GE Sensing & Inspection Technologies Advanced Modular Calibration and HART ® Communication System DPI 620 Series Combines an advanced multi-function calibrator and HART communicator with world-class pressure measurement and generation. Now with ATEX /IEC approval.
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GE Sensing & Inspection Technologies DPI 620 Series...GE Sensing & Inspection Technologies Advanced Modular Calibration and HART® Communication System DPI 620 Series Combines an advanced
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GESensing & Inspection Technologies
Advanced Modular Calibration and HART®
Communication System
DPI 620 SeriesCombines an advanced multi-function calibrator and HART communicator with world-class pressure measurement and generation.Now with ATEX /IEC approval.
and thermocouples• Easytousewithphotoqualitytouchscreen• Robust,weatherproofandextremelycompact
…and a HART digital communicator…• DeviceDescriptionLibraryforHARTdevices• Freeofchargeupgradesandnewdevicedescriptions• IntegrallooppowersupplytoenergiseHARTdevicesandloops• Menuselectable250ohmloopresistor• MeasuresmAandsourcestheprimaryvariablefordevicetrims
and calibration
…with advanced connectivity anddocumenting features
Itsbasiccomponentisanultra-compact,electrical,frequencyandtemperaturecalibratorandHARTcommunicator,whichprovides simultaneous measurement and source capabilities with a fully featured HART digital interface.
Pressure measurement is provided byinterchangeable pressure modules thatcan be attached to the calibrator by a pressure module carrier.
Ifpressuregenerationisrequiredthecalibrator and pressure module canbe attached to one of three pressuregenerationstations,toformafully-integratedpressurecalibrator,of unparalleled performance.
The simple yet sophisticated design andconceptcombines,forthefirsttime,an advanced electrical calibrator withstate-of-the-art pressure measurementandgeneration,sothatthereisnolongerany need to compromise one measurandcapability in favour of another.
The DPI 620 Series - Advanced Modular Calibration and HART Communication System uses three basic components to provide the multi-functionality to perform duties formerly requiring a wide range of different instruments.
operated by a gloved hand•Weather-prooftoIP65•Candisplayupto6activereadings•Availablewitharangeofadd-onmodules,pressuremeasurementmodulesandgenerationstations,IntecalFieldCalibrationdocumentingmodule,300Vacmeasurementprobe(notavailableinISversion)
A Compact and Powerful Electrical Calibrator and HART CommunicatorTheDPI620electricalcalibratorcanmeasureandsourcemA,mV,V,Ohms,frequencyandavarietyofRTDsandT/Cs.Itprovidesanisolated24Vlooppowersupplytoenergisedevicesandcontrolloopsandastabilizeddcvoltagesupplyforratiometrictransducers.
configuredtoshowuptosixreadingwindowsandcanshowelectricalandtemperatureinputsandoutputs,twopressuremodulereadings,anIDOSpressuremeasurement,andaUSB-connecteddevice,aswellasaHARTsummarywindoworfullHARTcommunicator with active mA measurement and actual primary variable readings.
Thereadingwindowsalsoactasactivekeysand,whenpressed,theyexpandtoshowmoredetailedinformationortoprovideadvance functions such as step and ramp outputs. Colour is used toemphasizeimportantinformation,forexample,redforcriticalorfailed values and green for pass or within tolerance.
The DPI 620 includes comprehensive documenting features for automating instrument calibration when used in conjunction with Intecal Calibration Management software.
The compact and lightweight calibrator is designed for ruggedfieldapplication,witharobust casing and weather-proofingtoIP65.Itfeatures a high-speed digital interface for connecting to pressure modules and pressure generating stations. This interface will also allow expansiontomeetfuturerequirementswhennewmodules and stations become available.ItalsofeaturesUSBconnectivity and a microSD card slot with 2 Gb of memory installed as standard.(TheISversionhas1Gboffixedinternalmemory.)
