GAURAV ENGINEERING (AN ISO 9001:2008 Certified Company) (Engineer, Fabricator & Erector) G G EC GAURAV GAURAV Engineering Company Engineering Company G G Engineering GAURAV Engineering Manufacturing Standard We are manufacturing as per ASME, DIN, TEMA, BIS, IS, API & C-GMP Standard codes for equipments for high quality job performance. Finishing & Painting All Inner & Outer Surfaces Of Vessel Are Prepared As Per GMP Standard Wherever Required. All M.S. Parts Are Painted With One Coat Of Red Oxide Primer & Two Coat Of Enamel Paint After Surfaces Preparation. Internal Inspection & Documentation System Equipment Will Be Internal Inspected By Our Q.C. Engineer With Complete Internal Record Of Inspection & Quality Inspection Documentation. www. gauravengineering.in
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GG GAURAV ENGINEERING · 2021. 1. 4. · the distillation tower. While distillation refers to how the separation of liquids by boiling point, this doesn't include how the vapor reaches
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GAURAV ENGINEERING (AN ISO 9001:2008 Certified Company)
(Engineer, Fabricator & Erector)
GGEC
GAURAV GAURAV Engineering CompanyEngineering Company
GGEngineering
GAURAV Engineering
Manufacturing StandardWe are manufacturing as per ASME, DIN, TEMA, BIS, IS, API & C-GMP Standard codes for
equipments for high quality job performance.
Finishing & PaintingAll Inner & Outer Surfaces Of Vessel Are Prepared As Per GMP Standard Wherever Required.
All M.S. Parts Are Painted With One Coat Of Red Oxide Primer & Two Coat Of Enamel
Paint After Surfaces Preparation.
Internal Inspection & Documentation SystemEquipment Will Be Internal Inspected By Our Q.C. Engineer With Complete Internal Record
Of Inspection & Quality Inspection Documentation.
www. gauravengineering.in
About us
www. gauravengineering.in
Incepted in the year 2014 at Bahadurgarh, Haryana, we “Gaurav Engineering Company”
are ISO 9001: 2008 certified Manufacturer, Exporter and Supplier of Superior Quality
Industrial Process Plants and Equipment, which was founded by Shashi Ranjan &
V.S. Gahlawat as a private sector enterprise with businesses in providing solutions to
the Pesticides, Insecticides, Bulk Drugs, Chemical, Pharmaceutical, Herbal and Resin
Plant. Presently Gaurav Engineering Company activities span design, manufacture and
erection commissioning of Processing plants and Equipments and Large Fabrication
of Vessels, Reactors, Heat Exchangers, Column, Blender, Dryer, Filter and Storage Tank
etc. We are developing innovative solutions in our R and D department and with engineering
excellence of our design and production department we are expanding our product range.
The company's future export business will be supported by wide marketing and distribution
network with a reputation of strong customer support.
We believe every satisfied customer is an asset and we target to satisfy each and every customer
walking in through our door. We envisage achieving these ambitious growth plans as Green
Progress meaning attaining the goals in symbiosis with environment and it's an integral part of
our corporate vision.
We are confident that we will achieve our goal by
Trust and TransparencyQuest for excellenceTeam workIn house design and detail engineering facility equipped with latest design softwareResearch and Development for innovative solutionsIn house stringent quality and testing procedures complying with international normsContinuous development and up- gradation of personnel, product and processesEncourage innovative ideas for business development
Infrastructure
We are well equipped with latest plants, modern machines & technically sound work
force to manufacturer premier grade products for our esteemed clients. We are well
supported by strong team of technocrat having versatile knowledge in the concerned
discipline. Our engineers continually monitor the emerging trend of market and
preparation product according. We are located at Sonepat & Bahadurgarh Haryana.
In Addition, We Also Maintain A Modern In House Design Unit That Is Well Equipped With AllThe Necessary Designing Tools And Tackler. Apart From This, We Also Have Installed Cad/camSoftware. That Helps Us In Developing Industrial Process Equipment As Per The SpecificRequirement Of Our Clients.
