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GOST 23118-99
INTERSTATE STANDARD
STEEL CONSTRUCTION STRUCTURES
General Technical Specifications
Official Edition
INTERSTATE COMMISSION FOR SCIENCE AND TECHNICS ON
STANDARDIZATION, TECHNICAL RATING AND CERTIFICATION IN
CONSTRUCTION (MNTKS)
Moscow
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GOST 21118-99
Introduction
1. DEVELOPED by Central Project Institution for Science and Research of
Construction Steel Structures Named after N.I.Melnikov (CJSC Melnikov
2. Statutory references3. Classification, basic parameters and dimensions
4. General technical specifications
5. Acceptance Rules6. Inspection methods
7. Transportation and storage
8. Quality document9. Erection instructions
Appendix A. List of normative documents
Appendix B. Specifications on welded connections quality
Appendix C. Limit deviations from design dimensions in frame structures of grating of
buildingsAppendix D. Form of quality document
III
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GOST 23118-99
INTERSTATE STANDARD
STEEL CONSTRUCTION STRUCTURES
General Technical Specifications
Implementation date 01/01/2001
1. Field of Application
The present standard covers the steel construction structures of steel not higher than C440
for buildings of various purpose (hereinafter referred to as structures), intended forapplication in various climatic zones with seismic activity up to Richter magnitude 9. The
present standard establishes general requirements for these structures.
The requirements of the present standard shall be applied in development and revision of
the current standards for technical specifications on steel structures of various purpose,
development of shop documentation, which includes, upon necessity, requirements for production and supplies of steel structures of certain types and grades, as well as directly
in supplies of single order structures of one-of-a-kind and small lot production, when
technical specifications and standards for them are not developed.
The standard does not cover the structures, which effect the role of technical equipment
(steel structures of blast furnaces and air heaters, tanks and gas-holders, emittingstructures of antennas, headframes, structures of handling equipment and elevators,
mainpipes and process pipes), as well as rail-road and car-road bridges, and hydro-
technical structures.
The mandatory requirements for the quality of structures are listed in sections 4, (with the
exception of 4.12.2, 4.13 and 4.14), 5 and 6 of this standard.
In the present standard, the normative documents are referred to, and the list of references
is quoted in Appendix A.
3. Classification, main parameters and dimensions
3.1.Steel structures for construction are classified in accordance with the following:
• Purpose;
• Types of connections;
• Shop completion extent
• Construction and operation conditions;
• Responsibility.
3.1.1. In terms of purpose, the structures are classified as follows:
• bearing (basic and auxiliary);
• enclosing;
• combining the bearing and enclosing functions.
3.1.2. According to the type of connection, the structures are classified as follows:
• welded;
• bolted (including those with friction links, on high-strength bolts);
• riveted;
• screwed;• combined.
3.1.3. According to the degree of shop completion, the structures are classified asfollows:
• Fully fabricated at the plant;
• Pre-fabricated as shipping lots (elements) and consolidated in installation;3.1.4. According to conditions of operation and construction, the structures are
classified depending on:
• type of force impact;
• degree of environment aggressiveness;
• temperature conditions;
• mode of operation.3.1.4.1.Depending on the force impact, the structures are classified as follows:
• Taking permanent and temporary loads;
• In addition to the permanently acting and temporary loads, taking specialloads, as live static loads, vibration loads, blast loads, earthquake loads.
3.1.4.2. Depending on degree of environment aggressiveness, the structures are classified
as operable in the following environments:
• non-aggressive;
• slightly aggressive;
• mid-aggressive;
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• heavily aggressive.
In accordance with the degree of aggressiveness towards the steel structures, the
classification is established in compliance with SNIP 02.03.11.
3.1.4.3.Depending on temperature conditions for erection and operations, the structures
are classified as follows:
• with rated temperature: minus 40°C and higher,
• with rated temperature from minus 40 through minus 50°C;
• with rated temperature lower than minus 50 through minus 65°C;
• with temperature of action equal to 100-150 º C;
• operated in heated buildings;
• operated in non-heated buildings.3.1.4.4.According to the type of functioning, the structures are classified as follows:
• Fixed-site;
• Dismountable;
• Mobile.3.1.5. According to criticality, depending on the hazards that may follow structures put
out of order, the structures are classified as follows:
• the ones, whose failure will lead to a complete inoperability of a building or
its considerable part;
• the ones, whose failure will impede normal operation of the building;
• the ones, whose failure will not upset the functioning of other structures or
their elements.3.2. The basic parameters and dimensions of structures shall be quoted in the
standards or design documentation for structures of specific types. In this case, the
identification marks for the structures shall be accepted in accordance with GOST
26047.
