GLAST LAT Project November 18, 2004 I&T Two Tower IRR - Dept. of IFCT 1 GLAST Large Area GLAST Large Area Telescope: Telescope: Integration and Test Two Tower Integration Readiness Review Integration, Facilities, Configuration and Test (IFCT) Department Ken Fouts / Brian Grist Gamma-ray Large Gamma-ray Large Area Space Area Space Telescope Telescope
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GLAST LAT ProjectNovember 18, 2004 I&T Two Tower IRR - Dept. of IFCT 1 GLAST Large Area Telescope: Integration and Test Two Tower Integration Readiness.
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GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 1
GLAST Large Area Telescope:GLAST Large Area Telescope:
Integration and TestTwo TowerIntegration Readiness Review
Integration, Facilities, Configuration and Test (IFCT) Department
Ken Fouts / Brian Grist
Gamma-ray Large Gamma-ray Large Area Space Area Space TelescopeTelescope
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 2
IFCT OutlineIFCT Outline
I. Operations Readiness
II. EGSE
III. Integration Facility
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 3
IFCT Part I. Operations ReadinessIFCT Part I. Operations Readiness
1.Summary of 2 tower I&T Operations and AIDS
2.Mapping of AIDS to schedule / PMCS
3.AIDS and Time Estimates Overview
4.Grid Installation and Survey
5.Calorimeter Receiving and Post-Ship Test
6.TEM/TPS Receiving
7.Tracker Receiving and Post-Ship Test
8.Calorimeter and TEM/TPS I&T
9.Test Bay I&T
10.Grid Bay I&T
11.Bays 8 + 9 I&T
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 4
Two Tower I&T OperationsTwo Tower I&T OperationsReceive Tracker
Flight Unit A
Install in Metrology Bay for Shimming & Assembly
Install tower in Test Bay
Receive Calorimeter, TEM/TEM PS Flight Units A
Test Single Bay Tower
Test CAL A & TEM/TEM PS A
Integrate Tracker A into
Grid
De-Install Tower from
test bay
Receive and
assemble Grid
Integrate Grid onto Rotation
Stand
Grid Optical Survey
Integrate CAL/TEM/TPS A
into Grid
Single Tower Test in Grid
Integrate Tracker B into
Grid
Integrate Cal/TEM/TEM-PS B into Grid
Single Tower Test
in Grid
Two Tower
I&T
Install in Metrology Bay for Shimming & Assembly
Install tower in Test Bay
Receive Calorimeter, TEM/TEM PS Flight Units B
Receive Tracker
Flight Unit B
Test Single Bay Tower
Test CAL B & TEM/TEM PS B
De-Install Tower from
test bay
Color Key Operation AIDS #Grid Receiving and Assembly (Mech. Systems) G010Grid Installation and Survey G020Calorimeter Receiving and Post-Ship Test F010TEM/TPS Receiving F020Tracker Receiving and Post-Ship Test F030Calorimeter and TEM/TPS I&T F040Test Bay I&T F050Bay 9 I&T F060Bay 8 I&T F070Bays 8 and 9 I&T F080
Optical Survey
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 5
Assembly and Inspection Data SheetAssembly and Inspection Data Sheet
ASSEMBLY AND INSPECTION DATA SHEET Title:
Grid Receiving and Assembly Program:
Date: 11/17/2004
AIDS Nunber: LAT-AIDS-G010
Drawing Number: N/A
Drawing. Title: N/A
Dwg. Rev. 1
Author: M. Campell
Approval: Date R.E. M.E. Q.E.