Hydra Chain (Capacity-11ton) - 01 nos H.O.T. Crane (Capacity-10ton) - 01 nos
Chain Block (Capacity-10ton) - 02 nos Plate Rolling Machine (20mm) - 01 nos
Plate Rolling Machine (16mm) - 01 nos Plate Rolling Machine (40mm) - 05 nos
Plate Rolling Machine (6mm) - 01 nos Radial Drill Machine (40-50mm) - 02 nos
Magnetic Drill Machine (28mm) - 02 nos Drill Machine (25mm) - 08 nos
Hand Drill Machine (06 - 12mm) - 05 nos Hydraulic Press Machine - 01 nos
Blending Machine - 01 nos Shearing Machine - 03 nos
Lathe Machine - 03 nos Shaper Machine - 01 nos
Milling Machine - 01 nos MIG Machine - 04 nos
Argon sets - 04 nos Welding Transformer - 04 nos
Gas Welding - 01 nos Plasma Cutter - 03 nos
Pug Cutting Machine - 03 nos Power Hexa Machine - 01 nos
Sheet Cutter - 02 nos Cutting Saw Machine - 04 nos
www. gauravengineering.in
Products We Offers
We Manufacturer, Exporter, Supplier, Engineering,
Consultant & Trading of Superior Quality Industrial Process Plants
And Equipment for Pharmaceutical, Bulk Drugs, Chemical, Herbal, Pesticides
We also know as Reactor, Jacketed Vessel, Limpet Vessel, Mixing Vessel, Formulation Vessel, Kettle, High Pressure Vessel, Homeginser and Agitated Vessel etc.
Process of Reaction Vessel Chemical Reactors or Jacketed Reaction Vessel consists of a cylindrical vertical shell with
standard Torispherical dish on both ends. A Jacket is provided on the Outside of the shell for
Heating & Cooling Stiffener Rings are provided on shell in between the shell and jacket to give
uniform circulation of the heating or cooling media and to intensify the vessel. Ideally suitable
for the heating below 150 Centigrade (302 Fahrenheit). Commonly used heat transfer media
include water, steam, hot oil.
Limpet Coil Reaction Vessel consists of a cylindrical vertical shell with standard Torispherical
dish on both ends. Limpet Coil is half round Pipes welded on the outer surface of the shell and
also on the bottom dish of the Reactor. Limpet coil is made of either Mild Steel or Stainless Steel.
It is either Double end double start for both heating and cooling through limpet coil or Normal
Single coil for either heating or cooling. Limpet Coil Welding is performed by using high grade
By Flux Core filler wire depending on MOC of the Limpet Coil to withstand design pressure.
Baffles are also provided inside the shell as per the requirement.Agitator assembly mounted on the Top dish of Reaction Vessel consists of Shaft supported by
Lantern Assembly on the Top End containing Bearing Housing with Tapered roller bearing to
withstand impact load and vibratory load ensuring smooth rotation of the Shaft
Shaft Can fitted with different types Of Agitator Such as Single Anchor, Double Anchor, Turbine &
Propeller types
Benefits of using Gaurav Engineering Reaction Vessel
Ability to work under pressure and vacuum
Agitator/Stirring mechanism in accordance with the application of the reactor, viscosity and density
of the product
We follow International quality standards in order to meet quality standardsEasy maintenance and robust quality therefore more demand able in marketThese Industrial Reaction Vessels can be customized as per client's requirements and Registered
with leading consultants and third party inspection agencyReliable After sales support and on time delivery
Wide range of volumes from 500ltr to 50,000ltr
This Industrial Reaction Vessels are Design as per ASME Standard & Design of Reaction Vessels
are very simple shape & scientifically
Design & Mfg with satainless steel Grade SS316L, SS304L, IS 2062 (Raw material sourced from
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Rotary Extractors
Gaurav Engineering is a leading Manufacturer in India and successfully installed in various plants. Our Extractor is highly durable and known for their alignment and balancing. Rotary Extractors are use in Herbal and Solvent Extraction Plant and Phytochemicals Industry for recovery of solvent with indirect steam heating. Rotary Extractors are best for large extraction capacities. These are designed and machined using flawless raw materials in compliance with international quality standards. Rotary extractor is used to extract the active ingredient present in the dry Herbs/Seed powder/Root/Leaf using suitable solvent. Our highly durable rotary works so well. Moreover, our clients can avail the provided Highly Durable Rotary Extractors from us at reasonable prices
Benefits of using Gaurav Engineering Rotary Extractors
Extractor is made of Stainless Steel cylindrical vessel with a provision of Steam
Jacket on the outer surface of the vessel. The Vessel rotates along its horizontal
axis supported on a Shaft at both sides.
