GLGi: LED and OLED Market Trends President & Managing Member Organic Lighting Technologies, LLC
GLGi: LED and OLED Market Trends
President & Managing MemberOrganic Lighting Technologies, LLC
OLT© 2008 Gerson Lehrman Group Inc., All Rights Reserved
Council Member Biography
Munisamy Anandan, Ph.D., is the President and Managing Member at Organic Lighting Technologies LLC, an optical component manufacturer. He specializes in market research, marketing, LCD backlighting, and flat panel display technologies. He is experienced in development of OLED backlight for cell phones, LED backlight, LCD TV, CRT, SED, and desktop monitors. He is knowledgeable in market and technology trends for the plasma, projection television market, LCDs for desktop monitors, and OLEDs. He is experienced in the LCD, Plasma, OLED, Flat fluorescent lamp, LCD backlighting, field emission display markets and has established processes for mass manufacturing for LCD, Plasma, OLED, Flat fluorescent lamp, and LCD backlighting . He is a senior member of IEEE and the Society for Information Display. Recently, he has delivered a "Key-Note Address" on 'LED backlight for LCD' at International Display Research Conference in Moscow.
OLT© 2008 Gerson Lehrman Group Inc., All Rights Reserved
Topics
Review of technology Penetration & growth forecasts Review of major players
OLT© 2008 Gerson Lehrman Group Inc., All Rights Reserved
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OLT© 2008 Gerson Lehrman Group Inc., All Rights Reserved
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OLT© 2008 Gerson Lehrman Group Inc., All Rights Reserved
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2008 GLG SEMINAR OLT 7
LED
Lumiled web site
2008 GLG SEMINAR OLT 8
SOME BASICS
2008 GLG SEMINAR OLT 9
SOME BASICS
2008 GLG SEMINAR OLT 10
JUNCTION TEMPERATURE: CONSEQUENCES
Junction temperature beyond 60 C
• Spectrum shifts and hence chromaticity coordinates change.
• Brightness and luminous efficiency decreases
• Life degrades. • Values differ for red LED compared to
blue and green
2008 GLG SEMINAR OLT 11
40 YEARS OF WORK ON LED
• EPITAXIAL LAYER
• ELECTRON-HOLE RECOMBINATION
• LIGHT GENERATION ACROSS JUNCTION
• LIGHT EXTRACTION
• PACKAGING
2008 GLG SEMINAR OLT 12
EFFICIENCY OF LEDs- Chip levelAt Room Temperature
LED color Peak λ current lm/w
White N/A 20 mA 136
White N/A 350 mA 115 (136 lm)
Red 625 nm 350 mA 60
Blue 450 nm 350 mA 10
Green 527 nm 350 mA 72
2008 GLG SEMINAR OLT 13
‘LUXEON REBEL’ LED (packaged)LED ColorPeak λ Lumin Flux lm/w CRI
350 mA 700mA (350 mA)Red 627 nm 40lm 85 lm 36
-----Blue 470 nm 23 lm 48 lm 21.3
-----Green 530 nm 80 lm 145 lm 72
-----Cool white (6500 K) 100 lm 180 lm 84 70
Neutral white (4100K) 80 lm 145 lm 67 75
Warm white (3100K) 60 lm 110 lm 50 80
Retail price -------------------Approx: €4.49 = US$6.6------------------------Above characteristics measured at thermal pad temperature of 25 CLife: 50,000 hrs at junction temperature of 110C for 350 mA drive.
Source: Lumiled web site
2008 GLG SEMINAR OLT 14
SUBSTRATE FOR GaNSapphire substrate Manufacturers• Crystal Gmbh, Berlin – 1”, 2” and 3” wafers• Rubicon – up to 4” and also 6”• Marketech International, Washington state• Valley Design corp, Santa Cruz, CA and Shireley,
MA- procures raw material and polishes-up to 8”• Semiconductor Wafer, Inc. - 4” available • Epistone comp-semi material, Freemont, CA- 4”
wafer• Red Optronics-Distributor of 4” Boule crystal rod• Roditi International-Distributor-3”• Kyocera
2008 GLG SEMINAR OLT 15
SUBSTRATE FOR GaN
SiC wafers• Cree• Dow Corning• Toshiba• Caracal• Norstel-Swedish• 15 competing companies for SiC. 75%
market share for Cree.
