Gor eng new - Uralmash · drilling rigs with loading capacity from 160 to ... The specialists of Uralmash Machine Building Corporation designs the presses from 16 ... spare rapidly

HORIZONTAL PRESSES

The “Uralmashplant” JSC, is a key equipment supplier for basic industry sectors: mining, metallurgical, and oil-and-gas industries.

In 2013 the “Uralmashplant” marked its 80s anniversary.

The main shareholder of the “Uralmashplant” is the “Gazprombank” JSC, one of the three largest Russian banks.

Today, the “Uralmashplant” JSC is a company providing the state-of-the-art engineering, welding, metal-working, mechanical assembly, and tool production works.

walking and track-type draglines, track-type open-mine excavators,

cone and jaw crushers for all crushing stages, ball and rod grinding mills, semiautogenous

and autogenous grinding mills, concrete-production equipment.

sintering equipment,indurating equipment,

blast furnace equipment, continuous casting machines, rolling equipment, press-forging equipment, rolling mill rolls

complete movable, stationary, and cluster drilling rigs with loading capacity from 160 to 600 tons, drilling equipment packages.

heavy cranes for metallurgical works, handling equipment for nuclear plants, general purpose special and bridge cranes.

hydraulic turbine units, transfer and homogenizing equipment units.

A company development strategy is aimed at creating a world-class machine-building company able to fully fulfill customers' needs for modern equipment.

Main product assortment includes:

Mining equipment

Metallurgical equipment

Oil-and-gas drilling equipment

Handling equipment

Power equipment and nonstandard equipment

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2

HORIZONTAL PRESSES

3

HistorySoon after starting, Uralmashzavod began manufacture of press-forging plant. In 1936, the

first forging press was built for Khabarovsky metallurgists. Up to 1941, all metallurgical

works, being created in the Ural and Siberia, including the biggest in the country

Novokuznetsky and Magnitogorsky integrated steel-and-iron works, were equipped with

the presses built by Uralmashzavod.

The presses built by Uralmashplant were also used in the aircraft industry.

During World War II, Uralmashplant pressed the turrets for the famous tanks T-34 at the

press of 10000 tf.

In fifties, Uralmashzavod became the main supplier of the modern heavy hydraulic presses

for aircraft and missile works.

In 1955, the first pipe bending machine was

created for the Belgorodsky boiler builders.

In the late eighties, 100% solid-rolled wheels of

the railway vehicles in the USSR were produced

at the equipment of Uralmashplant.

Since 1953, Uralmashplant has begun to supply

the products abroad.

The press-forging plant was supplied to the

enterprises of Poland, China, Hungary, India,

Rumania, Finland, Iran, Serbia, the Republic of

Belarus, Kazakhstan, Armenia.

The scope of supplies for 75 years, namely, 200

horizontal and vertical presses, and pipe

bending machines for domestic and foreign

enterprises, is evidence of great experience

acquired by the works in creation of the press-

forging plant.

For the last ten years, the specialists of

Uralmash Machine Building Corporation

modernized many presses being in operation.

Simultaneously, new machines are built, with

the help of which the final product being

superior in consuming qualities to those existing

in the world practice is produced.

Horizontal hydraulic pressesThe horizontal hydraulic presses are the main equipment of the work shops for production of rods, panels, pipes and sections from non-ferrous metal alloys (Al, Cu, Zn, Ti).

The specialists of Uralmash Machine Building Corporation designs the presses from 16 MN force to the most powerful presses in the world practice of 200 MN.

direct, reverse and composite extrusion of work-pieces from soft and hard alloys of non-ferrous metals

isothermal extrusion of work-pieces of hard aluminum alloys for production of goods of quality with guaranteed structure over their full length

hot scalping bright in the presses of rod reverse extrusion prepares the work-piece surface of proper quality

independent piercing programmable systems to produce drill pipes of variable cross- section from hard aluminum alloys

mechanisms of cutting long work-pieces to length

transport facilities to bring work-pieces to and in the press

tools (less matrix unit)

outlet table

cooling devices with conveyors

mechanism of butt-end and dummy block separation

shears to cut work-pieces to length

pump stations

floors

electrical equipment with automatics systems

technical documentation

induction heating furnaces

tension device and a certain number of round and flat containers

work-piece scalping press

computer-aided lines of building section production incorporating presses of low force

