description Qty.Part No.Item

SCREW,FHS,3/8-16 X .7545425GT1

SHAFT,LIFTING CHAINS,20MM DIA......135707GT2

SPACER,SHAFT,.31035722GT3

PULLEY,SMALL CHAIN..........................235715GT4

SPACER,SHAFT,.840"LG35711GT5

SPACER,SHAFT,1.40037686GT6

Ref. Mast Cover, Number 4 Column7(refer to 311.1)

NUT, 1/4-20 T57264GT8

PLATE, MAST FLAP CLAMP, 5-6...........2109500GT9

SCREW,SHC,1/4-20 X .375 BLK40004GT10

WASHER,T-SLOT41055GT11

WASHER,SHIM,.938 X 1.37 X .04838709GT12

PULLEY W/BEARINGS..........................238447GT13

SPACER,.560 AWP MAST38316GT14

Ref. Mast Cover, Number 4 Column15(refer to 311.1)

Ref. Mast Flap Clamp16(refer to 301.1)

NUT,WELD,ANGLE,1/4" T-SLOT............238730GT17

SCREW,HHC,3/8-16 X 16175GT18

WASHER,LOCK,.3756021GT19

WASHER,FLAT,USS,3/8",Y6097GT20

COL 4 MACHINED, 72.5.........................1100383GT21GR-20

NUT,NYLOCK,3/8-164828GT22

WASHER,FLAT,USS,5/16",Y5397GT23

SCREW,FHS,3/8-16 X 2.2535714GT24

Ref. Mast Slider Block25(refer to 303.1)

SCREW, HHC, 1/4-20 X .57339GT26

NUT,WELD 1/4-20, PLATED L.L.**35991GT27

Ref. Upper Sequencing Bracket28(refer to 301.1)

Ref. Control Cable Pulley29(refer to 312.1 & 313.1)

SCREW,HHC,1/4-20 X 1.258915GT30

WASHER,FLAT,M6 PLTD.25926GT31

SPACER, 1/4ID3/8OD, .875LG40735GT32

WASHER,FLAT,M10,ZINC PLTD.22699GT33

Ref. Pulley Bracket34(refer to 310.1)

NUT, LP NYLOCK, 3/8-167713GT35

Ref. Lower Slide Block36(refer to 302.1)

WASHER,SHIM,.5 X .875 X .0636052GT37

Description Qty.Part No.Item

Ref. Roller, GR-1538(refer to 301.1)

BOLT,ROLLER,.470"(SHORT)35706GT39

COLUMN #6 MACHINED, 57100715GT40GR-15

Part No. 227660 GR-12,GR-15,GR-20 55

300 Mast ComponentsJune 2018

304.1 Number 4 Column Assembly; GR-15, GR-20

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56 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

305.1 Number 5 Column Assembly; GR-20

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Description Qty.Part No.Item

SCREW,FHS,3/8-16 X .7545425GT1

SHAFT,LIFTING CHAINS,20MM DIA......135707GT2

SPACER,SHAFT,1.40037686GT3

PULLEY,SMALL CHAIN..........................235715GT4

SPACER,SHAFT,.840"LG35711GT5

SPACER,SHAFT,.31035722GT6

Ref. Mast Cover, Column Number 57(refer to 311.1)

PLATE, MAST FLAP CLAMP, 5-6...........2109500GT8

SCREW,SHC,1/4-20 X .375 BLK40004GT9

WASHER,T-SLOT41055GT10

NUT, 1/4-20 T57264GT11

NUT,NYLOCK,3/8-164828GT12

WASHER,FLAT,USS,5/16",Y5397GT13

SCREW,FHS,3/8-16 X 2.2535714GT14

COL 5 MACHINED, 72.5.........................1100384GT15GR-20

SCREW,HHC,3/8-16 X 16175GT16

WASHER,LOCK,.3756021GT17

WASHER,FLAT,USS,3/8",Y6097GT18

FORMING, PULLEY BRKT100386GT19

BLOCK, MAST SLIDER, GR20100379GT20

Part No. 227660 GR-12,GR-15,GR-20 57

300 Mast ComponentsJune 2018

305.1 Number 5 Column Assembly; GR-20

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58 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

306.1 Carriage Assembly

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Description Qty.Part No.Item

RIVET,ALUM,ALUM,P,.156 X .3758920GT--

RIVET,ALUM,ALUM,.25 X 1.125 AL69855GT1

CARRIAGE, 3 & 5 COLUMN..................1100744GT2AGR-12 & GR-20

Ref. Carriage Sequencing Cable Assembly--(refer to 310.1)

CARRIAGE, 4 & 6 COLUMN..................1100745GT2BGR-15

Ref. Carriage Sequencing Cable Assembly--(refer to 310.1)

GUIDE, SLIDER CARRIAGE..................257195GT3

FORMING, SEQUENCING, CARR, ZN...135734GT4

NUT,NYLOCK,1/4-206091GT5

SCREW,HHC,1/4-20 X .756090GT6

NUT, LP NYLOCK, 3/8-167713GT7

WASHER,FLAT,USS,3/8",Y6097GT8

WASHER,SHIM,.5 X .875 X .0636052GT9

Ref. Roller10(refer to 301.1)

BOLT,ROLLER,.470"(SHORT)35706GT11

SLIDE BLOCK,CARRIAGE%%..............138005GT12

RIVET,ALUM,ALUM,P,.156 X .3758920GT13

FORMING, CARRIAGE FLAP MOUNT...1100777GT14

SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT15

COVER, CARRIAGE...............................1100752GT16

WASHER,FLAT,USS,1/4"Y6638GT17

SCREW,HHC,1/4-20 X 16888GT18

Part No. 227660 GR-12,GR-15,GR-20 59

300 Mast ComponentsJune 2018

306.1 Carriage Assembly

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60 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

307.1 Lifting Chain Assembly, GR-12

Page 61: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

SCREW,FHS,3/8-16 X 2.2535714GT1

WASHER,FLAT,USS,5/16",Y5397GT2

NUT,NYLOCK,3/8-164828GT3

CHAIN TERMINAL CASTING,#1............235699GT4

CHAIN ASSY#1,57"COL. S-SERIES......240550GT5(includes items 4 and 20)

CHAIN,STD.LEAF(LG)53.5"S-SERIE41247GT--53.5 inches

PIN,GROOVED- .200 X .75*...................86534GT6

SCREW,FHS,1/4-20 X 2.2540945GT7

CHAIN TERM,CLEVIS CYL.,ZINC..........135697GT8

CHAIN ASSY.#2 COL. (CYLINDER).......141246GT9(includes items 8 and 20)

CHAIN,STD.LEAF(LG)53.5"S-SERIE41247GT--53.5 inches

CHAIN ASSY. #2 COL.CWP/SP.............141248GT10(includes items 11 and 20)

CHAIN,STD.LEAF(LG)53.5"S-SERIE41247GT--53.5 inches

CHAIN TERM,PULLEY SUPORT-ZINC...235695GT11(double slot)

Ref. Carriage12(refer to 306.1)

Ref. Number 3 Column13(refer to 303.1)

GLIDE BUTTON,SIDE,GLL,.100 TK.......211890GT14

NUT,NYLOCK,3/8-2435712GT15

CHAIN TENSION ROCKERCAST.ZINC.............................................2

35698GT16

BOLT-ROCKER, S-SERIES35705GT17

WASHER,FLAT,USS,1/2",Y6095GT18

NUT,LP NYLOCK,1/2-136086GT19

CHAIN TERM.LWR.SS(2 SLOT)*...........438187GT20(includes item 6)

Ref. Number 2 Column21(refer to 302.1)

Ref. Number 1 Column22(refer to 301.1)

Part No. 227660 GR-12,GR-15,GR-20 61

300 Mast ComponentsJune 2018

307.1 Lifting Chain Assembly, GR-12

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62 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

308.1 Lifting Chain Assembly, GR-15

Page 63: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

CHAIN TERMINAL CASTING,#1............235699GT1

CHAIN ASSY#1,57"COL. S-SERIES......240550GT2(includes items 1 and 18)

PIN,GROOVED- .200 X .75*...................86534GT3

SCREW,FHS,1/4-20 X 2.2540945GT4

SCREW,FHS,3/8-16 X 2.2535714GT5

WASHER,FLAT,USS,5/16",Y5397GT6

NUT,NYLOCK,3/8-164828GT7

CHAIN TERM,CLEVIS CYL.,ZINC..........135697GT8

CHAIN ASSY.#2 COL. (CYLINDER).......141246GT9(includes items 8 and 18)

CHAIN ASSY. #2 COL.CWP/SP.............141248GT10(includes items 11 and 18)

CHAIN,STD.LEAF(LG)53.5"S-SERIE41247GT--53.5 inches

CHAIN TERM,PULLEY SUPORT-ZINC...235695GT11(double slot)

CHAIN TERM,PULLEYSUPPORT-ZNC.......................................2

38980GT12

(single slot)

CHAIN ASSY.SMALL CHAIN CWP/SP...241250GT13(includes items 12 and 14)

CHAIN,SMALL,53.5"41249GT--53.5 inches

PIN,GROOVED,.200 X .50*....................438986GT14

Ref. Carriage15(refer to 306.1)

CHAIN TERM.LWR.SS(1 SLOT).............241224GT16(includes item 14)

COLUMN #6, 57" SUPER SERIES**35754GT17(refer to 304.1)

CHAIN TERM.LWR.SS(2 SLOT)*...........438187GT18(includes item 3)

Ref. Number 3 Column19(refer to 303.1)

GLIDE BUTTON,SIDE,GLL,.100 TK.......311890GT20

NUT,NYLOCK,3/8-2435712GT21

CHAIN TENSION ROCKERCAST.ZINC.............................................3

35698GT22

BOLT-ROCKER, S-SERIES....................335705GT23

WASHER,FLAT,USS,3/8",Y6097GT24

NUT,LP NYLOCK,1/2-136086GT25

Ref. Number 2 Column26(refer to 302.1)

Ref. Number 1 Column27(refer to 301.1)

Part No. 227660 GR-12,GR-15,GR-20 63

300 Mast ComponentsJune 2018

308.1 Lifting Chain Assembly, GR-15

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64 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

309.1 Lifting Chain Assembly, GR-20

Page 65: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

CHAIN TERMINAL CASTING,#1............235699GT1

CHAIN ASSY#1,72.5"COL.S-SERIES.....237385GT2(includes items 1 and 18)

CHAIN,STD.LEAF AL544,68.13"35704-6813GT--68.5 inches

PIN,GROOVED- .200 X .75*.................126534GT3

SCREW,FHS,1/4-20 X 2.25....................140945GT4

CHAIN TERM,CLEVIS CYL.,ZINC..........135697GT5

CHAIN ASSY#2,72.5"COL.S-SERIES.....137384GT6(includes items 5 and 18)

CHAIN,STD.LEAF AL544,68.13"35704-6813GT--68.5 inches

CHAIN ASSY,72.5"COL. S-SERIES.......337386GT7(includes items 8 and 18)

CHAIN,STD.LEAF AL544,68.13"35704-6813GT--68.5 inches

CHAIN TERM,PULLEY SUPORT-ZINC...335695GT8(double slot)

SCREW,FHS,3/8-16 X 2.2535714GT9

WASHER,FLAT,USS,5/16",Y5397GT10

NUT,NYLOCK,3/8-16............................104828GT11

CHAIN TERM,PULLEYSUPPORT-ZNC.......................................2

38980GT12

(single slot)

CHAIN ASSY,72.5COL.(SM)S-SERIE.....237387GT13(includes items 12 and 16)

CHAIN,STD.LEAF AL522,68.13"35703-6813GT--68.5 inches

PIN,GROOVED,.200 X .50*....................438986GT14

Ref. Carriage15(refer to 306.1)

CHAIN TERM.LWR.SS(1 SLOT).............141224GT16(includes item 14)

Ref. Number 5 Column17(refer to 305.1)

CHAIN TERM.LWR.SS(2 SLOT)*...........838187GT18(includes item 3)

Ref. Number 4 Column19(refer to 304.1)

Ref. Number 3 Column20(refer to 303.1)

GLIDE BUTTON,SIDE,GLL,.100 TK.......411890GT21

NUT,NYLOCK,3/8-2435712GT22

CHAIN TENSION ROCKERCAST.ZINC.............................................4

35698GT23

BOLT-ROCKER, S-SERIES35705GT24

WASHER,FLAT,USS,1/2",Y6095GT25

NUT,NYLOCK,1/2-136198GT26

Ref. Number 2 Column27(refer to 302.1)

Description Qty.Part No.Item

Ref. Number 1 Column28(refer to 301.1)

Part No. 227660 GR-12,GR-15,GR-20 65

300 Mast ComponentsJune 2018

309.1 Lifting Chain Assembly, GR-20

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66 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

310.1 Sequencing Cable

Page 67: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

SCREW,HHC,1/4-20 X .756090GT1

NUT,NYLOCK,1/4-206091GT2

FORMING, SEQUENCING, CARR, ZN...135734GT3

SPACER,TUBE,1/4X3/8X.40" LG...........3100905GT4GR-15

SPACER,TUBE,1/4X3/8X.40" LG...........2100905GT4AGR-12

FORMING, PULLEY BRKT.....................1100386GT5

SCREW,HHC,1/4-20 X 16888GT6

WASHER,LOCK,.256356GT7

WASHER,FENDER,.25 X 1.25 X.06212906GT8

NUT,WELD 1/4-20, PLATED L.L.**35991GT9

SCREW,HHC,1/4-20 X .37511808GT10

PULLEY,SEQUENCING,NYLATRON.....235733GT11AGR-12

PULLEY,SEQUENCING,NYLATRON.....335733GT11BGR-15

PULLEY,SEQUENCING,NYLATRON.....435733GT11CGR-20

CABLE ASSY,SEQ,MAST,GR12&15......1124081GT12AGR-12 (includes item 14)

CABLE ASSY,SEQ,MAST,GR12&15......3124081GT12BGR-15 (includes item 14)

CABLE ASSY,SEQ,MAST,GR20.............4100409GT12CGR-20 (includes item 14)

CABLEASSY,SEQ,CARRIAG,GR12/15..............1

58382GT13A

GR-12, GR-15 (includes item 14)

CABLE ASSY,SEQ,CARRIAGE,GR20....158381GT13BGR-20 (includes item 14)

BRACKET,SEQUENCING,UPPER,ZI***..257147GT14AGR-12

BRACKET,SEQUENCING,UPPER,ZI***..357147GT14BGR-15

BRACKET,SEQUENCING,UPPER,ZI***..457147GT14CGR-20

SCREW,PHM,1/4-20X.5 PHIL38979GT15replaced 7339

SCREW, HHC, 1/4-20 X .57339GT15

BUSHING,FLANGE,3/8 OD X 1/4 ID......438234GT16AGR-12

BUSHING,FLANGE,3/8 OD X 1/4 ID......638234GT16BGR-15

BUSHING,FLANGE,3/8 OD X 1/4 ID......838234GT16CGR-20

SPRING, TENSION CABLE....................28849GT17AGR-12

SPRING, TENSION CABLE....................38849GT17BGR-15

Description Qty.Part No.Item

SPRING, TENSION CABLE....................68849GT17CGR-20

Part No. 227660 GR-12,GR-15,GR-20 67

300 Mast ComponentsJune 2018

310.1 Sequencing Cable

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68 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

311.1 Mast Covers

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Description Qty.Part No.Item

FLAP, MAST COVER #5,#6....................1100770GT1AGR-12 (column #3)

FLAP, MAST COVER #5,#6....................1100770GT1BGR-15 (column #4)

FLAP, MAST COVER #5,#6....................1100770GT1CGR-20 (column #5)

FLAP, MAST COVER #2, #4...................1100769GT2AGR-12 (column #2)

FLAP, MAST COVER #2, #4...................1100769GT2BGR-15 (column #2)

FLAP, MAST COVER #2, #4...................2100769GT2CGR-20 (column #2 and #4)

FLAP, MAST COVER #1.........................1100767GT3AGR-12 (column #1)

FLAP, MAST COVER #1.........................1100767GT3BGR-15 (column #1)

FLAP, MAST COVER #1.........................1100767GT3CGR-20 (column #1)

FLAP, MAST COVER #3.........................1100768GT4AGR-15 (column #3)

FLAP, MAST COVER #3.........................1100768GT4BGR-20 (column #3)