2008 GLG SEMINAR OLT 16
SUBSTRATE FOR GaN
GaN wafer
• Sumitomo Electric – 2” wafer
• Panasonic
• Marubeni, Santa Clara-GaN on sapphire-2”
2008 GLG SEMINAR OLT 17
APPLICATIONS OF LED-
SIGNS & DISPLAYS TRAFFIC SIGNALS
AUTOMOTIVE MOBILE LCD BACKLIGHT
OTHERS
ILLUMINATION
2008 GLG SEMINAR OLT 18
ILLUMINATION: 2008 NEW YEAR BALL
Lumiled web site
2008 GLG SEMINAR OLT 19
ILLUMINATION….Contd
LED Magazine
2008 GLG SEMINAR OLT 20
INTERIOR STRUCTURE OF ‘NEW YEAR BALL’
Lumiled web site
2008 GLG SEMINAR OLT 21
ILLUMINATION
-
LED Magazine
2008 GLG SEMINAR OLT 22
ILLUMINATION….Contd
LED Magazine
2008 GLG SEMINAR OLT 23
ILLUMINATION….Contd
LED Magazine
2008 GLG SEMINAR OLT 24
ILLUMINATION….Contd
-
Refrigerated show case
GE Web site
2008 GLG SEMINAR OLT 25
ILLUMINATION….Contd
LED Magazine
2008 GLG SEMINAR OLT 26
ILLUMINATION….Contd
LED Magazine
2008 GLG SEMINAR OLT 27
GIANT SCREEN DISPLAY
Daktronics Web site-Longhorn stadium, University of Texas
1,750,272 LEDs55’ x 134’
2008 GLG SEMINAR OLT 28
GIANT SCREEN DISPLAY
LED Magazine- 3rd Ring Road, Beijing-Barco
2008 GLG SEMINAR OLT 29
GIANT SCREEN DISPLAY
Daktronics web site-Dolphin’s stadium
2008 GLG SEMINAR OLT 30
GIANT SCREEN DISPLAY
LED Magazine-Daktronics Time Square
2008 GLG SEMINAR OLT 31
ILLUMINATION….Contd
LED Magazine-Toronto Tower-Cree
2008 GLG SEMINAR OLT 32
ILLUMINATION….Contd
LED Magazine -Street Lighting-Toronto
2008 GLG SEMINAR OLT 33
AUTOMOTIVE-HEAD LAMP
LED Magazine
2008 GLG SEMINAR OLT 34
LED HEAD LAMP
Hella web site
2008 GLG SEMINAR OLT 35
LCD TV LIT BY LED BACKLIGHT
2008 GLG SEMINAR OLT 36
BACKLIGHT MARKET9.2 B LEDs by 2010
Developed from:
2008 GLG SEMINAR OLT 37
PENETRATION OF ‘LED BACKLIGHT
Jennifer Colgrove-SID Display Applications confce, 2007
. Notebook PCLCD TV
LCD MonitorOther Appln
Q107Q406 Q307Q207 Q108Q407 Q208 Q308
4%
3%
2%
1%
Mar
ket
pn
etra
tio
n
2008 GLG SEMINAR OLT 38
GLOBAL MARKET FORECAST FOR ‘HB LEDs’
.
($M
)
Developed form-Source: Strategies in Light ‘07
1,000
7,000
6,000
5,000
4,000
3,000
2,000
8,000
9,000
10,000
2010 20112007 2008 2009
Latest: in 2010, $10.6B
2008 GLG SEMINAR OLT 39
SIGNS AND DISPLAYS.
500
1000
1500
2000
2500
3000
3500
($M
)
8511170
1489
2339
3403
20082007 20102009 2011
Developed from -Source: Strategies in Light ‘07
2008 GLG SEMINAR OLT 40
GENERAL ILLUMINATION
.