4. General Technical Specifications
4.1. The structures shall be manufactured in accordance with the requirements of the
present standard, standards or technical specifications for products of certain
types and sorts in compliance with the shop documentation, approved by the
developer and accepted for production by the manufacturer.
The shop documentation for structures shall be developed in accordance with the
construction codes and standards currently in force in the specific area. The production process shall be governed by process documentation, approved in
compliance with the order established at the manufacturer's.
4.2. The structures shall comply with the requirements, established in the design
process and concerning the bearing capacity (strength and rigidness), and in cases,
provided by the standards or technical specifications, endure loadings during the
loading tests.
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The shop drawings shall include loading schemes, breaking test loads, rigidness
test load and bending test.
If there are no requirements for testing the structures through loading, their
strength and rigidity shall be ensured through the established requirements for the
grades of steel, its strength characteristics and geometric parameters of the product, as well as their structural elements, as well as for welded, bolted and
other connections, and, upon necessity, for other elements and parts of structures,
depending of the type and character of their operations.
4.3. The structures shall resist the temperature and other types of estimated impacts, to
which they can be subjected during the operations.
The shop drawings of enclosing structures of heated buildings shall state the typesand parameters of the thermal insulant in compliance with SNiP II-3 thermal
protection requirements.
When impacted by an open flame during a fire, the structures, depending on their
type, shall keep their bearing capacity and (or) integrity, and, upon necessity, theirthermal protection capacity during the specified time. The limit of the structures'
fire resistance and the class of fire risk shall be determined on the basis of tests,
and the results shall be stated in the working documentation.
4.4. The structures shall be protected from corrosion by methods stated in the design
documentation, in compliance with the requirements of SNiP 2.03.11.
Terms of sustainability of protective coatings shall be indicated in the standards,technical specifications or design documentation for structures of specific types.
4.5. Protective coatings shall be applied on the structures in workshop conditions.
The coatings can be applied directly in the process of structures installation when:
• Correcting the spots of protective coating damaged during transportation, storage,
mounting;
• Applying color identification marks;• Painting over the shop identification marks;
• Agreed with the customer.
4.6. Points of field connections on high-strength bolts with controlled tightening and
the area of field welding at the width of 100 mm at the both sides of the
connection cannot be primed, painted and metal coated in the workshopconditions.
4.7. The quality of surface decontamination from grease shall correspond to the
second degree of grease removal in accordance with GOST 9.402.
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The degree of cleaning of structures surface from oxides shall comply with SNiP
2.03.11.
4.8. According to the appearance parameters, the paint coatings of the structure
surfaces shall comply with the following classes of GOST 9.032:
IV-V for structures, operated in various environments with medium- and heavily
aggressive extent of impact;
From V to VI - for structures in low aggressive environments;
To VII - in non-aggressive environments.
4.9. Material requirements
The standards or technical specifications for the structures of specific types, shall involve
such materials for structures and connections that are specified in the designdocumentation developed in accordance with SNiP II-23.
The materials shall comply with the requirements of standards and technical
specifications for their fabrication.
Requirements for welded connections
The steel structures shall be welded in accordance with the developed technological procedure, presented as typical or specific process instructions or in accordance with
welding execution plan.
The mechanical properties of the metal for the welded connections, determined onthe basis of GOST 6996 test results, shall comply with the following requirements:
• the ultimate strength of the welded connection metal shall not be lower than
the required ultimate strength of base material;
• the hardness of the welded connection metal (the weld metal and metal of theheat-affected area) when structures are welded in workshop conditions shall
not be higher than 350 HV in the structures of Group 1, as classified in SNiP
II-23, and not higher than 400 HV for the structures of other groups; if thestructures are welded in field conditions, the hardness of the welded
connection metal shall not exceed 350 HV;
• the impact strength on type VI specimens, under the mean daily temperature
of the outdoor air in the coldest five subsequent days, stated in the design,shall not be lower than 29 J/cm
2, except for slag-welded connections;
• the elongation shall not be lower than 16%.
Notes.
1. The tests on impact strength shall be conducted on the metal of butt joints or
T-joints with side penetration.2. When testing the impact strength of the fusion border metal, the rates can be
lower, but not lower than by 5 J/cm2.
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3. When it is required to estimate the impact strength on the specimens of other
types, its rates shall be stated in the design documentation.