Process

Complete delivery set

Other equipment that can be supplied complete with the press

4

Specifications of presses 161

16--

Pump drive32 MPa

2.41.6

18000.5...25

400150170200

75011.56х3.3

4.652.5

Direct extrusion of sections of

soft aluminum alloys

161

16--

PAS32 MPa

2.141.121100

0.4...6200

180/60

1100-

2.421.77

Direct extrusion of sector cores of aluminum

alloys

181

18-

2.4Pump drive

45 MPa 0.51.2400

0.2...20120400

36020.475х8.71

2.931.0

Direct extrusion of finned tubes

of aluminum alloys

202

2024-

PAS32 MPa

2.33.921900

0.1...10150

200; 225

95010.55х4.07

3.440.95

Direct extrusion of pipes of aluminum

alloys

242

2024-

Pump drive32 MPa

1.961.151900

1.5...30150

180; 250

9509.32х3.83

4.381.2

Direct extrusion of building

sections of soft aluminum alloys

251

25-

2.57PAS

32 MPa 0.420.621650

to 120300150180200220225760

40.74х12.7

4.271.6

Direct extrusion of rods, pipes of copper alloys

Press force, MNNumber of stages, MNStage force, MN

stage 1 stage 2

Piercing system force, MNPress drive

Container pressing force, MNContainer separation force, MNWorking stroke, mmWorking stroke speed, mm/sIdle stroke speed, mm/sContainer bushing diameter, mm

Container bushing length, mmOverall dimensions of press in planview, mHeight above floor level, mDepth of embedding, mPress purpose

5

HORIZONTAL PRESSES

301

30---

PAS 32 MPa 3.7

2.1713200...20

80225270305

100039.35x9.8

4.972.13

Direct extrusion of

rods of aluminum

alloys

351

35--

5.0PAS 32 MPa

4.66.0

2100до 120

200200250300370420

100055.33х23.34

5.393.0

Direct extrusion of

sections, pipes of

copper alloys

351

35--

4.0PAS 32 MPa

2.33.0

210020

200200250300370420

100044.2x12.3

4.451.12

Direct extrusion of

sections, pipes of aluminum

alloys

403

733407.0

PAS 32 MPa 3.81.2

22500...20

200...300280320

100052.83х14.3

3.852.37

Direct extrusion of pipes of

variable cross-section of

aluminum alloys

603

12486012

PAS 32 MPa 5.11.2

26500.2...20

200...300280300370420

120060.5...15.85

4.53.6

Direct extrusion of pipes of

variable cross-section of

aluminum alloys

503

19.2231.5

51.42-

PAS 32 MPa 3.15.1

25000.5...20

200230250270300370400

120043.8х13.8

4.862.34

Direct and reverse

extrusion of sections of

aluminum alloys


stage 1 stage 2stage 3

Piercing system force, MNPress driveContainer pressing force, MNContainer separation force, MNWorking stroke, mmWorking stroke speed, mm/sIdle stroke speed, mm/sContainer bushing diameter, mm


Specifications of presses

6

703

1656724.0

PAS 32 MPa 2

6.242100

0.2...20100...150

500600

170058.0х14.5

4.864.4

Reverse extrusion of

rods of aluminum

alloys

753

25507525

PAS 32 MPa 7.043.2440001...50

200...300200250300400

1200...140045.0...16.55

1.954.5

Extrusion of rods, pipes of copper

alloys

805

10/IV6030/V80

5030

PAS 32 MPa 3.253.253050150150306408500570650

150069.75...25.0

9.64.6

Extrusion of rods,

sections, pipes of

copper alloys

605

12/IV6024/V72

484.0

PAS 32 MPa 5.11.2

26500.5...120200...300

200250300400

120058.8х22.8

4.493.2

Direct extrusion of

pipes of zirconium

alloys

1203

5070

12012.5...50

PAS 32 MPa 6.02.0

2350up to 25

up to 300500650800

240х900

200072.13х15.65

4.7755.38

Direct and reverse extrusion of

sections of rods and tubes from

aluminum alloys

2003

65135200

15...65PAS 32 MPa

127

37000.2...30

up to 300650800

1100500х1200

210087.34х32.5

6.15.8

Direct and reverse extrusion of

sections of panels and tubes from

aluminum alloys


stage 1 stage 2stage 3

Piercing system force, MNPress driveContainer pressing force, MNContainer separation force, MNWorking stroke, mmWorking stroke speed, mm/sIdle stroke speed, mm/sContainer bushing diameter, mm