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High performance HART communicatorThe DPI 620 multifunction calibrator now incorporates a fully featured HART®communicatorwhichsurpassesmarketleadingcommunicatorsinfunctionality,easeofuseandupgradesupportsuchthatasinglehandhelddevicecannowconfigurethefullrange of HART devices and perform mA trims and sensor calibrationswithouttheneedforsecondaryequipmentsuchasammeters,calibrators,powersuppliesandloopresistors.Thiscansignificantlyreduceequipmentinventory,costofownershipandgreatly simplify maintenance activities The DPI 620 contains the latest application software and a complete library of registered HARTdevicedescriptions.Upgradescanbesimplydownloadedfreeof charge from our website.
An ATEX and IEC approved multifunction calibrator andHARTcommunicatorwithWindowsCEThe four basic system components are available with ATEX and IEC approvalforuseinhazardousareas.Thisprovidesaflexibleandexpandablesystemthatcanbeconfiguredandoperatedsafelyinareaswithpotentiallyexplosiveatmospheres.
A Multifunction Electrical Calibrator and HART CommunicatorwithWindowsCETheWindowsCE-drivenversionoftheelectricalcalibratorprovidesall the computing power of a conventional hand-held PC or PDA. It providesstandardWindowsfilemanagementandofferspopularWindowsfeaturestoallowuserstocreatetextdocumentsandviewcommonfiletypesincludingExcel,PowerPoint,Word,pdfandimages.Thismeansthatoperatorscanconsultusermanuals,trainingpresentations,datasheets,installationdrawingsetcwhileinthefieldorontheplant.
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TheDPI620CEwithWiFi*Advanced Modular Calibrator and HART Communicator
TheDPI620CEversioncanbefurtherenhancewithwirelessIEEE802.11gcommunications.Forthefirsttime,inacalibratorofthistype,itispossibletolinktotheInternetandremotenetworksinordertoaccessinformationandtotransferdata.Thispowerfulfeaturewillbenefitservicetechnicianswhospendextendedperiodsawayfromheadofficeandforthosewhoneedinstantaccesstodata,safetyinformation,systemdrawings,productdatasheetsetc.,whileonthemove.Itwillalsoprovideaninterfacetofuturesystem modules when a physical connection is a hindrance.
TechnicalSpecificationsDPI 620/CE General SpecificationsDisplay Size:110mm(4.3in)diagonal;480x272pixels
LCD:Colourdisplaywithtouch-screenLanguages English{Default},Chinese,French,German,Italian,Portuguese,Russian,SpanishOperating temperature -10°to50°C(14°to122°F)Storage temperature -20°to70°C(-4°to158°F)Ingress Protection IP65(Dust-tight,jetsofwater)Humidity 0to90%RHNoncondensingShock/Vibration BSEN61010:2001;DefStan66-31,8.4catIII,1mDropTestedEMC Electromagneticcompatibility:BSEN61326-1:2006Electrical safety Electrical–BSEN61010:2001Pressure safety PressureEquipmentDirective-Class:SoundEngineeringPractice(SEP)Approved CEMarkedSize(L:W:H) DPI620only:183x114x42mm(7.2x4.5x1.7in)+MC620:≈265x114x64mm(10.4x4.5x2.5in)
3.7V.Chargetemperature:0°to40°C(32°to104°F)Dischargetemperature:-20°to60°C(-4°to140°F).Note: For best battery performance, keep the temperature less than 60°C (140°F). Charge/dischargecycles:>500>70%capacity.
40°C(32°to104°F)Dischargetemperature:-10°to40°C(-14°to104°F).Note: For best battery performance, keep the temperature less than 60°C (140°F). Charge/dischargecycles:>500>70%capacity.