4.10.3. The deviation of welded joints dimensions from the designed ones shall notexceed the figures, stated in GOST 5264, GOST 8713, GOST 11533, GOST
11534, GOST 14771, GOST 23518. The dimensions of the corner weld shall
ensure its throat area, determined by design value of the leg size, withconsideration of maximum permissible clearance between the welded elements;
with this, for the rated corner joints the excess of the clearance shall be
compensated by increase of the weld leg.4.10.4. After welding completion, the welds of the welded connections and structures
shall be cleaned from slag, metal spatter and build-ups. The welded assembly
attachments and the runoff beams shall be cleared away without application of
shocks and damage of the base material; and the points of their welding shall be
dressed to the base material, with all defects removed.4.10.5. At the joint of the welded connection, there shall be a number or stamp of the
welder, who made that joint. The number or stamp shall be placed at a distancenot less than 4 cm from the border of the joint, if there are no other statements in
the project or process documentation. When an assembly unit is welded by one
welder, an entire numbering is allowed. In this case, the welder’s stamp shall be put near the mark of the shipping lot. When the welding is performed in the field
conditions, it is allowed to mark the joints on as built diagram.
4.10.6. Depending on the design, the operating conditions and the degree ofresponsibility, the joints of the welded connections are divided into Categories I,
II and III. These categories determine the high, medium and low level of quality
respectively. The characteristics of categories and levels of quality are quoted inTable 1 and Appendix B.
I - high 1. Cross cut butt joints that taking up the direct tension
stresses σ p ≥ 0.85 R y (in the tensile boom and webs of
beams, members of girders, etc.)2. T-joints, corner joints, lapped joints being in cleavage,with tension stresses, acting on the attached elements, σ p ≥
0.85 R y, and joint shear stress τ yш ≥ 0.85 R wf .3. The joints in structures or their elements, related to
Group 1, as classified in SNiP II-23, as well as in the
structures of Group 2, in construction areas with ratedtemperature lower than minus 40ºC (except of cases,
related to types 7-12).
II - medium 4. Cross butt welds, that take up direct stresses0.4 R y ≤ σ p < 0.85 R y, as well as T-welds,
corner welds, lapped welds, being in cleavage,with direct stresses, acting on the attached
elements ≥ 0.85 R y, and with shear stress in
joints equal to τyш ≥ 0.85 R wf (with theexception of cases, related to type 3).
5. The rated corner welds that take up shear
stresses τ yш ≥ 0.75 R wf , which joint the basicelements of the structures of groups 2 and 3
(except of cases, related to types 2 and 3).
6. The longitudinal butt welds that take up the
tension stress or shear stress 0.4R ≤ σ < 0.85R.
7. The longitudinal (bonding) corner welds in the
basic elements of the structures of groups 2and 3 that take up the tension stresses
(circumferential weld of the built-up section,
the joints in the truss tension members).
8. The butt welds, corner welds to attach thegusset plates, junction plates, retainers, etc. to
the tensioned regions of the basic elements.
III-low 9. Cross butt welds that take up the compression
tests.10. Longitudinal butt welds and bonding corner
welds in the structures compressed elements
11. Butt weld and corner welds that attach thegusset plates to the structures' compressed
12. Butt welds and corner joints in subsidiarystructural elements (structures of group 4).
Symbols:
σ p - tensile stress of the weld metal;
R y - estimated resistance of steel to extension, compression and flexure as per
yield point;
τyш - tangential stress of the corner weld metalR wf - estimated resistance of the corner weld to the shear fracture (conventional)through the weld metal
σ - weld metal stress;
R - estimated resistance of the weld metal.
4.10.7. The following shall be indicated in the design documentation:
• Welded connections which require inspection involving ultrasonic and
radiographic methods, as well as mechanical tests;
• Methods and scopes of inspection;
• The required level of welded connections quality.4.10.8. For visual inspection, the welded connections shall comply with the following
requirements:
a) To have a smooth or evenly rippled surface, without abrupt junctions to the base material (the requirement of a smooth junction to the base material shall
be specifically justified and provided with additional process techniques);
b) The welds shall be tight along the whole length, and not have visible burns,narrowings, gaps, rolls, as well as undercuts of unacceptable size, incomplete
root penetrations, and faulty fusions along the edges, slag inclusions, cavities;
c) The metal of the weld and the heat-affected zone shall have no cracks of anyorientation and length;
d) The strike of the joints in the points of welding completion shall be re-welded,
and the points of welding completion shall be welded up.
4.11. The Requirements for bolted and riveted connection holes
4.11.1 The nominal diameters of the holes for bolted and riveted connections of varioustypes being of A, B and C accuracy classes as per GOST 1759.0, as well as high-
strength bolts as per GOST 22353 and GOST 22356 shall be accepted in
compliance with SNiP II-23 and design documentation.
4.11.2. The holes shall be made by drilling or pressing-through in workshop conditions,
except of those stipulated in the design documentation.
