GFRG * /GFRC * SEAMLESS ™ Tapeable Access Panels *Glass Fiber Reinforced Gypsum *Glass Fiber Reinforced Cement ✓ Available with Neoprene Gasket ✓ ASTM E84-80 Class A Non-Rated ✓ 704 Standard Sizes ✓ Custom Sizes Available POP-OUT ROUND Square or Radius Corners HINGED Square or Radius Corners Innovative Design for both Ceiling and Wall applications, blends seamlessly into surrounding drywall for a monolithic appearance. Consists of a surround frame and either a drop-in-door or hinged door.
12
Embed
GFRG /GFRC SEAMLESS Tapeable Access Panels LIGHTWEIGHT SEAMLESS™ ACCESS PANELS General Drawing Pop-Out or Hinged Pop-Out Specification Hinged Specification Designed for both wall
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
✓ Available with Neoprene Gasket ✓ ASTM E84-80 Class A Non-Rated ✓ 704 Standard Sizes ✓ Custom Sizes Available
POP-OUT
ROUND
Square or Radius Corners
HINGEDSquare or Radius Corners
Innovative Design for both Ceiling and Wall applications, blends seamlessly into
surrounding drywall for a monolithic appearance.
Consists of a surround frame and either a drop-in-door or hinged door.
Custom Shapes and Sizes
Neoprene Gasket available on all models and sizes
POP-OUT
POP-OUTSquare Corner
Louvres available on all sizes
Radius Corner
All images are copyright Castle Access Panels & Forms Inc. – All Rights Reserved
3
Over 25 years experience manufacturing gypsum products for the construction and design industries.
State-of-the-art unique features make Castle GFRG Access Panels the ONLY Seamless solution.
tapered edgesfor seamless blending with surrounding drywall
Only by CASTLEAccess Panels & Forms
Precision CNC controlled pattern making ensures excellent tolerances for mold making
1/8” Recessed tape flange for seamless blending into surrounding drywall
Pre-Countersunk locations with Baltic Birch embedment running the length of the frame on all sides
Level 5 finish
Made for 5/8” drywallShim 1/2” drywall where it meets the frame
All images are copyright Castle Access Panels & Forms Inc. – All Rights Reserved
4
Seamless™ Access Panels by Castle are manufactures direct manufactured from GFRG & 70% post-consumer recycled glass, for a unique GREEN design-matrix designed to blend seamlessly into your ceiling.
They consist of a surround frame and a drop-in door. Available in over Seven Hundred standard residential or commercial sizes, Castle panels are perfect for jobs where access is required at regular intervals.
Lightweight and easily textured, the panels can be used in both new and retrofit construction across unlimited applications.
Their smart design helps contractors to work smarter, faster and efficiently, the Seamless™ panels feature a tapered edge for tape joints and won’t shrink, crack or sag. Seamless™ Access Panels provide an aesthetically pleasing solution for a more attractive interior.
We create
PRODUCT FEATURES y Tapered edge for tape joint
y Lightweight
y No shrinking, cracking, sagging or rusting
y Concealed hinge
y Moisture resistant
y Easily textured
y Single trade installation
y Blends seamlessly into surrounding drywall
y Reduce labor cost
y Zero mold & fungus growth
COLOR FINISH: UNPAINTED NATURAL GREY GYPSUM
DROP-IN-DOOR
FRAME TAPED ONTO DRYWALL
FLUSH CAM LATCH ORLOCKABLE LATCH
FRAME TAPED ONTO DRYWALL
seamless solutions
All images are copyright Castle Access Panels & Forms Inc. – All Rights Reserved
POP-OUT Radius or Square CornerHINGED Radius or Square Corner
GFRG/GFRC LIGHTWEIGHT
SEAMLESS™ ACCESS PANELS
General Drawing Pop-Out or Hinged
Pop-Out Specification
Hinged Specification
Designed for both wall and ceiling applications, the hinged Seamless™ Panel by Castle can be used where a locked door is needed but style must be still maintained.
The hinged panel is great for use in ceiling applications where there is no space to push a door up, and in wall applications when access to plumbing and electrical are needed.