Specifications of presses

7

HORIZONTAL PRESSES

Presses for cable productionPurpose

Force

Cable head diameter


encase cable in aluminum sheath

of 40 MNx2 and 50 MNx2

is 60 mm and 100 mm, respectively, (the press of 50 MNx2 force can be equipped with a head of 200 mm diameter). The original design of the cable heads and optimum temperature of electric heating increase the service life of expensive units by 1.5-2 times.

The working cylinders are moved in the presses by means individual pumps of controlled capacity.

molded cable diameter is 25 – 100 mm (with the sheath thickness of 1.5 – 5 mm)

speed of cable molding is from 10 to 80 m/min (depending upon the cable size)

length of the molded cable for one working stroke is 50 m (with the sheath diameter of 100 mm and thickness of 1.5 – 3 mm)

cable molding time is 180 s (with the ram speed of 4 mm/s)

the accepted specific pressure in the container is 750

mechanization units of the main and auxiliary operations

control system

power electrical equipment and control electrical equipment

centralized lubrication system

floors and service platforms

spare rapidly wearing parts


MPa

8

Specifications of pressesfor cable production

HORIZONTAL PRESSES

Encasing of power cable of 25 and 100 mm diameter in aluminum sheath

Press force, MN

Number of stages, MN

Stage force, MN

stage 1

Press drive

Working stroke,mm

Working stroke speed, mm/s

Idle stroke speed, mm/s

Container bushing diameter, mm

Container bushing length, mm

Overall dimensions of press in plan view, m

Height above floor level, m

Depth of embedding, m

Press purpose

100(50х2)

1

100

PAS 32 MPa

1310

to 2.0

250...300

250

600

32.55х22.46

5.72

1.62

80 (40х2)

1

80

PAS 32 MPa

520

0.4...4

150...200

250

600

31.69х27.1

5.26

5.0

Reference list of horizontal presses

Metal

coppertitan,

spongealumin.copper

alumin.alumin.

alumin.alumin.alumin.alumin.alumin.alumin.

alumin.alumin.

zirconiumalumin.alumin.copperalumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.

20011998

19971991

198919891988198619821975197519721971

19701970196919691968196619631962196119611960195919591957195619561955195519551955

Supplyyear

RussiaRussia

RussiaKazakh-

stanRussiaRussiaRussiaRussiaRussiaRussiaRussiaRussiaRussia

RussiaArmenia

RussiaRussiaRussiaRussiaRussiaRussiaRussiaRussia

HungaryRussiaRussiaRussiaRussiaRussiaRussiaRussiaRussiaChina

Country

Revdinsky non-ferrous machining plant, RevdaAvisma, Berezniki

VSMPO, Verhnyaya SaldaUlbinsky metallurgical works,

Ust-Kamenogorsk SMZ, Samara

Light alloy plant «VIPS», MoscowKRAMZ, Krasnoyarsk

SМЗ, SamaraKamkabel, Perm

SMZ, SamaraKRAMZ, Krasnoyarsk

SMZ, SamaraKamkabel, Perm

SMZ, SamaraKanakersky aluminum plant, KanakerChepetsky metallurgical works, Glazov

KUMZ, Kamensk-UralskyKUMZ, Kamensk-Uralsky

Krasnyi Vyborzhets plant, Saint-PetersburgVSMPO, Verhnyaya SaldaVNIIMETMASH, MoscowVSMPO, Verhnyaya Salda

SMZ, SamaraSekeshfehervar city

Kamkabel, PermSMZ, Perm

KUMZ, Kamensk-UralskyKUMZ, Kamensk-Uralsky

SMZ, SamaraSMZ, SamaraSMZ, Samara

KUMZ, Kamensk-UralskyWestern-Eastern plant, Harbin city

Location

2515

2475

50505050

80 (2х40)70704016

601660606080

20018

1203535

100 (2х50)2003535

12030505035

Press force, MN

Directhorizontal press –

shearsdirect, line

Direct

direct, reversedirect, reversedirect, reversedirect, reverse

directreversereversedirect

direct (contr. extrusion with

welding)directdirectdirectDirectdirectdirect

direct, reversedirect

direct, reverseDirectdirectdirect

direct, reversedirectdirect

direct, reversedirectdirectdirectdirect

Extrusion method

11

1Contractor

design111111122

21124111111212112111

Qty.

