[Type text] Glassmate 10amp Glasswasher Installation and Maintenance Manual 16 / 08 / 2018
[Type text]
Glassmate 10amp Glasswasher
Installation and Maintenance Manual
16 / 08 / 2018
NORRIS INDUSTRIES PTY LTD Commercial Glass and Dishwashers
Thank you for choosing a Norris Glasswasher. This manual has been prepared to assist with the installation and servicing of your new appliance.
Norris Industries is an Australian owned manufacturer based in Lake Macquarie, NSW. Due to continued product development some details in this manual may vary to the appliance. This manual is correct at the time of printing and every effort is made to ensure that all information in this manual is current and correct.
Information contained in this manual is intended as a guide to the safe use and long life of the appliance, and should be kept handy for future reference.
For more information about the appliance not covered in this manual, or for spare parts, contact Norris Industries.
Phone - 02 4971 4500 Free call - 1800 803 569
Fax - 02 4972 1064 www.norris.com.au
Contents
Installation
Page
2
Detergent 3 Minimum Operating Temperatures 3 Machine Operation 3 End of Day Maintenance 4 Trouble Shooting Guide 4 Specifications 5 Packing List 5 Electrical Diagrams 6 Assemblies, Parts Lists and Dimensions 8 Warranty Terms and Conditions 20
Page 1
Installation Procedure
This procedure must be followed and the water supply turned on before the machine is connected to the electrical supply
1. Hot water supply at a constant temperature between 60°C and 80°C at the glass
washer. 2. Hot water tap (½” BSP male) located adjacent to the machine to allow the water supply
to be isolated if maintenance is required. 3. Cold water tap (½” BSP male) located adjacent to the machine to allow the water supply
to be isolated if maintenance is required. 4. Drain “S” or “P” trap 2” BSP ( not supplied ) and waste connection point. Hot water
discharge rate 20 litres per minute at approximately 80°C maximum. 5. A 10 amp power point located within 1 metre of the machine and within easy reach, but
not behind the machine.
Procedure
1. Screw adjustable legs to underside of machine in 4 places.
2. Position machine and adjust the legs so that the machine is level and in place.
3. Connect the water supply hoses to the taps. Flush water into a bucket to prevent dirt etc entering the glasswasher.
4. Connect the hot water hose to the non-return valve of the rinse tank inlet. Connect the cold water hose to the cold water solenoid. Note: Do not over tighten. Connections only need to be tightened firmly by hand.
5. Connect the “S” or “P” trap to the waste drain.
6. Turn water taps on and check for leaks. The rinse tank will start to fill with water. If not, turn the water off and investigate.
7. Check that no electrical connections have dislodged from the thermostat or door switch.
8. Connect the power lead into the 10 amp power point and turn on. An earth screw is provided at the rear of the machine for connection of an external earth conductor.
9. Turn the glasswasher power switch on. The rinse should begin to heat. If not, turn off the power and investigate.
Page 2
Page 3
Detergent The Glassmate is fitted with a peristaltic detergent pump. This pump is already factory set to deliver the correct dose of detergent per cycle, and is not adjustable. To fill the detergent container, open the flap on the lower cover panel, remove the lid from the container and fill to the indicator line, taking care not to spill the detergent. Any spillage or excess should be cleaned away.
A commercial liquid non foaming glass washing detergent must be used in accordance with the detergent manufacture’s recommendations.
Minimum Operating Temperatures Norris glasswashers and dishwashers are programmed to operate at minimum rinse and wash temperatures, as required by health regulations.
This glasswasher is factory set to operate when the rinse water is 82°C, as indicated by the green ready light being on. Until the correct temperatures are indicated the dishwasher will not operate.
If the appliance is slow to recover after a cycle, check that it is connected to a constant hot water supply. The temperature of the incoming water will affect the glasswasher’s recovery time.
Machine Operation 1. Check the hot and cold water taps are fully open. 2. Check the power supply lead is plugged in and the power is turned on. 3. Check the detergent level. 4. Check the wash chamber outlet is clear of blockages and scrap. 5. Select the required wash cycle by the selector switch, the rinse water will begin to heat
to the required temperature. 6. The green ready light will indicate that the rinse water is at the minimum required
temperature and the machine is ready for operation. 7. Load the soiled glasses in the glass rack and slide into the glasswasher. Closed the door
and press the green start button when the ready light is on. 8. The cycle light indicates when the cycle is in progress. When the light goes out, the
cycle is finished, open the door and remove the rack. The machine is ready to operate again when the ready light is on.
Page 4
End of Day Maintenance At the end of the day, turn the cycle selector switch to the off position. Check and clean the waste outlet of any scraps. The wash arms and end caps of the wash arms are removable to clean the arms by flushing with fresh water.