Part Number Grid
S/N
Equipment Class: Flight
Subsystem: Mechanical Systems
Charge No. 2600172
SEQ. Description Completed by: Date Q/A Remarks 10: Pre-Test Review Pre-Test Review ChecklistItem CM Doc. R. E. NotesITAR protection procedures WilliamsClean Tent Setup OrtizHeat pipe installation procedure CampellHeater Control Box Test Procedure CampellGrid Tilt Table CampellHeat Pipe epoxy CampellGrid prep tools and materials CampellNASA Solder Training HorwitzCAL Base Plate Simulators Gawehn 20: Grid Receiving Inspection 30: Mount Grid to Tilt Table 40: Install CAL Base Plate Simulators 50: Install Grid Heat Pipes
AIDS NUMBER: LAT-AIDS-G010 Page 1 of 2
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 6
ASSEMBLY AND INSPECTION DATA SHEET Title:
Grid Receiving and Assembly Program:
Date: 11/17/2004
AIDS Nunber: LAT-AIDS-G010
SEQ. Description Completed by: Date Q/A Remarks 10: Heater Control Box Mechanical Installation 20: Heater Control Box Electrical I&T 30: Grid Assembly Readiness Review 9999 QC Final/ Close AIDS
AIDS NUMBER: LAT-AIDS-G010 Page 2 of 2
Assembly and Inspection Data SheetAssembly and Inspection Data Sheet
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 7
ASSEMBLY AND INSPECTION DATA SHEET Title:
Calorimeter Receiving and Post-Ship Test Program:
Date: 11/17/2004
AIDS Nunber: LAT-AIDS-F010
Drawing Number: N/A
Drawing. Title: N/A
Dwg. Rev. 1
Author: E. Ortiz
Approval: Date R.E. M.E. Q.E.
Part Number CAL
S/N
Equipment Class: Flight
Subsystem: I&T
Charge No. 2600172
SEQ. Description Completed by: Date Q/A Remarks 10: Pre-Test Review Pre-Test Review ChecklistItem CM Doc. R. E. NotesTEM/TPS BOB/BOC LAT-PS-3287 HorwitzCal. Receiving Procedure LAT-PS-3027 OrtizCal. Test Procedure LAT-PS-3287 HorwitzI&T CAL Test Stand EGSE LAT-PS-3287 HorwitzCAL Test Scripts LAT-PS-3287 ClausBag and Purge Proc. LAT-PS-3291 Borden 20: Calorimeter Receiving Inspection per LAT-PS-3027, sec. XX 30: Calorimeter Post-Ship Test per LAT-PS-3287, sec. XX 40: Calorimeter Cover and Purge per LAT-PS-3291, sec. XX 50: Post-Ship Review 9999 QC Final/ Close AIDS
AIDS NUMBER: LAT-AIDS-F010 Page 1 of 1
Assembly and Inspection Data SheetAssembly and Inspection Data Sheet
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 8
Mapping of AIDS to schedule / PMCSMapping of AIDS to schedule / PMCS
• Strategy– AIDS line items tracked in MS Project– Line items are groups of work which take >1hr
• Status– AIDS drafts delivered to scheduler; data input in process; ECD
Dec. 18
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 9
AIDS and Time Estimates OverviewAIDS and Time Estimates Overview
Operation AIDS # Mech. (hrs) Elec. (hrs) Test (hrs) Instances Total TimeGrid Receiving and Assembly G010 0 1Grid Installation and Survey G020 0 1Calorimeter Receiving and Post-Ship Test F010 18 2TEM/TPS Receiving F020 n/a 2Tracker Receiving and Post-Ship Test F030 24 2Calorimeter and TEM/TPS I&T F040 2 2Test Bay I&T (1st tower) F050 54 1Test Bay I&T (2nd tower) F050 40 1Bay 9 I&T F060 44 1Bay 8 I&T F070 4 1Bays 8 and 9 I&T F080 104 1
Total 290
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 10
Grid Installation and SurveyGrid Installation and Survey
Operation Process Time Est.(hrs) Procedure GSE TrainingTransport Grid from tent into cleanroomInstall Grid into integration standInstall Calorimeter mass simulatorsGrid Survey
Total
Notes
1. Mechanical Systems (Martin Nordby) is working with SLAC metrology to define the Grid survey requirements.
Risk Mitigation
1. Plan for completing a Grid to Grid Perimeter Ring fit check in work ECD 12/1.
Minimal Risk
Two Tower Risk
Key
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 11
Calorimeter Receiving and Post-Ship TestCalorimeter Receiving and Post-Ship Test
Operation Process Time Est.(hrs) Procedure GSE TrainingCalorimeter Receiving Inspection in signoff done doneCalorimeter Post-Ship Test 16 from NRL from NRL NRL staffCalorimeter TEM/TPS Safe-to-mate 4 done doneCalorimeter I&T Receiving Test 2 in signoff in acceptance
Total
Notes1. Calorimeter post-ship test performed by Calorimeter Subsystem using
subsystem GSE and staff.2. Calorimeter TEM/TPS safe-to-mate performed by I&T for TEM-GASU and
TPS-PDU connectors only3. Calorimeter I&T receiving test performed by I&T
Risk Mitigation1. ELX will complete acceptance testing on EGSE Test Stand
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 12
TEM/TPS ReceivingTEM/TPS Receiving
Notes
1. TEM/TPS manufacturing is completed in Room 103
2. Safe-to-mate is performed on all TEM/TPS connectors (14)
Operation Process Time Est.(hrs) Procedure GSE TrainingTEM/TPS Safe-to-mate 28 done done