SCREW,SHC,1/4-20 X .375 BLK............640004GT5AGR-12

SCREW,SHC,1/4-20 X .375 BLK............840004GT5BGR-15

SCREW,SHC,1/4-20 X .375 BLK..........1040004GT5CGR-20

WASHER,T-SLOT...................................641055GT6AGR-12

WASHER,T-SLOT...................................841055GT6BGR-15

WASHER,T-SLOT.................................1041055GT6CGR-20

NUT,WELD,ANGLE,1/4" T-SLOT............638730GT7AGR-12

NUT,WELD,ANGLE,1/4" T-SLOT............838730GT7BGR-15

NUT,WELD,ANGLE,1/4" T-SLOT..........1038730GT7CGR-20

Part No. 227660 GR-12,GR-15,GR-20 69

300 Mast ComponentsJune 2018

311.1 Mast Covers

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70 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

312.1 Control Cable Assembly; GR-12, GR-20

Page 71: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

SCREW,HHC,1/4-20 X 1.258915GT1

WASHER,FLAT,M6 PLTD.25926GT2

PULLEY,ELEC.CNTRL.CABLE,AWP......423394GT3AGR-12

PULLEY,ELEC.CNTRL.CABLE,AWP......523394GT3BGR-20 (shown)

SPACER, 1/4ID3/8OD, .875LG40735GT4

WASHER,FLAT,M10,ZINC PLTD.22699GT5

NUT,WELD 1/4-20, PLATED L.L.**35991GT6

Ref. HARNESS, GR-xx MAST7(refer to 209.1) (GR-12, GR-15 & GR-20,ANSI & CE)

CLAMP,0.50,#8 X 1/4,RUB CUSH..........26833GT8

NUT,NYLOCK,1/4-206091GT9

SCREW, HHC, 1/4-20 X .57339GT10

FORMING,CABLE BRKT,GR..................1124166GT11

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................1

56912GT12

LIFTING EYE ASSEMBLY......................1107023GT13

SCREW, HCC, 3/8-16 X 1.508516GT14

NUT,NYLOCK,3/8-164828GT15

Part No. 227660 GR-12,GR-15,GR-20 71

300 Mast ComponentsJune 2018

312.1 Control Cable Assembly; GR-12, GR-20

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72 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

313.1 Control Cable Assembly, GR-15

Page 73: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

SCREW,HHC,1/4-20 X 1.258915GT1

WASHER,FLAT,M6 PLTD.25926GT2

PULLEY,ELEC.CNTRL.CABLE,AWP......423394GT3

SPACER, 1/4ID3/8OD, .875LG40735GT4

WASHER,FLAT,M10,ZINC PLTD.22699GT5

NUT,WELD 1/4-20, PLATED L.L.**35991GT6

Ref. HARNESS, GR-xx MAST7(refer to 209.1) (GR-12, GR-15 & GR-20,ANSI & CE)

SPRING,CONTROL CABLE, AWP.........123396GT8

BUSHING, STRAIN RELIEF, 1"..............160746GT9

BRACKET,CONTROL CABLEW/BUSHIN..............................................1

69529GT10

(includes item 9)

Part No. 227660 GR-12,GR-15,GR-20 73

300 Mast ComponentsJune 2018

313.1 Control Cable Assembly, GR-15

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74 GR-12,GR-15,GR-20 Part No. 227660

300 Mast Components June 2018

314.1 Bellows, CE and Australia Models

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Description Qty.Part No.Item

SCREW,HHC,1/4-20 X .756090GT1

NUT,NYLOCK,1/4-206091GT2

PLATE, UPPER BELLOW MNT, CE.......144264-SGT3

RIVET,STL,STL.MAN,P,.25 X .256271GT4

WASHER,FLAT,SAE 1/4",ZINC75144GT5

NUT,WELD 1/4-20, PLATED L.L.**35991GT6

BRACKET, BELLOWS MOUNT, CE.......169838GT7

SCREW,SHC,1/4-20 X .375 BLK40004GT8

BELLOW, CE..........................................144372GT9

FORMING, LOWER BELLOWMNT,CE...................................................1

44263-SGT10

SCREW,HHC,3/8-16 X .758255GT11

NUT, LP NYLOCK, 3/8-167713GT12

MOUNT,LOWERBELLOW,CE,RUNABOUT......................1

69384-SGT13

Ref., Lifting Eye Plate14(refer to 301.1)

SCREW, HCC, 3/8-16 X 1.508516GT15

NUT,NYLOCK,3/8-164828GT16

FORMING, BELLOW BRKT,CE,LH........144266GT17

Part No. 227660 GR-12,GR-15,GR-20 75

300 Mast ComponentsJune 2018

314.1 Bellows, CE and Australia Models

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76 GR-12,GR-15,GR-20 Part No. 227660

400 Hydraulic Components June 2018

401.1 Hydraulic Power Unit and Lift Cylinder

Page 77: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

Description Qty.Part No.Item

PUMP,4CC GEAR,CCW 228192--Parker (component no longer available)

SEAL KIT,PUMP,PARKER (228192)229453GT--for Parker pump 228192

MOTOR,24DC,ADV.................................1105387GT1(includes items 2-6)

SEAL KIT,LIFT PUMP,BARNES**43685GT--

BEARING,MOTOR44777GT--

BEARING,MOTOR,36843,BRUSH END*44778GT--

BRUSH LEAD ASSEMBLY KIT(48504)52915GT--

BRUSH BOX ASSEMBLY58934GT--

SPRING-BRUSH,40844, SCISSORS.....444750GT2

COVER-BRUSHINSPEC.40844,SCISS............................4

44752GT3

SCREW,HH TAPETITE THRD8-32X.5052913GT4

BRUSH,PWR UNIT (40844)**.................444751GT5

SCREW,HHTAPTITE THREAD8-32X.3852914GT6

CYLINDER, LIFT 41" STROKE, DY*......180949GT7AGR-12, GR-15

SEAL KIT,DONYANG CYL (35736)**80941GT--(for 80949)

CYLINDER,LIFT, 70" STROKE...............1100400GT7BGR-20

SEAL KIT,DONYANG CYL (35737)*80943GT--for 100400

CONN,520120-4***.................................248905GT8

NUT,SOLENOID VALVE COIL................152943GT9

KNOB,PUSH/PULL,RED........................138068GT10

COIL-SOLENOID VALVE,20V DC***......184422GT11

VALVE,W/20V NCSOLENOID,MANUAL..............................1

66465GT12

(includes items 9 and 11)

VALVE,FLOW CONTROLPREAS.COMP.........................................1

35725GT13

1 gpm, L/min

VALVE,HYDRAULIC CHECK..................135726GT14

SCREW,HHC,3/8-24 X 1 GR 8 YEL........232317GT15

WASHER,LOCK,.3756021GT16

PUMP,4CC GEAR,CCW 22819217AParker (component no longer available)

SEAL KIT,PUMP,PARKER (228192)229453GT--for Parker pump 228192

PUMP,4CC GEAR,CCW***96193GT17Bpump ID 9510090001

SEAL KIT,BOSCH PUMP233641GT--For Bosch PN 9510090001

SEAL KIT,BOSCH PUMP***85197GT--For Bosch PN 9510290001

Part No. 227660 GR-12,GR-15,GR-20 77

400 Hydraulic ComponentsJune 2018

401.1 Hydraulic Power Unit and Lift Cylinder

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78 GR-12,GR-15,GR-20 Part No. 227660

400 Hydraulic Components June 2018

402.1 Function Manifold

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Description Qty.Part No.Item

KIT,DYN.BRAKING MANIF,MINI105462GT--Use the letter callouts to cross-referencewith the Service Manual.

O-RING KIT (ORFS FITTINGS)49612GT--

PLUG AND CAP KIT-SERVICE,ORFS*49613GT--

NIPPLE,DIAGNOSTIC,#4.......................148997GT1(A, Testing)

DIAGNOSTIC FEMALE Q-DSCNT20224GT--(pressure gauge not included)

CAP,DIAGNOSTIC NIPPLE48880GT--

CHECK DISK, NO SPRING....................184386GT2(B, Steer circuit)

VALVE-RELIEF, 3700 PSI #8**...............165962GT3(C, Lift relief)

SEAL KIT-FOR P.N.4416744226GT--

VALVE,CHECK,IWP-S/CWP PWRASSI........................................................1

46216GT4

(D, Drive circuit)

SEAL KIT, VALVE44227GT--

VALVE,SOLENOID,3POS 4WAY***........144172GT5(E, Drive forward/reverse)

NUT-COIL SHORT44174GT--

SEAL KIT-P.N.44169,44172,4417144230GT--

COIL,20VDC DEUTCSH W/DIODE84385GT--(sold separately)

VALVE,SOLENOID,3POS 4WAY............144168GT6(F, Steer left/right)

NUT-COIL SHORT44174GT--

SEAL KIT, VALVE44229GT--

COIL,#8 20VDC,DEUTSCH W/DIOD77709GT--(sold separately)

PRTY,FLOW CNTRL VALVE,.75 GPM.....184384GT7(G, Steer Circui)t (0.75 gpm / 2.8 L/min,1500 psi / 103.4 bar)

SEAL KIT (84384)1261888GT--for 84384

VALVE-SOLENOID, 2POS 4 WAY..........144169GT8(H, Platform up)

NUT-COIL SHORT44174GT--

SEAL KIT-P.N.44169,44172,4417144230GT--

COIL,20VDC DEUTCSH W/DIODE84385GT--(sold separately)

VALVE-RELIEF, 3700 PSI #8**...............165962GT9(I, System relief)

SEAL KIT-FOR P.N.4416744226GT--

Part No. 227660 GR-12,GR-15,GR-20 79

400 Hydraulic ComponentsJune 2018

402.1 Function Manifold

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80 GR-12,GR-15,GR-20 Part No. 227660

400 Hydraulic Components June 2018

403.1 Brake Release Manifold

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Description Qty.Part No.Item

MANIFOLD,BRAKE RELEASE105067GT--(includes items 1, 3 and 4)

VALVE,PILOT OPERATEDASSEMBLY*............................................1

84743GT1

SEAL KIT,HAND PUMP***84740GT--

KNOB,PILOT OP VALVE (BLACK)***84746GT--

CONNECTOR,070120-4-4......................339877GT2

SPRING,HAND PUMP ROD...................184748GT3

VALVE,HAND PUMP ASSEMBLY***......184739GT4

SEAL KIT,HAND PUMP***84740GT--

KNOB,HAND PUMP (RED)***84742GT--

Part No. 227660 GR-12,GR-15,GR-20 81

400 Hydraulic ComponentsJune 2018

403.1 Brake Release Manifold

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82 GR-12,GR-15,GR-20 Part No. 227660

400 Hydraulic Components June 2018

404.1 Hydraulic Hoses and Fittings

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Description Qty.Part No.Item

CABLE TIE,4" BLK,HEAT RESISTNT21121GT--

CABLE TIE,4" YELLOW91734GT--

CABLE TIE,4" RED91739GT--

ELBOW,90D,520220,6-10.......................461264GT1

HOSE,ASSY,MOTOR CROSSOVER......1109836GT2(components: 48812, 48812 and 56776 @38 inches)

HOSE,ASSY,RT DRIVE MOTOR............1109837GT3(components: 39890, 48812 and 56776 @88 inches)

CONNECTOR,070120-4-4......................739877GT4

HOSE,ASSY,LT DRIVE MOTOR.............1109838GT5(components: 39890, 48812 and 56776 @92 inches)

ELBOW,070220-4-4................................513921GT6

HOSE,ASSY,LC. TO MAN, VENT...........1100805GT7(components: 78855, 78855 and 78852 @37 inches)

HOSE, ASSY, RT STEER.......................1100720GT8(components: 78855, 78855 and 78852 @65 inches)

HOSE, ASSY, LT STEER........................1100719GT9(components: 78855, 78855 and 78852 @69 inches)

HOSE, ASSY, LIFT CYL. TO MAN..........1100724GT10(components: 78855, 78855 and 78852 @33 inches)

HOSE, ASSY, BRAKE............................1100723GT11(components: 48805, 48806 and 48751 @9.5 inches)

CONNECTOR,070120-6-6......................339878GT12

PLUG,HEX HEAD,090109A-4................245374GT13

CONNECTOR,070120-4-6......................239881GT14

ELBOW,070220-6-6................................139873GT15

HOSE, ASSY, MAN TO FILTER..............1100726GT16(components: 96406, 105045 and 75631@ 15 inches)

ELBOW,070220-6-8................................239876GT17

CONNECTOR, 070120-12-8...................196398GT18

TUBE ASSY,RETURN............................1100486GT19

Ref. Diagnostic Nipple20(refer to 402.1)

HOSE, ASSY, PRESSURE.....................1100725GT21(components: 39890, 39890 and 56776 @33 inches)

TUBE ASSY, DRAW...............................1100510GT22

HOSE, ASSY, LT BRAKE........................1100721GT23(components: 48805, 48805 and 48751 @32 inches)

Description Qty.Part No.Item

HOSE, ASSY, RT BRAKE.......................1100722GT24(components: 48805, 48805 and 48751 @14.5 inches)

ELBOW,070220-12-10............................122664GT25

Part No. 227660 GR-12,GR-15,GR-20 83

400 Hydraulic ComponentsJune 2018

404.1 Hydraulic Hoses and Fittings

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84 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

501.1 Standard Platform

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Description Qty.Part No.Item

PLAT ASSY,STD,GR12/15,ANSI/ASIA226778GT--GR-12 & GR-15; Asia & S. AmericaSymbols

PLAT ASSY,STD,GR20,ANSI/ASIA226780GT--GR-20; Asia and S. America Symbols

PLAT ASSY,STD,GR12/15,ANSI/CSAT115616GT--GR-12 & GR-15; USA & Canada, EnglishWords

PLAT ASSY,STD,GR12/15,CSA FRT115618GT--GR-12 & GR-15; Canada, French Words

PLAT ASSY,STD,GR12/15,CET115620GT--GR-12 & GR-15; Europe, Symbols

PLAT ASSY,STD,GR12/15,AUST115622GT--GR-12 & GR-15; Australia, Words

PLAT ASSY,STD,GR20,ANSI/CSAT115634GT--GR-20; USA and Canada, English

PLAT ASSY,STD,GR20,CSA FRT115646GT--GR-20; Canada, French

PLAT ASSY,STD,GR20,CET115648GT--GR-20; Europe, Symbols

PLAT ASSY,STD,GR20,AUST115650GT--GR-20; Australia, Words

STD PLAT RAILING ASSY,CE SY,GR.....1107262GT1

WELDMENT, STD PLAT RAIL................1100827GT1A

STD PLAT RAILING ASSY,CE SY,GR.....1107262GT1A

WELDMENT, STD PLAT RAIL100827GT1B

STD PLAT RAILING ASSY,CE SY,GR.....1107262GT1B

Ref. PLATFORM CONTROLS2(refer to 505.1 or 506.1)

INST.STORAGE BOX ASSY'WORDS.....1107272GT3USA, Canada & Australia

INSTRUCTION TUBE,AWP9638728GT--Europe, Asia & S. America

RIVET,STEEL,P, .25 X .375....................37265GT4

WLDM,PLAT SPCRW/LNYD,ANSI,TAL..................................1

100960GT5A

GR-12; USA & Canada

WLDMT,PLAT SPACER W/LNYD, CE100957GT5BGR-12; Europe & Australia

WLDT,ANSI&AWP PLAT,GR12/151261228GT5CGR-12 & GR-15; replaced 100956 from SNGR15-37684; USA and Canada

TUBE,PLATFORMSPACER,ANSI,TALL...............................1

100958GT6A

GR-12; USA & Canada

TUBE, PLATFORM SPACER, CE100952GT6BGR-12; Europe & Australia

SPACER,ANSI&AWP,PTD,GR12/151264278GT6CGR-12 & GR-15; replaced 100951 from SNGR15-37684

COVER,GFCI,WEATHERPROOF..........145437GT7(includes gasket and mounting fasteners)

Description Qty.Part No.Item

COVER,BLANK10777GT--(includes gasket, blank cover and mountingfasteners)

PLATE,UK,POWER TO PLATT112561GT--

OUTLET, 110V........................................113585GT8

RECEPTACLE,UK,110VT112560GT--

CONN. SQZ,1/2NPT .39-.56 MED.7057GT9

Ref. Wire Harness Assembly10(refer to 209.1)

NUT,NYLOCK,3/8-164828GT11

SCREW,HHC,3/8-16 X 16175GT12

FORMING,T-JUNCTION MOUNT...........1124949GT13

SCREW,PHIL,PHM,10-24 X.38,SEMS21018GT14

T-BOX, 2.75 x 4.5 x 2.0...........................110775GT15

JUNCTION BOX, 4 OUTLET, DEEP69919GT--(2 openings, CE)