We provide four types of Jackets in Rotary Extractors, Limpet Jacket, Dimple
Jacket, Mild Steel Jacket, and Stainless Steel Jacket.
This Industrial Rotary Extractor are Design as per ASME Standard & Design of
Rotary Extractor are very simple shape & scientifically.
Rotary Extractors are use in Herbal and Solvent Extraction Plant and
Phytochemicals Industry for recovery of solvent with indirect steam heating.
Rotary Extractors are best for large extraction capacities.
Design & Mfg with stainless steel Grade SS316L ,SS304L,IS 2062 (Raw material
sourced from Tata, Jindal, Essar, Thyseen-Krupp, Arcelor- Mittal)
Wide range of volumes from 1000ltr to 10,000ltr.
Ability to work under Pressure and Vacuum.
We follow International quality standards in order to meet quality standards.
Easy maintenance and robust quality therefore more demand able in market.
These Industrial Rotary Extractor can be customized as per client's requirements and Registered with leading
consultants and third party inspection agency.
Reliable After sales support and on time delivery
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Kettle Reboiler
We are the leading manufacturers of Kettle Reboiler Heat Exchanger Kettle Type Reboiler, Kettle Type Condenser, and Kettle Type boiler in India. We offer Kettle Type Reboiler Heat Exchanger, Kettle Type Condenser, Kettle Type boiler and Kettle Reboiler, Our kettle Reboiler designs are as per ASME standards and with customer specification. Horizontal U Tube bundle will be placed inside of the shell on Kettle Reboilers. Kettle Reboilers are the easiest type of Reboiler design you could use for your distillation process. A kettle Reboiler is designed to allow a heating fluid to pass through tubes that are covered in the liquid you want to be distilled. As the liquid heats up and boils, it is sent to the distillation column and condensed by cooling liquid. Any vapor that is created then passes up to be collected and the liquid by product drops to the bottom of the kettle making its way back to the tubes.
into the kettle, or there may be sufficient liquid head to deliver the liquid into the Reboiler. In this Reboiler type, steam flows through the tube bundle and exits as condensate. The liquid from the bottom of the tower, commonly called the bottoms, flows through the shell side. There is a retaining wall or overflow weir separating the tube bundle from the Reboiler section where the residual Reboiled liquid (called the bottoms product) is withdrawn, so that the tube bundle is kept covered with liquid. Kettle reboilers are reliable in that they can handle high vaporization of up to 80 percent and are easy to maintain.
Process of Kettle Reboiler
Part one of our discussion about distillation focused on the internals of the distillation tower. While distillation refers to how the separation ofliquids by boiling point, this doesn't include how the vapor reaches the top of the tower, which is done by using reboilers. Essentially, a Reboileris a heat exchanger or a fired heater, providing heat that is needed for the distillation column to perform its function. Heat is often provided through shell and tube heat exchangers that are typically filled with steam or a thermal fluid (Hot Oil). Some systems receive their heat from a gas fired heater on the feed to distillation unit. Kettle Reboilers are very simpleand reliable. They may require pumping of the column bottoms liquid
Kettle reboilers can sometimes maintain pressure head on their own depending on the temperature of the process. If the temperature is inadequate, your kettle Reboiler may need to be fitted with a pump or some other way of getting the condensed liquid phase back to the tubes
The liquid from the bottom of the tower flows through the tube bundle and exits as condensate. A restraining device (baffle) controls the liquid level over the bundle
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Heat Exchanger
Heat Exchangers are designed and manufactured to facilitate indirect heat transfer between
the two fluids. The two fluids can be liquid and liquid or vapor and liquid. The shell-and-tube heat exchanger
has two main areas – Tube side and Shell side
Process of Shell and type of Heat ExchangerMain components of Shell and Tube type heat exchanger are- Shell, Tube, Tube sheet, Baffles,Tie roads spacers and Channel.
