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G G S S E E S S y y s s t t e e m m s s , , I I n n c c . . Simulation and Training Solutions Since 1929 With 40 years of experience and more than 1,000 simulation and training installations in 50 countries, GSE is well positioned as a global provider to serve the individual needs of each client in today‟s increasingly competitive business environment.
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GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

Mar 16, 2020

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Page 1: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

GGSSEE SSyysstteemmss,, IInncc..

Simulation and Training Solutions Since 1929

With 40 years of experience and more than 1,000 simulation and training

installations in 50 countries, GSE is well positioned as a global provider to serve

the individual needs of each client in today‟s increasingly competitive business

environment.

Page 2: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

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Nuclear

Designers of the next generation of advanced reactors are using GSE‟s high-fidelity

and high-definition simulation technology to perform V&V of system design and control

strategies prior to completing plant construction. The same tools will be used to

develop the operator training simulators for the end user.

Fossil Power

The fossil fuel power generation industry is quickly coming to the realization that a

highly accurate plant simulator will pay for itself through: fewer plant upsets, more

efficient operating staff and faster plant startup after control system changes. More and

more customers are purchasing fossil plant simulators to: Stem the impact of their

aging workforce, train on new environmental systems for SCR, FGD, and Carbon

Capture and protect their investment in new plant control systems by validating the

design prior to plant startup.

Oil & Gas, Refining, Chemicals

In addition to operator training and performance improvement, process plant

simulators are used for evaluating process design, developing control strategy,

performing hazard analysis, validating operating procedures, de-bottlenecking and

optimization.

Energy Workforce Solutions

GSE blends a unique combination of computer based learning, simulation,

visualization and education technology to produce a more capable, effective worker,

faster and at a lower cost.

Engineering Services

GSE provides specialized, tailored engineering and project management services for

front end engineering design, instrumentation, control and automation, and electrical

engineering for the power and process industries.

Page 3: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

GSE is the world’s

largest power & process simulator

company with employees dedicated

specifically to real-time

simulation.

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Simulation Experience Summary Full-Scope Plant Replica Simulators

Pressurized Water Reactors (PWR) 89 Boiling Water Reactors (BWR) 60 Graphite Moderated Reactors (RBMK) 8 Advanced Gas Cooled Reactors (AGR) 4 Fossil Power Plants 129 Naval Reactor 4 Process Plants 98 Total 392

Simulation and Training Installations

Advanced Analytical Tools & Diagnostic Monitors 24

Simulator Modification/Replacement/Rehost (Since 1991) 137

VPanel™ Simulators 9

Engineering, V&V and Human Factors Simulators 10

Process Specific Training Simulators 280

Process Computer Based Tutorials 520

Total 980

-More POWER PLANT SIMULATOR EXPERIENCE than all of our competitors combined-

GSE Systems is a public company (AMEX symbol, GVP) and is headquartered in suburban

Baltimore, Maryland. Global operations are conducted from offices in Baltimore (Maryland),

St. Marys & Augusta (Georgia), Nyköping (Sweden), Beijing (China), Stockton-on-Tees

(UK), Madison (New Jersey), Chennai (India), and Cary (North Carolina).

Page 4: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

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Westinghouse AP1000

Photo courtesy of Westinghouse Electric Company

Pebble Bed Modular Reactor Nuscale Modular

Reactor

Photo courtesy of NuScale Power Photo courtesy of PBMR Ltd.

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GSE built the first commercial full-scope nuclear power plant simulator in 1971 and

since then has built more than all of our competitors combined.

The laws in most countries require the use of full-scope simulators to train nuclear

plant operators. With the world‟s largest installed base of Nuclear Power Plant

Simulators and customers in North America, Europe, Asia and Africa, GSE is well

positioned to lead the “Nuclear Renaissance” as the industry witnesses:

Resurgence of growth

Retro fitting and upgrading of existing plants worldwide

New builds and new technologies

First-Of-A-Kind Nuclear Simulation Experience

Many of the world‟s leading plant designers have turned to GSE‟s technology and engineering experience to build simulation models in parallel with design. These systems validate plant design and help prove operational concepts prior to construction. A GSE engineer with 15 years of experience (our average) has typically modeled 8 different power plants. This breath of experience, multiplied by more than 200 employees gives GSE an unmatched resume of understanding plant designs across all spectrums of the power industry. We bring this experience to table in helping design models for first-of-a-kind reactors. Combining that experience with GSE‟s predictive modeling capability and cooperative attitude makes GSE the right partner for these challenging projects.