Ref. Wire Harness Assembly16(refer to 209.1)

SCREW,HHC,3/8-16 X 622832GT17AGR-12

SCREW,HHC,3/8-16 X 3.5,GR56605GT17BGR-15

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT17CGR-20

Ref. Carriage18(refer to 306.1)

SCREW,HHC,1/4-20 X 1.756637GT19

NUT,NYLOCK,1/4-206091GT20

PLATFORM SUPPORT ASSY,ANSI.......1124624GT21AUSA & Canada

PLATFORM SUPPORT ASSY,CE21BEurope & Australia (refer to 508.1)

BOLT,CARRIAGE,1/4-20X1.00 G5124576GT22

CLAMP,PLATFORM MOUNT..................238586GT23

NUT, LP NYLOCK, 3/8-167713GT24

SCREW,HHC,3/8-16 X 1.75,GRD.8........413918GT25

TOEBOARD ASSY W/DEC, STD,GR.....1115419GT26

TAPE,NON-SKID,DIE CUT,6"X 2'...........424537GT27

TUBE, SLIDING MIDRAIL......................1100883GT28

MID-RAIL GUIDE WITH LOOM..............241292GT29

WIRE LOOM,.413"NON-SLIT***.............................16-inches

31146GT--

SCREW,HHC,1/4-20 X 16888GT30

WASHER,FLAT,USS,1/4"Y6638GT31

DECAL PLT,STD,GR12/15,ANSI/CSA.....1T115617GT32GR-12 & GR-15; USA & Canada; English

DCL PLT,STD,GR12/15,ASIA/S.AM226779GT--GR-12 & GR-15; Asia & S. America

Part No. 227660 GR-12,GR-15,GR-20 85

500 Platform ComponentsJune 2018

501.1 Standard Platform

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Description Qty.Part No.Item

DCL PLT,STD,GR20,ASIA/S.AM226781GT--GR-20; Asia & S. America

DECAL PLT,STD,GR12/15,CSA FRT115619GT--GR-12 & GR-15; USA & Canada; French

DECAL PLT,STD,GR12/15,CET115621GT--GR-12 & GR-15; Europe

DECAL PLT,STD,GR12/15,AUST115623GT--GR-12 & GR-15; Australia

DECAL PLT,STD,GR20,ANSI/CSAT115635GT--GR-20; USA & Canada; English

DECAL PLT,STD,GR20,CSA FRT115647GT--GR-20; USA & Canada; French

DECAL PLT,STD,GR20,CET115649GT--GR-20; Europe

DECAL PLT,STD,GR20,AUST115651GT--GR-20; Australia

WASHER,FLAT,MS,#6,Y11805GT33

RIVET,STL,STL,.156 X .5038600GT34

DRAW LATCH,OVER-CENTER***47218GT35(includes keeper and latch)

KEEPER, OVER CENTER LATCH TMZ62819GT--

U-BOLT,3/8 X 1 YZ6550GT36GR-20

NUT,HEX,3/8-166022GT37GR-20

SCREW,HHC,1/4-20 X .756090GT38

86 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

501.1 Standard Platform(continued)

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This Page Intentionally Left Blank

Part No. 227660 GR-12,GR-15,GR-20 87

500 Platform ComponentsJune 2018

501.1 Standard Platform(continued)

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88 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

502.1 Gated Entry Platform (AWP)

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Description Qty.Part No.Item

PLAT,AWP NRW,GR,ANSI/ASIA226800GT--GR-12, GR-15 & GR-20; Asia & S.America, Symbols

PLAT,AWP NRW,GR,ANSI/CSAT115626GT--GR-12, GR-15 & GR-20; USA & Canada,English

PLAT,AWP NRW,GR,CSA FRT115628GT--GR-12, GR-15 & GR-20; Canada, French

Ref. Carriage1(refer to 306.1)

SCREW,HHC,3/8-16 X 622832GT2GR-12

WLDT,ANSI&AWP PLAT,GR12/151261228GT3GR-12 & GR-15; replaced 124126 from SNGR15-37684

NUT,NYLOCK,3/8-164828GT4

SPACER,ANSI&AWP,PTD,GR12/15.......11264278GT5GR-12

U-BOLT,3/8 X 1 YZ6550GT6

NUT,HEX,3/8-166022GT7

WELDMENT, PLATFORM GATEDNRW.......................................................1

145177GT8

NUT,NYLOCK,1/4-206091GT9

SHIM,.375 X .06312013GT10

SCREW,HHC,1/4-20 X 2.56884GT11

GAS STRUT,20LB,13"EXT-9"CLOSED....1226802GT12

CONNECTOR, NYLON END (35893)**65874GT--

BALL STUD,GAS STRUT (38593)***......240265GT13

BUSHING,1.5 X 3/8 OD X 1/4 ID............437719GT14

ASM, ARM, LOWER PIVOT NRW..........1824461GT15replaced 145168

PIN,SPRING,.25X.75 ZINC PLATED......138338GT16

ASM, UPPER GATE ARM NRW.............1824457GT17replaced 145174

BRACKET,GATE STOP,GR,NRW...........1145266GT18

SCREW,HHC,1/4-20 X 24266GT19

PIN,PULL................................................137732GT20

HOUSING, LATCH, AWP/IWP/CWP.......157116GT21

KNOB......................................................126787GT22

PLATE,HINGE.........................................226780GT23

LATCH ROTATOR, GATEDPLATFORM.............................................1

57138GT24

BUMPER,RUBBER.................................126785GT25

SCREW,HHC,1/4-20 X 16888GT26

TOEBOARD W/DECALS, NARROW......1229076GT27

TAPE,NON-SKID,DIE CUT,6"X 2'...........224537GT28

SCREW,HHC,3/8-16 X 16175GT29

Description Qty.Part No.Item

CLAMP,PLATFORM MOUNT38586GT30

DCL PLT,AWPNW,GR12/15,ANS/CSA..........................1

T115627GT31

GR-12,GR-15 & GR-20; USA & Canada,English

DCL PLT ASSY,GATED,NRW,AWP,SYMT114176GT--GR-12, GR-15 & GR-20; Asia & S.America, Symbols

DCL PLT,AWP NW,GR12/15,CSA FRT115629GT--GR-12, GR-15 & GR-20; USA & Canada,French

FORMING,PLAT CTRL ADPTER...........1227120GT32

DECAL PLT,JYSTK,AWPGATED,WRD...........................................1

T114174GT33

GR-12,GR-15 & GR-20; USA & Canada,English

DCL PLT,JYSTK,AWP NW,SY ANSI226801GT--GR-12, GR-15 & GR-20; Asia & S.America, Symbols

DECAL PLT,JYSTK,AWP GATED,FRT114175GT--GR-12, GR-15 & GR-20; USA & Canada,French

Part No. 227660 GR-12,GR-15,GR-20 89

500 Platform ComponentsJune 2018

502.1 Gated Entry Platform (AWP)

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90 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

503.1 Platform with Extension Deck

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Description Qty.Part No.Item

PLAT ASSY,EXT,GR12/15,ANSI/ASIA226782GT--(models with mdirail entry) GR-12 & GR-15;Asia & S. America, Symbols

PLAT ASSY,EXT,GR20,ANSI/ASIA226796GT--(models with midrail entry) GR-20; Asia &S. America, Symbols

PLAT ASSY,EXTGTD,GR12/15,ANSI226798GT--(models with gate entry) GR-12 & GR-15;Asia & S. America, Symbols

PLAT ASSY,EXTGTD,GR20,ANSI226799GT--(models with gate entry) GR-20; Asia & S.America, Symbols

PLAT ASSY,EXT,GR12/15,ANSI/CSAT115624GT--(models with midrail entry) GR-12 & GR-15;USA & Canada, English

PLAT ASSY,EXT,GR12/15,CSA FRT115636GT--(models with midrail entry) GR-12 & GR-15;Canada, French

PLAT ASSY,EXT,GR12/15,CET115638GT--(models with midrail entry) GR-12 & GR-15;Europe, Symbols

PLAT ASSY,EXT,GR12/15,AUST115640GT--(models with midrail entry) GR-12 & GR-15;Australia

PLAT ASSY,EXTGTD,GR12/15,ANSIT115642GT--(models with gate entry) GR-12 & GR-15;USA & Canada, English

PLT ASSY,EXTGTD,GR12/15,CSA FRT115643GT--(models with gate entry) GR-12 & GR-15;Canada, French

PLAT ASSY,EXTGTD,GR12/15,CET115644GT--(model with gate entry) GR-12 & GR-15;Europe, Symbols

PLAT ASSY,EXTGTD,GR12/15,AUST115645GT--(models with gate entry) GR-12 & GR-15;Australia

PLAT ASSY,EXT,GR20,ANSI/CSAT115652GT--(models with midrail entry) GR-20; USA &Canada, English

PLAT ASSY,EXT,GR20,CSA FRT115654GT--(models with midrail entry) GR-20; Canada,French

PLAT ASSY,EXT,GR20,CET115662GT--(models with midrail entry) GR-20; Europe,Symbols

PLAT ASSY,EXT,GR20,AUST115664GT--(models with midrail entry) GR-20; Australia

PLAT ASSY,EXTGTD,GR20,ANSIT115666GT--(models with gate entry) GR-20; USA &Canada, English

PLAT ASSY,EXTGTD,GR20,CSA FRT115667GT--(models with gate entry) GR-20; Canada,French

Description Qty.Part No.Item

PLAT ASSY,EXTGTD,GR20,CET115668GT--(models with gate entry) GR-20; Europe,Symbols

PLAT ASSY,EXTGTD,GR20,AUST115669GT--(models with gate entry) GR-20; Australia

Ref. Platform Controls1(refer to 505.1 or 506.1)

WELDMENT,INNER PUSH RAIL,LH......1109833GT2(ground control side)

SCREW,HHC,1/4-20 X 2.56884GT3

SHIM,.375 X .06312013GT4

NUT,NYLOCK,1/4-206091GT5

WELDMENT,INNER PUSH RAIL,RH.....1109834GT6(power unit side)

DECAL PLT,EXT,GR12/15,ANSI/CSA.....1T115625GT7GR-12 & GR-15; USA & Canada, English

DCL PLT,EXT,GR12/15,ASIA/S.AM226795GT--GR-12 & GR-15; Asia & S. America,Symbols

DCL PLT,EXT,GR20,ASIA/S.AM226797GT--GR-20; Asia & S. America, Symbols

DECAL PLT,EXT,GR12/15,CSA FRT115637GT--GR-12 & GR-15; Canada, French

DECAL PLT,EXT,GR12/15,CET115639GT--GR-12 & GR-15; Europe, Symbols

DECAL PLT,EXT,GR12/15,AUST115641GT--GR-12 & GR-15; Australia

DECAL PLT,EXT,GR20,ANSI/CSAT115653GT--GR-20; USA & Canada, English

DECAL PLT,EXT,GR20,CSA FRT115655GT--GR-20; Canada, French

DECAL PLT,EXT,GR20,CET115663GT--GR-20; Europe, Symbols

DECAL PLT,EXT,GR20,AUST115665GT--GR-20; Australia

DRAW LATCH,OVER-CENTER***..........147218GT8(includes keeper and latch)

KEEPER, OVER CENTER LATCH TMZ62819GT--

RIVET,DRIVE, .25 X .2571315GT9

BOLT,CARRIAGE,1/4-20X1.00 G5124576GT10

TAPE,NON-SKID,DIE CUT,1.38X1.5......147225GT11

WELDMENT,INNER DECK EXT,GR.......1124555GT12

WELDMENT,FOOT PEDAL,GR..............1124020GT13

SHIM,SIDE PAD......................................438011GT14

BOLT,SHIM40946GT15

SHIM NUT,ADJUSTER38013GT16

NUT, LP NYLOCK, 3/8-167713GT17

BOLT-ROLLER,3/8-24 X 1.69-ZINC21280GT18

ROLLER-NYLATRON, 1.625" O.D..........211906GT19

Part No. 227660 GR-12,GR-15,GR-20 91

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503.1 Platform with Extension Deck

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Description Qty.Part No.Item

BUTTON, .800 O.D. X .28121279GT--

WASHER,FLAT,USS,3/8",Y6097GT20

SCREW,HHC,3/8-16 X 16175GT21

NUT,NYLOCK,1/4-206091GT22

WASHER,FLAT,USS,5/8",Y6035GT23

BEARING,FLANGE,3/8 ( AWP & ST)33720GT24

SPRING, EXTENSION .375 X .20..........169466GT25

SCREW, HHC, 1/4-20 X .57339GT26

WELDMENT,FOOT PEDAL,GR..............1124020GT27

WASHER,SHIM,.5 X .875 X .0636052GT28

NUT,NYLOCK,3/8-164828GT29

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT30

SLIDE BLOCK, EXT. PLATFORM...........269397GT31

SCREW,HHC,1/4-20 X .756090GT32

OUTER DECK ASSY W/DECALS124625GT33

BOLT,CARRIAGE,1/4X.75,G5124580GT34

WELDMENT, RAIL, OUTER DECK........1100655GT35

TAPE,NON-SKID,DIE CUT,6"X 2'...........424537GT36

WASHER,FLAT,USS,1/4"Y6638GT37

PLATFORM SUPPORT ASSY,ANSI.......1124624GT38AUSA & Canada

PLATFORM SUPPORT ASSY,CE38BEurope & Australia (refer to 508.1)

92 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

503.1 Platform with Extension Deck(continued)

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This Page Intentionally Left Blank

Part No. 227660 GR-12,GR-15,GR-20 93

500 Platform ComponentsJune 2018

503.1 Platform with Extension Deck(continued)

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94 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

504.1 Platform Extension and Gates

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Description Qty.Part No.Item

Ref. Inner Deck Platform Rails1(refer to 503.1)

ASM, UPPER SWING GATE..................1824458GT2replaced 109513

SCREW,HHC,1/4-20 X 2.56884GT3

SHIM,.375 X .06312013GT4

NUT,NYLOCK,1/4-206091GT5

TUBE, FIXED TOP RAIL, EXT PLAT......1109504GT6

BUSHING,1.5 X 3/8 OD X 1/4 ID37719GT7

U-BOLT, 3/8-16 X 3 X 2.37580306GT8

NUT,HEX,3/8-166022GT9

NUT,NYLOCK,3/8-164828GT10

WLDMT,SLIDG MID RAIL,EXT PLAT.....1109505GT11

BALL STUD,GAS STRUT (38593)***......240265GT12

GAS STRUT,20LB,13"EXT-9"CLOSED....1226802GT13

CONNECTOR, NYLON END (35893)**65874GT--

FLATBAR, LINK, SWING GATE..............2109517GT14

ASM, LOWER SWING GATE..................115available soon, replaced 145272

ASM, TUBE GR GATED145193GT--(includes items 5, 12, 22 and 23)

KNOB......................................................126787GT16

NUT,LP NYLOCK,1/4-206889GT17

LATCH ROTATOR, GATEDPLATFORM.............................................1

57138GT18

HOUSING, LATCH, AWP/IWP/CWP.......157116GT19

PIN,PULL................................................137732GT20

PIN,SPRING,.25X.75 ZINC PLATED......238338GT21

BRACKET,GATE STOP..........................1145189GT22

SCREW,HHC,1/4-20 X 24266GT23

Part No. 227660 GR-12,GR-15,GR-20 95

500 Platform ComponentsJune 2018

504.1 Platform Extension and Gates

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96 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

505.1 Platform Controls, 2 Speed Lift

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Description Qty.Part No.Item

KIT, SL PROP UPGRD, ANSI, GR1258335GTA(For 2 speed to proportional lift conversion.Software upgrade is required and availableon-line or refer to 506.1 for USB flash drive)to SN 34999

KIT, SL PROP UPGRD, AUS, GR1258336GTB(For 2 speed to proportional lift conversion.Software upgrade is required and availableon-line or refer to 506.1 for USB flash drive)to SN 34999

KIT, SL PROP UPGRD, CE, GR1258340GTC(For 2 speed to proportional lift conversion.Software upgrade is required and availableon-line or refer to 506.1 for USB flash drive)to SN 34999

KIT, SL PROP UPGRD, ANSI SYM G1258517GTD(For 2 speed to proportional lift conversion.Software upgrade is required and availableon-line or refer to 506.1 for USB flash drive)to SN 34999

PCON, GR/GRC/GS137633GTE(models with 6 button, 2 speed controller)(complete platform control box with coilcord, bracket not included) to SN 34999

