www.ats - global.com The Independent Solution Provider for Smart Digital Transformation 1 Good Bad Ugly Industry 4.0 Mike James Chair AT S Global
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
1
Good Bad Ugly
Industry 4.0
Mike JamesChair AT S Global
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
2
The Independent Solution Provider for
Smart Digital Transformation
our experience, your success
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
3
About ATS Global
800+People
50+Offices
4,000+Customers
30+Years
25+Countries
An Independent Provider for solutions and services for Smart Digital Transformation
A global organization with local focus
Thought leadership in:
• Manufacturing Operations Management
• Smart Automation, Quality and IT Excellence
• Application Packaging and Virtualization
• Solutions for Precision Engineering
• Education, Consultancy and 24x7 Support Services
Thousands of manufacturers trust ATS with their production critical applications
Note: All statistics as on 1st January, 2018
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
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Group Structure
ATS Canada
ATS USA
ATS Australia
ATS UK
ATS Spain
ATS Belgium
ATS GermanyATS Netherlands
Headquarters
ATS Austria
ATS Czech Republic
ATS Mexico
ATS South Africa
ATS Singapore
ATS Turkey
ATS Italy
ATS Ireland ATS China
ATS Hong KongATS France
ATS India
ATS Indonesia
ATS BrazilStart-up
ATS Macedonia
ATS Scotland
ATS UAE
ATS Malaysia
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
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Communication& Networks
Programming Languages
Engineering MetrologySCADA and HMI
Machine-Machine
Comm. (M2M)
Product-Machine
Comm. (P2M)
Industrial IOT and
Services
Smart Technologies
Machine and
Vision Systems
Small / Big Data
and CloudPredictive & Smart
DecisionsCyber Security & Cyber Physical
Industrial Robotics
CAD/ CAM
Control Technology
Product Location & Identification
Databases Data Collection ERP Integration
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
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The Good
Clear vision
Wide government
and industry support
Technology and IT orchestration
Opportunities for the agile to
exploit new business models
Internet of Services major
opportunity for manufacturers
Government,
Academic,
Industry Funding
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
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The Bad
Rapid technology,
IT and social changes
make it hard
to plan and predict
Few organisations have
developed a strategy for coping
with the rapid changes
Hype has fogged the definition of
Smart leading to
misinformation/misunderstanding
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
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The Bad
Danger that organisations who
fail to adapt will not survive/fail
Danger that organisations who
do adapt make poor decisions
and do not survive/fail
Governments fail
to create a successful
regulatory environment
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
9
The Ugly
Lack of standards and/or
standard proliferation
massively increases costs
Security
Issues
ignored
System
robustness
ignored
People, skills, redeployment,
retraining and employability
concerns
Artificial Intelligence
replaces people leading
to social unrest
Level of investment required
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
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Business Drivers
ATS
Consulting
ATS Projects
ATS Support
Services
ATS Products
& Partners
ATS Software
Developments
ATS Training
& Workshops
Automation &
IT
Lean & Six
Sigma
MES / MOM
PLM
Quality
Management
Supply Chain
Management
(ERP)
Smart
Manufacturing
/ Industry 4.0
Application
Packaging &
Virtualization
Predictiv
e
Mainte-
nance
Remote
Mainte-
nance
Virtually
guided
self-
service
Service/
aftersale
s
Smart
energy
consu-
mption
Resource
/process
Intellige
nt lotsReal-
time yield
optimizatio
n
Asset
utilization
Routing
flexibility
Machine
flexibility
Remote
monitoring
and control
Predictive
maintenanc
e
Augmented
reality for MRO3
Labor
Inventories
Quality
Supply-
demand
match
Time to
market
Human-robot
collaboration
Digital
performance
mgmt
Remote
monitoring
and control
Auto-
mation of
knowledge
work
In situ
3-D
printing
Real-time
SC
optimizatio
n
Batch
size 1
Statistical
process
control
(SPC)
Advanced
Process
Control
(APC)
Digital
quality manage-
ment
Data-driven
demand
prediction
Data-driven
design to
value
Customer
cocreation/ope
n innovation
Concurrent
engineering
Rapid
experimentation
and
simulation
10 – 40% reduction of
Maintenance costs7
20 – 50% reduction
in time to market7
Forecasting accuracy
Increased to 85+%5
Cost for quality
reduced by 10 – 20%6
Cost for inventory holding
decreased by 20 – 50%5
45 - 55% increase of productivity
in technical professions through
automation of knowledge work4
30 – 50% reduction of total
machine downtime2
Productivity increase
by 3 - 5%1
1 Client experience
2 McKinsey analysis
3 Maintenance, repair, and operations
SOURCE: McKinsey
4 Cf. McKinsey Global Institute: Disruptive technologies
5 McKinsey analysis
6 Cf. T. Bauemhansl, M. ten Hompel, B. Vogel-Heuser (Ed.): Industrie 4.0 in Produktion, Automatisierung und Logistik (2014)
7 Cf. McKinsey Global Institute: Big data: The next frontier for innovation, competition, and productivity
New Business Models: service delivery
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
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Barriers to Digitalization
Digitalization required both at OT and IT levels
Need to complete the 3rd revolution before starting the 4th one
Unclear economic benefits, excessive investments
Insufficient qualifications of employees. Big Cultural Change
Lack of standards, regulations and forms of certification
Low maturity level of required technologies
Unresolved questions concerning data security
People
Money
Security
Standard
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
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The Independent Solution Provider for
Smart Digital Transformationour experience, your success
Thank You
Mike James
+31 (0)654333987
LinkedIn Facebook Twitter YouTube
www.ats-global.comThe Independent Solution Provider for Smart Digital Transformation
13
Good Bad Ugly
Industry 4.0
Mike JamesChair AT S Global