10

StretchersPurpose

Process

Design


stretching of pipe sections, panels, plates

stretching followed by slight plastic deformation of the work-piece

untwisting with subsequent stretching after extrusion or heat

treatment (hardening or annealing)

stretching of sections of aluminum or its alloys in cold state

stretching of work-pieces of short metals (high-alloy tool steel and titanium alloys) followed by heating

of housing or column type (stretcher force from 3 MN to 60 MN)

change hollow cast distance pieces (instead of power housing) located between the heads over the working cylinder axes in the stretchers of 60 MN force

pulling heads assembled of steel castings and fastened together by means of buckles

a drive to grip work-pieces consisting of two cylinders

the cylinders are located in the plane of the plate being stretched and push the clamping wedges by means of rigid vertical board

jaws with sectional grip to ensure equal clamping and improve quality of plate and panel stretching

working cylinders, representing short rams with inserted movable bottoms, thrusting against the distance pieces via thrust columns

a damping device-two cylinders to absorb shock in breaking of work-piece

drive is carried out from the pump and oil station rated at the pressure of 32 (working and return cylinders)

automatic stretching and stretching degree control system

pipeline

floors

foundation lining

lubrication system

electrical equipment

spare parts


MPa

11

HORIZONTAL PRESSES

Capabilities of stretchers

ПРМ-350ПРМ-500ПРМ-700

ПРМ-1000ПРМ-1000ПРМ-1500ПРМ-1800ПРМ-2500ПРМ-3000ПРМ-6000ПРМ-6000ПРМ-6000

Model

3.55.07.0101015182530606060

Stretching force, MN

15701400700

2500600...1500400...800

800...16202500

100...1200600...1500600...2400

1000...2800

2000...53004000...140002800...200002000...100003500...6000

6500...180006500...180007500...170006000...300003500...8000

5500...3000010000...31000

309.012

10.55.0

10,08.520

2...155...155...105...10

Working stroke

speed mm/s

25015001720600500

240015001800120010001200780

Working stroke,

mm

0.5...10Ø 70

Ø 3504...16

0.5...3.5Ø 400...800

30150

25...22040...25040...25011...90

width lengththickness, height, circumcircle Ø

Dimensions of work-pieces to be stretched, mm

* ПРМ - Stretcher

Specifications of stretchersA pitch to rearrange head, mm

-600700500750960

10001300

1000150015001550

Maximum stroke of rear

head, mm

3300102001750053504500

167201600016300

29000120002700024800

Torque, t/m

--

10-

1040--

63---

Maximum jaw opening,

mm

-120100

-50-

200360

550200200200

Drive type

Pump drivePump drivePump drivePump drivePump drivePump drivePump drive

PAS

Pump drivePump drive

PASPump drive

Working pressure, MPa

202017

16.516202032

20323232

Working fluid

oiloiloiloiloiloiloil

emulsion,oiloiloil

emulsionoil


HORIZONTAL PRESSES

ПРМ-350ПРМ-500ПРМ-700

ПРМ-1000ПРМ-1000ПРМ-1500ПРМ-1800ПРМ-2500

ПРМ-3000ПРМ-6000ПРМ-6000ПРМ-6000

Model

Specifications of stretchers

14

Overall dimensions of stretcher, mmModel

ПРМ-350

ПРМ-500

ПРМ-700

ПРМ-700ПРМ-1000

ПРМ-1000

ПРМ-1500

ПРМ-1800

ПРМ-2500

ПРМ-3000

ПРМ-6000

ПРМ-6000

ПРМ-6000

In plan view4500х17800

6830х29980

10000х33725

6000х337256160х27170

26500х27680

10320х42840

9600х52400

5460х41975

9850х65645

12240х40240

18100х62200

9140х56845

Embedding2060

3875

2400

24003502

3045

4250

3800

3310

5570

6750

6750

5600

stretching of plates of aluminum alloys

stretching of sections and panels

stretching of sections of aluminum alloys