Page 5: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

FFoossssiill PPoowweerr PPllaanntt SSiimmuullaattiioonn

Fossil plant simulators have traditionally used lower fidelity mathematical models to

provide an approximate representation of plant performance. The demand for highly

accurate models did not exist in the early market for fossil simulators, since the main

use of the simulator was to train operators on the functionality of distributed control

systems for plant startup activities.

Today‟s GSE simulators test plant automation systems before they are deployed in the

actual plant. Control strategies and equipment set points are validated on the simulator

prior to plant startup to ensure the control systems are working properly and the expected

plant performance is achieved. Performing these tests on a high-fidelity dynamic simulator

saves days or weeks in plant startup, thereby reducing cost and ensuring quicker revenue

generation by the utility.

After startup these realistic simulators train operators to

run the plant efficiently and ensure the operators are

ready to handle any potential upset.

JADE Simulation Platform

High-Fidelity and High-Definition

True 2-phase, 6-equation and non-homogeneous

model capable of counter flow of steam and water

AC & DC electrical and generation network model with

real/reactive power, dynamic fault propagation and island operation

Object based models and graphic user interface

Project Experience

DCS Systems

ABB Harmony, Melody & 800xA

Emerson Ovation & DeltaV

GE Mark V & Mark VI

Honeywell TDC3000, Experion

Invensys Foxboro IA, Foxboro A2 &

Triconix

Mitsubishi DIASYS

Siemens TXP, T3000

Toshiba TOSMAP

PLCs & other controls

Plant Type

Subcritical

Supercritical

Ultra-Supercritical

Fluidized Bed Coal

Bio-mass fired

SCR, FGD & BET‟s

GT & CCGT

IGCC

Meeting New Renewable Applications

Hydro Power

Solar Power

Wind Power

Geothermal

Page 6: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

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RReeffiinneerryy,, PPeettrroocchheemmiiccaall && CChheemmiiccaall SSiimmuullaattiioonn Operational efficiency is vital for companies to remain competitive. Changes in the

process, control strategy, or operating procedures can be evaluated in real-time before

they are applied to the actual process units.

GSE simulators enable the student to thoroughly understand the plant, from

fundamental knowledge through advanced troubleshooting. Operators can practice

system startup with the confidence that the simulator behaves exactly like the plant.

Throughout the process industry there are continuing competitive pressures:

Reduction of technical resources

An aging workforce

Loss of experienced operators

GSE Simulations

Reduce costs during commissioning

Help assure an on-time startup

Reduce stress on equipment due to trips

Supports a faster revenue stream from new plants

Target higher margins upon operation from

Increased plant efficiency, reliability and availability

Broad Experience in Process Modeling

Refinery Other Hydrocarbons Chemicals

Fluidized Catalyst Cracking Unit Natural Gas to Liquids Distillation

Residual Catalyst Cracking Unit Offshore Platform Fertilizer (Phosphates)

Gas Concentration Units Methanol Polymers

Vacuum Distillation Units LNG Plant Pigments

Crude Units Gas Compressor Stations PET Polymer

CO Boilers Cryogenic Ammonia Plant

Naptha Cracking Acetylene Recover De-ionized (DI) Water

Propane De-hydrogenation Polybutene Fired Heater

Delayed Coker Utilities Hydroquinone

Hydrogenation Acetylene Converter Reactor (for Ethylene Plants) Amines (ammonia derivative)

Debutanizer Ethylene Refrigeration Diols (poly alcohol)

Depropanizer Alkylation-HF and H2SO4 Vitrification

Deethanizer Mox Fuel

Regenerators Isobutane Dehydrogenation

Propylene Refrigeration

Fractionators

Olefin Saturation Reactor

Hydrotreater

Diesel Hydrotreater

Catalytic Reformer

Amines

Hydrocracker Unit

Reformer-Fixed and Moving Bed

Sulfur Recover-Claus Process

Claus Tail Gas Treating Unit

Page 7: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

IInntteeggrraatteedd EEdduuccaattiioonn && TTrraaiinniinngg SSoolluuttiioonnss

GSE maximizes its customers‟ investment in simulation by providing the training

infrastructure and content for fundamentals training and simulations. GSE has

developed an integrated approach to training, Operator Jump Start Training

Program, which has redefined how learning takes place by using a combination of

simulation and visualization to improve comprehension. Our simulation visualization

technology will enable the student to literally “see” a process, capability, or way of operating

in order to learn quickly and more clearly.