FLASH DRIVE,SL1K1.0 SOFTWARE219205GT--(models with 6 button, 2 speed controller)(complete platform control box with coilcord, bracket not included) to SN 34999

HARNESS, ESTOP, GR/GRC/GS PCON137587GTF

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT1

ALARM,STEADY TONE***......................139540GT2Aorder 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT2Bfor 39540

DECAL, UI, GR/GRC/GS PCON............1137636GT3A(models with 6 button, 2 speed controller)to SN 34999

DECAL, STD, PROP LIFT, UI, SVC........11256703GT3B(units converted from 6 button, 2 speed liftto 4 button, proportional controller)

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT4

BASE WITH 1 NC CONTACT, E-STOP66817GT--

DECAL,E-STOP,GR/GRC/GS PCON.....1137605GT5

ENCLOSURE, GC14-1, TOP..................1T106368GT6

LABEL, GR/GRC/GS PCON...................1137642GT7

CAP,BUTTON,K12..................................4T106373GT8

PCBA, GC14-1........................................1137522GT9

SCREW,PHM,4-20X.5, 48-2 TRI-L137637GT10

ENCLOSURE,GC14-1/GC16-1, BOT.....1T106370GT11

SCREW,PHM,8-16X.75, 48-2 TRI-L137640GT12

Description Qty.Part No.Item

PLAT CONTROL BRKTASSY,GR/GRC.......................................1

T114178GT13A

USA, Canada, Australia

FORMING, PLAT CONTROL, GR/GRC145344GT13BEurope, Asia, S. America

KIT,COIL CORD,CONTRLR,SL1000......1235464GT14includes item 15

TERMINAL, PIN, AU, 18-20GA137697GT--

KIT,CONN,RECEPT W/PIN AND LOCK231921GT--

KIT,CONN,PLUG W/SCKT AND LOCK231922GT--

CONN,RECEP 6 WAY,14-18GA60444GT--

LOCK,RECEP 6 WAY,14-18GA60445GT--

PLUG,SEAL,12-18 GA60757GT--

PLUG, 6POS ECO PWR........................1137699GT15

Ref., JOYSTICK16refer to 507.1

SCREW,BHSCS,M5X10,SS229845GT17apply Loctite 243 or equivelant beforeinstallation

Part No. 227660 GR-12,GR-15,GR-20 97

500 Platform ComponentsJune 2018

505.1 Platform Controls, 2 Speed Lift

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98 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

506.1 Platform Controls, Proportional Lift

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Description Qty.Part No.Item

PCON,STD,PROP LIFT,GR/GS..............11256727GTA(complete platform control box with coilcord, bracket not included) from SN 35000

FLASH DRIVE,SL1K2.0 SOFTWARE1258731GT--(For proportional lift or upgrade kits only.Software update available on-line. Flashdrive sold separately.)

HARNESS, ESTOP, GR/GRC/GS PCON137587GT--

DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT1

ALARM,STEADY TONE***......................139540GT2Aorder 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT2Bfor 39540

DECAL, UI, GS/GR, PROP LIFT............11256702GT3A(models with 4 button, proportionalcontroller)

REF:DECAL,STD,PROP LIFT,UI,SVC.....13B(units converted from 6 button, 2 speed liftto 4 button, proportional controller, refer to505.1)

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT4

BASE WITH 1 NC CONTACT, E-STOP66817GT--

DECAL,E-STOP,GR/GRC/GS PCON.....1137605GT5

ENCLOSURE,STD 4-BUTTON,TOP1256656GT6

(component no longer available)7

CAP,BUTTON,K12..................................6T106373GT8

PCBA,PCON STD,PROP LIFT...............11256725GT9

SCREW,PHM,4-20X.5, 48-2 TRI-L137637GT10

ENCLOSURE,GC14-1/GC16-1, BOT.....1T106370GT11

SCREW,PHM,8-16X.75, 48-2 TRI-L137640GT12

PLAT CONTROL BRKTASSY,GR/GRC.......................................1

T114178GT13A

USA, Canada, Australia

FORMING, PLAT CONTROL, GR/GRC145344GT13BEurope, Asia and S. America

KIT,COIL CORD,CONTRLR,SL1000......1235464GT14includes item 15

KIT,CONN,RECEPT W/PIN AND LOCK231921GT--

KIT,CONN,PLUG W/SCKT AND LOCK231922GT--

PLUG, 6POS ECO PWR........................1137699GT15

Ref., JOYSTICK......................................116refer to 507.1

SCREW,BHSCS,M5X10,SS229845GT17apply Loctite 243 or equivalent beforeinstallation

Part No. 227660 GR-12,GR-15,GR-20 99

500 Platform ComponentsJune 2018

506.1 Platform Controls, Proportional Lift

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100 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

507.1 Joystick Controller

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Description Qty.Part No.Item

JOYSTICK, HALL EFFECT, SINGLE137634GT--

KIT,BOOT,JOYSTICK,SL1000214544GT--joystick boot

KIT,SWITCH,JYSTK,SL1000..................1235463GT1function enable and steer switches

KIT,SWITCH,JYSTK,SL1000..................1235463GT2function enable and steer switches

ROCKER,2 SWITCH..............................1229092GT3

BOOT, 2 SWITCH, SILICON...................1229093GT4

SCREW, SELF TAP................................5229086GT5

HANDLE HALF,RIGHT,W/TOPSWITCH..................................................1

229087GT6

SCREW,GRUB,M5X8MM,HLF DOG,BZP229091GT6Afor 229087

HANDLE HALF,LEFT,W/TOP SWITCH....1229088GT7

SCREW,GRUB,M5X8MM CUP(BLK)229090GT7Afor 229088

TRIGGER, EXTENDED..........................1229089GT8squeeze handle

SPRING, HANDLE TRIGGER................1229094GT8

Part No. 227660 GR-12,GR-15,GR-20 101

500 Platform ComponentsJune 2018

507.1 Joystick Controller

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102 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

508.1 Platform Overload Assembly

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Description Qty.Part No.Item

PLATFORM SUPPORT ASSY,CESYM........................................................1

124626GT1

Europe & Australia

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT2

WASHER,LOCK,.3756021GT3

SPRING CLIP,3/8-16,.05-.20X.73,ZAG29868GT4

WELDMENT, LOAD SENSECARRIAGE.............................................2

100530GT5

ASSY,LOWER LINK,GR.........................11254350GT6(includes bearings, 39581)

BEARING,0.75IDX1.00ODX0.50L..........439581GT--

SCREW,HHC,5/16-18 X 1 GR513002GT7

ROD END,.250 X 2.75 LG45748GT8

PIN,0.75DIAX5.13LG,CHAMFER...........4124680GT9

NUT,NYLOCK,5/16-186782GT10

NUT,NYLOCK,3/8-164828GT11

RETAINER,SPRING,1.21 X .375............261975GT12

SPRING,COMP,1" OD,232 LB/IN............161974GT13

ASSY,PIVOT LINK,GR............................11254351GT14(includes bearings, 39581)

BEARING,0.75IDX1.00ODX0.50L..........439581GT--

NUT,HEX,10-3215513GT15

WASHER,LOCK,#10 PLTD6607GT16

WASHER,FLAT,MS,#8,Y35461GT17

WASHER,FLAT,USS,1/4"Y6638GT18

SCREW,PHILLIPS,PHM,10-32 X 175041GT19

SWITCH, ROLLER PLUNGER LIMIT.....199183GT20

FORMING, LIMIT SWITCH CARRIER....1100825GT21

FORMING, SPRING CARRIER..............1100824GT22

SCREW,HHC,3/8-16 X 3.75 GD 58352GT23

WELDMENT, PLAT SUPPORT EXT.......1100550GT24

FORMING, LOADSENSE COVER.........1100826GT25

WASHER,FLAT,USS,3/8",Y6097GT26

Part No. 227660 GR-12,GR-15,GR-20 103

500 Platform ComponentsJune 2018

508.1 Platform Overload Assembly

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104 GR-12,GR-15,GR-20 Part No. 227660

500 Platform Components June 2018

509.1 Power to Platform

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Description Qty.Part No.Item

DOMESTIC 110VArefer to 501.1

COVER,T-BOX LOCKABLE....................1105812GTBEE rated (not shown)

JUNCTION BOX, 4 OUTLET, DEEP.......169919GT1UK and CE units

GASKET, UK & DIN PWR. TO PLAT.......166355GT2

PLATE,AC ADAPTER,DIN/UK***............196236GT3

RECEPTACLE, DIN, 220V 50A...............166353GT4

GASKET, UK RECEPTACLE..................166356GT52.88 in x 2.88 inch

SVC KIT,UKRECEPT.REPLACEMENT......................1

T112563GT6

SCREW,PHILLIPS,PHM,8-32 X.375.......433759GT--

GASKET, UK & DIN PWR. TO PLAT.......166355GT--4.63 inch x 2.88 inch

RECEPTACLE,UK,110V.........................1T112560GT--

PLATE,UK,POWER TO PLAT.................1T112561GT--4.63 inch x 2.88 inch

COVER,BLANK.......................................110777GT7includes gasket

WIRE CAP,ORANGE6626GT8

FIELD ASSY,REC.CHARGER PLUG.....1105448GT9includes items 10-13

PLATE,AC ADAPTER(ANSI/CSA)..........1105483-SGT10

PLUG,FLG INLET,15A/125V,2PWGD.....1105117GT11

GASKET,(BOOT) FLANGE INLETPLG.........................................................1

105118GT12

POWER CORD, IEC 320 BLANK, 79".....148282GT13

Ref. Power Cable14refer to 209.1 and 210.1

PLUG,PWR,UK,16AMP,3PIN,BLK..........1144161GT15

PLUG, TYPE F, 230A, 50HZ, 16A,IP44.........................................................1

1280665GT16

PLUG,FUSED,250V,13AMP,U.K.**.........125388GT17

FUSE,13 AMP,220V PLUG***65737GT--

PLUG,ELECTRICAL,DOMESTIC...........16595GT18

LOCKNUT,ELEC,1/2"..............................16935GT19

CONN, SQZ, 1/2NPT .38-.50, SM**.......17056GT20

Part No. 227660 GR-12,GR-15,GR-20 105

500 Platform ComponentsJune 2018

509.1 Power to Platform

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106 GR-12,GR-15,GR-20 Part No. 227660

600 Accessories June 2018

601.1 Workstation Tray

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Description Qty.Part No.Item

WORKSTATION TRAY ASSY,CE SY......1107351GT1GR-12 & GR-15; Standard & ExtensionDeck Platform, Europe

NUT,NYLOCK,3/8-164828GT2

SCREW,HHC,3/8-16 X 25224GT3

WORKSTATION TRAY ASSY,ANSIWRD.......................................................1

107350GT4A

GR-12 & GR-15; Standard & ExtensionDeck Platform, USA, Canada, Australia

WORKSTATION TRAY ASSY,ANSI SY107126GT4BGR-12 & GR-15; Standard & ExtensionDeck Platform, Asia, South America

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT5

WORKSTATION TRAY ASSY,ANSIWRD.......................................................1

229077GT6A

GR-12 & GR-15; Narrow Platform, USA,Canada

WORKSTATION TRAY ASSY, ANSI SYM229078GT6BGR-12 & GR-15; Narrow Platform, Asia,South America

Part No. 227660 GR-12,GR-15,GR-20 107

600 AccessoriesJune 2018

601.1 Workstation Tray

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108 GR-12,GR-15,GR-20 Part No. 227660

600 Accessories June 2018

602.1 Flashing Beacon

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Description Qty.Part No.Item

ACCESSORY,BEACON,GR....................1100696-SGTAfrom SN 20000 to 41929

GUARD,BEACON,NARROW230645GTBEE option only

STROBE,BEACON, AC COMP 12-80V...2231931GT1Afrom SN 20000 to 41929

LENS,FLASHING BEACON105556GT--for 231931

BULB,FLASHING BEACON105557GT--for 231931

BEACON, LED, ASSEMBLY, 21"............11271092GT1Bfrom SN 41930

BEACON, LED, ASSEMBLY, 38"............11271093GT1Bfrom SN 41930

SCREW,PHILLIPS,PHM,10-32 X .75......449816GT2

NUT,NYLOCK,10-32...............................46178GT3

BRACKET,BEACONMOUNT,GR,PTD,BL...............................1

80085-SGT4

CLAMP,0.31,#5 X 1/4,RUB CUSH..........245470GT5

RIVET,STL,STL,.156 X .5038600GT6

Part No. 227660 GR-12,GR-15,GR-20 109

600 AccessoriesJune 2018

602.1 Flashing Beacon

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110 GR-12,GR-15,GR-20 Part No. 227660

600 Accessories June 2018

603.1 PCON Guard

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Description Qty.Part No.Item

KIT,PCON GUARD,SLAB/GR1283768GT1includes installation instructions

WELDMENT, PCON GUARD..................11279627GT--

Ref. PCON, GR/GRC/GS........................12refer to 505.1 or 506.1

Ref. FORMING, PLAT CONTROL,GR/GRC..................................................4

3

refer to 505.1 or 506.1 (holes drilled forPCON Guard option from SN 49026)

RIVET,STEEL,P, .25 X .375....................47265GT4

Part No. 227660 GR-12,GR-15,GR-20 111

600 AccessoriesJune 2018

603.1 PCON Guard

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The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

29100352GT .................47–48, 51, 57100379GT .................47–48100380GT .................51100381GT .................53100382GT .................55100383GT .................57100384GT .................57, 67100386GT .................77100400GT .................67100409GT .................47–48100483GT .................37100484GT .................83100486GT .................27100488GT .................27100489GT .................27100492GT .................37, 83100510GT .................103100530GT .................103100550GT .................92100655GT .................53100673GT .................109100696-SGT ..............47–48100711GT .................51100712GT .................53100713GT .................53100714GT .................55100715GT .................83100719GT .................83100720GT .................83100721GT .................83100722GT .................83100723GT .................83100724GT .................83100725GT .................83100726GT .................59100744GT .................59100745GT .................59100752GT .................69100767GT .................69100768GT .................69100769GT .................69100770GT .................59100777GT .................47–48100778GT .................43100801GT .................83100805GT .................25100808GT .................29100809GT .................103100824GT .................103100825GT .................103100826GT .................85–86100827GT .................27100834GT .................51100858GT .................85–86100883GT .................67100905GT .................29100913GT .................53100942GT .................85–86100952GT .................85–86100957GT .................85–86100958GT .................85–86100960GT .................29100986GT .................53101718GT .................27105060GT .................81105067GT .................23105092GT .................105105117GT .................105105118GT .................31, 33–34105142GT .................29105150GT .................33–34105273GT .................41105334GT .................77105387GT .................25105440GT .................

PagePart Number

105105448GT .................79105462GT .................105105483-SGT ..............23105547GT .................23105550GT .................109105556GT .................109105557GT .................23105565GT .................31, 33–34, 37105573GT .................41105739GT .................105105812GT .................23106924GT .................47–48, 71107023GT .................107107126GT .................47–48107131GT .................47–48107132GT .................29107133GT .................29107134GT .................85–86107262GT .................85–86107272GT .................107107350GT .................107107351GT .................23107359GT .................27107370GT .................85–8610775GT ...................85–86, 10510777GT ...................55, 57109500GT .................95109504GT .................95109505GT .................95109517GT .................23109581GT .................43, 45109758GT .................91–92109833GT .................91–92109834GT .................83109836GT .................83109837GT .................83109838GT .................29109839GT .................29109840GT .................11–12, 15–16114325GT .................19, 21114334GT .................19, 21114338GT .................85–86115419GT .................8611805GT ...................47–48, 51, 6711808GT ...................61, 63, 6511890GT ...................91–9211906GT ...................89, 91–92, 9512013GT ...................27, 5312016GT ...................2312343GT ...................31, 33–34, 3712344GT ...................91–92124020GT .................67124081GT .................29124105GT .................23124122GT .................29124151GT .................29124152GT .................71124166GT .................31, 33–34124232GT .................37124233GT .................31, 33–34124449GT .................91–92124555GT .................85–86, 91–92124576GT .................92124580GT .................85–86, 92124624GT .................92124625GT .................103124626GT .................103124680GT .................37124728GT .................85–86124949GT .................29124962GT .................451251910GT ...............1031254350GT ...............1031254351GT ...............991256656GT ...............

PagePart Number

11–12, 15–16, 19, 21, 99

1256702GT ...............

11–12, 15–16, 19, 21, 97

1256703GT ...............