4.11.3. The limit deviations of the hole diameters from the designed ones, depending onthe method of making, and the type of bolt connection, are quoted in Table 2.
4.12. Accuracy of manufacturing of elements of structures and assembly
(Erection) units (Articles) of structures
4.12.1. The limit deviations of structures geometric parameters (elements of structures,
units, assembly articles) shall comply with the values, stated in designdocumentation, in the standards or technical specifications for structures of
certain types.
The accuracy of geometric parameters shall be calculated in accordance with thenormative documents for the System of assurance of accuracy of geometric parameters in
construction (GOST 21778, GOST 21779, GOST 21780), subject to functional limits,
required level of structures assemblability in the process of erection and manufacturing,and with consideration of constructional, as well as technological opportunities of the
manufacturing and erection.
4.12.2. The recommended values of limit deviations from the designed sizes in the
supporting structures of buildings are listed in Appendix B.
4.13. Completeness and Delivery Specifications
4.13.1. The structures shall be delivered to the consumer in sets.
4.13.2. The composition of the set supplied by manufacturer shall be indicated in thestandards, technical specifications or design documentation on structures of
specific types.
The composition of the set shall comprise the following: the structures, designdocumentation enabling erection of the structures and their operation as well as the
document on quality (passport) of the structures.
4.13.3. The composition of the set (the volume, the structures procurement procedure, the
quality document (passport), and the accompanying design documentation, theextent of design documentation detailing, supplies of spare structures, materials,
pads, fasteners, etc.) should be specified in an agreement (contract) on structures
procurement.4.13.4. When setting overall structures dimensions, there should be an option to divide
them into shipping elements considering the process capacities of the
manufacturer and consumer's handling and lifting equipment, as well astransportation conditions. The division of the structures into delivery parts and
blocks shall meet the following requirements:
- A shipping element or block shall keep the designed geometric
dimensions and the form during handling operations andtransportation;
- An element or block shall have details for slinging operations at
loading, unloading, field consolidation, for mounting of scaffoldingand ladders and also shall contain assembly parts for fixation of the
- dimensions of the element of block of structure transported by railway,
shall comply with the railroad overall dimensions;
- dimensions of the element or block of the structure transported by cartransport, shall comply with the requirements of the traffic safety
official bodies.
4.14. Marking
4.14.1. Depending on the function, marking of the structures and their elements can be
operational, general, individual and orienting.4.14.2. Operational marking is applied on details and elements of the structures in the
process of all operations on structures manufacturing in accordance with the
process documentation. As a rule, operational marking is not preserved on themanufactured structure, except of cases, when this requirement is quoted in the
design documentation, technical specifications or standard for structures of a
specific type.4.14.3. General marking is applied on every structure. General marking shall have the
mark as per GOST 26047. It is allowed to apply the trademark or short name of
the manufacturer on the structure. It is permitted to apply the general marking onthe structures as a stripe with the width of 5 cm of a specific color for every order,
when the manufacturer ships structures in accordance with two or more orders to
the same destination.
4.14.4. Individual marking shall be applied on the structures which have passed throughthe general assembly and check assembly. Individual marking shall include:
• General marking;
• Additional marking, in accordance with the erection diagram.
4.14.5. Orienting marking shall be applied on the structure, for the erection of which it is
necessary to use information on the correctness of its orientation in the space.
Orienting marking is applied only, if there are relevant indications in the designdocumentation, and only on the structures, which have passed through general
assembly and check assembly.
4.14.6. Orienting marking shall be applied as an addition to the general marking orindividual marking, and it shall include marking signs, indicating the following:
the slinging point, the resting point and alignment marks of the structures, statedin the design documentation. The resting point, as well as the alignment marks,shall be applied as 5 mm long prick-punched marks.
4.14.7. Depending on the dimensions of the structure, the marking can be lower-case and
staged.4.14.8. The marking shall be applied in two points. It shall be applied on a visible area,
viewable and legible during storage and erection and, when necessary, during
operation and maintenance.4.14.9. The location of marking on the structure shall be stated in compliance with GOST
2.314 in the standards, technical specifications or design documentation for
4.14.10. On structures, which are impossible to mark due to small dimensions, it is
permitted to apply marking without indication of the number of order and the
drawing. And in this case, the structures shall be put in a box or tied up in a bundle. Then, the relevant box or bunch shall be attached with a tag showing the
order number, drawing and quantity in the box or bundle.
4.14.11. The marking shall be established in the standards or technicalspecifications for the structures of specific types or design documentation. The
application shall be made through one of the ways below:
• Stenciling;
• Letter and numeric stamps, according to GOST 25726;
• Punching;
• Fixing on the article a metal tag with marking, tapped out by a letter and numeric
stamp.