Maintenance is essential to the long life of the glasswasher. Damage caused by failure to maintain the glasswasher will not be covered under warranty.
Trouble Shooting Guide Problem - No power to the machine after turn on. Possible cause Remedy
Fuse or circuit breaker faulty Replace fuse or reset circuit breaker Power point not switched on.
Problem - Ready light will not illuminate
Possible cause Remedy
Rinse ready t/stat set too high Reset thermostat for light on at 82°C Element t/stat set too low Reset thermostat for element off at 88°C No power to element Check wire connections to the thermostats Element failure Replace element
Problem - Cycle will not start
Possible cause Remedy
Door open Close door Faulty door micro switch Adjust or replace switch Cycle timer unit faulty Replace timer unit Faulty start button Replace start button Wash pump faulty Replace wash pump
Problem - Long recovery time between cycles
Possible cause Remedy
Incoming water temperature Check incoming water temperature Rinse ready t/stat set too high Reset thermostat for light on at 82° C
Page 5
Specifications Dimensions (mm)
Height (including legs) 850 - 875 Usable height 265 Cabinet width 500 Cabinet depth 550
Electrical
10 amp 240 volt 50 hertz single phase
Pump 0.5 HP 0.310 kW Rinse tank element 1.7 kW
Plumbing
Water hose connections ½” male BSP Waste connection 2” BSP Water discharge rate 20 litres \ min @ 80°C Total water usage per cycle 8 litres Maximum water pressure 400 kPa Rinse tank capacity 20 litres
Packing List
The following items should be packed with the appliance.
Quantity
Item
1
Operation and Maintenance Manual
4
Adjustable Legs
2
Braided Hose
1
Glass Rack
C O N N E C T I O N S M A D E
P O S I T I O N 1 - 2 3 - 4 5 - 6
O F F
C O L D X X
H O T X X
Glassmate Glasswasher Schematic Diagram
S E L E C T O R S W I T C H A R R A N G E M E N T
T I M E R
M O T O R
A 1 2
3 4
5 6
P O W E R / R I N S E
S E L E C T O R
E L E M E N T
T H E R M O S T A T
L O W T E M P .
T / S T A T .
T E S T M O D E
S T A R T
B U T T O N
D O O R S W I T C H
C
C A M 1
C
C A M 2
C
C A M 3 C
N / O N / C
N / O
N / C
N / O
N / C
N / O
C A M 4 N / C
S
C O L D
E L E M E N T 0 0 0 0 0 0
M P SW A T E R
N S O L
T H E R M A L
P R O T E C T I O N P O W E R L I G H T
R E A D Y L I G H T
C Y C L E
C O U N T C Y C L E
L I G H T T I M E R
M O T O R
R I N S E P U M P
D E T S O L
Glassmate Glasswasher Electrical Diagram
SELECTOR SWITCH ARRANGEMENT
N BLUE
ORANGE WASH
BL UE
N TEST
M O D E BROWN PUM P
PINK DOOR SW.
COMMON
GREY BROWN
N/C N/O
C O M
DOOR SWITCH
EARTH STUD DOOR
SW. N/O
PINK YELLOW
15 AMP
POWER
LEAD E
CONNECTIONS MADE
POSITION 1 - 2 3 - 4 5 - 6
OFF COLD X X
HOT X X
CYCLE COUNTER
0 0 0 0 0 0
PUSH
BUTTON
START
RINSE
READY
LIGHT
YELLOW
CYCLE LIGHT
POWER
LIGHT
PINK BROWN
POWER / RINSE
SELECTOR
2 1
4 3
6 5
BLUE
L/T
T/STAT
ELEMENT
T/STAT
GREY
RED
DET
SOLENOID
COLD
SOLENOID
WHITE
ORANGE
C N/C N/O C N/ C N/O
WHITE
WAS H
PUM P
BROWN
BROWN 1.5
E T/STAT COM M ON
BROWN 1.5
WHITE
C4 C3 C2
GREY
C 1
T/STAT
LOW N/O
YELLOW
DET
N / C N/C N/C N/C T IM ER
MOTOR
RINSE TANK ELEMENT
RED 1.5
N/O N/O N/O N/O
A BROWN
C W 1.7Kw
C C C C BLUE 1.5
10 AMP POWER LEAD
Glassmate Glasswasher Electrical Diagram
SELECTOR SWITCH ARRANGEMENT
N BLUE
ORANGE WASH
BL UE
N TEST
M O D E BROWN PUM P
PINK DOOR SW.