The Operator Jump Start Training Program is a rigorous screening program which includes

instruction on:

Operator Fundamentals (mathematics, physics materials, electrical, mechanical, I&C,

fluid dynamics, thermodynamics, chemistry, print reading, conduct of operations, safety)

Systems Training (system purpose, major components, flow paths, instrumentation,

interrelations, control logic)

Experiential Training (startup, shutdown, routine operations, facility upsets,

emergencies)

The goal of the program is two-fold:

1. Provide essential knowledge and skills to potential operators

2. Determine if candidates have the ability to successfully

complete the utility‟s Control Room Operator Training Program

With the Operator Jump Start Training Program, operator

candidates can be screened for their ability to complete the

utility‟s licensed operator program before they enter it. With the

national average throughput at 60%, this screening ability, can SAVE MILLIONS in training

expenses and guarantee that the necessary number of new operators needed to cover

attrition or to staff new builds will be trained and ready when needed.

In education and training there is an expectancy to produce an educated student who has

real operational experience. Simulation applications provide observable and “hands on”

real-time experiences.

Page 8: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

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TTAASS EEnnggiinneeeerriinngg CCoonnssuullttaannttss TAS is focused on providing specialized, tailored solutions to clients faced with increasingly complex engineering design and compliance requirements. Project Management Services TAS provides services throughout the lifecycle of assets: new build, asset

development, infrastructure renewal, operation and maintenance procedure

development and decommissioning/demolition support.

Specialties include Front End Engineering and Design (FEED) studies, engineer,

procure, construction management (EPCM) projects, engineering development,

detail design, systems engineering, software development, system configuration,

procurement support, construction supervision, CDM co-ordination and

commissioning support.

Instrumentation, Control and Automation (ICA) Engineering From the development of a User Requirement Specification (URS) through to

Functional Design Specification (FDS), software design, configuration and testing,

system commissioning, specification and procurement of computer hardware and

field instruments, preparation of installation packages, construction management,

acceptance testing and site commissioning.

Electrical Engineering Computer modeling of major electrical distribution systems often containing

embedded generation, operating at several different utilization voltages.

Development of new distribution system single line diagrams and support for all

downstream engineering activities through to beneficial operation.

Fault levels, protection grading, load flow and arc flash assessments, together with the modification of existing plant equipment and processes, including switchgear renewal.

Testing and commissioning, system design, specification and procurement of equipment, installation design, inspection and test activity, and construction management.

Specialist Consultancy Services Accurately satisfy the requirements of Control of Major Accident Hazard (COMAH) sites and the needs of all operators of high value / high hazard assets.

Functional Safety

Electrical System Studies

Hazardous Areas

Alarm Management

Arc Flash Studies Electrical Safety and Compliance CDM Co-ordination

Page 9: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

Distillation Tutorial

GGSSEE--EEnnVViissiioonn

GSE-EnVision develops state of the art, Simulation and Computer Based Learning (CBLs/CBTs) program for Operator Training. Tutorials/CBTs Teaches fundamentals of various Unit Operations and Process Control using voice,

video, animation and graphics Built-in quizzes and Learning Management Software that allows an instructor to register

trainees and monitor their performance Can be installed as Standalone application on PCs or can be delivered via your web

server

Simulator PC based Real Time Dynamic Simulator Practice various operations and scenarios on a process specific simulated unit; Startup,

Shutdown, Normal and Troubleshooting, Instrument and Equipment Malfunctions On-Line Help, User Log, Extensive Printing and Logging Functions

Our learning modules can be used for teaching process and control fundamentals for Refineries, Petrochemicals or Power Plants at a College, University or Training Center.