($M
)
200
1000
800
600
400
461
322
875
612
2007 2008 2009 2010Developed from-Source: Strategies in Light ‘07
2008 GLG SEMINAR OLT 41
PRICE BARRIER FOR LED
Lamp Lumin Flux Power Price
Incand 655 lm 65 W $3
CFL 750 lm 15 W $4
LED 680 lm 17 W $100
Developed from -Strategies in Light 2007
2008 GLG SEMINAR OLT 42
COST CUTTING MEASURES
• SUBSTANTIAL PROGRESS IN EFFICIENCY REQUIRES LESS NUMBER OF LEDs-EXAMPLE CELL PHONE
• 6” WAFER COMING IN TO MANUFACTURING LINE
• GLASS WAFERS BEING EXPLORED
• MARKET PRESSURE
2008 GLG SEMINAR OLT 43
MAJOR PLAYERS AND LICENSES
2008 GLG SEMINAR OLT 44
OLED
2008 GLG SEMINAR OLT 45
OLED: MAJOR PLAYERS
. Kodak (small Molecule)
UDC (Phosphorescent)
Sumitomo Chemical -CDT (Polymer)
1. Pioneer2CMEL3Samsung SDI4Samsung SEC5Toppoly6CPT7LG Philips8Tohoku Devices9Fujitsu Electric Holding1Univision Tech Inc., Taiwan1Orion OLED Co., Korea
1. Pioneer –2. Mitsubishi
Chemicals3 Samsung
SDI(LTPS)4 Samsung
Electronics (40” a-Si AMOLED)
5 Sony6 Epson7 Toyota Industries8 Olight9 AUO10.CMEL11.LG Philips12. Konica-Minota
Micro-emissive displays (MED)2Delta Optroelectronics-MP33Cyclotech AMT-Pain relief device4Philips-shaver5Dai Nippon-Epson demo 40”6Samsung SEC7Sharp8Toppon Printing 9National University of Singapore1CDT/Litrex/ULVAC114” at CDT(a-Si)
2008 GLG SEMINAR OLT 46
OLED REVENUE FORECAST
OLED Type 2007 2008 2009 2010 2011 2012 2013
(Developed From:OLED Summit 2006)
PM $528M 650M 700M 745M -- -- --
AM OLED $675M 1.95B 3.25B 3.95B -- -- --
(iSupply-December 2007)
OLED TV $2M $2M $10M $50M $200M $600M $1.4B
2008 GLG SEMINAR OLT 47
OLED SHIPMENT FORECAST
OLED Type 2007 2008 2009 2010 2011 20122013
(Developed From:OLED Summit 2006)
PM OLED 88M 113M 135M 158M -- -- --
AM OLED 31M 99M 184M 215M -- -- --
(iSupply –Dec 2007)
OLED TV 3K 3K 50K 100K 250K 1.2M2.8M
2008 GLG SEMINAR OLT 48
2’ X 2’ ORGANIC WHITE PANEL LIGHTING
Duggal et.al: SID-06 Digest
2008 GLG SEMINAR OLT 49
OLED TECHNICAL BARRIERS
• Image burn-in (Image sticking)
• Long Life reported only in labs and in test samples and not established in manufactured product
• Life ages faster than other colors
• Long delays in promised product introduction
• Some companies closed due to technical barriers
• Major Backplane problem (a-Si TFT vs LTPS TFT
2008 GLG SEMINAR OLT 50
AM OLED: a-Si TFT vs LTPS TFT
Parameter a-Si TFT LTPS TFTMobility Low, high power high, integ
poor apert ratio Integ driver easy
Uniformity Good Vth. Variation-compen
Stability Vth. Shifts Good
Large displayMfg OK (Gen 7) Problem with Gen 4
Mask step 4 or 5 6 or 7
Manufacturability Excellent Maturing
TFT for OLED is still a manufacturing problem
Kyuha Chung et.al- ID Magazine 2/2006
2008 GLG SEMINAR OLT 51
KONICA MINOLTA ‘OLED’ LAMP
OLED-info.com; also various sources.Efficiency: 64 lm/w
2008 GLG SEMINAR OLT 52
40” OLED PROTOTYPE (SAMSUNG)
Info-OLED.com-web site
2008 GLG SEMINAR OLT 53
COMMERCIAL 11” ‘OLED TV’-SONY
Robert Jan Visser:SID-Display Applications Conference 2007
2008 GLG SEMINAR OLT 54
CHARACTERISTICS OF SONY 11” OLED TV
(PERSONAL) • Thickness: 3 mm
• Contrast: 1:1,000,000 (LCD-1:17,000)
• Color gamut: 108% NTSC in u’v’-plane
• Pixel: 960 x 540
• Life: 30,000 hrs
• Brightness-not given
• Power consumption: 45 W
• Cost: $1800
