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Preparing for SQF Changes in 2016 and Beyond LeAnn Chuboff Senior Technical Director, Safe Quality Food Institute And Gary Nowacki, CEO TraceGains, Inc.
41

Get a Sneak Peek at SQF Edition 8

Feb 11, 2017

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Page 1: Get a Sneak Peek at SQF Edition 8

Preparing for SQF Changes in 2016 and Beyond

LeAnn ChuboffSenior Technical Director, Safe Quality Food Institute

And

Gary Nowacki, CEOTraceGains, Inc.

Page 2: Get a Sneak Peek at SQF Edition 8

Some of the of company we keep. . .

Page 3: Get a Sneak Peek at SQF Edition 8

Gary NowackiCEOTraceGains

LeAnn ChuboffSenior Technical DirectorSafe Quality Food Institute

Page 4: Get a Sneak Peek at SQF Edition 8

Throughout the webinar, please enter

your questions into the Chat

box, located on the left side of your screen.

Page 5: Get a Sneak Peek at SQF Edition 8

SQF 2016 and Beyond

Globally Trusted Food Safety and Quality Certification

March 9, 2016LeAnn Chuboff

Senior Technical Director, SQFI

Page 6: Get a Sneak Peek at SQF Edition 8
Page 7: Get a Sneak Peek at SQF Edition 8

NOV 04

OCT 21 2005

OCT 25 2016

Page 8: Get a Sneak Peek at SQF Edition 8
Page 9: Get a Sneak Peek at SQF Edition 8
Page 10: Get a Sneak Peek at SQF Edition 8
Page 11: Get a Sneak Peek at SQF Edition 8

Edition 4Edition 5

Edition 6

Edition 7

Page 12: Get a Sneak Peek at SQF Edition 8

• Multiple Industry Scopes• Change in Scoring• SQF Practitioner

Requirements• Training Programs• Unannounced Audits• Recall Tracking

Edition 7

Page 13: Get a Sneak Peek at SQF Edition 8

Supplier RecallsTotal (% of total)

2013 All Recalls 1937

2013 SQF Certified Supplier Recalls 131 (6.7%)

2014 All Recalls 2155

2014 SQF Certified Supplier Recalls 143 (6.6%)

2015 (Q1-3) All Recalls 782

2015 (Q1-3) SQF Certified Supplier Recalls 119 (15.2%)

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• Overall decrease in supplier recalls • General increase in percentage of SQF supplier recalls

Page 14: Get a Sneak Peek at SQF Edition 8

SQF Supplier Recall

14

35%

39%

17%

9%

Biological

Chemical

Physical

Other

2015 SQF Certified Supplier Recall Hazard Distribution

Page 15: Get a Sneak Peek at SQF Edition 8

Biological Breakdown

15

5%

43%

35%

17%

E.coli Salmonella spp Listeria Monocytogenes Other

2015 SQF Certified Supplier Biological Distribution

Page 16: Get a Sneak Peek at SQF Edition 8

Buyer Survey- resultsTop reasons for recalls

Page 17: Get a Sneak Peek at SQF Edition 8

Buyer Survey- resultsTop reasons for withdrawals

Page 18: Get a Sneak Peek at SQF Edition 8

Buyer Survey- resultsDoes GFSI improve recall effectiveness and efficiency?

Page 19: Get a Sneak Peek at SQF Edition 8

What causes recalls and withdrawals?

Four areas of focus: 1) Mislabeling of allergens and product

identification 2) Poorly executed environmental monitoring

programs3) Contaminated product from suppliers4) Product specifications for quality not being

met

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Page 20: Get a Sneak Peek at SQF Edition 8

Unannounced Audit Results• 750 scheduled unannounced audits recorded to date. • 719 audits have been completed.• The average score was 93.0. • No complaints or issues have been filed.

Page 21: Get a Sneak Peek at SQF Edition 8

Stakeholder Feedback

Page 22: Get a Sneak Peek at SQF Edition 8

Changes to the Code

• Auditor calibration, consistency and competency

• Environmental Monitoring Programs• Further incorporation of FSMA• More food sector categories

Page 23: Get a Sneak Peek at SQF Edition 8

Improvements to the Code• Clarify the auditing guidelines• Robust chemical management, allergen programs

and include outside sources (soaps,, vending machines)

• Reduce redundancy, more clarity• Continuing education for auditors• Emphasize continuous improvement• Address unique challenges faced by transportation

and distribution• Conformance to FSMA and Safe food for Canadians• Database

Page 24: Get a Sneak Peek at SQF Edition 8

Changes to Unannounced Audits?

• No• Nope• Tighten the audit window• Make all audits unannounced

Page 25: Get a Sneak Peek at SQF Edition 8

Challenges to Implementing• Employing practices/culture• Finding quality people to hire• Good team work• Harder auditors to hold companies responsible• Lack of dedication• Lack of relevant, skill training and opportunity

beyond the practitioner

Page 26: Get a Sneak Peek at SQF Edition 8

SQF 2016 and beyond

Create implementation tools for Distribution Centers

Add new Retail Module Pull out Level 3 into a separate Quality Code Implement new audit database and checklist Enhance compliance and activity programs

Auditor performance and calibration

Develop Training to meet stakeholder needs

Page 27: Get a Sneak Peek at SQF Edition 8

Will there be an Edition 8?