FCC Tutorial

Boiler Simulation Sulfur Recovery Unit Simulation

Page 10: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

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Technology is important, but the reasons customers give for selecting GSE are: We get the job done Teamwork and cooperative attitude Experience to solve the inevitable challenges Access to key resources Commitment to the market Depth of resources, no single point of failure In other words, you know what to expect. GSE will be there when we‟re needed so there‟s less project risk. The consistency and longevity of our relationships with customers proves our commitment to the industry. Other simulators are designed only for operator training. GSE customers purchase our simulators for use during design, commissioning, and operational phases for training operators, technicians, engineers, and managers. This provides benefits over the entire life cycle of a facility.

A GSE simulator will contribute directly to improved:

Safety Minimize and eliminate human operational error through training of operators and engineers on the safe operation of the plant under all plant operations, including worst case scenarios.

Performance Establish most cost effective operating procedures and control strategies for the integrated plant by analyzing responses of components and sub systems before and after the plant is commissioned.

Profitability Increase profitability through faster commissioning, reduced downtime, fewer plant upsets, maximized output, and increased operational safety.

Through GSE dynamic simulation: The plant owner can see how the new plant operates before it is built. Engineers can evaluate and improve control strategy prior to plant startup. New plant operating procedures can be developed, validated and refined. Any component or group of components can be failed to fine-tune plant operations

on an unlimited, dynamic „what if‟ basis. This cannot be done with steady state simulators.

The plant can be tested in an integrated fashion. This helps identify unintended consequences that may not be readily apparent by only testing individual systems using other types of simulation techniques.

Achieve

safety,

performance

and

profitability

Page 11: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

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History of On-Time Performance

Properly trained and licensed operators can be the critical path to a new plant startup.

GSE‟s experienced simulation program managers, engineers, and test operators know how

to assess and mitigate project risk to ensure on-time performance.

Highest Fidelity Software Tools

Providing the most realistic representation of your complex plant functions is critical to both

operator training and instructor confidence. When new plants are being designed, there is

not historical plant data to validate the simulation models. Therefore simulation models

must accurately predict plant behavior. GSE‟s models do this better than any others.

Open Partnership Approach

Building simulators, designing training solutions, or managing complex engineering tasks

all require close cooperation with you the customer and flexibility in finding ways to meet

the project objectives. GSE prides itself that customer satisfaction ratings are highest in the

categories of:

Teamwork and Cooperation

Problem Resolution

Effective Communications

Page 12: GGSSEE SSyysstteemmss,, IInncc.. · Target higher margins upon operation from Increased plant efficiency, reliability and availability Broad Experience in Process Modeling Refinery

[email protected] • www.gses.com SD.03.VB

INTERNATIONAL

GSE Power Systems AB P.O. Box 62

SE-611 22 Nyköping, Sweden T +46 (0) 155.78.700

F +46 (0) 155.28.97.77

GSE System Engineering (Beijing) Co. Ltd. F5 Unis Plaza

Tsinghua Science Park Haidian District

Beijing 100084, China T +86 10.6270.2506 F +86 10.6270.3400

TAS Engineering Consultants

37-39 Norton Road

Stockton-on-Tees, TS18 2BU

United Kingdom

T +44 (0) 1642.613622

F +44 (0) 1642.616480

www.tas.co.uk

EnVision Systems (India) Pvt. Ltd.

(a division of GSE EnVision Inc.)

4 South Boag Road, T. Nagar

Chennai 600017, India

T +91 (0) 44.2433.3469

USA

GSE Systems, Inc. 2300 St. Marys Road Suite D

St. Marys, GA 31558 USA T +1 912.576.6730 F +1 912.576.6734

GSE EnVision Inc.

2 Shunpike Road, #20

Madison, NJ 07940

T +1 973.593.0451

F +1 973.593.0454

www.GSE-EnVision.com

GSE Systems, Inc.

Visualization Team

1135 Kildaire Farm Road, Suite 200

Cary, NC 27511

T +1 919-228-4044

Worldwide Headquarters

GSE Systems, Inc

1332 Londontown Blvd., Suite 200

Sykesville, MD 21784 USA

T +1 410.970.7800

F +1 410.970.7997