IDOSexternalmodule PleaserefertoIDOSUPMdatasheet.P/NIO620-IDOS-USB+IO620-USB-PCrequired IDOSUSBport Please refer to GE Sensing for compatible devices USB
The PM 620 is the latest development in digital output sensortechnologyincorporatinganumberofkeyinnovationstoallowpressurere-rangingofcompatibleequipment.Asimplescrewfitmakesboththepressureandelectricalconnectionswithouttheneedfortools,sealingtape,cablesorplugsanddigitalcharacterisation allows interchangeability without set-up orcalibration. The modules can be changed in a few seconds tore-range an instrument at a fraction of the cost of a new one.The pressure modules can be used in conjunction with therelevant pneumatic or hydraulic pressure station and the DPI 620multifunction calibrator to form an integrated pressure calibratorfor test and calibration of pressure instruments includingtransmitters,transducers,switches,gauges,indicatorsandrecorders.Alternatively,themodulescanbecombinedwiththepressurestationbyamodulecarrier,whichaddsadualchannelpressure measurement capability that can be re-ranged in seconds.
MC 620 Module CarrierFeatures• 2independentpressurechannels• Simpletore-range• Notoolsorsetup–justasimplescrewfit• Pressureprotection
The MC 620 module carrier attaches the head of the DPI 620 to provide two independent pressure measurement channels. These canbefittedwithanyPM620pressuremodulefrom25mbarto1000bar(10inH2Oto15000psi).Asimplescrewfitmeansnotoolsarerequiredandensuresbothahighintegritypressuresealandareliable digital interface.
Thepressureconnectiontothedeviceundertestisasimplefingertight system with interchangeable adaptors. This tool-less connectionmethodisquicktouseandprovidesahighintegrityseal. The same system is used on the interconnecting hose and adaptoraccessories,suchthattheonlyconnectionrequiring toolsandseals/sealingtapeisthefinalconnectiontothedeviceunder test.
The carrier is also designed for pressure safety and will automaticallysealifamoduleisnotfittedoriftheuserattemptstoremove it.
MC 620 SpecificationMaximumpressure 400bar(5800psi)pneumatic
1000bar(15000psi)hydraulicPressure media Compatible with stainless steel and nitrile
jetsofwater)Operating temperature -10to50°C(14to122°F)Storage temperature -20to70°C(-4to158°F)Humidity 0to90%RHnoncondensingShockandvibration BSEN61010:2001;Defstan66-31,
NLH&RNon-linearity,hysteresisandrepeatability Compatiblewithnon-corrosivegas/fluid Compatible with stainless steel* Thereadingcanbereferencedtoambientair pressure via a software feature of the DPI 620
allowing the same module to be switched between absolute and sealed gauge measurement
Therearethreepressuregenerationstations:thePV621,apneumaticpressuregeneratorforpressures95%vacuumto20bar(300psi);thePV622,apneumaticpressuregeneratorforpressures95%vacuumto100bar(1500psi);andthePV623,ahydraulicpressuregeneratorforpressuresupto1000bar (15000psi).Eachpressurestationisdesignedforstand-aloneoperation as a pressure generator and can replace conventional handpumpstoprovidegreaterefficiencyandeaseofuse.Theycanalsobeusedontheworkbenchasacomparators.
ThePV622100bar(1500psi)pneumaticstationrepresentsafive-foldincreaseincapabilityandsolvesthetransportationandhealth and safety issues of using gas bottles and regulators as a pressuresourceinfieldlocations.Itfeaturesaninnovativedualstage system incorporating a hand pump to generate pressure and ascrewpresstointensifythepressure.Foratypical4”gaugemountedonthestation,100bar(1500psi)canbeachievedinjust
onecycle,buttheprocesscanberepeatedasmanytimesasrequiredforhighervolumesystems.Thescrewpressconvertstoaprecision volume adjuster allowing the test pressure to be increased ordecreasedasrequired.