It is permitted to apply the marking by hand painting, but this shall be readable.
The marking in letter and numeric stamp shall be framed with a paint line.
4.14.12. Marking by stenciling shall be performed by paint contrasting to the
background color of the structure.
4.14.13. Marking shall involve fonts of 10, 15, 30, 50 and 100 mm high inaccordance with GOST 14192.
4.14.14. When the conditions and terms of storage, established in the norms, are
complied with, the marking shall ensure visual reading in the process of storage
and erection.Marking made by letter and numeric stamps, by punching or fixing a metal tag on
the structure, shall ensure preservation of the signs over the whole working life of
an article in all conditions and modes, established in the standards, technicalspecifications and design documentation.
4.14.15. The fixing of attachable metal tags on structures shall eliminate any potential for creation of active galvanic couples. The dimensions of a tag shall be
in compliance with GOST 14192.
4.14.16. The transport marking of articles shall be in accordance with GOST
14192.4.14.17. On the details of rated elements of the structures, stipilated in the design
documentation, standards or technical specifications, the marking should be made by punching with mandatory indication of the metal heat number.
4.15. Packing
4.15.1. Structure packing shall be made in compliance with the measures eliminating the
change of geometric shape and deformation, and the measures that provide for
preservation of protective coating of the structures in the process of their loading,
unloading and storage.4.15.2. As a basic type of structures packing, baling shall be used for transportation and
4.15.3. Baling is required for the structures, details and assembly units (articles) of low
hardness and stability:
• Flat lattice-like structures;
• Beams (crane beams, overhead transport routes, floorings);
• Elements of building enclosure structures and other ones that permit their baling.
Specific structure bales are released as transport bales or are unitized in this way.
4.15.4. Forming of transport bales shall be performed from similar articles or bales of one
order and drawing, or from shipping elements or bales of different kinds withinthe order.
4.15.5. The transport bales of articles shall ensure the following:
• A possibility of machined loading on transport vehicles and unloading;
• Stability of shape and dimensions, integrity of structures in the process oftransportation, loading, unloading and storage;
• Stability of each bale and a possibility of stockpiling in two tiers and more except
of bales of lattice-like elements and curvilinear sheet structures;
• Accessibility of checking the articles quantity and their marking in one bale;
• Safety of forming, loading, unloading, possibility of bale elementwisedisassembly;
• Reliability and convenience for use on vehicles in accordance with the rules inforce for a specific type of transport.
4.15.6. The articles (accessories, fasteners, straps, assembly and erection attachments,
etc.) of small weight, with dimensions up to 1.5 m, shall be packed in box pallets(with a cover or without it, with solid or lattice-like walls), fabricated in
accordance with manufacturer's drawings approved in the established order. High-
strength bolts packing shall be done in accordance with GOST 22356 and GOST18160. Component parts can be supplied in manufacturer's packing and
containers.
4.15.7. The maximum dimensions of bales and box pallets transported by railroad, cars
aviation and water transport shall comply with the requirements set by the
regulations in force for these types of transport and approved in an establishedorder.
4.15.8. The weight of a transport bale shall not exceed 20 tons unless a different weight isspecified in the order. In this case, the bale weight exceeding 20 tons shall be
agreed between the consignor and consignee. In case of bale transshipment, an
agreement is required with the transshipment station (point), when the packageweighs more than 10 t.
4.15.9. In case of mixed transportation, the dimensions and weight of the bales and box
pallets shall not exceed the least values indicated in the regulations of relevant
types of transport, with requirements in 4.15.4 considered.
4.15.10. The weight of the means of baling and the box trays shall be the minimum
required. The bearing and non-bearing elements of the baling means shall becalculated in accordance with construction codes and standards for steel structures
design with consideration of the packaged structures weight, as well as loads,
arising in the process of loading, unloading and transportation of the cargo on
vehicles.
4.15.11. The load-bearing elements of the baling means shall have fittings for bale
slinging and fixation on transport vehicles. The holes in the details of the balingmeans shall not be less than:
70mm for slinging; 30mm for fixation.
4.15.12. The following should be applied for the baling means:
• structural shapes (hot-rolled, cold-formed), and sheet steel;
• bolted and welded connections;
• low-carbon steel wires of general purpose, heat-treated, of at least 6 mm diameter.
4.15.13. To preserve the structures protective coating in the spot of their contact,
and the contact with the baling means, it is necessary to install and fix the gaskets
of wood, paperboard, plastic and other materials.4.15.14. The means of fixing the cargo in transport bales shall be done in
accordance with GOST 21650.