Total
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 13
Tracker Receiving and Tracker Receiving and Post-ShipPost-Ship Test Test
Notes
1. Tracker receiving inspection yet to be defined
2. Tracker post-ship test performed by tracker subsystem
Risk Mitigation
1. I&T working closely with TKR subsystem to develop processes.
2. Plan is to use the TKR Mock Up with Flight-like Cables delivered in December to dry run receiving procedures.
3. ELX will complete acceptance testing on EGSE Test Stand
Operation Process Time Est.(hrs) Procedure GSE TrainingTracker Receiving InspectionTracker Post-Ship Test 24 from TKR in acceptance TKR staff
Total
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 14
Calorimeter and TEM/TPS I&TCalorimeter and TEM/TPS I&T
Operation Process Time Est.(hrs) Procedure GSE TrainingCalorimeter insertion into metrology bay 4 in signoff done doneTEM/TPS shimming in signoff done doneCalorimeter CPT 2 in signoff in acceptance
Total
Notes
1. I&T is considering requirements for relocating this process from room 104 (current baseline) to room 103 to relieve floor space usage in room 104
Risk Mitigation
1. ELX will complete acceptance testing on EGSE Test Stand
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 15
Test Bay I&TTest Bay I&T
Notes1. Tracker installation procedures not finalized at this time2. Tower survey is managed by Martin Nordby and staffed from SLAC Metrology3. Tower trigger test procedures and software not finalized at this time4. E2E test software not finalized at this time5. SVAC test software not finalized at this time
Risk Mitigation1. Plan is to use the TKR Mock Up with Flight-like Cables delivered in December to dry
run receiving procedures2. ELX will complete acceptance testing on EGSE Test Stand
Operation Process Time (A) Time (B) Procedure GSE TrainingTracker installation into test bayTracker optical surveyTracker module post-installation test 2 2 in review in acceptanceCalorimeter installation into test bay 4 4 in signoff doneTracker module post-integration test 2 2 in review in acceptanceCalorimeter module CPT 2 2 in review in acceptanceTower Trigger Tests 36 36E2E Tests 6 0SVAC Tests 8 0
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 16
Tracker InstallationTracker Installation
• Basic Procedure complete– New inputs from Tracker Group to be incorporated
• Cone assembly process (done)• Cable bonding process (still in work)
– Some Project decisions pending• Adjustment of Tower lean• Measurement of Tower location
– Procedures and documentation for Lifting need approval after procedure release
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 17
I&T Test DefinitionsI&T Test Definitions
• Single Bay Test (in EM single bay) 54 hrs total (40 hrs w/o E2E/SVAC/VDG)– Aliveness Test (15 min)– Calorimeter: CPT (2 hrs)– Tracker: Pass/fail tests (2hrs)– Trigger: Module internal timing, GEM timing alignment, subsystem TACK delays
(36 hours)– End-to-end Test, 6 hrs– SVAC Data Collection (Bay 9 only, includes VDG) 8 hrs
• Single Bay Test (in flight grid) 44 hrs total (4 hrs w/o SVAC)– Aliveness Test (15 min)– Calorimeter: CPT (2 hrs)– Tracker: Pass/fail tests (2hrs)– SVAC Data Collection (Bay 9 only, no VDG) Day 1=16 hrs, Day 2 = 24 hrs
• Two Bay Test (in flight grid) 104 hrs total– Aliveness Test (15 min)– Calorimeter: CPT (4 hours)– Tracker: Pass/fail tests (4hrs)– End-to-end Test, 40 hrs– SVAC Data Collection (includes VDG) Day 1=16 hrs, Day 2 = 24 hrs, VDG=16 hrs
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 18
Grid Bay I&TGrid Bay I&T
Notes
1. Same as for test bay I&T, except no trigger nor E2E tests
Risk Mitigation
1. Plan is to use the TKR Mock Up with Flight-like Cables delivered in December to dry run receiving procedures
2. ELX will complete acceptance testing on EGSE Test Stand
Operation Process Time (9) Time (8) Procedure GSE TrainingTracker installation into grid bayTracker optical surveyCalorimeter installation into grid bayTracker module post-integration test 2 2 in review in acceptanceCalorimeter module CPT 2 2 in review in acceptanceSVAC Tests 40 0
Total
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 19
Bays 8+9 I&TBays 8+9 I&T
Notes
1. Flight mates are performed on DAQ cables to bays 8 & 9