The Cylindrical Shell can be fabricated from rolled plate or from pipes
Tubes can be plain tubes. Or heat transfer surface area of the tubes can be increased many
folds by using finned tubes or corrugated tubes. Shell tube heat exchangers with fin tubes are
known as finned type heat exchanger and with corrugated tubes it is known as corrugated
tube heat exchanger
Tubes of the heat exchanger will be held on both the sides by Tube Sheets. Tubes will be
inserted through holes provided on tube sheets. Tubes are firmly fitted in the tube sheet either
by welding or by mechanical or hydraulic expansion
Baffles are provided to support the tubes, to maintain the space between the tubes and it also
channelized the fluid flow as per design through the shell side of heat exchanger
Tie rods and Spacers will hold the baffle assembly together; and will also maintain the
spacing between the baffles. One end of the tie rods are secured to the tube sheet and other
ends are secure in the last baffleChannels or Heads are provided for shell-and-tube heat exchangers to contain the tube side
fluid and to provide the desired flow path
Shell and tube heat exchangers are used as Condensers, Reboilers, Process Heaters,Coolers and Falling Film Evaporator
Benefits of using Gaurav Engineering Heat Exchanger
These heat exchangers are supplied as per both customers' specifications and drawing or
custom-built based on process conditions. A well equipped design team understands the
customers' need and proposes the required design for their approvalDesign as per TEMS, ASME Standard & Design of Condenser are very simple shape &
scientificallyThe heat transfer area ranges from 1 SQM. To 500 SQMDesign & Mfg with stainless steel Grade SS316L, SS304L, IS 2062 Easy maintenance and robust quality therefore more demand able in marketThese Industrial Heat Exchanger can be customized as per client's requirements and
Registered with leading consultants and third party inspection agencyReliable After sales support and on time deliveryPharmaceutical & Bulk Drugs, Chemical Industry, Herbal Industry, Pesticides & Insecticides
Industry, Food & Edible Oil Industry, Detergents Industry
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Distillation Column
Gaurav Engineering Company is a proven Distillation column manufacturer.
Distillation is the process of separating liquid mixture into its component parts. It also known as fractionaldistillation. Distillation column is the heart of the distillation system. Industrial distillation is performed indistillation column which is also known distillation tower.
We have manufactured simple distillation column as well as fractional distillation column with internal packing for highlycomplex distillation requirement.
Benefits of using Gaurav Engineering Distillation Column
Distillation column can be manufactured to accommodate packing or tray manufactured
by the leading companies like Sulzer, Fine Pac Structures etc
Offered with the Bubble Cap column design for Alcohol Distillation
Design as per TEMS, ASME Standard & Design of Column are very simple shape &
scientificallyDesign & Mfg with stainless steel Grade SS316L, SS304L, IS 2062 Easy maintenance and robust quality therefore more demand able in marketThese Industrial Column can be customized as per client's requirements and Registered
with leading consultants and third party inspection agencyReliable After sales support and on time delivery
Industry, Food & Edible Oil Industry, Detergents Industry
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Storage tank and Receiver
Chemical storage tanks are used to store the raw chemicals, intermediate chemicals or final
chemicals. Gaurav Engineering Company is a proven and successful chemical tanks fabricator. We offer horizontal as
well vertical chemical tanks. We manufacture storage vessel in many shapes like Vertical and Horizontal Cylindrical, Open Top
And Closed Top, Flat Bottom, Conical Bottom, Slope Bottom and Dish Bottom, Rectangular & Square also
Benefits of using Gaurav Engineering Tanks, Receiver & Silos
Design as per TEMS, ASME Standard & Design of Tank are very simple shape &
scientificallyDesign & Mfg with stainless steel Grade SS316L, SS304L, IS 2062 Easy maintenance and robust quality therefore more demand able in marketThese Industrial Tank can be customized as per client's requirements and Registered
with leading consultants and third party inspection agencyReliable After sales support and on time delivery
Industry, Food & Edible Oil Industry, Detergents Industry
Range of volumes from 100ltr to 50,000ltr
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
The Ribbon Blender machine or Mixer operates raw materials mixing powder or granules of Pharmaceutical Materials,
Crystalline, Insecticides, Pesticides, and Food industry and heat sensitive products. Ribbon Blender is used many industries
for mixing and drying powders such as food powder, carbon black, granules, pellets and various other solid forms , Customer
many different industry customer with many application for ribbon type mixer and blender machines
Working Principal
The Stainless Steel Blender is an best efficient and versatile product blending machine for mixing of dry granules & powders
homogeneously. Approx two third of the product volume of the container of Ribbon Blender is filled to ensure proper mixing
materials. Ribbon Blender gives best super result for mixing of product like dry powder & granules due to the design and
shape of the materials mixing ribbon and product container
Product Material should be charge from the top side. There are Open lid or port/ports should be provided on the top cover to
charge the product material as well as for air vent. Our blender machine with One discharge valve provided at the bottom
side at centre of the container. The blender machine discharge height could be adjust as per the customer requirement, so
that product material gets discharge in the other container directly or fixed screw transfer or vacuum transfer systems
optionally extra so that product material handling time for discharge is nil and the operation is dust free. The blender unit is
consist of electrical motor, worm reduction gear, belt drive or heavy duty chain between motor and gear, couple drive between
gear to ( ribbon ) mixing stirrer. Product Container having four nos. of legs with discharge valve & top cover of machine, Both
end of mixing shaft is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts for safety.