stretching of steel sectionsstretching of plates of

aluminum alloysstretching of plates of alloy

steel stretching of sections, pipes

of aluminumstretching of finned panels

stretching of finned panels

stretching of sections and panels

stretching of plates and panels

stretching of plates and panels

stretching of sheets and plates

PurposeWeight of stretcher, t

59

246/286

311/471

310/377416/439

416/551

600/673

580/661

750/865

1945/3077

2255/2500

2634/2806

2185/2400

Stretcher type

frame-type

frame-type

frame-type

frame-typeframe-type

frame-type

double-column

frame-type with vertical flat clamp

frame-type with vertical flat clamp

double-column

distance pieces-columns



Above floor

930

2200

405

42001868

4150

5490

2665

910

2354

3250

3250

4730


Reference list of stretchers

2011200119991990

1988

19801977

197519731971

1968

1967

19641963

19621961

19611961

196119601960

196019591957195719551953

Supplyyear

RussiaRussiaRussiaRussia

Russia

RussiaRussia

RussiaUkraineRussia

India

Russia

RussiaRussia

UkraineRussia

RussiaRussia

RussiaRussiaRussia

UkraineRussiaRussiaRussiaRussiaRussia

Country

KUMZ, Kamensk-UralskySMZ, Samara (modernization)

KUMZ, Kamensk-UralskyVSMPO, Verhnyaya Salda

Krasnoyarsky metallurgical works,KrasnoyarskSMZ, Samara

Belo-Kalitvinsky metallurgical works, Belaya Kalitva

SMZ, SamaraShipyard, Nikolaev

VSMPO, Verhnyaya Salda

Artillery plant, Nagpur

SMZ, Samara

VSMPO, Verhnyaya SaldaVSMPO, Verhnyaya Salda

Zaporozhstal plant, ZaporozhieSMZ, Samara

SMZ, SamaraBelo-Kalitvinsky metallurgical

works, Belaya KalitvaSMZ, Samara

VSMPO, Verhnyaya SaldaKUMZ, Kamensk-Uralsky

Tube works, NikopolSMZ, SamaraSMZ, SamaraSMZ, SamaraSMZ, SamaraSMZ, Samara

Location

5251030

60

760

77

60

7

15

515

105

253.5

3.5185

3103.53.53.57

Press force, MN

stretching of sheets and platesstretching of sheets and platesstretching of sheets and plates

stretching with untwisting of panels and heavy sections of aluminum alloys

stretching of sheets and plates of aluminum alloys

stretching of sheets of aluminum alloysstretching of sheets, plates, heavy sections of

aluminum alloysstretching of sheets of aluminum alloys

stretching with untwisting of steel sectionsstretching of sheets and plates of aluminum

alloysstretching with untwisting of panels and

sections of aluminum alloysstretching with untwisting of panels of

aluminum alloysstretching of panels of aluminum alloysstretching with untwisting of panels of

aluminum alloysstretching of sheets of alloy steel

stretching with untwisting of sections of aluminum alloys

stretching of finned panels of aluminum alloysstretching of sheets of aluminum alloys

stretching of sheets of aluminum alloysstretching of panels of aluminum alloysstretching with untwisting of sections of

aluminum alloysstretching of steel pipes

stretching of sheets of aluminum alloysstretching of sheets of aluminum alloysstretching of sheets of aluminum alloysstretching of sheets of aluminum alloys

stretching of sections of aluminum alloys

Press purpose

1111

1

11

111

1

1

11

11

11

111

112112

Qty.

15

HORIZONTAL PRESSES

Pervoy Pyatiletki sqr.,Ekaterinburg, Russia, 620012Phone: +7 336-61-01 Fax: +7 336-60-40 (343) (343)

E-mail: Http://[email protected] www.uralmash.ru

Gor eng new - Uralmash · drilling rigs with loading capacity from 160 to ... The specialists of Uralmash Machine Building Corporation designs the presses from 16 ... spare rapidly

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