2. Subsystem tests are executed module by module
3. E2E test software not finalized at this time
4. SVAC test software not finalized at this time
Risk Mitigation
1. ELX will complete acceptance testing on EGSE Test Stand
2. Test definition in process with Systems Engineering
Operation Process Time (hrs) Procedure GSE TrainingBays 8 & 9 DAQ cable/trays installation dwg from SI done doneBays 8 & 9 Safe-to-Mate 8 done doneTracker module post-integration test 4 in review in acceptanceCalorimeter module CPT 4 in review in acceptanceE2E Tests 40SVAC Tests 56
Total
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 20
IFCT Part II. EGSE PreparationIFCT Part II. EGSE Preparation
1. Acceptance and validation process2. COTS3. BOBs4. Connector savers5. PDU6. GASU7. TEM/TPS8. BPU9. Test Stands10.Test Procedures
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 21
EGSE Process; Design to UseEGSE Process; Design to Use
Integration and Test (I&T) SubsystemElectrical Ground Support Equipment
(EGSE) Plan LAT-MD-01533
Just released for review.
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 22
Break Out Boxes are ReadyBreak Out Boxes are Ready
• Breakout boxes facilitate interface verification without significant risk to flight hardware. Note that the LAT electronics design does not easily permit measurements of LVDS signaling characteristics at data rate. Four boxes are required:
– 26 pin interface
– 44 pin interface
– 78 pin interface
– 104 pin interface
• Adapter cables adapt between different pin outs, connector styles and sizes. Examples of breakout boxes are shown in the following picture:
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 23
Configuration Block Diagram, Tracker TestConfiguration Block Diagram, Tracker Test
EGSE
TKR
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 24
Equipment List, Tracker Test Equipment List, Tracker Test
Type Manufacturer/Model/ID Number
VME Crate Dawn VME Products, 11-1011777-2119
VME, TST-STP Trans card LAT-DS-00999
VME SBC MVME2304 card Motorola PN MVME2304-0123
VME LCB Mezzanine card LAT-TD-00860
LCB Transition board cable LAT-DS-03247
DC Power supply BK Precision MN1786A
Uninterruptible Power Supply Tripp-Lite SU1000 or equivalent
Configuration Block Diagram, Two Tower TestConfiguration Block Diagram, Two Tower Test
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 26
Equipment List, Two Tower TestEquipment List, Two Tower Test
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 27
EGSE IN SINGLE TOWER ASSY FLOWEGSE IN SINGLE TOWER ASSY FLOW
RCVG PROCESSINGINITIAL TOWER INTEGRATION
FINAL TOWER INTEGRATION
TKR BENCH
EGSE: TKR TEST STAND
FLIGHTTEM/TPS
CAL BENCH
EGSE: CAL TEST STAND
METROLOGYBAY
TEM - CAL INTEGRATION
EGSE: CAL TEST STAND
RCVG TEST
SINGLE BAY
EGSE: GASU BASED TEST
STAND
RCVG TEST
SINGLE BAY
EGSE: GASU BASED TEST
STAND
CAL CPT
TKR LPT
SINGLE TOWER IN GRID
EGSE: GASU BASED TEST
STAND
SINGLE TOWER TEST
WITNESSSUBSYSTEM
TEST
PARTICLE AND SVAC TESTS
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 28
EGSE IN TWO TOWER ASSY EGSE IN TWO TOWER ASSY
FIRST TOWER INTEGRATION
TWO TOWER INTEGRATION
SINGLE TOWER IN GRID
EGSE: GASU BASED TEST
STAND
SINGLE TOWER TEST
PARTICLE AND SVAC TESTS
TWO TOWERSIN GRID
EGSE: GASU/PDU BASED TEST STAND
TWO TOWER TEST
PARTICLE AND SVAC TESTS
SINGLE TOWERTESTSINGLE BAY
EGSE: GASU BASED TEST
STAND
TWO TOWER TESTS
READY FOR NEXT STAGE IN ASSEMBLY
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 29
EGSE TEST REQUIREMENTS: MD-00408EGSE TEST REQUIREMENTS: MD-00408
• Configuration of EGSE shall be controlled via released documentation
• EGSE shall be acceptance tested• EGSE shall be validated before use if it has been moved,
reconfigured, or repaired– Validation shows that equipment is both ready for use and safe to
use• High degree of confidence that equipment in that configuration
has full operating capabilities– NASA guidance
• Perform an EICIT and an SVT to ensure electrical safety• Trip points on circuit breakers, current limits in power supplies,
shall be verified• While everything is validated, the scope of validation is tailored
for each piece equipment type
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 30