391256719GT ...............391256721GT ...............991256725GT ...............991256727GT ...............11–12, 15–161256915GT ...............311257035GT ...............31, 341257203GT ...............531257714GT ...............11–12, 15–16, 19, 21

1257923GT ...............

971258335GT ...............971258336GT ...............971258340GT ...............971258517GT ...............991258731GT ...............271259993GT ...............271260030GT ...............271260031GT ...............271260045GT ...............531260891GT ...............85–86, 891261228GT ...............791261888GT ...............451263397GT ...............451263398GT ...............85–86, 891264278GT ...............33–341264298GT ...............411264372GT ...............47–481268235GT ...............341270456GT ...............1091271092GT ...............1091271093GT ...............411272557GT ...............411272844GT ...............33–34, 411272975GT ...............411273576GT ...............33–341275663GT ...............411278183GT ...............411278187GT ...............33–341278386GT ...............411279428GT ...............1111279627GT ...............41, 1051280665GT ...............1111283768GT ...............6712906GT ...................10313002GT ...................11–12, 15–16133013GT .................11–12133014GT .................19, 21133015GT .................11–12, 15–16133092GT .................11–12, 15–16, 19, 21

133144GT .................

19, 21133146GT .................19, 21133147GT .................11–12, 15–16133277GT .................15–16133298GT .................11–12133585GT .................11–12, 15–16133586GT .................11–12, 15–16133596GT .................85–8613585GT ...................97137522GT .................39137562GT .................97, 99137587GT .................39137604GT .................11–12, 15–16, 19, 21, 97, 99

137605GT .................

43137607GT .................43, 45137608GT .................43, 45137609GT .................97137633GT .................101137634GT .................

PagePart Number

11–12, 15–16, 19, 21

137635GT .................

11–12, 15–16, 19, 21, 97

137636GT .................

39, 97, 99137637GT .................97, 99137640GT .................97137642GT .................11–12, 15–16, 19, 21, 97, 99

137656GT .................

39137668GT .................39137673GT .................39137692GT .................97137697GT .................97, 99137699GT .................43, 45137726GT .................43, 45137727GT .................43, 45137728GT .................43, 45137729GT .................43, 45137731GT .................43, 45137732GT .................43, 45137737GT .................43, 45137738GT .................43, 45137755GT .................45137759GT .................45137760GT .................43, 45137761GT .................43, 45137762GT .................43, 45137763GT .................29137769GT .................29137770GT .................85–8613918GT ...................8313921GT ...................41139318GT .................41, 105144161GT .................41144180GT .................23145083GT .................23145084GT .................23145085GT .................23145086GT .................89145177GT .................95145189GT .................95145193GT .................89145266GT .................31, 33–34145279GT .................31, 33–34145284GT .................31, 33–34145286GT .................97, 99145344GT .................2915086GT ...................27, 47–48, 10315513GT ...................37161001GT .................34162273GT .................2318396GT ...................29, 31, 33–3418503GT ...................31, 33–34, 4118504GT ...................33–3419436GT ...................27, 47–4819491GT ...................7920224GT ...................85–8621018GT ...................8321121GT ...................9221279GT ...................91–9221280GT ...................101214544GT .................25215550GT .................41218073GT .................97219205GT .................34219384GT .................41219480GT .................11–12220001GT .................19, 21220002GT .................2722261GT ...................25226432GT .................8322664GT ...................85–86226778GT .................85–86226779GT .................85–86226780GT .................

112 GR-12,GR-15,GR-20 Part No. 227660

June 2018

Part Number Index

Page 113: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

PagePart Number

86226781GT .................91–92226782GT .................91–92226795GT .................91–92226796GT .................91–92226797GT .................91–92226798GT .................91–92226799GT .................89226800GT .................89226801GT .................89, 95226802GT .................47–48, 55, 71, 7322699GT ...................89227120GT .................15–16227391GT .................11–12, 15–16, 19, 21

227765GT .................

85–86, 8922832GT ...................31, 33–34228406GT .................89229076GT .................107229077GT .................107229078GT .................101229086GT .................101229087GT .................101229088GT .................101229089GT .................101229090GT .................101229091GT .................101229092GT .................101229093GT .................101229094GT .................29229212GT .................29229213GT .................29229214GT .................33–34229215GT .................33–34229216GT .................33–34229217GT .................31, 33–34229218GT .................77229453GT .................97, 99229845GT .................109230645GT .................29231191GT .................97, 99231921GT .................97, 99231922GT .................109231931GT .................31, 34232535GT .................31, 34232573GT .................34232580GT .................31, 34232848GT .................77233641GT .................47–48, 71, 7323394GT ...................29, 7323396GT ...................53235340GT .................101235463GT .................97, 99235464GT .................85–86, 89, 9224537GT ...................41, 10525388GT ...................47–48, 55, 71, 7325926GT ...................8926780GT ...................8926785GT ...................89, 9526787GT ...................11–12, 15–16, 19, 21

28174GT ...................

11–12, 15–1628175GT ...................11–12, 15–16, 19, 21

28235GT ...................

11–12, 15–1628236GT ...................11–12, 15–1628373GT ...................10329868GT ...................85–8631146GT ...................11–12, 15–1631508GT ...................11–12, 15–1631788GT ...................7732317GT ...................9233720GT ...................10533759GT ...................2734742GT ...................10335461GT ...................61, 63, 6535695GT ...................

PagePart Number

61, 63, 6535697GT ...................61, 63, 6535698GT ...................61, 63, 6535699GT ...................6535703-6813GT ..........6535704-6813GT ..........61, 63, 6535705GT ...................48, 51, 53, 55, 5935706GT ...................51, 53, 55, 5735707GT ...................47–48, 5335709GT ...................5135710GT ...................53, 55, 5735711GT ...................61, 63, 6535712GT ...................47–48, 55, 57, 61, 63, 65

35714GT ...................

55, 5735715GT ...................53, 55, 5735722GT ...................7735725GT ...................7735726GT ...................6735733GT ...................59, 6735734GT ...................6335754GT ...................47–48, 51, 55, 67, 71, 73, 75

35991GT ...................

6537384GT ...................6537385GT ...................6537386GT ...................6537387GT ...................55, 5737686GT ...................89, 9537719GT ...................89, 9537732GT ...................31, 33–3437947GT ...................5938005GT ...................47–48, 51, 91–9238011GT ...................47–48, 91–9238013GT ...................47–4838016GT ...................47–4838028GT ...................7738068GT ...................11–12, 15–1638122GT ...................11–12, 15–1638149GT ...................61, 63, 6538187GT ...................6738234GT ...................53, 5538316GT ...................89, 9538338GT ...................51, 53, 5538447GT ...................85–86, 8938586GT ...................86, 10938600GT ...................47–4838601GT ...................51, 53, 5538709GT ...................85–8638728GT ...................47–48, 55, 6938730GT ...................47–48, 6738979GT ...................63, 6538980GT ...................63, 6538986GT ...................31, 33–3439469GT ...................31, 33–34, 97, 9939540GT ...................10339581GT ...................8339873GT ...................8339876GT ...................81, 8339877GT ...................8339878GT ...................8339881GT ...................48, 55, 57, 69, 7540004GT ...................89, 9540265GT ...................11–12, 15–16, 19, 21

40434GT ...................

61, 6340550GT ...................47–48, 55, 71, 7340735GT ...................43, 4540833GT ...................61, 63, 6540945GT ...................47–48, 91–9240946GT ...................48, 55, 57, 6941055GT ...................63, 6541224GT ...................61, 6341246GT ...................61, 6341247GT ...................61, 6341248GT ...................6341249GT ...................

PagePart Number

6341250GT ...................85–8641292GT ...................2542360GT ...................89, 954266GT .....................33–3443136GT ...................3143137GT ...................11–12, 15–16, 19, 21

43658GT ...................

7743685GT ...................7944168GT ...................7944169GT ...................7944172GT ...................7944174GT ...................3744207GT ...................7944226GT ...................7944227GT ...................7944229GT ...................7944230GT ...................7544263-SGT ................7544264-SGT ................7544266GT ...................7544372GT ...................11–12, 15–1644736GT ...................7744750GT ...................7744751GT ...................7744752GT ...................7744777GT ...................7744778GT ...................3744788GT ...................11–12, 15–16, 19, 21

44980GT ...................

8345374GT ...................51, 53, 55, 5745425GT ...................85–8645437GT ...................10945470GT ...................31, 33–34, 3745546GT ...................10345748GT ...................7946216GT ...................86, 91–9247218GT ...................91–9247225GT ...................2347548GT ...................2947569GT ...................41, 10548282GT ...................23, 31, 33–34, 47–48, 55, 57,

4828GT .....................

61, 63, 65, 71, 75, 85–86, 89, 92, 95, 103, 1077948880GT ...................7748905GT ...................7948997GT ...................3449373GT ...................7949612GT ...................7949613GT ...................10949816GT ...................27, 47–4851063GT ...................29, 1075224GT .....................11–12, 15–16, 19, 21

52475GT ...................

11–12, 15–1652865GT ...................7752913GT ...................7752914GT ...................7752915GT ...................7752943GT ...................11–12, 1952996GT ...................23, 255361GT .....................31, 33–34, 47–48, 55, 57, 61, 63, 65

5397GT .....................

2754239GT ...................4155010GT ...................4155018GT ...................4155019GT ...................4155021GT ...................25, 31, 33–34, 59, 71

56912GT ...................

PagePart Number

89, 9557116GT ...................89, 9557138GT ...................6757147GT ...................5957195GT ...................55, 5757264GT ...................5157809GT ...................31, 33–34, 3757881GT ...................2357996GT ...................23, 2557998GT ...................6758381GT ...................6758382GT ...................7758934GT ...................47–48, 85–86, 92, 103, 107

6019GT .....................

37, 47–48, 51, 53, 55, 57, 77, 103

6021GT .....................

47–48, 86, 89, 956022GT .....................926035GT .....................31, 33–3460440GT ...................31, 33–3460441GT ...................9760444GT ...................9760445GT ...................48, 53, 55, 59, 926052GT .....................7360746GT ...................9760757GT ...................47–48, 61, 636086GT .....................37, 59, 67, 75, 86, 92

6090GT .....................

23, 29, 31, 33–34, 37, 53, 59,

6091GT .....................

67, 71, 75, 85–86, 89, 91–92, 9561, 656095GT .....................23, 27, 29, 47–48, 51, 53, 55, 57, 59, 63, 92, 103

6097GT .....................

8361264GT ...................31, 33–34, 37, 47–48, 51, 53,

6175GT .....................

55, 57, 85–86, 89, 9231, 33–34, 1096178GT .....................10361974GT ...................10361975GT ...................23, 25, 29, 656198GT .....................756271GT .....................86, 91–9262819GT ...................37, 676356GT .....................2764154GT ...................61, 63, 656534GT .....................236545GT .....................86, 896550GT .....................2365616GT ...................10565737GT ...................89, 9565874GT ...................41, 1056595GT .....................7965962GT ...................85–866605GT .....................47–48, 1036607GT .....................31, 33–3466094GT ...................3766204GT ...................1056626GT .....................10566353GT ...................10566355GT ...................10566356GT ...................31, 33–34, 53, 85–86

6637GT .....................

23, 37, 53, 59, 85–86, 92, 103

6638GT .....................

33–3466397GT ...................31, 33–3466398GT ...................7766465GT ...................31, 33–3466717GT ...................2366770GT ...................

Part No. 227660 GR-12,GR-15,GR-20 113

June 2018

Part Number Index (continued)

Page 114: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

PagePart Number

31, 33–34, 97, 9966812GT ...................31, 33–34, 97, 9966817GT ...................31, 33–3466818GT ...................31, 33–34, 1036782GT .....................716833GT .....................316873GT .....................29, 33–34, 37, 416878GT .....................37, 89, 91–92, 956884GT .....................25, 59, 67, 85–86, 89

6888GT .....................

31, 33–34, 37, 956889GT .....................1056935GT .....................7569384-SGT ................9269397GT ...................9269466GT ...................7369529GT ...................23, 2569547GT ...................23, 2569548GT ...................47–4869575GT ...................7569838GT ...................5969855GT ...................85–86, 10569919GT ...................47–48, 1057056GT .....................85–867057GT .....................91–9271315GT ...................4171706GT ...................11–12, 15–16, 19, 21

72086GT ...................

11–1272155GT ...................11–12, 15–1672159GT ...................11–1272171GT ...................15–1672182GT ...................11–12, 15–16, 19, 21

72184GT ...................

11–12, 15–16, 19, 21

72188GT ...................

31, 33–34, 97, 9972326GT ...................31, 33–34, 37, 85–86, 111

7265GT .....................

11–12, 15–1672832GT ...................11–12, 15–1672850GT ...................11–12, 15–1672970GT ...................55, 67, 71, 927339GT .....................31, 10375041GT ...................27, 7575144GT ...................2976502GT ...................27, 29, 48, 51, 53, 55, 59, 75, 85–86, 91–92

7713GT .....................

33–3477677GT ...................7977709GT ...................2778060GT ...................2778086GT ...................3778546GT ...................3778622GT ...................2378736GT ...................10980085-SGT ................9580306GT ...................7780941GT ...................7780943GT ...................7780949GT ...................31, 3481579GT ...................298177GT .....................33–348179GT .....................25822586GT .................25822587GT .................25822685GT .................33–34823368GT .................31, 34823408GT .................11–12, 15–1682366GT ...................89824457GT .................95824458GT .................89824461GT .................19, 2182473GT ...................19, 2182481GT ...................19, 2182487GT ...................

PagePart Number

19, 2182495GT ...................23, 758255GT .....................19, 2182614GT ...................19, 2182666GT ...................45826935GT .................2182830GT ...................1982835GT ...................19, 2182836GT ...................1982966GT ...................11–12, 15–1682975GT ...................31, 33–3483093GT ...................3183131GT ...................1038352GT .....................7984384GT ...................7984385GT ...................7984386GT ...................7784422GT ...................8184739GT ...................8184740GT ...................8184742GT ...................8184743GT ...................8184746GT ...................8184748GT ...................47–48, 71, 758516GT .....................7785197GT ...................31, 33–3485239GT ...................27, 47–4887561GT ...................678849GT .....................31, 33–34, 47–48, 55, 71, 73

8915GT .....................

598920GT .....................47–4890337GT ...................31, 34, 379116GT .....................239145GT .....................8391734GT ...................8391739GT ...................31, 33–3496008-SGT ................31, 33–3496009GT ...................31, 33–3496010GT ...................2796135GT ...................7796193GT ...................10596236GT ...................8396398GT ...................2796422GT ...................23, 2796423GT ...................31, 33–3496452GT ...................2796541GT ...................2796642GT ...................29, 3796699GT ...................3796709GT ...................3796855GT ...................3796905GT ...................2396907GT ...................27, 47–4896948GT ...................31, 33–3496950GT ...................4197059GT ...................27, 47–4897128GT ...................11–12, 15–16, 19, 21

97810GT ...................

11–12, 15–16, 19, 21

97811GT ...................

11–12, 15–16, 19, 21

97812GT ...................

11–12, 15–16, 19, 21

97815GT ...................

11–12, 15–1697828GT ...................1997832GT ...................1997833GT ...................19, 2197873GT ...................19, 2197899GT ...................10399183GT ...................39T106362GT ...............39T106363GT ...............39T106366GT ...............97T106368GT ...............97, 99T106370GT ...............

PagePart Number

39T106372GT ...............97, 99T106373GT ...............11–12, 15–16, 19, 21

T106667GT ...............

11–12, 15–16, 19, 21

T106668GT ...............

12, 15–16, 19, 21T106669GT ...............31, 33–34, 41T106788GT ...............12, 15–16T107029GT ...............43, 45T107890GT ...............43, 45T107891GT ...............43, 45T107892GT ...............12, 15–16T107894GT ...............12, 15–16T108736GT ...............21T108737GT ...............21T108738GT ...............16T108739GT ...............16T108740GT ...............31T110712GT ...............31T110713GT ...............37T110714GT ...............37T110715GT ...............31, 33–34T110723GT ...............85–86, 105T112560GT ...............85–86, 105T112561GT ...............105T112563GT ...............89T114174GT ...............89T114175GT ...............89T114176GT ...............97, 99T114178GT ...............31T115403GT ...............37T115404GT ...............85–86T115616GT ...............85–86T115617GT ...............85–86T115618GT ...............86T115619GT ...............85–86T115620GT ...............86T115621GT ...............85–86T115622GT ...............86T115623GT ...............91–92T115624GT ...............91–92T115625GT ...............89T115626GT ...............89T115627GT ...............89T115628GT ...............89T115629GT ...............85–86T115634GT ...............86T115635GT ...............91–92T115636GT ...............91–92T115637GT ...............91–92T115638GT ...............91–92T115639GT ...............91–92T115640GT ...............91–92T115641GT ...............91–92T115642GT ...............91–92T115643GT ...............91–92T115644GT ...............91–92T115645GT ...............85–86T115646GT ...............86T115647GT ...............85–86T115648GT ...............86T115649GT ...............85–86T115650GT ...............86T115651GT ...............91–92T115652GT ...............91–92T115653GT ...............91–92T115654GT ...............91–92T115655GT ...............91–92T115662GT ...............91–92T115663GT ...............91–92T115664GT ...............91–92T115665GT ...............91–92T115666GT ...............91–92T115667GT ...............91–92T115668GT ...............91–92T115669GT ...............