4.15.15. The bales of articles, as well as box pallets shall have their marking inaccordance with GOST 14192.
5. Acceptance rules
5.1. All the supplied structures shall be accepted by the service of manufacturer's
technical inspection.
5.2. In the process of acceptance, it is necessary to establish whether the structures parameters meet requirements of:
• this standard;
• standards or technical specifications for specific structures;
• design documentation.
5.3. For acceptance of serial production structures, the volumes of batches, the
methods and plans of inspection (including the amount of sampling) shall bedetermined in the standards or technical specifications for specific structures.
5.4. For acceptance of structures of single-piece and small-batch production the
volumes of batches, the methods and plans of inspection (including the amount of
sampling) shall be listed in their design documentation.
5.5. The compliance of structures quality characteristics and process mode parameters
with the requirements of the documents stated in item 5.2. shall be established on
the basis on the data of receiving inspection, operational inspection and
acceptance inspection as per the list of characteristics and procedures quoted inTable 3.
Table 3
Type of inspection Characteristics or procedures to be inspected
1 Receiving Quality of component parts, parent material and billets(class and grade of the steel, range and geometric
dimensions of the rolled product, grades of paint materials,
welding materials and materials of anti-corrosion coatings;quality of gases for welding and cutting of the metal,
classes of bolts and nuts, etc.)
2 Operational Geometric parameters of the templates, conductors andother rigging elements.
Geometric parameters of the details and billets including
those after mechanical treatment.
Assembling of the structure or its elements for welding.Quality of welded and bolted connections.
Quality of separately made elements forming the structure.
Structures geometrical parameters.Quality of anti-corrosion coatings, including surface
preparation, priming and coating layers
3 Acceptance3.1. Periodical inspection and tests Process mode parameters of production operations.
Checking the process stability of production
operations and sufficiency of the scope of receivingand operational inspection.Assemblability of structures on the basis of check
assembly.
Structures bearing capability and hardness.
3.2. Handover Checking of availability of documents on receiving
and operational inspection, as well as their compliance
with the approved process documentation.
Geometrical parameters of structures, impactingstructures assemblability
Structures visual inspection
Random inspection of corrosion protection, welds andother requirements of the standard, technical
specifications and design documentationCompleteness, marking, packing.
Notes
1. The check of structure assemblability, bearing capacity and hardness is conducted in the same way
as acceptance and handover inspection, if so provided for in the standards, technical specifications
and design documentation for specific types of structures.2. The procedure of external examination of the structures provides for visual inspection to meet the
standard requirements and detect possible defects of the structure.
Depending on the type of controlled articles and the specifics of their production, the list
of these characteristics can be specified in the standards, technical specifications and
design documentation for structures of specific types and in process documentation.
The results of receiving, operational and acceptance inspection shall be fixed in relevant
logs of technical inspection, laboratories or other documents.
The parameters, the inspection results of which shall be entered in the above-mentioned
documents shall be in accordance with the structures process and design documentation.
5.6. Receiving Inspection.
5.6.1. Receiving inspection of materials and component parts shall be conducted in
compliance with GOST 24297.5.6.2. If for the quality of materials and component parts a receiving inspection is
specified in the standards or technical specifications for structures of single-pieceor small-batch production, the inspection shall be conducted in a certified
laboratory, or in the laboratory of the structures manufacturer.
With this, rules of acceptance and inspection methods provided for in supplier'stechnical specifications or standards shall be applied.
5.7. Operational Inspection
5.7.1 Operational inspection shall be conducted in compliance with manufacturer's
process documentations. Inspection shall be sufficient to assess the quality of performed operations, taking account of compliance with requirements of the
standards or technical specifications, as well as design documentation forstructures.
5.7.2 The list of parameters to be controlled in the course of inspection and its scope as
well as accuracy and stability of production operation process parameters shall bein accordance with manufacturer's process documentation developed in
compliance with standards of the unified system of production process design,
and confirmed before setting in production in accordance with GOST 15.001 andGOST 15.005.
5.7.3. The scope of inspection for structures of single-piece and small-batch productionshall be in accordance with items 5.7.1 and 5.7.2.In case of random inspection, the randomly selected unit is subject to inspection
of all parameters. If the actual value of at least one parameter of the unit goes
beyond the tolerance limit, this unit shall be rejected and then a double quantity ofunits from this batch shall be inspected. In case of detection of the same defect all
units of that batch shall be returned to manufacturer for rectification. After that,
they shall be provided for inspection in the same order.
5.7.4. Operational inspection of welded connections quality
5.7.4.1.Operational inspection of welded connections quality shall be conducted before
application of corrosion protection (including structures painting). Methods and scopes of
operational inspection are shown in Table 4.