We also provide suitable feeding machine for the ribbon blender, such as
screw conveyor, vacuumconveyor, bucket elevator, flexible screw conveyor etc.Capacity Available from 100 kg to 10,000 kgs.
All contact parts Stainless Steel 316 or 316L & Non Contact Parts AISI 304.
Dust free operation.
Quick and Fast and uniform mixing & draying at low temperature.
Blender with Rapid & discharge/ Zero hold-up after discharge.
The blending technology is widely used in industries such as pharmaceutical industries, food processing, animal feed
processing, chemical, fertilizers, cosmetics, pigments, and also insecticides manufacturing. The vertical blender mixer is
also important in the process of distribution of liquids and pasty products in micro dosages on to carriers
Ribbon Blender
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Octagonal Blenders
Octagonal Blenders are specially designed to process a large volume of material,
and are used for lubrication of granules & homogenization of multiple batches into single batch.
Working PrincipalOur Blenders best suitable for Materials mixing and blending products , The octagonal shape blenders best suitable for
Cosmetic products , Ceramics , Animal feed , Pain color , Pharmaceutical, API bulk drugs, Nutraceutical, Food, Chemical,
cosmetics, ceramics, pesticide, plastics and other Allied industries
Our Octagonal blender machine with latest updated designed with highly efficient dry mixing of granular products with
Capacity varies between 100 LTR and 20000 liters-mixing of free-flowing powders
The blending technology is widely used in industries such as pharmaceutical industries, food processing, animal feed
processing, chemical, fertilizers, cosmetics, pigments, and also insecticides manufacturing. The vertical blender mixer is
also important in the process of distribution of liquids and pasty products in micro dosages on to carriers
Stainless Steel Mass Mixer is Specially designed equipment for product uniformly mixing of dry and wet materials and
Mass mixer especially industry demanded for Granules , Powder of Ayurveda , Pharma, Food, Herbals, Agro Chemicals
& pain powder and Chemicals
Special Design is cGMP - Current Good Manufacturing Practices Compliance
All Product contact parts stainless steel 316 or 316L & non contact parts Stainless Steel AISI 304
Octagonal shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of
multiple batches in to single batch
Capacity model in octagonal blender 5 kg to 10,000 kg batch size.
Strong and rigid drive with reduction gear box and motor
"A" type rigid structure of the machine with two sides resting of product container.
Blender with Product container discharge with butterfly valve and man hole
Powder Charging hole with lid with seal for charging and cleaning.
Safety reeling optionally provided for rotating area of blender cone or product container.
Blender with baffles provided for lumps braking.
Operating Electric controls panel with cycle time.
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Double Cone Blender
The Double Cone Blender is a conventional mixer suitable for dry powder mixing.
This mixer is suitable for mixing a number of powders in varied proportions to obtain uniform output.
Working Principal
Double Cone Blender for mixing of dry powders and granules. Specially designed Cone Blender machine with all
the contact parts are made of stainless steel. Two cone blender volumes for optimum homogeneity is between
30-75% of gross volume - depend of powder /granules. The double cone special design eliminates with dead
spots. Conventional type double cone mixer, It can be used for Blenders , mixing, lubricating and blending for
Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries
The Double shape blender's machines have long two corner of materials product container for more rubbing &
tumbler effect for fast and homogenizing products mixing. It can perform products materials homogeneously dry
mixing of free flowing blending powders, granules requiring low shearing force, powder Mixing and Blending of
particles with rapid inter-mixing of particles irrespective of varying specific gravities of products
The products material is loaded into the double cone blender drum and cone both side special types know type
fitting given. The double blender is double cone - tumbles the material in the container and spread out and quick
easily operable flange fitting given to operator can open and take blended product. The product mixing is achieved
in 5 to 20 minutes with better homogeneity depend of powder / granules.
Capacity Available from 50 kg to 10,000 kgs.
All contact parts Stainless Steel 316 or 316L & Non Contact Parts AISI 304.