114 GR-12,GR-15,GR-20 Part No. 227660

June 2018

Part Number Index (continued)

Page 115: GR-12 - Parts, Service and Operations Manuals | Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts... · Serial Number Range from SN GR10-20000 to GR16-40865 GR-12

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

((component no longer available).....99

AACCESSORY,BEACON,GR.....109ADAPTER, RJ45, GC27-25/GC21-19.....39ALARM,STEADY TONE***.....31, 33–34, 97, 99ASM, ARM, LOWER PIVOT NRW.....89ASM, LOWER SWING GATE.....95ASM, TUBE GR GATED.....95ASM, UPPER GATE ARM NRW.....89ASM, UPPER SWING GATE.....95ASSY, BATTERY COVER, EE.....29ASSY, CE J-BOX, GR.....43, 45ASSY, DOM J-BOX, PLAT GR.....43, 45ASSY, POTHOLE HARNESS, GR.....43, 45ASSY,LOWER LINK,GR.....103ASSY,LVL SNSR W/ CONNECTOR.....31, 33–34

ASSY,PIVOT LINK,GR.....103ASSY,WHEEL & TIRE,GR.....23, 25

BBALL STUD, GAS STRUT, 3/8-16.....27BALL STUD,GAS STRUT (38593)***.....89, 95BASE WITH 1 NC CONTACT, E-STOP......31, 33–34, 97, 99

BATT CVR ASSY,GR,SYM,ANSI.....29BATT CVR ASSY,GR,SYM,CE.....29BATT CVR ASSY,GR,WORDS,ANSI.....29BATTERY CABLE ASSY, GR.....43, 45BATTERY COVER ASSY,SYMBOLS.....29BATTERY COVER ASSY,WORDS.....29BATTERY WATERING HAND PUMP.....29BATTERY WATERING KIT, 24V UNIV.....29BATTERY, AGM, 6V, (TROJAN) ***.....29BATTERY,T105 W/LPT,3 CAP,DRY**.....29BEACON, LED, ASSEMBLY, 21".....109BEACON, LED, ASSEMBLY, 38".....109BEARING,.75ID X 1.0OD X 1.38LG.....27BEARING,0.75IDX1.00ODX0.50L.....103BEARING,1.5IDX1.75ODX1.0L.....23BEARING,FL,0.75ID X 1 OD X .49.....23BEARING,FLANGE,3/8 ( AWP & ST).....92BEARING,MOTOR.....77BEARING,MOTOR,36843,BRUSH END*.....77BELLOW, CE.....75BLOCK, MAST SLIDER, GR20......47–48, 51, 57

BLOCK, PH ACTUATOR GUIDE.....53BLOCK,SLIDE,LOWER.....51BLOCK,SLIDE,UPPER.....47–48, 53BOE LUBE.....47–48BOLT,CARRIAGE,1/4-20 X .75,G2.......29, 33–34, 37, 41

BOLT,CARRIAGE,1/4-20 X 1.25,G2.....31, 34, 37

BOLT,CARRIAGE,1/4-20 X 2.5,G2.....37BOLT,CARRIAGE,1/4-20X1.00 G5.......85–86, 91–92

BOLT,CARRIAGE,1/4X.75,G5.....92BOLT,CARRIAGE,3/8-16 X .75,G2.....53BOLT,CARRIAGE,3/8-16 X 6.00,G2.....29BOLT,CARRIAGE,3/8-16 X1.00,G5.....27

BOLT,CARRIAGE,3/8-16X1.25,GR5.....23BOLT,ROLLER,.470"(SHORT)........48, 51, 53, 55, 59

BOLT,SHIM.....47–48, 91–92BOLT-ROCKER, S-SERIES.....61, 63, 65BOLT-ROLLER,3/8-24 X 1.69-ZINC.....91–92BOOT, 2 SWITCH, SILICON.....101BRACKET, BELLOWS MOUNT, CE.....75B R A C K E T , B E A C O NMOUNT,GR,PTD,BL.....109

BRACKET,CONTROL CABLE W/BUSHIN....73BRACKET,GATE STOP.....95BRACKET,GATE STOP,GR,NRW.....89BRACKET,REAR COVER,GR.....25BRACKET,SEQUENCING,UPPER,ZI***.....67BRAKE,1.5IN/FT SHAFT,W/ORIFICE.....25BREATHER CAP, HYD. TANK, 1/4 NPT.....37BRUSH BOX ASSEMBLY.....77BRUSH LEAD ASSEMBLY KIT(48504).....77BRUSH,PWR UNIT (40844)**.....77BULB,FLASHING BEACON.....109BUMPER,RUBBER.....89BUSHING, STRAIN RELIEF, 1".....73BUSHING,1.5 X 3/8 OD X 1/4 ID.....89, 95BUSHING,FLANGE,3/8 OD X 1/4 ID.....67BUSHING,STRAIN RELIEF,.875/.30.....41BUTTON, .800 O.D. X .281.....92BUTTON,PUSH,RED MUSHROOMHEAD.....31, 33–34, 97, 99

CCABLE ASSY,CHARGER,UNTERM.....41CABLE ASSY,CHARGER,US110.....41CABLE ASSY,CHARGER/BATTERY.....41CABLE ASSY,SEQ,CARRIAG,GR12/15.....67CABLE ASSY,SEQ,CARRIAGE,GR20.....67CABLE ASSY,SEQ,MAST,GR12&15.....67CABLE ASSY,SEQ,MAST,GR20.....67CABLE SQUEEZE CONN 2 WIRE....27, 47–48CABLE TIE,4" BLK,HEAT RESISTNT.....83CABLE TIE,4" RED.....83CABLE TIE,4" YELLOW.....83CABLE,CHARGER, DC, W/ BTS.....41CAM FOLLOWER,1.125X.375,DELRIN.....27CAP,BUTTON,K12.....97, 99CAP,DIAGNOSTIC NIPPLE.....79CARRIAGE, 3 & 5 COLUMN.....59CARRIAGE, 4 & 6 COLUMN.....59CAST,CWT, MAST.....29CHAIN ASSY#1,57"COL. S-SERIES.....61, 63CHAIN ASSY#1,72.5"COL.S-SERIES.....65CHAIN ASSY#2,72.5"COL.S-SERIES.....65CHAIN ASSY,72.5"COL. S-SERIES.....65CHAIN ASSY,72.5COL.(SM)S-SERIE.....65CHAIN ASSY. #2 COL.CWP/SP.....61, 63CHAIN ASSY.#2 COL. (CYLINDER).....61, 63CHAIN ASSY.SMALL CHAIN CWP/SP.....63CHAIN TENSION ROCKER CAST.ZINC.....61, 63, 65

CHAIN TERM,CLEVIS CYL.,ZINC....61, 63, 65CHAIN TERM,PULLEY SUPORT-ZINC......61, 63, 65

CHAIN TERM,PULLEY SUPPORT-ZNC.....63, 65

CHAIN TERM.LWR.SS(1 SLOT).....63, 65CHAIN TERM.LWR.SS(2 SLOT)*.....61, 63, 65

CHAIN TERMINAL CASTING,#1.....61, 63, 65CHAIN,SMALL,53.5".....63CHAIN,STD.LEAF AL522,68.13".....65CHAIN,STD.LEAF AL544,68.13".....65CHAIN,STD.LEAF(LG)53.5"S-SERIE.....61, 63CHARGER,24V,650W,USB.....41CHARGER,BAT,24VDC,H/LO GEN2.....41CHECK DISK, NO SPRING.....79CIRCUIT BREAKER,7.0 AMP***.....31, 33–34CLAMP,0.31,#5 X 1/4,RUB CUSH.....109CLAMP,0.44,#7X1/4,RUB CUSH.....37CLAMP,0.50,#8 X 1/4,RUB CUSH.....71CLAMP,2 HOSE,PLASTIC,5/8.....23CLAMP,HOSE,1 EAR,1-1/16***.....37CLAMP,PLATFORM MOUNT.....85–86, 89COIL,#8 20VDC,DEUTSCH W/DIOD.....79COIL,20VDC DEUTCSH W/DIODE.....79COIL-SOLENOID VALVE,20V DC***.....77COL 1 MACHINED, 72.5.....47–48COL 2 MACHINED, 72.5.....51COL 3 MACHINED, 72.5.....53COL 4 MACHINED, 72.5.....55COL 5 MACHINED, 72.5.....57COLUMN #1 MACHINED, 57.....47–48COLUMN #2 MACHINED, 57.....51COLUMN #3 MACHINED, 57.....53COLUMN #5 MACHINED, 57.....53COLUMN #6 MACHINED, 57.....55COLUMN #6, 57" SUPER SERIES**.....63CONN, SQZ, 1/2NPT .38-.50, SM**.....47–48, 105

CONN,520120-4***.....77CONN,RECEP 3 WAY, 14-18GA.....31, 33–34CONN,RECEP 6 WAY,14-18GA.....97CONN. SQZ,1/2NPT .39-.56 MED......85–86CONNECTOR, 070120-12-8.....83CONNECTOR, IEC CHARGER CORD.....41CONNECTOR, NYLON END (35893)**......89, 95

CONNECTOR,070120-4-4.....81, 83CONNECTOR,070120-4-6.....83CONNECTOR,070120-6-6.....83CONNECTOR,ANDERSON SB 175,1/0G...33–34

CONTACT,NC.....31, 33–34CONTACTOR ASSY,GR.....31, 34CONTACTOR,DRIVE,24V,180A.....34CONTACTOR,LIMIT SWITCH.....27, 47–48CORD REEL,SPRING REWIND.....41COUNTERWEIGHT,CAST,GR15.....29COUNTERWEIGHT,CAST,GR20.....29COVER, CARRIAGE.....59COVER, RJ45, GC27-25/GC21-19.....39COVER,BLANK.....85–86, 105COVER,GFCI,WEATHERPROOF.....85–86COVER,LIMIT SWITCH W/DECAL GR......47–48

COVER,T-BOX LOCKABLE.....105COVER-BRUSH INSPEC.40844,SCISS.....77CYLINDER, LIFT 41" STROKE, DY*.....77CYLINDER,GS/GR STEER***.....23CYLINDER,LIFT, 70" STROKE.....77

DDCL PLT ASSY,GATED,NRW,AWP,SYM.....89DCL PLT,AWP NW,GR12/15,ANS/CSA.....89

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DCL PLT,AWP NW,GR12/15,CSA FR.....89DCL PLT,EXT,GR12/15,ASIA/S.AM.....91–92DCL PLT,EXT,GR20,ASIA/S.AM.....91–92DCL PLT,JYSTK,AWP NW,SY ANSI.....89DCL PLT,STD,GR12/15,ASIA/S.AM.....85–86DCL PLT,STD,GR20,ASIA/S.AM.....86DECAL KIT,SAFETY/INSTR,SYM.....19, 21DECAL KIT,SAFETY/INSTR,WORDS...11–12, 15–16

DECAL PLT,EXT,GR12/15,ANSI/CSA.....91–92DECAL PLT,EXT,GR12/15,AUS.....91–92DECAL PLT,EXT,GR12/15,CE.....91–92DECAL PLT,EXT,GR12/15,CSA FR.....91–92DECAL PLT,EXT,GR20,ANSI/CSA.....91–92DECAL PLT,EXT,GR20,AUS.....91–92DECAL PLT,EXT,GR20,CE.....91–92DECAL PLT,EXT,GR20,CSA FR.....91–92DECAL PLT,JYSTK,AWP GATED,FR.....89DECAL PLT,JYSTK,AWP GATED,WRD.....89DECAL PLT,STD,GR12/15,ANSI/CSA.....85–86DECAL PLT,STD,GR12/15,AUS.....86DECAL PLT,STD,GR12/15,CE.....86DECAL PLT,STD,GR12/15,CSA FR.....86DECAL PLT,STD,GR20,ANSI/CSA.....86DECAL PLT,STD,GR20,AUS.....86DECAL PLT,STD,GR20,CE.....86DECAL PLT,STD,GR20,CSA FR.....86DECAL, LABEL - CHEVRON RANDO........11–12, 15–16

DECAL, MAX CAP-159 KR,GR,AUS.....16DECAL, POWER TO PLATFORM 230V**...11–12, 15–16, 19, 21

DECAL, SMARTLINK PROPORTIONAL.....11–12, 15–16, 19, 21

DECAL, STD, PROP LIFT, UI, SVC......11–12, 15–16, 19, 21, 97

DECAL, SYMBOL - READ THE MANUAL...19, 21

DECAL, UI, GR/GRC/GS PCON.....11–12, 15–16, 19, 21, 97

DECAL, UI, GS/GR, PROP LIFT.....11–12, 15–16, 19, 21, 99

DECAL,ANNUAL INSP***.....11–12, 15–16DECAL,BATTERY CONN DIAG,GR.....11–12, 15–16

DECAL,COSMETIC,GENIE GR-12***...11–12, 15–16, 19, 21

DECAL,COSMETIC,GENIE GR-15***...11–12, 15–16, 19, 21

DECAL,COSMETIC,GENIE GR-20***...11–12, 15–16, 19, 21

DECAL,COSMETIC,GENIE LOGO......11–12, 19

DECAL,COSMETIC,GENIE RUNABOUT....11–12, 15–16, 19, 21

DECAL,COSMETIC,GENIE,GR/QS.....11–12, 15–16, 19, 21

DECAL,CRUSH HAZARD,USE SAFETY....11–12, 15–16

DECAL,DANGER,BATTERY SAFETY***....11–12, 15–16

DECAL,DANGER,BRAKE REL SAFETY....12, 15–16

DECAL,DANGER,COLLISION HAZARD.....11–12, 15–16, 19, 21

DECAL,DANGER,DO NOT ALTERSWTC.....11–12, 15–16

DECAL,DANGER,ELEC.HAZ SYMB.....19, 21

D E C A L , D A N G E R , E L E C THAZARD,PLUG.....11–12, 15–16

DECAL,DANGER,ELECTROCUTION,GR...11–12, 15–16

DECAL,DANGER,MAX CAP TRAY,WRD....11–12, 15–16

DECAL,DANGER,SIDE FORCE CE GR.....21DECAL,DANGER,TIP-OVER,TILT........11–12, 15–16

DECAL,DANGR,159 KG CAP,STD PLT.....19DECAL,DIRECTIONAL ARROWS,GR.......11–12, 15–16, 19, 21

DECAL,E-STOP,GR/GRC/GS PCON....11–12, 15–16, 19, 21, 97, 99

DECAL,FORK LIFT POCKET.....11–12, 15–16DECAL,GENERAL SAFETY,GRC,AUS......15–16

D E C A L , G E N E R A LSAFETY,RUNABOUT*.....11–12

DECAL,INST,OP,PLAT,GR,AUS.....15–16DECAL,INSTRUCTIONS-CHARGER OP....11–12, 15–16

DECAL,INSTRUCTIONS-OPER,GCP...11–12, 15–16

DECAL,LABEL, OM STORAGE......11–12, 15–16

D E C A L , L A B E L , E M E R G E N C YLOWERING.....11–12, 15–16

DECAL,LABEL,FAULT CODES......11–12, 15–16

DECAL,LABEL,FORKLIFT POCKET.....19, 21DECAL,LABEL,LIFTING EYE....11–12, 15–16, 19, 21

DECAL,LABEL,LOWER MIDRAIL...11–12, 15–16, 19, 21

DECAL,LABEL,PATENTS.....11–12, 15–16DECAL,LABEL,PWR TO CHARGR 115V....11–12, 15–16, 19, 21

DECAL,LABEL,PWR TO CHARGR 230V....11–12, 15–16, 19, 21

DECAL,LABEL,TIRE SPEC,GR/GRC...12, 15–16

DECAL,LABEL,TRANSPORT TIEDOWN*..11–12, 15–16, 19, 21

DECAL,LABEL,WHEEL LOAD GR12....11–12, 15–16, 19, 21

DECAL,LABEL,WHEEL LOAD GR15....11–12, 15–16, 19, 21

DECAL,LABEL,WHEEL LOAD GR20....12, 15–16, 19, 21

DECAL,LABEL-TRANSPORT DIGRAM.....11–12, 15–16, 19, 21

DECAL,LANYARD ANCHORAGE POINT...11–12, 15–16, 19, 21

DECAL,MAX CAPACITY (350LB),GR.....11–12DECAL,MEMBRANE, GR/GRC/GS GCON...39DECAL,POWER TO PLATFORM 115V......11–12, 15–16, 19, 21