5.7.4.2. Non-destructive inspection of the welded connections quality shall be conductedafter the correction of intolerable defects revealed by visual inspection and by
measurement.
First of all, the welds shall be inspected in spots of their intersection, and in spots with
signs of defects.
Table 4
Method of
inspection, GOST
Type of controlled
welds as per Table 1
Scope of inspection Notes
Visual and bymeasurement
All 100% The inspectionresults for welds oftype 1-5 as per table
2 shall be
formalized by a protocol.
Ultrasonic, GOST
14782 or
radiographic, GOST7512
1 and 2 100% -
3 10% Without
consideration of the
scope provided for joints of types 1 and
2
4 5% The same
5 and 8 1% “
Mechanical Tests,
GOST 6996
Type of controlled connections, scope of inspection and quality
requirements shall be indicated in design documentation subject to
requirements of 4.10.2.
Notes
1. Methods and scope of inspection of welded connections in the blocks of increasedhardness, where cracking potential grows, shall be additionally specified in design
documentation.
2. As for the structures and blocks characterized by the hazard of cold and foliatedcracking in welded connections, the quality control shall be exercised not earlier
than in 48 hours after welding completion
If this inspection reveals an unsatisfactory quality of the weld, then the inspection shall
be continued until revealing the actual borders of the defective area.
The inspection shall be conducted in accordance with requirements of the standards,
design documentation and process documentation. Non-destructive inspection shall be
conducted by duly certified professionals (NDT inspectors). Inspection results conclusion
shall be signed by a professional not lower than of level II.
5.7.4.3. In case of systematic revealing of intolerable defects in welded connections (thelevel of rejection is higher than 10%) by nondestructive methods, the scope of inspection
shall be doubled, and upon further revealing of intolerable defects, all connections of that
type shall be 100% inspected.
5.7.4.4. The welded connections that fail to meet the requirements for their quality, shall
be corrected in compliance with the developed technology and inspected again.
5.7.5. The methods and scopes of inspection shall be applied in accordance with
instructions of this standard, unless other requirements are specified in the design
documentation. If agreed with the design organization, other effective inspection
methods can be used instead of the above-mentioned, or as an addition to them.
5.8. Acceptance inspection
5.8.1. The acceptance inspection shall concern acceptance of the finished product
quality based on the data of the receiving, operational, periodical and handoverinspection.
5.8.2. The periodical control shall be conducted in the time provided for in
manufacturers process documentation or off-schedule in case if the handoverinspection shows a systematic incompliance with codes and standards or design
documentation.
5.8.3. If the results of periodical control are unsatisfactory, the production of structuresshall be stopped until the elimination of reasons that caused the defects.
5.8.4. Handover inspection of every batch of structures shall be performed inaccordance with the list of characteristics and procedures, quoted in Table 5:
in case of a random inspection – on production samples, included in the
sampling with the volume determined in accordance with requirements of 5.3. and5.4;
in case of 100% inspection – on every unit of the products.
5.8.5. The consumer has a right to exercise structures receiving inspection with theapplication of rules of acceptance established by this standard, and in accordance
with the standards, design documentation and technical specifications for specific
types of structures.
Table 5
Parameter to be controlled Type of Inspection
Documents on receiving and operationalinspection
Checking of availability of documents anddata on compliance of the controlled
parameters with requirements of normative
and technical documentation
Geometric parameters of the structures Measurement
Quality of welded connections* Visual, for compliance with requirements
of 4.10.8.
Upon occurrence of defects revealed by the
visual inspection – in accordance with5.7.4.2, with this, the scope of inspection
shall be in accordance with Table 4.
Number of holes for bolted and riveted
connections
Visual
Measurement
External view and thickness of protective
coating
Visual
Measurement of thickness
*For handover inspection of welded connections quality, the controlled areas shall be
cleaned from the applied corrosion protection.
6. Inspection methods
6.1. The inspection of articles shall be performed by the manufacturer's technical
control service the supervising body.
6.2. The types and methods of articles inspection shall be in accordance with thisstandard and the standards and technical specifications for specific structures of
batch production, design documentation for structures of single-piece and small
batch production, if established therein.6.3. The selection of methods and means of structures geometrical parameters
measurement for inspection shall be in accordance with GOST 23616.
6.4. The rules of measuring the geometric parameters shall be in accordance withGOST 26433.1 and GOST 26433.2.
6.5. The quality control of cleaning and degreasing shall be in accordance with GOST
9.402.6.6. The appearance of the coating shall be inspected visually in accordance with
GOST 9.302, for metallic and non-metallic non-organic coatings, and in
accordance with GOST 9.032 - for paint coatings.6.7. The coating thickness inspection shall be conducted through non-destructive
methods involving devices for coating thickness control in accordance with
GOST 9.302. The result of inspection shall be the average value of fivemeasurements of the coating thickness on every inspected area.