Single / Double Cone shape product container for Ideal dry mixer for lubrication of granules and
products homogenization mixing of multiple batches in to single batch
Rigid drive with reduction gear box and motor with control panel.
Materials Product container having discharge with butterfly valve and man hole.
Cone Charging hole with hinged lid with seal for charging and cleaning.
The materials product container rotates on speed 8 RPM or higher speed as per customer requirement.
On request Safety reeling provided for rotating area of product container.
Fixed baffles provided for lumps braking inside cone.
Double cone machine with Electric controls panel with cycle time.
The blending technology is widely used in industries such as pharmaceutical industries, food processing
animal feed processing, chemical, fertilizers, cosmetics, pigments, and also insecticides manufacturing.
The vertical blender mixer is also important in the process of distribution of liquids and pasty products in
micro dosages on to carriers.
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Sigma Mixers
Gaurav Engineering offers sigma mixers are Ideal Heavy Duty Mixer
which can be used in application like mixing, kneading, grinding, dispersion, drying etc.
We are manufacturer, supplier and exporter of sigma mixer according to ISI guidelines and user's requirements
since 2014 from India to India and all over the world. There are different type of designs available as per individual's
process requirements including Jacket for heating & cooling, extruder system for side discharge of material, die
formation of finished product, automatic tilting of bowl and top cover.
We design Sigma Mixer ranging from capacity 10 liters lab model up to 5000 liters production models. Suitable capacity
motor and gearbox incorporated considering raw material characteristics. Additional features such as automatic tilting
screw system, heating arrangement, and vacuum system can be offered as per user requirements.
Working Principle of Sigma MixersThe bowl is made of heavy steel plate making it a rugged heat proof unit. This is
especially useful for bulky material and additional thinning prior to discharge.
Tangential blades are supplied with differential speeds. Heavy duty machine cut
spur gears are provided. Spherical type bearings are provided at both the ends to
suit both radial and thrust load. Gland type shaft seals are fitted at both the ends
for easy maintenance. Bowl is provided with jacket for temperature control and
adoptable for cold water or brine or hot water, steam etc. Mixers can be designed
for vacuum operations. Sanitary construction is provided for food and
pharmaceutical procedures.
Construction: SIGMA MIXER consist of "W" shaped container made of either
Mild Steel or Stainless Steel 304 or 316 with jacket of Carbon Steel covering two
side for heating or cooling application & dust free cover to get Vacuum if desired
or normal cover. The mixing elements (Blades) are of Sigma type Steel casted
and duly finished two in number which contra rotate inward fitted at close or
specified clearance with the container to give thorough and uniform mixing.
There is a Gland pusher of Gun Metal Bush which ensures minimal friction and
extends the life of mixing elements (Blades) Shaft.
Drive: The Drive Consists of Motor of type TEFC Or TEFC Flameproof of Specified
HP.1 440 RPM, Reduction Gear Box Of Reputed Make having suitable size and
ratio, Spur Gears, are also provided of adequate size and having machine cut
teeth, between the front and rear blade complete with guard suitable for grease
lubrication.
The complete Mixer is mounted on Steel Fabricated Stand of suitable strength to
withstand the vibration and give noise free performance.
Benefits of using Gaurav Engineering Sigma Mixer
Models are available with working volume 50,100 & 200 kgs. At bulk density of 0.50gms/cc.
All contact parts Stainless Steel 316 or 316L & Non Contact Parts AISI 304.
Compact design & Easy to clean and operate.
Single stirrer for dry & wet mixing.
Safety guards are provided for all moving parts.
Interlocking system with top dust cover, to avoid accident, during process.
Thrust bearings are provided to carry out rigid thrust load.
All contact parts in S.S. Constructions. Complete unit with S.S. cover and all surfaces polished to mirror dull finish.
MS parts dull painted to smooth finish.
The blending technology is widely used in industries such as Pharmaceutical Industries, Food Processing, Animal
Feed Processing, Chemical, Fertilizers, Cosmetics, Pigments, and also Insecticides manufacturing. The
vertical blender mixer is also important in the process of distribution of liquids and
pasty products in micro dosages on to carriers.