2008 GLG SEMINAR OLT 55
INK-JET PRINTED 13” POLYMER OLED TV
FPM Budzelaar et.al-Journal of SID, 14/15, 2006
2008 GLG SEMINAR OLT 56
BENDABLE ‘OLED’
Robert Jan Visser:SID-Display Applications Conference 2007
2008 GLG SEMINAR OLT 57
FLEXIBLE ‘OLED’
Robert Jan Visser:SID-Display Applications Conference 2007
2008 GLG SEMINAR OLT 58
OUTLOOK FOR LED AND OLEDLED:• MARKET POTENTIAL FOR LIGHTING AND
BACKLIGHTING IS BRIGHT• TECHNICALLY SUPERIOR• PENENTRATION BARRIER IS ‘PRICE’
OLED:• TECHNOLOGY BARRIER AND PRICE BARRIER
EXIST• PRESSURE FROM LCD IS HUGE • TEST MARKETING FOR OLED TV JUST STARTED• MANUFACTURING IS YET TO MATURE
2008 GLG SEMINAR OLT 59
Appendix
2008 GLG SEMINAR OLT 60
LIGHT ‘TRAPPING’
LED Magazine, Aug. 2006
2008 GLG SEMINAR OLT 61
NOVEL LED STRUCTURE ----Contd
Developed from Lumiled/Philips-Flip chip assembly – Strategies in Light 2007
2008 GLG SEMINAR OLT 62
FAMOUS BLUE LED
Naoki Shibata- Asia Display/IDW ’01, Proceedings of 21st IDRC /8th International display workshop,- pp. 1036-1038, Oct. 16-19, 2001, Nagoya, Japan.
2008 GLG SEMINAR OLT 63
CONSEQUENCES OF JUNCTION TEMPERATURE
Φ (T2) = Φ (T1). Є- k∆T,
Φ (T2) is the luminous flux at junction temperature T2,
Φ (T1) is the luminous flux at junction temperature T1,
k is temperature coefficient and ∆T is the change in junction temperature.
2008 GLG SEMINAR OLT 64
CONSEQUENCES OF JUNCTION TEMPERATURE
λ d (T jf) = λ d (Tji) + ∆Tj . 0.1 (nm / 0C)
λ d Dominant wavelength
Tjf the new junction temperature,
Tji is the initial junction temperature
and ∆Tj is the change in junction temperature.
In other words for every 10 C raise in junction temperature there is a change of 1 nm in dominant wavelength λ d.
2008 GLG SEMINAR OLT 65
CONSEQUENCES OF JUNCTION TEMPERATURE…Contd
LED Magazine
2008 GLG SEMINAR OLT 66
Cost vs performance
Lumiled web site
2008 GLG SEMINAR OLT 67
KEY WHITE LED PATENT(US Patent# 5,998,925 by Nichia)
A light emitting device, comprising a light emitting…… …component comprises a nitride
compound semiconductor:
Ini Gaj Alk N; (i+j+k = 1)at least one element selected from the group consisting
of Y, Lu, Se, La, Gd and Sm, and 2) at least one element selected from the group consisting of Al, Ga
and In, and being activated with cerium.
YAG: Ce
2008 GLG SEMINAR OLT 68
REMOTE PLASMA ‘CVD’ ON GLASS WAFER
Developed from-Bluglass web site
2008 GLG SEMINAR OLT 69
REMOTE PLASMA CVD-Bluglass Company)
•Lower growth temperatures < 700C
•Low cost substrates (Glass)
•Thinner devices (0.5 μm LED layer)
•No Ammonia
•Lower material consumption
•Large area deposition easily scalable (6”, 8”)
2008 GLG SEMINAR OLT 70
GaN: GLASS WAFER
Developed from-Bluglass web site
2008 GLG SEMINAR OLT 71
COMPARISON OF SPECTRUM
Developed from-Bluglass web site
2008 GLG SEMINAR OLT 72
GLASS WAFER: LIGHT EMISSION
Bluglass web site
2008 GLG SEMINAR OLT 73
TWO LAYER WHITE ‘OLED’
Luminance at 5V : 17000 cd/m2 Luminous efficiency at100 cd/m2 : 15 lm/wCIE : x = 0.3; y = 0.38
Yasuhisa Kishigami et.al-Asia Display/IDW’01, Japan
Light
2008 GLG SEMINAR OLT 74
THREE ‘OLEDS’ IN SERIES
Luminance :10,000 cd/m2Current density :7.5 mA/cm2 Operating voltage :40 VQuantum efficiency :75 cd/A
Toshio Matsumoto et.al- SID’ 03 Digest
2008 GLG SEMINAR OLT 75
TYPICAL ‘OLED’ LAYERS