STATUS OF EGSE– COTSSTATUS OF EGSE– COTS
• Digital Multimeters (I&T responsible for these)– Calibrated Instrument– Validation Tests
• Embedded within test procedure that calls them– STATUS: Meter purchased exceed maximum voltage for parts in
some equipment, so we are re-procuring• Borrowing “Safe” DMM’s in the meantime
• Hand Tools– Procured, cleaned, and placed in toolbox within cleanroom
• Automated Test Equipment for Safe to Mate– All parts received - calibrated– Interconnection harness designed –in assembly– Rack tray’s sent out for machining – affected by safety stand
down at SLAC
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 31
SCOPE OF EGSE TESTS – BOB’s ETC.SCOPE OF EGSE TESTS – BOB’s ETC.
• Cables and break out boxes (I&T is responsible for these)– Design documentation complete and released– Acceptance Tests include
• Configuration inspection to assembly drawing• Interface integrity and cleanliness, inspection• Electrical continuity & isolation tests per LAT-TD-04325• Labeling with test due date, operator, QA
– Validation Tests include• Verify Acceptance Testing has been performed and is not due
for re-test• Configuration inspection• Interface integrity and cleanliness, inspection • Electrical continuity tests, manual
• Connector Savers– Tests: Interface integrity and cleanliness, inspection
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 32
STATUS OF BOB’s ETCSTATUS OF BOB’s ETC
• All BOB’s designed, built, and tested– Inspection remains to be completed
• Associated cables designed, built to shortage, and tested– The backshells for the 100 pin cables were back ordered and just
arrived. Estimate assembly complete 12/1– Inspection remains to be completed
• Long versions of the Two Tower test cables for EGSE interconnections are awaiting the floor layout to determine lengths. Design, build, and test complete 12/31.
• Acceptance and Validation Test Procedures in sign off cycle
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 33
STATUS OF CONNECTOR SAVERSSTATUS OF CONNECTOR SAVERS
• Determining connector saver needs– Coordinating with subsystems
• All ELX boxes arrive with connector savers on each connector• CAL delivers mated to an EM TEM, so they are not needed• TKR towers arrive with connector savers that will be turned
over to I&T– Determining who buys connector savers for the flight cables –
submitted lien to program office to fund procurement– Complete determination by 11/24
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 34
SCOPE OF EGSE TESTS - PDUSCOPE OF EGSE TESTS - PDU
• EM PDU– Acceptance Tests include
• Configuration inspection to LAT-DS-01696• Interface integrity and cleanliness, inspection• EICIT and SVT tests• Functional Tests in accordance with LAT-TD-02544-01• Labeling with test due date, operator, QA
– Validation Tests include• Verify Acceptance Testing has been performed and is not due for re-
test• Configuration inspection• Interface integrity and cleanliness, inspection • Electrical STM tests• Further validation tests performed within the test stand using load box
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 35
SCOPE OF EGSE TESTS – PDU LOADSCOPE OF EGSE TESTS – PDU LOAD
• EM PDU LOAD BOX
– Acceptance Tests include
• Configuration inspection to LAT-DS-03400
• Interface integrity and cleanliness, inspection
• EICIT and SVT tests
• Functional Tests in accordance with LAT-TD-04095-01
• Labeling with test due date, operator, QA
– Validation Tests include
• Verify Acceptance Testing has been performed and is not due for re-test
• Configuration inspection
• Interface integrity and cleanliness, inspection
• Electrical STM tests
• Further validation tests performed within the test stand
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 36
STATUS OF PDU & LOAD BOXSTATUS OF PDU & LOAD BOX
• Documentation– PDU Assy, LAT-DS-01696, released– PDU Test Procedure, LAT-TD-02544-01, released– PDU Load Box Assy, LAT-DS-03400, released– PDU Load Test Procedure, LAT-TD-04095-01, released– EICIT Procedure, PDU, LAT-TD-04332, released– SVT Procedure, PDU, LAT-TD-04332, in work (12/1)
• Delivered to I&T• Inspection, acceptance test, validation pending development of flight
documentation