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Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Mass mixer ideally used for mixing both wet & dry materials
to provide uniform mixing. Designed with utmost precision &
perfection our offered mass mixers are used for mixing &
blending purposes. The mass mixer is suitable for mixing of wet
mass, dry powder, dry powder with wet mass, etc, for the
preparation of pharmaceutical mass for preparing tablets and
similar other applications. The mass mixer gives through mixing
due to its unique blade design and the angle of the blade. Powder
& Mass Mixer machines are designed for efficient and homogeneous
mixing of dry and wet powders.
Working Principal
Shell: Consisting of 'U' trough of suitable dimensions. Construction of S.S. and side plates duly M.S. stiffened from outside andfrom inside with S.S. Mixing Mechanism: Paddle type blades welded to the main shaft provide for efficient mixing of thick heavy material. PTFEgland mechanism provided at shaft ends prevents ingress of external powder into the trough and prevents leakage. Charging: From the top charging can be done through a hinge able lid, hopper or Nozzle can be provided for additionalspraying of additives.Discharge: By bottom discharge slide Iris or Butterfly valve of suitable diameter, for regulated discharge. Drive: Consisting of suitable H.P. TEFC 3 Phase ac 415v / 50 cycles motor coupled to suitable worm gear, with driving shaftsmounted on suitable Plummer block.Mounting: Mounted on suitable ISMC Section Stand, with protective covers for belts and couplings
Benefits of using Gaurav Engineering Mass Mixer
Models are available with working
volume 50,100 & 200 kgs. At bulk
density of 0.50gms/cc
All contact parts Stainless Steel 316
or 316L & Non Contact Parts AISI 304
Single stirrer for dry, wet mixing &
Safety guards are provided for all moving
parts.
Interlocking system with top dust cover, to
avoid accident, during process
Thrust bearings are provided to carry out
rigid thrust load
Dough Mixer or Mass Mixer
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Benefits of Gaurav Engineering Nauta Mixer
Capacity: The sizes of Nauta mixer available are 500 liters to 20000 liters.
Short Mixing Time: It achieves a thoroughly homogeneous mix in 30 to 40 % the time of most conventional mixers
in the same category such depending on mixing element speeds.
Low Power Consumption: Nauta Mixer requires approximately 50% power over conventional blender.
Gentle Mixing Action: Fragile filaments and flakes are safe from degradation and mixing is accomplished with
minimal heat built-up and aeration in the product.
Low Floor Space Required: Since mixer occupies less floor space, user can free up space for other plant operations.
Full Load Starting: Its screw agitator begins axially rotating and loosens batch material before its orbiting motion
starts. This design feature prevents stalling and permits starting under full load in the event of a power failure. Soft
starters are available to reduce excessive torque at start-up.
Fast, Complete Discharge: Its unique cone design provides for gravity unloading, gives cleaner and faster batch discharge.
Easy Liquid Addition: Liquids are injected and atomized into the top of the mixer through the hollow shaft of the
drive system.
Mixing of Partial Batches: Partial or full load batches are mixing equally well with no reduction in mixing efficiency.
Easy to clean: the top entering drive system neither provides full product protection with no bearing nor seals in direct
contact with the product. Its unique obstruction free cone shaped design allows for quick and easy cleaning.
Optional Features: - Jacketing Cone for heating and cooling, Vacuumed process and Different type of mixing stirrer.
Food & Salt , Starch and Cellulose, Minerals & etc.
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
1. Electric or Steam Heated
2. Clamping arrangement for product container
3. Explosion flap provided
4. Contact Parts S.S. 304, 316, M.S. etc
5. Positive Earthing for product container
6. Filter bag sealing by inflatable gasket
7. Pressure gauges across filters
8. Electric panel with complete instrumentation
9. 50 Kgs. to 500 Kgs. available.
Fluid Bed Dryer
The atmospheric air is sucked in the dryer through 5/10 micron filter by an efficient dynamically balanced fan driven by an electric motor. The clean air then passes over the electric heaters steam or oil radiator provided with temperature controller. The hot air passes through the product and fluidisation dries the product. Dryer is provided with dehumidifier (Chilled water system) at the inlet of the dryer so as to dry the product at low temperature under fluidized condition. The blower speed is controlled by A. C. frequency drive so as to control the fluidisation avoiding choking of the filter bag. A raking system provided to avoid lump formation in the container to achieve uniform fluidisation & uniform drying. A model with complete automation and PLC, automatic bag shaking and with mimic is also offered. Gaurav Engineering is manufacturer, supplier and exporter of fluid bed dryers according to ISI guidelines and user's requirements since 2014 from Haryana to India and all over the world.