Shell Thickness .......................................3/16”~ 3/8”Fastener Test Pull Out (wood stud) .........525 lb avg.Fastener Test Pull Out (metal stud) .........215 lb avg.Fastener Push Through Test ....................350 lb avg.Fuel Contribution (ASTM E84-80) ..........0Flame Spread (ASTM E84-80) ...............0Smoke Index (ASTM E84-80) .................0Combustion (ASTM E84-80) ..................Non-combustibleClass A Non-Rated ..................................—
SEAMLESS PANELS TECHNICAL DATA
y The Seamless™ Hinged Access and Pop-Out panel consist of a frame door with concealed hinges and a cam or key lock
y Round Pop-Out Panel available in 16 sizes
y Neoprene Gasket available for all panels upon request
y These panels require extra reinforcement and a crate/pallet to ship
y Ships directly from the manufacturing plant in Concord, ON, Canada
INSTALLATION
1. Frame the opening
2. Mount Seamless™ surround with drywall with screws
3. Mounted frame
4. Install drywall and place access panel in opening
5. Tape and apply drywall compound
6. Apply desired finish
SQUARE CORNER RADIUS CORNER
6
GFRG and GFRCSeamless™ Access Panels Directory ListFor any questions, please call us at 905-738-8089 email: [email protected]
Shop drawings available on website • Volume discounts available on all sizes• Neoprene Gasket available upon request on all models• Custom sizes and shapes available. Please inquire.
7
PO
P-O
UT
GFRG and GFRCSeamless™ Access Panels Directory List For any questions, please call us at 905-738-8089 email: [email protected]
Shop drawings available on website • Volume discounts available on all sizes• Neoprene Gasket available upon request on all models• Custom sizes and shapes available. Please inquire.
8
GFRG and GFRCSeamless™ Access Panels Directory ListFor any questions, please call us at 905-738-8089 email: [email protected]
*H (Hinge Qty Per Panel)Shop drawings available on website
• Volume discounts available on all sizes• Neoprene Gasket available upon request on all models• Custom sizes and shapes available. Please inquire.
11
GFRG and GFRCSeamless™ Access Panels Directory ListFor any questions, please call us at 905-738-8089 email: [email protected]
POP-OUT - ROUND (RD-58xxxx)
RO
UN
D
Product Number Pop-Out Size Rough Opening Weight (lbs)
RD-580004 4” diameter 10” × 10” 3.5
RD-580005 5” diameter 11” × 11” 4.0
RD-580006 6” diameter 12” × 12” 4.5
RD-580008 8” diameter 14” ×14” 5.0
RD-580009 9” diameter 15” × 15” 7.0
RD-580012 12” diameter 18” × 18” 9.0
RD-580014 14” diameter 20” × 20” 10.5
RD-580016 16” diameter 22” × 22” 12.0
RD-580018 18” diameter 24” × 24” 14.0
RD-580020 20” diameter 26” × 26” 15.0
RD-580024 24” diameter 30” × 30” 19.0
RD-580030 30” diameter 36” × 36” 26.0
RD-580032 32” diameter 38” × 38” 29.0
RD-580036 36” diameter 42” × 42” 34.0
RD-580042 42” diameter 48” × 48” 42.5
RD-580048 48” diameter 54” × 54” 52.5
Shop drawings available on website • Volume discounts available on all sizes• Neoprene Gasket available upon request on all models• Custom sizes and shapes available. Please inquire.
CASTLE ACCESS PANELS & FORMS Inc.173 Adesso Dr. Unit 2 Concord, ON L4K 3C3, CanadaPhone: (+1) 905-738-8089 Fax: (+1) 905-760-9234www.castleaccesspanels.com email: [email protected]
OPTIONS
Slotted Cam LatchRecommended for low security access. An easy and convenient use latch, turnable with a small coin in the slot, top facing of the body of the panel.
Keyed Cam LatchRecommended for high security access or where locks are required for controlled access. Keyed alike is a standard.
Neoprene Gasket available upon request on all models and sizes