6.8. The coating density, elasticity, adhesion, bending test and other requirements for
the coatingss, if stated in design statutory documentation shall be controlled in
accordance with duly approved methods.6.9. In control and general assemblies, the geometrical parameters of structures shall
be controlled in accordance with GOST 26433.2. The field bolted connections
shall be checked with gages in accordance with the requirements established indesign documentation.
6.10. The control of completeness, marking and packing should be exercised for
7.1. The requirements for transportation and storage shall be listed in the standards or
technical specifications on the batch-produced structures and in designdocumentation on structures of individual production.
7.2. The loading, transportation, unloading and storage of structures shall be exercised
with observance of the measures eliminating the possibility of their damage, aswell as providing for integrity of the structures protective coatings. To drag or
unload the structures by throwing off is not allowed.
7.3. Safety requirements for loading and unloading works with structures are listed inGOST 12.3.009.
7.4. The conditions of structures transportation and storage shall be established,
depending on climate factors of environment, in accordance with GOST 15150.
7.5. Transportation of structures is allowed by any type of transport. In case of
transportation of structures by railroad transport, the loading and fixing should beexercised in an open rolling-stock, in accordance with GOST 22235, on account
of maximal use of their loading capacity, and in accordance with the requirementsof Rules of cargo transportation and technical specifications for cargo loading and
fixing.
7.6. The arrangement and fixation of individual structures, packages, trays on meansof transportation should be in accordance with the schemes developed in
compliance with the technical specifications and rules in force for the transport of
the given type.7.7. The loading and unloading of structures, transport bales and box pallets should be
exercised by methods, eliminating the damage of structures and transport means.
7.8. The structures should be stored in specially equipped warehouses. The structuresshould be sorted in accordance with orders, assembly components and grades.
7.9. During storage, a stable position of structures, bales and box pallets shall be provided, and their contact with the ground should be excluded. Measures shall be
provided against accumulation of atmosphere humidity on or inside the structures.
7.10. In case of structures multi-layered warehousing, the packages and box trays of theabove-located layer shall be divided from the below-located layer by wooden
gaskets arranged on the same vertical with pads.
7.11. The schemes of warehousing shall eliminate structures deformation and ensuresafety of unslinging and slinging of the structures, bale or the box pallet.
7.12. In warehousing, a good visibility of the structures’ marking shall be provided.
7.13. The dimensions of passages and driveways at the warehouse, between the stock piles or individual structures shall comply with the requirements of constructioncodes and standards as well as safety requirements.
8. Quality Document
8.1. The quality document on steel construction structures shall be executed for every
building, erected on the site, and on every batch of structures.8.2. The form of quality document on steel structures is quoted in Appendix G.
GOST 2.314-68 ESKD Drawing references on articles marking and stampingGOST 9.032-74 ESZKS Paint coatings. Groups, technical spesifications and
identifications.
GOST 9.302-88 ESZKS Metallic and non-metallic coatings. Inspection methods.GOST 9.402-80 ЕСЗКС Paint coatings. Preparation of metal surfaces before the
painting.
GOST 12.3.009-76* SSBT. Loading and unloading works. General safety requirements.
GOST 15.001-88 System of development and putting in production. The
product of industrial and technical purpose.GOST 15.005-86 System of development and putting in production. Creation
of articles of single-piece production and small-batch production to be assembled in place of operation.
GOST 1759.0-87 Bolts, screws, studs and nuts. Technical specifications.
GOST 5264-80. Manual arc welding. Welded connections. Basic types,structural elements and dimensions.
GOST 6996-66 Welded connections. Methods of mechanic properties
By letter of Gosstroy of Russia No. АШ-5630/1 as of December 7, 2000, please be
advised as follows:
The official statutory and methodic documentation, approved, agreed, implemented byGosstroy of Russia and distributed by retail shall be editions of “Center of design
products in construction" State Unitary Enterprise (GUP CPP, Moscow (ГУП ЦПП,
г.Москва), on paper and with appropriate holographic sign on the edition's cover page.
The official information on implementation, revision and cancellation of federal and state
statutory documents shall be appropriate publications in magazine “Bulletin of
construction equipment” (БСТ), “Informational bulletin on design, statutory and
methodic documentation”, published by GUP CPP, as well as in “List of statutorydocuments on construction in force in Russian Federation”, annually published by State
enterprise “Center of methodology of rating and standardization in construction” (GPCNS).