Fluid Bed Dryer offers a lucid solution to drying of wet granules, crystalline or
coarse materials. It utilizes the principle of passing the hot air at a high velocity through the bed of
the material to be dried, thus causing it to fluidize.
The blower situated on the exhaust side of the dryer operates no negative pressure principle, which creates the induced draught
and sucks in the fresh air into the dryer. A stream of hot filtered air is introduced from the bottom of product container containing
the wet material. This container is provided with the air distribution plate and Dutch sieve. The air stream is passed through the
bed of the material and fluidizes the product particles by creating the turbulence in the product container. Due to fluidization each
particle gets surrounded by hot air, which leads quick & uniform heating and drying. Filter bags provided at the top prevent
escaping of particles from the machine.
Working Principle of Fluid Bed Dryers
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Capacity Available from 6Tray, 12Tray, 24Tray, 48Tray & 96 Tray
All contact parts Stainless Steel 316 or 316L & Non Contact Parts AISI 304
Machine Welded heating shelves for maximum heat transfer and no
contours or deformation
Channel Type Heating shelves for faster heat transfer Rates
Single Piece gasket for Door ensuring no Leakage
Completely Welded body and World class aesthetics
The Dryer technology is widely used in industries such as pharmaceutical
Agrochemicals or Agrichemicals, is a common name given to chemicals which are used in agriculture, to aid plants and crops growth and safety. Agrochemicals were manufactured to protect agricultural crops from pests and for augmenting crop yields. It is a costly input for agriculture. In most of the cases, agrochemicals refer to Pesticides which include Insecticides, Herbicides, Fungicides, Rodenticides, Molluscides, and Nematicides. Agrochemical also includes fertilizers and soil conditioners. Although agrochemicals are initially used to improve crop's health, overuse of these chemicals has now started affecting the environment in many ways. Gaurav Engineering Company is manufacturing Many Equipments for Agrochemicals Industry as per fabrication standard and as per customer requirements, these Equipments are following:
Technical Agrochemical
1. Pre Blender2. Post Blender3. Mixing Vessel4. Holding and Formulation Vessel5. Storage Tank6. Ribbon Blender7. High Speed Mixer8. Homozensier9. Dough Mixer10. Gum Mixer11. Sigma Mixer12. Extruder13. Separator 14. Filter Press15. Hot Water Tub16. Dyna Mill, Bead Mill17. Hot Water Generator18. Homogenizer Pump19. Heating Coils20. Screw Conveyor21. Bucket Elevator22. Cooling Tower etc.
Formulation Agrochemical
Turnkey Plants and Projects Solutions for SC Plant, EC Plant, WDG Plant and WDP Plant etc.
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EQUIPMENT FOR ACTIVE PHARMACEUTICAL INGREDIENTS AND HERBAL EXTRACTION INDUSTRY
(Bulk Drugs, API, Herbal, Fragrance & Flavours and Menthol)
An Active Pharmaceutical Ingredient is the ingredient in a pharmaceutical drugs or pesticides that is biologically active. Bulk Drugs are also used in medicine and the term active substance may be used for natural products.Herbal Extracts come in many forms, they have one common feature. Extracts represent naturally occurring phytochemicals (plant produced compounds) that have been removed from the inert structural material of the plant that produced them. The main advantage of using extracts over raw herb is that once extracted from the plant matrix, the phytochemicals bypass the need for digestion and are far more readily absorbable. Liquid extracts also offer greater convenience than consuming an herb in its raw form. Gaurav Engineering Company is manufacturing Many Equipments for Agrochemicals Industry as per fabrication standard and as per customer requirements, these Equipments are following
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
EQUIPMENT FOR CHEMICAL, DYES & DYE INTERMEDIATES AND POLYMERS INDUSTRY
(Organic, Inorganics, Synthetic, Dye, Resin and Petrochemical etc)
The chemical industry comprises the companies that produce industrial chemicals. Central to the modern world economy, it converts raw materials (oil, natural gas, air, water, metals, and minerals) into more than 70,000 different products. The plastics industry contains some overlap, as most chemical companies produce plastic as well as other chemicals.Chemicals are used in a lot of different consumer goods, but they are also used in a lot of different other sectors; including agriculture manufacturing, construction, and service industries. Gaurav Engineering Company is manufacturing Many Equipments for Agrochemicals Industry as per fabrication standard and as per customer requirements, these Equipments are following