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 37
SCOPE OF EGSE TESTS - GASUSCOPE OF EGSE TESTS - GASU
• EM GASU
– Acceptance Tests include
• Configuration inspection to LAT-DS-01611-09
• Interface integrity and cleanliness, inspection
• EICIT and SVT tests
• Functional Tests in accordance with LAT-TD-04267-02
• Labeling with test due date, operator, QA
– Validation Tests include
• Verify Acceptance Testing has been performed and is not due for re-test
• Configuration inspection
• Interface integrity and cleanliness, inspection
• Electrical STM tests
• Further validation tests performed within the test stand
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 38
STATUS OF GASUSTATUS OF GASU
• Documentation– GASU Assy, LAT-DS-01611-09, released– GASU/Test Stand Test Procedure, LAT-TD-04267-02, released– EICIT Procedure, GASU, LAT-TD-04260, released– SVT Procedure, GASU, LAT-TD-04382, in work (12/1)
• Delivered to I&T• Inspection, acceptance test, validation pending development of flight
documentation
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 39
SCOPE OF EGSE TESTS – TEM/TPSSCOPE OF EGSE TESTS – TEM/TPS
• EM TEM/TPS
– Acceptance Tests include
• Configuration inspection to LAT-DS-01643
• Interface integrity and cleanliness, inspection
• EICIT and SVT tests
• Functional Tests in accordance with LAT-TD-4085-01
• Labeling with test due date, operator, QA
– Validation Tests include
• Verify Acceptance Testing has been performed and is not due for re-test
• Configuration inspection
• Interface integrity and cleanliness, inspection
• Electrical STM tests
• Further validation tests performed within the test stand
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 40
STATUS OF TEM/TPSSTATUS OF TEM/TPS
• Documentation– TEM/TPS Assy, LAT-DS-01643, released– TEM/TPS Test Procedure, LAT-TD-4085-01, released– EICIT Procedure, TEM, LAT-TD-03875-02, released– SVT Procedure, TEM, LAT-TD-04097-02, released– EICIT Procedure, TPS, LAT-TD-03875-02, released– SVT Procedure, TPS, LAT-TD-04098-01, released
• Two delivered to I&T• Inspection, acceptance test, validation pending development of flight
documentation
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 41
SCOPE OF EGSE TESTS – BUS PROTECTORSCOPE OF EGSE TESTS – BUS PROTECTOR
– Acceptance Tests include• Configuration inspection to LAT-DS-• Interface integrity and cleanliness, inspection• EICIT and SVT tests• Functional Tests in accordance with LAT-TD-• Labeling with test due date, operator, QA
– Validation Tests include• Verify Acceptance Testing has been performed and is not due
for re-test• Configuration inspection• Interface integrity and cleanliness, inspection • Electrical STM tests• Validation tests performed in accordance with LAT-TD-
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 42
STATUS OF BUS PROTECTORSTATUS OF BUS PROTECTOR
• Requirements identified in EGSE Plan• Design assigned within ELX• Documentation needs be created• Developing schedule with ELX to support Two Tower Test
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 43
TEM TEST STAND - CAL AND TKR TESTSTEM TEST STAND - CAL AND TKR TESTS
– Interface integrity and cleanliness, inspection– EICIT and SVT tests– Functional Tests in accordance with LAT-TD-4085-01
• Validation Tests include– Verify Acceptance Testing has been performed and is not due for re-test– Configuration inspection– Interface integrity and cleanliness, inspection – Electrical STM tests– Perform tests described in LAT-TD-4085-01, Para. 5.5.4, Basic Test
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 44
STATUS OF TEM TEST STANDSTATUS OF TEM TEST STAND
• Documentation– CAL Test Stand set up procedure, LAT-DS-02861, released– TKR Test Stand set up procedure, LAT-DS-03605, released– TEM/TPS Test Procedure, LAT-TD-4085-01, released– EICIT Procedure, TEM, LAT-TD-03875-02, released– SVT Procedure, TEM, LAT-TD-04097-02, released– EICIT Procedure, TPS, LAT-TD-03875-02, released– SVT Procedure, TPS, LAT-TD-04098-01, released
• Two Test Stands delivered to I&T• Inspection, acceptance test, validation pending development of flight
documentation
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 45
GASU TEST STAND – TESTS IN 1X1GASU TEST STAND – TESTS IN 1X1