ThePV623solvesmanyoftheproblemsassociatedwithhydraulicpressuregenerationbygeneratingpressureto1000bar(15000psi)andprovidingastablepressurewithin1minute.Inconventionalsystems priming to remove air is wasteful and messy and pressure stability is only achieved after several minutes. This instability is the resultofthermalchange,seenasalargepressureleak,whichcanrenderthedeviceunusableforcalibrationfor10minutesperpressure test.
OperationofthePV623issimple.Thescrewpressisrotatedanti-clockwisetofillthescrewpresswithhydraulicfluidfromaninternalreservoir.Thescrewpressisthenrotatedclockwisetofillthetestdeviceandcompressthehydraulicfluid.Forlargervolumesystemstheprocesscanberepeated,anon-returnvalvepreventspressurelossontherefillcycle.Whenthetestpressurehasbeenreached the screw press converts to a precision volume adjuster for makingfineadjustments.
Combining any of the pressure stations with a PM 620 pressuremoduleandtheDPI620calibratorcreatesauniquelycapable,self-contained pressure calibrator.
PV 621, 622 and 623 SpecificationMaximumpressure PV62120bar(300psi)pneumatic
Ordering InformationPlease order the following model numbers and part numbers as separate line items.
Model DPI 620Advanced modular calibratorModel DPI 620 CEAdvancedmodularcalibratorwithWindowsCE
The DPI 620/CE are supplied with a rechargeable lithium polymer batteryP/NIO620-BATTERY,universalmainsadaptor/chargerP/NIO620-PSU,IO620-AC300VACtruermsmeasurementprobe,testleads,calibrationcertificate,quickreferenceguideandCDwithmultilingual user manuals.
Model DPI 620 IS Intrinsically safe advanced modular calibratorModel DPI 620 IS CEIntrinsicallysafeadvancedmodularcalibratorwithWindowsCE
The DPI 620 IS/IS CE are supplied with a rechargeable NiMH battery P/NIO620IS-BATTERY,batterychargerIO620IS-CHARGERandbatterychargingstationIO620IS-CRADLE,testleads,calibrationcertificate,quickreferenceguideandCDwithmultilingualmanuals.
Model MC 620Pressure module carrierSuppliedwithG1/8femaleand1/8NPTfemaleadaptors(2ofeach).
Model MC 620 ISIntrinsically safe pressure module carrier
Model PM 620 “pressure range” and “type”Pressuremodule.Suppliedwithcalibrationcertificate.e.g.,PM62020bar(300psi)gauge
Model PM 620 IS “pressure range” and “type”Intrinsically safe pressure module. Supplied with calibration certificate. e.g.PM620IS20bar(300psi)gauge
Model PV 621Pneumaticpressurestation20bar(300psi)Model PV 621 IS Intrinsicallysafepneumaticpressurestation20bar(300psi)Model PV 622Pneumaticpressurestation100bar(1500psi)Model PV 622 ISIntrinsicallysafepneumaticpressurestation100bar(1500psi)Model PV 623Hydraulicpressurestation1000bar(15000psi)Model PV 623 ISIntrinsicallysafehydraulicpressurestation1000bar(15000psi)
DPI 620 / DPI 620 CE AccessoriessIntecalBasic(P/N781-016-B)Developed to meet the growing demand on industry to comply with qualitysystemsandcalibrationdocumentation.DevicetestproceduresarecreatedinaWindows® based application and are allocatedtoworkordersfortransfertotheDPI620.TheproceduresconfiguretheDPI620parameters,automaticallymanageAsFoundandAsLeftcalibrationsandreporttheresultswithPass/Failstatus.Results are uploaded to the PC for archiving and to print calibration certificates.