COMMON
GREY BROWN
N/C N/O
C O M
DOOR SWITCH
EARTH STUD DOOR
SW. N/O
PINK YELLOW
15 AMP
POWER
LEAD E
CONNECTIONS MADE
POSITION 1 - 2 3 - 4 5 - 6
OFF COLD X X
HOT X X
CYCLE COUNTER
0 0 0 0 0 0
PUSH
BUTTON
START
RINSE
READY
LIGHT
YELLOW
CYCLE LIGHT
POWER
LIGHT
PINK BROWN
POWER / RINSE SELECTOR
2 1
4 3
6 5
BLUE
L/T
T/STAT
ELEMENT
T/STAT
GREY
RED
DET
SOLENOID
COLD
SOLENOID
WHIT E
ORANGE
C N/C N/O C N/C N/O
WHITE
WAS H
PUM P
BROWN
BROWN 1.5
E T/STAT COM M ON
BROWN 1.5
WHITE
C4 C3 C2
GREY
C 1
T/STAT
LOW N/O
YELLOW
DET
N / C N/C N/C N/C T IM ER
MOTOR
RINSE TANK
ELEMENT
RED 1.5
N/O N/O N/O N/O
A BROWN
cw 1.7 kW
C C C C BLUE 1.5
10 AMP POWER LEAD
18 1
17
12 11
14
15 16
13
10
5
6
6 7 4 2
3
9 8
Norris Industries Pty. Ltd.
Exploded View
Glassmate 10amp Glasswasher
9 / 0 9 / 2014
18-000 EXPLODED VIEW PARTS LIST 9/09/2014
ITEM QTY PART NO DESCRIPTION REFER TO
1 1 17-001 CABINET 2 4 061-17-320 LEG WITH INSERT
3 1 18-023 DETERGENT PUMP BRACKET
4 1 136-17-085 DETERGENT PUMP
5 1 71-036 DOOR SWITCH ASSEMBLY 18-000-2
6 2 169-71-044 MICRO SWITCH INSULATOR
7 1 162-08-085 MICRO SWITCH
8 1 WASH PUMP ASSEMBLY 18-000-3
9 1 CONTROL PANEL ASSEMBLY 18-000-4
10 1 DOOR ASSEMBLY 18-000-5
11 1 17-037 BASKET RUNNER LEFT
12 1 BOTTOM WASH ARM ASSEMBLY 18-000-6
13 1 187-10-343 WASTE OUTLET
14 1 17-038 BASKET RUNNER RIGHT
15 1 RINSE TANK ASSEMBLY 18-000-7
16 2 072-10-178 THERMOSTAT EGO 30-120
17 1 TOP WASH ARM ASSEMBLY 18-000-8
18 1 144-10-398 GLASS RACK WIRE 17 x 14
102-71-038
102-71-039
124-71-042
043-10-948
156-78-345
188-10-860
102-71-037
043-10-948
Norris Industries Pty.Ltd. 18-000-2Exploded View 9/09/2014
043-10-275
082-10-702
136-55-594
043-10-275
021-12-017 Ceramic
021-10-247
043-10-736
136-09-006
043-10-278
043-10-278
054-71-606
079-71-616
77-558
124-78-362
Norris Industries
Pty. Ltd.
18-000-3 Exploded View 9/09/2014
016-10-128 162-17-043
168-10-300
094-10-129
072-17-045
170-71-023
100-10-950
100-10-951
100-10-950
162-70-152
018-10-323
162-70-062
042-10-309 016-10-371
18-220
70-025
Norris Industries Pty. Ltd. 18-000-4 Exploded View 9/09/2014
17-334
17-304
17-335
081-17-041 081-17-033
081-17-033
081-17-041
Norris Industries Pty.Ltd. Exploded View
18-000-5 9/09/2014
035-70-155
159-70-118
013-10-120 x 14
035-70-155
013-70-117
013-10-120 x 14
188-70-090
159-70-116
188-10-048
117-10-022
Norris Industries Pty. Ltd. 18-000-6Exploded View 10/09/2014
183-14-001
117-10-977
044-12-021
018-10-262
043-10-803
054-10-221
brass nut
brass washer
188-10-051
049-10-272
082-10-943 x 40 long
043-10-211
065-70-081
071-55-839
188-10-051
043-10-211
17-301
182-66-065
082-10-839
043-10-803
182-06-061
021-17-082
17-308
182-10-174
182-17-087
057-66-046
071-55-838
Norris Industries
Pty. Ltd.
18-000-7 Exploded View 10/09/2014
70-043
188-70-090
013-10-120 x 14
013-70-117
145-17-010 035-70-155 013-10-120 x 14
159-70-118
188-10-921
117-10-021
035-70-155
Norris Industries
Pty. Ltd.