DECAL,PROPEL,GR/GRC/GS,PCON.......11–12, 15–16, 19, 21, 97, 99

DECAL,SIDE FORCE,100,GR,ANSI.....11–12DECAL,SIDE FORCE,GR - ANSI,SYM.....19DECAL,SIDE FORCE,GR,CE&AUS,WRD..15–16

DECAL,SYM-ELEC HAZARD,PLUG.....19, 21DECAL,SYM-TIP-OVER,TILT ALARM.....19, 21DECAL,SYM-TIPOVER,BATTERIES,GR....19, 21

DECAL,SYM-TIPOVER,LIMIT SWITCH.....19, 21

DECAL,SYMBOL-BATTERY SAFETY.....19, 21DECAL,SYMBOL-BRAKE REL SAFETY....19, 21

DECAL,SYMBOL-COMP ACCESS.....19, 21DECAL,TIP-OVER,BATTERIES,GR.....11–12, 15–16

DECAL,WARN,IMPROPER OPERATION...11–12, 15–16

DECAL,WARN,SAFETY CHOCK***.....19, 21DECAL,WARNING-COMPART ACCESS....11–12, 15–16

DECAL-DANGER,MAX CAP-159 KG.....21DECAL-DANGER,MAX CAP-159 KG***.....19DECAL-DANGER,MAX CAP-227 KG.....21DECAL-DANGER,MAX CAP-227 KG***.....19DECAL-DANGER,MAX CAP-TRAY,SYM*...19, 21

DECAL-NOTICE,MAX CAP-350#,STD*.....11–12, 15–16

DECAL-NOTICE,MAX CAP-500.....12, 15–16DIAGNOSTIC FEMALE Q-DSCNT.....79DOMESTIC 110V.....105DRAW LATCH,OVER-CENTER***....86, 91–92

EE-STOP, GR/GRC/GS GCON....11–12, 15–16, 19, 21

ELBOW,070220-12-10.....83ELBOW,070220-4-4.....83ELBOW,070220-6-6.....83ELBOW,070220-6-8.....83ELBOW,90D,520220,6-10.....83ENCLOSURE, GC14-1, TOP.....97ENCLOSURE, GC21-19, BK.....39ENCLOSURE,GC14-1/GC16-1, BOT.....97, 99ENCLOSURE,GC27-25/GC21-19,FRNT.....39ENCLOSURE,STD 4-BUTTON,TOP.....99

FFIELD ASSY,REC.CHARGER PLUG.....105FIELD KIT,REAR COVER,GR.....25FILTER ASSY,SAE8,10 MIC,PAPR**.....37FILTER CAP (PLUG 1-1/2" NPT HEX.....37FILTER ELEMENT,10MICRON,PAPER*.....37FILTER ELEMENT,BETA(10)=200.....37FITTING,STRAIGHT DRIVE-IN ZERK.....23FLAP, MAST COVER #1.....69FLAP, MAST COVER #2, #4.....69FLAP, MAST COVER #3.....69FLAP, MAST COVER #5,#6.....69FLASH DRIVE,SL1K1.0 SOFTWARE.....97FLASH DRIVE,SL1K2.0 SOFTWARE.....99FLATBAR, LINK, SWING GATE.....95FORMING BRACKET UTSG.....33–34FORMING, BATT CHARGER MOUNT.......33–34

FORMING, BELLOW BRKT,CE,LH.....75FORMING, CABLE BRIDGE.....29FORMING, CARRIAGE FLAP MOUNT.....59FORMING, CHARGER MOUNT.....33–34, 41FORMING, CHARGER MOUNTBRACKET.....31, 33–34, 41

FORMING, CHARGER MOUNT, GR.....31, 33–34

FORMING, CWT BRACKET.....29FORMING, DRIVE HOSE GUARD.....23

116 GR-12,GR-15,GR-20 Part No. 227660

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Part Description Index (continued)

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FORMING, LIMIT SWITCH CARRIER.....103FORMING, LIMIT SWITCH ROLL.....51FORMING, LOADSENSE COVER.....103FORMING, LOWER BELLOW MNT,CE.....75FORMING, PLAT CONTROL, GR/GRC.....97, 99

FORMING, PULLEY BRKT.....57, 67FORMING, SEQUENCING, CARR, ZN......59, 67

FORMING, SPRING CARRIER.....103FORMING,CABLE BRKT,GR.....71FORMING,FUSE BRACKET.....31, 33–34FORMING,GR CONTACTOR MOUNT.....34FORMING,GROUND CONTROLS TRAY....31, 33–34

FORMING,LEVEL SENSOR MOUNT, GR..31, 33–34

FORMING,PLAT CTRL ADPTER.....89FORMING,REAR COVER,GR.....25FORMING,T-JUNCTION MOUNT.....85–86FUSE BLOCK, ANN & ANL FUSE....31, 33–34FUSE,13 AMP,220V PLUG***.....105FUSE,275 AMP,VERY FAST ACTING.....43, 45FUSE,BATTERY CHARGER***.....41

GGAS SPRING, GR.....27GAS STRUT,20LB,13"EXT-9"CLOSED......89, 95

GASKET, UK & DIN PWR. TO PLAT......105GASKET, UK RECEPTACLE.....105GASKET,(BOOT) FLANGE INLET PLG.....105GCON, GR/GRC/GS.....39GCON,STD,PROP LIFT.....39GLIDE BUTTON,SIDE,GLL,.100 TK.....61, 63, 65

GRND CNTRL COVR,WORDS ANSI,EN....31, 33–34

GRND CNTRL COVR,WORDS ANSI,FR....31, 33–34

GRND CONTROL COVER ASSY, SYMB....31, 33–34

G R N D C O N T R O L PA N E LASSY,GR/GRC.....31, 33–34

GROMMET,RUBBER .38X.2X1.75.....23GROMMET,RUBBER 2.5 X 3.0.....25GROMMET,RUBBER,1.0 X 1.25X1.5.....29GROMMET,SLAB HYD TANK***.....37GROUND STRAP, 8"LG.....27GUARD,BEACON,NARROW.....109GUIDE, SLIDER CARRIAGE.....59

HHANDLE HALF,LEFT,W/TOP SWITCH.....101HANDLE HALF,RIGHT,W/TOP SWITCH.....101HARNESS, ESTOP, GR/GRC/GS PCON....97, 99

HARNESS, GR FUNC. MANIFOLD.....45HARNESS, GR FUNCTION MANIFOLD.....43HARNESS, GR POWER CONTROL.....43, 45HARNESS, GR QS PAD EXT.....45HARNESS, GR SQS PADS.....45HARNESS, GR, SW SNSRS W/O LS.....43, 45HARNESS, GR-12 MAST ANSI.....43, 45HARNESS, GR-12 MAST CE.....43, 45HARNESS, GR-15 MAST ANSI.....43, 45HARNESS, GR-15 MAST CE.....43, 45HARNESS, GR-20 MAST ANSI.....43, 45

HARNESS, GR-20 MAST CE.....43, 45HARNESS, GR/GRC SW SNSRS.....45HARNESS, GR/GRC SW SNSRS W/LS.....45HARNESS, REC PLUG.....43, 45HARNESS,DIODE JUMPER.....34HARNESS,GR, SW SNSRS W/ LS.....43, 45HINGE,11"X 2.5"X.44".....29HINGE,ACCESS DOOR***.....31, 33–34, 37HORN,24VDC,SPADE TERMINALS***......31, 34

HOSE, ASSY, BRAKE.....83HOSE, ASSY, LIFT CYL. TO MAN......83HOSE, ASSY, LT BRAKE.....83HOSE, ASSY, LT STEER.....83HOSE, ASSY, MAN TO FILTER.....83HOSE, ASSY, PRESSURE.....83HOSE, ASSY, RT BRAKE.....83HOSE, ASSY, RT STEER.....83HOSE,ASSY,LC. TO MAN, VENT.....83HOSE,ASSY,LT DRIVE MOTOR.....83HOSE,ASSY,MOTOR CROSSOVER.....83HOSE,ASSY,RT DRIVE MOTOR.....83HOUSING, LATCH, AWP/IWP/CWP.....89, 95HYD. TANK, POLYETHELENE.....37

IINST.STORAGE BOX ASSY'WORDS.....85–86INSTRUCTION TUBE,AWP96.....85–86INVERTER,24VDC,110/230 VAC***.....31, 33–34

JJOYSTICK, HALL EFFECT, SINGLE.....101JUNCTION BOX, 4 OUTLET, DEEP.....85–86, 105

KKEEPER, OVER CENTER LATCH TMZ.....86, 91–92

KEY SINGLE***.....31, 33–34KEY,DRIVE MOTOR(57996).....23, 25KEYS,10 PACK***.....31, 33–34KEYSWITCH,3 POS W/KEYS,LOCKING.....31KEYSWITCH,3 POS. W/KEYS***.....31, 33–34KIT, GR PHG SPACER UPDATE.....27KIT, SL PROP UPGRD, ANSI SYM G.....97KIT, SL PROP UPGRD, ANSI, GR.....97KIT, SL PROP UPGRD, AUS, GR.....97KIT, SL PROP UPGRD, CE, GR.....97KIT,BATT. CABLE ASSY., GR.....31KIT,BATTERY CHARGER,24V.....41KIT,BOOT,JOYSTICK,SL1000.....101KIT,COIL CORD,CONTRLR,SL1000.....97, 99KIT,CONN,PLUG W/SCKT AND LOCK......97, 99

KIT,CONN,RECEPT W/PIN AND LOCK.....97, 99

KIT,CONTACTOR,GR.....31, 34KIT,DC BLOCK ASSEMBLY.....41KIT,DYN.BRAKING MANIF,MINI.....79KIT,GR PHG REPLACEMENT.....53K I T , M T R C N T R L RREPLACEMENT,GR%.....31, 34

KIT,PCON GUARD,SLAB/GR.....111KIT,STEER CYL SEAL.....23KIT,SWITCH,JYSTK,SL1000.....101KNOB.....89, 95KNOB,HAND PUMP (RED)***.....81

KNOB,PILOT OP VALVE (BLACK)***.....81KNOB,PUSH/PULL,RED.....77

LLABEL, GR/GRC/GS PCON.....97LABEL, SERIAL, GC21-19.....39LABEL,AUXILIARY LOWERING.....19, 21LATCH ROTATOR, GATED PLATFORM.....89, 95

LATCH, RUBBER, 3-13/32 X 1-7/8.......31, 33–34, 37

LENS,FLASHING BEACON.....109LEVEL SENSOR,LS60,RED,1.5 DIA.....31, 33–34

LIFTING EYE ASSEMBLY.....47–48, 71LOCK, CONNECTOR.....41LOCK,RECEP 3 WAY,14-18GA.....31, 33–34LOCK,RECEP 6 WAY,14-18GA.....97LOCKNUT,ELEC,1/2".....105

MMANIFOLD,BRAKE RELEASE.....81MANUAL,OWNERS,CHARGER,105739.....41MAST STIFFENER ASSY, GR12/15.....47–48MAST STIFFENER ASSY,GR20.....47–48MID-RAIL GUIDE WITH LOOM.....85–86MOTOR CONTROLLER, DC,24V,300A......31, 34

MOTOR, 10.0 CU IN/REV DRIVE.....23MOTOR,24DC,ADV.....77M O U N T , L O W E RBELLOW,CE,RUNABOUT.....75

NNIPPLE,DIAGNOSTIC,#4.....79NUT - PLASTIC,RING FOR ALARMS...31, 33–34, 97, 99

NUT, 1/4-20 T.....55, 57NUT, LP NYLOCK, 3/8-16...27, 29, 48, 51, 53, 55, 59, 75, 85–86, 91–92

NUT,CASTLE(57996)GR.....23, 25NUT,HEX,10-32.....27, 47–48, 103NUT,HEX,3/8-16.....47–48, 86, 89, 95NUT,LOCKING-LG.FLANGE,1/4-20.....31, 33–34, 41

NUT,LOCKING-LG.FLANGE,5/16-18....29, 31, 33–34

NUT,LP NYLOCK,1/2-13.....47–48, 61, 63NUT,LP NYLOCK,1/4-20.....31, 33–34, 37, 95NUT,LP NYLOCK,5/8-11.....47–48NUT,NYLOCK,1/2-13.....23, 25, 29, 65NUT,NYLOCK,1/4-20.....23, 29, 31, 33–34, 37, 53, 59, 67, 71, 75, 85–86, 89, 91–92, 95

NUT,NYLOCK,10-32.....31, 33–34, 109NUT,NYLOCK,3/8-16.....23, 31, 33–34, 47–48, 55, 57, 61, 63, 65, 71, 75, 85–86, 89, 92, 95, 103, 107

NUT,NYLOCK,3/8-24.....61, 63, 65NUT,NYLOCK,5/16-18.....31, 33–34, 103NUT,NYLOCK,6-32.....31, 33–34, 37NUT,RETAINER (96008).....31, 33–34NUT,SOLENOID VALVE COIL.....77NUT,WELD 1/4-20, PLATED L.L.**.......47–48, 51, 55, 67, 71, 73, 75

NUT,WELD,ANGLE,1/4" T-SLOT.....47–48, 55, 69

NUT-COIL SHORT.....79NUT-THIN HEAVY HEX, 1/4-20.....31, 33–34

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OO-RING KIT (ORFS FITTINGS).....79OPERATING INST,PLAT,GR.....11–12, 15–16ORIFICE,0.025 DISK,.375 OD.....25OUTER DECK ASSY W/DECALS.....92OUTLET, 110V.....85–86

PPCBA, GC14-1.....97PCBA, GC21-19.....39PCBA,GCON STD,PROP LIFT.....39PCBA,PCON STD,PROP LIFT.....99PCON, GR/GRC/GS.....97PCON,STD,PROP LIFT,GR/GS.....99PIN,0.75DIAX5.13LG,CHAMFER.....103PIN,CLEVIS,.375 X 1.75 LG......27PIN,CLEVIS,.625 X 1.88,ZINC PL.....27PIN,CLEVIS,.75 DIA. X 4.00.....27PIN,CLEVIS,.75 X 2.....23PIN,CLEVIS,0.75 X 3.25".....23PIN,COTTER,.125 X .75.....27, 53PIN,COTTER,.125 X 1.5.....23, 25PIN,GROOVED,.200 X .50*.....63, 65PIN,GROOVED- .200 X .75*.....61, 63, 65PIN,PULL.....89, 95PIN,SPRING,.25X.75 ZINC PLATED.....89, 95PLAT ASSY,EXT,GR12/15,ANSI/ASIA........91–92

PLAT ASSY,EXT,GR12/15,ANSI/CSA.....91–92PLAT ASSY,EXT,GR12/15,AUS.....91–92PLAT ASSY,EXT,GR12/15,CE.....91–92PLAT ASSY,EXT,GR12/15,CSA FR.....91–92PLAT ASSY,EXT,GR20,ANSI/ASIA.....91–92PLAT ASSY,EXT,GR20,ANSI/CSA.....91–92PLAT ASSY,EXT,GR20,AUS.....91–92PLAT ASSY,EXT,GR20,CE.....91–92PLAT ASSY,EXT,GR20,CSA FR.....91–92PLAT ASSY,EXTGTD,GR12/15,ANSI.....91–92PLAT ASSY,EXTGTD,GR12/15,AUS.....91–92PLAT ASSY,EXTGTD,GR12/15,CE.....91–92PLAT ASSY,EXTGTD,GR20,ANSI.....91–92PLAT ASSY,EXTGTD,GR20,AUS.....91–92PLAT ASSY,EXTGTD,GR20,CE.....91–92PLAT ASSY,EXTGTD,GR20,CSA FR.....91–92PLAT ASSY,STD,GR12/15,ANSI/ASIA.......85–86