IntecalFieldCalibrationManager (P/NIO620-FIELD-CAL)This software module adds the general features of Intecal calibration management software to the DPI 620 allowing new device records andprocedurestobecreatedinthefieldwhilegivingaccesstofullhistoricaldataandtrendanalysis.ItworksseamlesslywiththedocumentingcapabilityoftheDPI620toautomatefieldcalibrationand it can operate independently of a PC as a stand-alone calibrator and instrument database or it can fully integrate with the PC master database of Intecal Calibration Management Software. This module isidealforfieldservicetechnicianswhospendextendedperiodsawayfromtheheadofficeorforthosewhoneedfulldatabaseaccess when out on the plant. Complete sections of the Intecal database,containingallthedevicedetails,proceduresandhistoricalrecordsformultipleworklocations,canbetransferredtotheDPI620or split between multiple DPI 620s for larger teams. This transfer of dataandtheeventualsynchronizingofthemasterdatabasecanbeachievedinanumbersofways;SDmemorycard,USBmemorystick,USBcableandviaWiFiconnectivitytotheinternetandremotenetworks.AdemonstrationversionofFieldCalibrationManagerisprovidedinallnewDPI620s.Itislimitedto5devicerecordsbutcanbefullyenablebypurchasingIO620-FIELD-CAL.
For more information on Intecal and a 30 day free trial visit www.gesensing.com
Allows connection of an IDOS universal pressure module to theDPI620.IO620-USB-PCisalsorequiredtoconnecttheconvertertotheDPI620USBport.
USBtoRS232cable(P/NIO620-USB-RS232)1
Connects the DPI 620 to an RS 232 interface.
WiFiIEEE802.11gforDPI620CE(P/NIO620-WIFI)MicroSDwirelesscommunicationcardtoprovideIEEE802.11gcompatibilityforconnectingwithPCsandwirelessnetworks.Onlysuitable for use with the DPI 620 CE which provides wireless networkconfigurationtoolsandMicrosoftInternetExplorer.
Accessoriesspecificallyfor the DPI 620 IS / CECarryingcase(IO620-CASE-1-IS)AsIO620-CASE-1butsuitableforuseinhazardousareas
Spare/replacement NiMH rechargeable battery(IO620IS-BATTERY)Spare/replacement NiMH rechargeable battery. Only suitable for use with the DPI 620 IS/IS CE. Only charge using IO620IS-CHARGER andIO620IS-CRADLE
Spare/replacement battery charger. (IO620IS-CHARGER)Spare/replacement battery charger. Only suitable for chargingIO620IS-BATTERY.MustbeusedinconjunctionwithIO620IS-CRADLE.
Spare/replacement battery charging station (IO620IS-CRADLEEx)Spare/replacement battery charging station. Only suitable for usewithIO620IS-BATTERYandIO620IS-CHARGER.
Spare/replacement lithium polymer rechargeable battery(P/NIO620-BATTERY)1Spare/replacementbatteryfortheDPI620/CE.IO620-BATTERYissupplied as standard with all new DPI 620/CE.
Spare/replacement NiMH rechargeable battery
(IO620IS-BATTERY) Spare/replacement NiMH rechargeable battery. Only suitable for use with the DPI 620 IS/IS CE. Only charge using IO620IS-CHARGER andIO620IS-CRADLE
Batterychargingstation(P/NIO620-CHARGER)1
Thisexternalbatterychargerallowsasparebatterytobechargedindependently of the DPI 620 for minimum instrument down time. Power is provided by the standard mains adaptor. A complete chargecycletakesapproximately4hours.Simultaneously,theDPI620canbeconnectedviaaUSBcabletoprovideatop-upcharge(fullchargein12hours).
Spare/replacement battery charger. (IO620IS-CHARGER)Spare/replacement battery charger. Only suitable for charging IO620IS-BATTERY.MustbeusedinconjunctionwithIO620IS-CRADLE.
Spare/replacement battery charging station (IO620IS-CRADLEEx) Spare/replacement battery charging station. Only suitable for use withIO620IS-BATTERYandIO620IS-CHARGER.