• Acceptance Tests include– Configuration inspection LAT-TD-04267-02– Interface integrity and cleanliness, inspection– EICIT and SVT tests– Functional Tests in accordance with LAT-TD-04267-02
• Validation Tests include– Verify Acceptance Testing has been performed and is not due for
re-test– Configuration inspection– Interface integrity and cleanliness, inspection – Electrical STM tests– Perform tests described in LAT-TD-4085-01, Para. 5.5.4, Basic
Test
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 46
STATUS OF GASU TEST STANDSTATUS OF GASU TEST STAND
• Documentation– Assembly and test procedure, LAT-TD-04267-02, released– Validation test, run LAT-TD-4085-01, released– EICIT Procedure, GASU, LAT-TD-04260, released– SVT Procedure, GASU, LAT-TD-04382, in work (12/1)
• Delivered to I&T• Inspection, acceptance test, validation pending development of flight
documentation
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 47
GASU/PDU TEST STAND – TWO TOWERGASU/PDU TEST STAND – TWO TOWER
• Acceptance Tests include– Configuration inspection LAT-TD-04267-02– Interface integrity and cleanliness, inspection– EICIT and SVT tests– Functional Tests in accordance with LAT-TD-04267-02
• Validation Tests include– Verify Acceptance Testing has been performed and is not due for re-test– Configuration inspection– Interface integrity and cleanliness, inspection – Electrical STM tests– Perform tests described in
• LAT-TD-02544-01, Para. 5.3.6, PDU-GASU Interface and electrical load tests
• LAT-TD-4085-01, Para. 5.5.4, Basic Test
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 48
STATUS OF GASU/PDU TEST STAND STATUS OF GASU/PDU TEST STAND
• Documentation– Assembly and test procedure, LAT-TD-04267-02, released– PDU Validation LAT-TD-02544, released– Validation test, run LAT-TD-4085-01, released– EICIT Procedure, PDU, LAT-TD-04332, released– SVT Procedure, PDU, LAT-TD-04332, in work (12/1)– EICIT Procedure, GASU, LAT-TD-04260, released– SVT Procedure, GASU, LAT-TD-04382, in work (12/1)
• Delivered to I&T• Inspection, acceptance test, validation pending development of flight
documentation
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 49
TEST PROCEDURE STATUSTEST PROCEDURE STATUS
• I&T Test procedures are being written prior to completion of test plan.
• CAL Test Procedure– Draft complete and in review– Draft must be updated with new input from CAL subsystem
(received after procedure completed)– Complete one week after CAL final update
• TKR Test Procedure– Draft was complete and in review three weeks ago– Draft was updated with new input from TKR subsystem (received
after procedure completed)– Complete one week after TKR final update
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 50
TEST PROCEDURE STATUS (cont)TEST PROCEDURE STATUS (cont)
• Single Tower Test– Draft in review in I&T– Affected by change to subordinate documents
• References to be updated and test descriptions re-written– Complete 12/15
• Two Tower Test– Draft begun– Complete 12/31
• VG and CR Data Runs for LAT Integration
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 51
IFCT Part III. Integration FacilityIFCT Part III. Integration Facility
1. Cleanroom2. Computing
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 52
CleanroomCleanroom
• Building 33 Clean Rooms functional and occupied– Monitoring system fully operational.– Clean Rooms fully certified.– All computers and oxygen sensors have battery back ups.
• Upgrades– Grounding system for ESD and Multi-point ground to be
installed. ECD 1/3/05– 15 ton crane to get two speed option, after initial Grid handling.
ECD 3/1/05 (TBR)– Stand alone hot water boiler. ECD 3/1/05 (TBR)– Upgrade environmental controls on clean room air handler. ECD
3/1/05 (TBR)– Substation upgrade. ECD 3/31/05 – Extend back up generator lease thru Jun 05. ECD 12/31/04
GLAST LAT Project November 18, 2004
I&T Two Tower IRR - Dept. of IFCT 53
ComputingComputing
• Hardware and networking– Online network / firewall fully operational– SLAC centrally administered accounts (active directory) working
• Upgrades– RAID5 servers in hand (3 units+spare) and migration is in
progress; ECD Dec.18– Environmental test computing infrastructure design in progress