18-000-8 Exploded View 10/09/2014
10 amp
Warranty Terms and Conditions
All Norris Australian Manufactured Glass and Dishwashers come with a two (2) year parts & labour warranty as set out below. This warranty is given by Norris Industries Pty Ltd, hereinaf ter referred to as Norris, ABN 69 002 351 840, of 28 Strathmore Road, Caves Beach, NSW, Australia, the manufacturer of Norris brand Glasswashers and Dishwashers (the appliance) and shall only apply to appliances installed in premises within the Commonwealth of Australia.
1. Subject to the exclusions set out in section 2 below, Norris warrants that the component parts of the appliance are free from defects in material and workmanship for the following periods:
1.1 The warranty period for the cabinet is 5 years from the date of original purchase; 1.2 The warranty period for all parts and labour, whether internal or external, is two (2) years from the date of original purchase. 1.3 If a defect in workmanship or materials occurs within the warranty period, Norris will repair the defect using a Norris authorised technician, subject to the exclusions below.
2. Service under warranty will not apply where:
2.1 The purchaser or installer has not complied with the conditions or directions contained within the operating and installation instructions supplied with the appliance; 2.2 There is a failure of the purchaser / operator to reasonably maintain the appliance according to instructions supplied; 2.3 There is a failure of wash and rinse arm bearings; 2.4 There is a failure of the detergent and or rinse aid dispenser squeeze tubes; 2.5 There is a failure of the “S” or “P” trap; 2.6 There is a failure of the drain hose; 2.7 There is a failure of the drain tube ‘O’ ring; 2.8 There is normal wear and tear; 2.9 There is malicious damage or damage caused by careless and improper use;
2.10 There is a malfunction caused by dirty or poor quality water or water pressures outside the recommended range; 2.11 There is damage caused to the appliance in delivery from the dealer to the customer; 2.12 There is damage caused by the customer’s installer at the time of installation; 2.13 There is consequential damage caused to premises or fittings through a component part failure; 2.14 There is damage caused by vermin, insects or other pests; 2.15 The customer has used replacement parts not supplied by Norris or labour not being that of an authorised Norris technician; 2.16 An authorised Norris technician attends to the appliance and no fault is found; or 2.17 There is damage caused by the installation or attachment to the appliance of external apparatus not supplied to the customer by Norris, and will be charged at Norris technician normal rates.
Note 1: The adjustment of any detergent and or rinse aid dispensers, whether native to the machine or by other che mical supplier, is not covered under warranty.
Note 2: The detergent and rinse aid dispenser squeeze tubes are a consumable and as such should be replaced at six (6) monthl y intervals. The squeeze tubes and the service to replace the squeeze tubes are not covered under warranty.
3. Warranty service is carried out on-site during business hours. This warranty does not cover distance in excess of 50km radius of the machine location, travelling time, or any after hour’s charges or costs unless previously agreed to by Norris. For any warranty service call, Norris requires the customer to provide details of, and to authorise the use of, the customer’s credit card to cover any excess charges under this item, and relevant service, labour and parts charges. If the warranty service call proves to be due to one of the exclusions set out in clause 2; relevant service, labour, and parts charges will be at the customer’s expense. If Norris deems it necessary to return the appliance or a component part of the appliance to its factory for repairs the customer will pay freight in both directions unless otherwise agreed to by Norris.
4. Use of replacement parts not supplied by Norris or the use of labour not being that of an authorised Norris technician shall relieve Norris of all future liability and responsibility.
5. (a) This warranty is the only warranty applicable to the appliance and subject to any warranties
that cannot be excluded at law is expressly in lieu of all other expressed or implied warranties including any implied warranty of merchantability or fitness for a particular purpose, and any other on the part of Norris. (b) The remedy contained in this warranty is the sole remedy for any defect found to exist in the appliance and subject to clause 6, all other remedies, losses and damages are excluded, including any liability for incidental or consequential damages.
6. If the Trade Practices Act 2012 or any other legislation implies a condition or warranty in respect of any appliance or any labour services provided, and Norris’s liability for breach of that condition or warranty may not be excluded but may be limited, clause 5(b) does not apply to that liability and instead Norris’s liability for such breach is limited to, in the case of supply of goods, Norris replacing the goods or supplying equivalent goods or repairing the goods, or in the case of a supply of services, Norris supplying the services again or paying the cost of having the services supplied again.
7. Persons requiring service and seeking to rely on this warranty must contact and deal with Norris
(Free call 1800 803 569) who will appoint an approved Norris service technician.
8. All parts replaced under the provisions of this warranty shall become the property of Norris and shall be released by the customer to the authorised
Norris technician for return to Norris.
9. The rights or obligations under this warranty must not be assigned, transferred or licenced by the original purchaser of the Appliance, and is not transferable to any subsequent owner of the appliance.
10. This warranty is only applicable to the Norris Australian Manufactured Machines .
Our products come with guarantees that cannot be excluded under the A ustralian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. For any further information please call Norris
Page 20