Spare/replacement mains adaptor (P/NIO620-PSU)1
A spare/replacement universal mains adaptor for use with DPI 620 andIO620-CHARGER.Inputvoltage100to240VAC50/60Hz.Mainssocketadaptorsareprovided.IO620-PSUissuppliedasstandardwith all new DPI 620/CE.
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PV621,622,623and MC 620 AccessoriesDirt moisture trapPreventscontaminationofthePV621and622pneumaticsystemsand cross contamination from one device under test to another. The IDTconnectsdirectlytothePV621and622pressureportandreplicatesthequickfitconnectionforcompatibilitywiththehoseandadaptorkitsP/N IO620-IDT621:Maximumworkingpressure20bar(300psi)PN IO620-IDT622:Maximumworkingpressure100bar(1500psi)
Pressure relief valveWhenfittedtoaPV62XpressurestationprotectsthePM620pressure module and the device under test from overpressure.
Pressure station carrying case (P/NIO620-CASE-3)1
Aprotectivecarryingcasewithshoulderstrapandlargepocketforaccessories. Also accommodates the assemble system including the DPI 620 and PM 620.
Comparatoradaptor(P/NIO620-COMP)AllowsthePV62Xpressurestationtobeusedasacomparator.Theadaptor connects to the stations pressure port and provides two outletportsformakinggaugecomparisons..Compatible withthetestpointadaptorssuppliedwiththePV62Xandtheadaptors sets.
DPI104Gaugeadaptor(P/NIO620-104ADAPT)AllowsaDPI104digitalpressuregaugetobeconnectedtothePV62X pressure module port in place of DPI 620 and PM 620 to provide a simple low cost pressure calibrator.
Supporting ServicesGESensingprovidesServicestoenhance,supportandcomplementtheAMCproductrange.Ourhighlytrainedstaffcansupportyou,nomatter where you are in the world.
Pressure measurement trainingGESensing’strainingandeducationprogramofferscomprehensivestandardandcustomizedcurriculafocusingonoperation,application,maintenanceandtechnology.ForAMCuserswerecommend the 3 day Principles of Automated Pressure Calibration Training course. This is regularly delivered and classes can be held atvariouslocations,yourlocalfacilityorthroughon-linedelivery.Qualitytrainingenablesyourengineers&technicianstooptimizeyourbusiness’performance.
Nationally accredited calibrationNewproductissuppliedwithfactorycalibrationcertificateswithmeasurementstraceablebacktointernationalstandards.Forapplications where initial nationally accredited calibration certificatesarerequiredorperiodicre-calibrationisdesiredGEsensing can provide the solution.
Multi-year calibration and repair services agreements Available for controllers&calibrators,multi-yearserviceagreementsincreasecostpredictabilitybyprovidingfixedratesforextendedperiods.Withlargerscopeundertakingscustomizedplanscanbeadaptedto your needs.
RentalGE’srentalprogramoffersasimple,quickandaffordablesolutionforunexpectedmeasurementneed.Rentalsallowcustomerstobefully operational when challenges that are not foreseen arise.
Assistingourcustomersinmeetingpeakdemands,unexpectedsituations,evaluationsandalsotominimisedowntimeofimportantprocessesawiderangeofmeasurement,testandcalibrationequipmentisavailableonashort-termrentalbasis…frompressureindicators to portable calibrators and sophisticated air data test systems.Therentalfleetisavailablefrominventory,Factorytested&calibratedwithaminimumrentalperiodonly1week.Withlargerscopeundertakingsanyproductcanbemadeavailableforrental.
MaintenanceShouldyourequipmentneedmaintenanceourglobalrepairfacilitiesarehappytoserve.Workisconductedbytrainedapprovedtechnicians,usingcontrolledoriginalequipmentpartsandprocedures so restoring the product to design condition. This is particularlyimportantfortheperformanceexpectationsandadvanced features incorporated in the AMC range. Should you wish toconductyouownmaintenanceanumberofspareskitsareavailable to facilitate this.
Services Ordering InformationPlease order the following as separate line items.