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Page 28: Get a Sneak Peek at SQF Edition 8

Edition 8

Release in 2016 (Q-3)6 month implementation timelineInclude stakeholder changes and

GFSI requirements documentRevise technical elements based

on recall data, buyer and stakeholder feedback

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Page 29: Get a Sneak Peek at SQF Edition 8

GFSI Requirements Document

• Release date- May, 2016? • Stronger benchmarking requirements• Food Fraud• Auditor Competency Requirements – maybe• Other technical requirements – maybe

Page 30: Get a Sneak Peek at SQF Edition 8

Part A- snapshot of proposed changes

• Suspension Protocol – Better define the “site visit” requirement and potentially develop specific protocol / checklist?– Review the reasons for suspension and provide degrees of indiscretions

• Surveillance Audit – Evaluate the structure of the surveillance audit to determine if a full SQF System audit or a partial

check be conducted.

• Unannounced Audits– Add an element to Management Commitment so the auditor can assess the commitment to

unannounced audits and the validity of blackout dates

• Require a root cause submitted with corrective actions • Define how corporate audits are to be completed

Page 31: Get a Sneak Peek at SQF Edition 8

1. Revise the level 3 elements and requirements and provide this as a stand alone quality audit.

2. Review the technical elements for any changes, clarifications or modifications. Use audit data, recall information and other emerging issues to determine potential changes.

– Stronger approved suppliers requirements and evaluation of a site’s suppliers– Allergen management requirements regarding labeling – Environmental to be added to module 2– Address HACCP to include PC – Clarify HACCP and Internal Auditing training for practitioners and employees

3. Addition of any GFSI requirements such as food fraud.

Module 2- snapshot of proposed changes

Page 32: Get a Sneak Peek at SQF Edition 8

Industry Codes1. Develop working groups to review the following Codes and the technical

elements for changes, clarification, or modifications. This would include the review of the module 2 elements for each industry sector to determine fit and feasibility

• Animal Feed – modules 2 and 3• Pet Food – modules 2 and 4• GAPs for farming of Plant Products – modules 2 and 7• GMPs for Pre-Processing of Plant Products – modules 2 and 10• GMPs for Processing of Food Products – modules 2 and 11 GMPs for Transport

and Distribution – modules 2 and 12• GMPs for Production of Food Packaging – modules 2 and 13• GMPs for Brokers and Agents – modules 2 and 14

2. Add Food Retailing and Wholesale – modules 2 and 15

Page 33: Get a Sneak Peek at SQF Edition 8
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Automating Supplier and

Quality Management

365 Audit Ready™

Page 36: Get a Sneak Peek at SQF Edition 8

TraceGains Products

Specification Publishing

Create, maintain, and publish your company’s unique specifications to ensure compliance on incoming ingredients.

Supplier Compliance

Automate lot-by-lot compliance across purchasing, COAs,

receiving, testing, and plant floor.

Finished Goods COAs

Generate finished goods COAs, manage

customer-specific formats, and send to

customers on demand.

Supplier Management

Automatically manage supplier qualification,

documents, and relationships.

Quality Management

Automate HACCP / HARPC and comply with GFSI, FSMA, safety, and quality.

Page 37: Get a Sneak Peek at SQF Edition 8

Supplier Analysis& Scorecarding

TraceGains Supplier Management

To-do Lists,Corrective Actions

Access Anywhere,Anytime

Allergens OrganicAudits KosherNutritionSupplier Qualification

FSMA, GFSI, 365 Audit Ready™

C.O.O.L. Specifications

24/7 Monitoring

eNotifications

Labeling(e.g., Genesis)

Page 38: Get a Sneak Peek at SQF Edition 8

TraceGains Quality Management

To-do Lists, Alerts,Corrective Actions

Trends & Graphs

Access Anywhere,Anytime

CCPsPre-op Sanitize, Calibrate, etc.

Verify CCPs Automate FSMA, GFSI Audits & Records

GFSI Documents

FSMA, GFSI, 365 Audit Ready™

Pre-ShipmentCheckoff

Staff Training

Page 39: Get a Sneak Peek at SQF Edition 8

Automation Solves Many Problems

GFSI

Labeling

FSMA

Audits

Page 40: Get a Sneak Peek at SQF Edition 8

Gary [email protected]

720-465-9400www.tracegains.com

LeAnn [email protected]

202-220-0635www.sqfi.com

Page 41: Get a Sneak Peek at SQF Edition 8

• Mar. 18 – FSMA Club: What You Need to Know About Allergens and Intentional Adulteration

• Apr. 21 – FSMA Club: Sanitary Food Transportation Final Rule

Register for free at www.tracegains.com/events.