PLAT ASSY,STD,GR12/15,ANSI/CSA.....85–86PLAT ASSY,STD,GR12/15,AUS.....85–86PLAT ASSY,STD,GR12/15,CE.....85–86PLAT ASSY,STD,GR12/15,CSA FR.....85–86PLAT ASSY,STD,GR20,ANSI/ASIA.....85–86PLAT ASSY,STD,GR20,ANSI/CSA.....85–86PLAT ASSY,STD,GR20,AUS.....85–86PLAT ASSY,STD,GR20,CE.....85–86PLAT ASSY,STD,GR20,CSA FR.....85–86PLAT CONTROL BRKT ASSY,GR/GRC.....97, 99

PLAT,AWP NRW,GR,ANSI/ASIA.....89PLAT,AWP NRW,GR,ANSI/CSA.....89PLAT,AWP NRW,GR,CSA FR.....89PLATE, BRAKE SPACER, GR20.....25PLATE, CYLINDER MOUNT.....47–48PLATE, LIMIT SWITCH ROLL GR.....51PLATE, MAST FLAP CLAMP.....47–48PLATE, MAST FLAP CLAMP, 5-6.....55, 57PLATE, POTHOLE LOWER LINK.....27PLATE, UPPER BELLOW MNT, CE.....75PLATE,AC ADAPTER(ANSI/CSA).....105

PLATE,AC ADAPTER,DIN/UK***.....105PLATE,BATT. TRAY LATCH HANDLE.....29PLATE,HINGE.....89PLATE,UK,POWER TO PLAT.....85–86, 105PLATFORM SUPPORT ASSY,ANSI.....85–86, 92

PLATFORM SUPPORT ASSY,CE.....85–86, 92PLATFORM SUPPORT ASSY,CE SYM.....103PLT ASSY,EXTGTD,GR12/15,CSA FR.......91–92

PLUG AND CAP KIT-SERVICE,ORFS*.....79PLUG, 6POS ECO PWR.....97, 99PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....41, 105

PLUG,ELECTRICAL,DOMESTIC.....41, 105PLUG,FLG INLET,15A/125V,2PWGD.....105PLUG,FUSED,250V,13AMP,U.K.**.....41, 105PLUG,HEX HEAD,090109A-4.....83PLUG,PWR,UK,16AMP,3PIN,BLK.....41, 105PLUG,SEAL,12-18 GA.....97POWER CABLE, GR BASE, DOMESTIC....43, 45

POWER CABLE,GR BASE,INTRNATION...43, 45

POWER CORD, IEC 320 BLANK, 79"...41, 105POWER CORD, IEC 320, 90 DEG.....41POWER CORD, UK 110, 115".....41POWER CORD,NOVON, 8".....41POWER CORD,UK-HIGH VOLTAGE, 8".....41POWER CORD,US 110, 8".....41POWER UNIT COVER ASSY, SYMB.....37POWER UNIT CVR ASSY, WORDS EN.....37POWER UNIT CVR ASSY, WORDS FR.....37PRTY,FLOW CNTRL VALVE,.75 GPM.....79PULLEY W/BEARINGS.....51, 53, 55PULLEY,ELEC.CNTRL.CABLE,AWP....47–48, 71, 73

PULLEY,SEQUENCING,NYLATRON.....67PULLEY,SMALL CHAIN.....55, 57PUMP,4CC GEAR,CCW 228192.....77PUMP,4CC GEAR,CCW***.....77

QQUICK DISCONNECT CASING,BATT**.....33–34

RRECEPTACLE, DIN, 220V 50A.....105RECEPTACLE,UK,110V.....85–86, 105REF:DECAL,STD,PROP LIFT,UI,SVC.....99RESISTOR, 200 OHM 10 WATT.....31, 34RETAINER,SPRING,1.21 X .375.....103RIVET,ALUM,ALUM,.25 X 1.125 AL.....59RIVET,ALUM,ALUM,P,.156 X .375.....59RIVET,DRIVE, .25 X .25.....91–92RIVET,STEEL,P, .25 X .375......31, 33–34, 37, 85–86, 111

RIVET,STL,STL,.156 X .50.....86, 109RIVET,STL,STL.MAN,P,.25 X .25.....75ROCKER,2 SWITCH.....101ROD END,.250 X 2.75 LG.....103ROLLER ARM,LIMIT SWITCH***.....27, 47–48ROLLER,PLASTIC,AWP96**.....47–48ROLLER-NYLATRON, 1.625" O.D......91–92RUE RING,3/4 PIN.....23, 27RUE RING,5/8 PIN.....27

SSCREW, HCC, 3/8-16 X 1.50.....47–48, 71, 75SCREW, HHC, 1/4-20 X .5.....55, 67, 71, 92SCREW, SELF TAP.....101SCREW,BHSCS,M5X10,SS.....97, 99SCREW,FHM,10-32 X 1.....31SCREW,FHS,1/4-20 X 2.25.....61, 63, 65SCREW,FHS,3/8-16 X .75.....51, 53, 55, 57SCREW,FHS,3/8-16 X 2.25......47–48, 55, 57, 61, 63, 65

SCREW,GRUB,M5X8MM CUP(BLK).....101SCREW,GRUB,M5X8MM,HLF DOG,BZP...101SCREW,HEX HD,NO SLOT,#14X.50.....33–34SCREW,HH TAPETITE THRD8-32X.50.....77SCREW,HHC,1/2-13 X 1.5.....29SCREW,HHC,1/2-13 X 2.5,GR5.....23SCREW,HHC,1/2-13 X 7.5.....47–48SCREW,HHC,1/4-20 X .375.....47–48, 51, 67SCREW,HHC,1/4-20 X .75.......37, 59, 67, 75, 86, 92

SCREW,HHC,1/4-20 X 1.....25, 59, 67, 85–86, 89

SCREW,HHC,1/4-20 X 1.25.....31, 33–34, 47–48, 55, 71, 73

SCREW,HHC,1/4-20 X 1.75.....31, 33–34, 53, 85–86

SCREW,HHC,1/4-20 X 2.....89, 95SCREW,HHC,1/4-20 X 2.25.....33–34SCREW,HHC,1/4-20 X 2.5....37, 89, 91–92, 95SCREW,HHC,1/4-20 X 3.....23SCREW,HHC,3/8-16 X .75.....23, 75SCREW,HHC,3/8-16 X 1.....31, 33–34, 37, 47–48, 51, 53, 55, 57, 85–86, 89, 92

SCREW,HHC,3/8-16 X 1.25 GRD 5.....47–48, 85–86, 92, 103, 107

SCREW,HHC,3/8-16 X 1.75,GRD.8.....85–86SCREW,HHC,3/8-16 X 2.....29, 107SCREW,HHC,3/8-16 X 3.5,GR5.....85–86SCREW,HHC,3/8-16 X 3.75 GD 5.....103SCREW,HHC,3/8-16 X 6.....85–86, 89SCREW,HHC,3/8-24 X 1 GR 8 YEL.....77SCREW,HHC,5/16-18 X 1 GR5.....103SCREW,HHC,5/8-11 X 8.00.....47–48SCREW,HHTAPTITE THREAD8-32X.38.....77SCREW,PHIL,PHM,10-24 X.38,SEMS....85–86SCREW,PHILLIPS,PHM,10-24 X 1.....33–34SCREW,PHILLIPS,PHM,10-32 X .75.....109SCREW,PHILLIPS,PHM,10-32 X 1.....31, 103SCREW,PHILLIPS,PHM,10-32 X 2.0.....27SCREW,PHILLIPS,PHM,8-32 X.25**.....31, 33–34

SCREW,PHILLIPS,PHM,8-32 X.375.....105SCREW,PHILLIPS,PHM,M5X.8X25.....34SCREW,PHILLIPS,RHM,10-32 X 1.5....27, 47–48

SCREW,PHM,1/4-20 X .625.....33–34SCREW,PHM,1/4-20 X .75.....31SCREW,PHM,1/4-20X.5 PHIL.....47–48, 67SCREW,PHM,4-20X.5, 48-2 TRI-L....39, 97, 99SCREW,PHM,6-19X.75, 48-2 TRI-L.....39SCREW,PHM,8-16X.75, 48-2 TRI-L.....97, 99SCREW,RHM,6-32 X .5.....31, 33–34, 37SCREW,SET,HS1/4-20X.625W/PATCH.....23SCREW,SHC,1/2-13 X 4 ZINC.....25SCREW,SHC,1/4-20 X .375 BLK.....48, 55, 57, 69, 75

SEAL KIT (84384).....79SEAL KIT PWR WHL MOTOR.....23SEAL KIT, VALVE.....79

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SEAL KIT,BOSCH PUMP.....77SEAL KIT,BOSCH PUMP***.....77SEAL KIT,DONYANG CYL (35736)**.....77SEAL KIT,DONYANG CYL (35737)*.....77SEAL KIT,HAND PUMP***.....81SEAL KIT,LIFT PUMP,BARNES**.....77SEAL KIT,PUMP,PARKER (228192).....77SEAL KIT-FOR P.N.44167.....79SEAL KIT-P.N.44169,44172,44171.....79SENSOR, LEVEL, UNIVERSAL.....33–34SHAFT,LIFTING CHAINS,20MM DIA....51, 53, 55, 57

SHIM NUT,ADJUSTER.....47–48, 91–92SHIM,.375 X .063.....89, 91–92, 95SHIM,SIDE PAD.....47–48, 51, 91–92SLEEVE,TANK SUPPORT.....29, 37SLIDE BLOCK, EXT. PLATFORM.....92SLIDE BLOCK,CARRIAGE%%.....59SPACER, .82IDX1.0 ODX1.00 LG.....27SPACER, 1/4ID3/8OD, .875LG.......47–48, 55, 71, 73

SPACER, LIMIT SWITCH.....27SPACER,.560 AWP MAST.....53, 55SPACER,.781IDX1.5ODX.375THK.....27SPACER,ANSI&AWP,PTD,GR12/15.....85–86, 89

SPACER,MOUNTING.....34SPACER,SHAFT,.310.....53, 55, 57SPACER,SHAFT,.840"LG.....53, 55, 57SPACER,SHAFT,1.400.....55, 57SPACER,TUBE,1/4X3/8X.40" LG.....67SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....25, 31, 33–34, 59, 71

SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....103SPRING, EXTENSION .375 X .20.....92SPRING, HANDLE TRIGGER.....101SPRING, TENSION CABLE.....67SPRING,COMP,1" OD,232 LB/IN.....103SPRING,COMPRESSION.....53SPRING,COMPRESSION.485 X1.75**......31, 33–34

SPRING,CONTROL CABLE, AWP.....29, 73SPRING,HAND PUMP ROD.....81SPRING-BRUSH,40844, SCISSORS.....77STD PLAT RAILING ASSY,CE SY,GR........85–86

STROBE,BEACON, AC COMP 12-80V.....109SVC KIT,UK RECEPT.REPLACEMENT.....105SWITCH ASSY, LIMIT, LOAD SENSE.....43, 45SWITCH, ROLLER PLUNGER LIMIT.....103SWITCH,LIMIT,W/ROLLER ARM***.....27, 47–48

TT-BOX, 2.75 x 4.5 x 2.0.....85–86TAPE,NON-SKID,DIE CUT,1.38X1.5.....91–92TAPE,NON-SKID,DIE CUT,6"X 2'....85–86, 89, 92

TERM CONTACT,#1/0 GA,SB175.....31, 33–34TERMINAL, PIN, AU, 18-20GA.....97TIE ROD ASSY W/BRNGS,GR2.....23TILT SENSOR TEST TOOL.....31, 33–34TOEBOARD ASSY W/DEC, STD,GR.....85–86TOEBOARD W/DECALS, NARROW.....89TRIGGER, EXTENDED.....101TUBE ASSY, DRAW.....37, 83TUBE ASSY,RETURN.....83TUBE, FIXED TOP RAIL, EXT PLAT.....95TUBE, PLATFORM SPACER, CE.....85–86

TUBE, SLIDING MIDRAIL.....85–86TUBE,PLATFORM SPACER,ANSI,TALL.....85–86

UU-BOLT, 3/8-16 X 3 X 2.375.....95U-BOLT,3/8 X 1 YZ.....86, 89UPPER POTHOLE LINK ASSY W/BRNG.....27

VVALVE,CHECK,IWP-S/CWP PWR ASSI.....79VALVE,FLOW CONTROL PREAS.COMP......77VALVE,HAND PUMP ASSEMBLY***.....81VALVE,HYDRAULIC CHECK.....77VALVE,PILOT OPERATED ASSEMBLY*.....81VALVE,SOLENOID,3POS 4WAY.....79VALVE,SOLENOID,3POS 4WAY***.....79VALVE,W/20V NC SOLENOID,MANUAL.....77VALVE-RELIEF, 3700 PSI #8**.....79VALVE-SOLENOID, 2POS 4 WAY.....79

WWASHER,FENDER,.25 X 1.25 X.062.....67WASHER,FLAT,.375 X 1.5 X .125.....29WASHER,FLAT,.650 X 1.312 X.095.....27WASHER,FLAT,M10,ZINC PLTD.....47–48, 55, 71, 73

WASHER,FLAT,M6 PLTD......47–48, 55, 71, 73WASHER,FLAT,MS,#6,Y.....86WASHER,FLAT,MS,#8,Y.....103WASHER,FLAT,SAE 1/4",ZINC.....27, 75WASHER,FLAT,USS,1/2",Y.....61, 65WASHER,FLAT,USS,1/4"Y.......23, 37, 53, 59, 85–86, 92, 103

WASHER,FLAT,USS,3/8",Y......23, 27, 29, 47–48, 51, 53, 55, 57, 59, 63, 92, 103

WASHER,FLAT,USS,5/16",Y.....31, 33–34, 47–48, 55, 57, 61, 63, 65

WASHER,FLAT,USS,5/8",Y.....92WASHER,LOCK,#10 PLTD.....47–48, 103WASHER,LOCK,.25.....37, 67WASHER,LOCK,.375....37, 47–48, 51, 53, 55, 57, 77, 103

WASHER,NITRILE.....31, 33–34WASHER,SHIM,.5 X .875 X .063....48, 53, 55, 59, 92

WASHER,SHIM,.938 X 1.37 X .048.....51, 53, 55

WASHER,T-SLOT.....48, 55, 57, 69WASHER,THRUST, GS.....23WELDMENT, HYD TRAY.....37WELDMENT, LOAD SENSE CARRIAGE....103WELDMENT, PCON GUARD.....111WELDMENT, PH ACTUATOR.....53WELDMENT, PHG ACTUATOR.....53WELDMENT, PLAT SUPPORT EXT.....103WELDMENT, PLATFORM GATED NRW.....89WELDMENT, POTHOLE GUARD, LT.....27WELDMENT, POTHOLE GUARD, RT.....27WELDMENT, RAIL, OUTER DECK.....92WELDMENT, STD PLAT RAIL.....85–86WELDMENT, STEER YOKE, LH, GR.....23WELDMENT, STEER YOKE, LH, GR20.....23WELDMENT, STEER YOKE, RH, GR.....23WELDMENT, STEER YOKE, RT, GR20.....23WELDMENT,COVER SUP.CONT.....31, 33–34WELDMENT,COVER SUP.HYD.....37

WELDMENT,COVER SUPPORT, GNDCNTRL.....33–34

WELDMENT,FOOT PEDAL,GR.....91–92WELDMENT,INNER DECK EXT,GR.....91–92WELDMENT,INNER PUSH RAIL,LH.....91–92WELDMENT,INNER PUSH RAIL,RH.....91–92WIRE ASSY, DOWN LIMIT SW......43, 45WIRE ASSY, STD/EXT PLAT. GR.....43, 45WIRE CAP,ORANGE.....105WIRE LOOM,.413" NON-SLIT***.....85–86WLDM,PLAT SPCR W/LNYD,ANSI,TAL.....85–86

WLDMT,CW SUPPORT,LT.....29WLDMT,CW SUPPORT,RT.....29WLDMT,PLAT SPACER W/LNYD, CE.....85–86WLDMT,SLIDG MID RAIL,EXT PLAT.....95WLDT,ANSI&AWP PLAT,GR12/15........85–86, 89

WORKSTATION TRAY ASSY, ANSISYM.....107

WORKSTATION TRAY ASSY,ANSI SY.....107WORKSTATION TRAY ASSY,ANSI WRD....107WORKSTATION TRAY ASSY,CE SY.....107

Part No. 227660 GR-12,GR-15,GR-20 119

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Fitting Cross References

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Parts M

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R-12,G

R-15,G

R-20

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R16-40865

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Part No.227660

Rev C23