GazSurf Ltd.gazsurf.com/images/pdf/catalogue.pdf · GazSurf Ltd. is a full-service Engineering, Procurement and Construction management company (EPCM) with capabilities to design,

www.gazsurf.com

2016

GazSurf Ltd.

Engineering, Procurement and Construction

management Company

About GazSurf Ltd.

GazSurf Ltd. is a full-service Engineering, Procurement and Construction management company (EPCM)with capabilities to design, build and service in segments:

• Gas processing• Gas compression• Air-separation

Turnkey project EPCM chain:• Conceptual Engineering & Design• Equipment supply & Logistics• Supervision• Service & Support

Company Manpower is a highly-qualified certificated engineers specialized in complex industrial and Oil &Gas projects. GazSurf`s engineering team has extensive experience in a greenfield and upgradingprojects in Russia and abroad.

GazSurf has been created by the Top managers of Premium Engineering Ltd. in 2012.Location: 4, Prosvirin lane, Moscow, Russia, 107045.

GazSurf is an authorized distributor of Ingersoll Rand (Cameron) and QB Johnson Manufacturing Inc.

Certificates and Licenses

Design & Construction permission "Ekspertproekt" № SRO--182-062.4 03.07.2015.

Installation, maintenance and fire safety License No. 77 - B/02 992 06.11.2015.

Gas Processing

We can implement a technological chain from straightforward single-unit operation, to highly integrated, multiple technology operations.

Processes • Compression• Dehydration • Gas sweetening• Dew Pointing• Acid Gas Removal• NLG fractionation• NGL recovery

Turnkey Solutions - Modular gas plants Commissioning and Startup, Service

All of these solutions can be provided as packaged modular equipment.

GazSurf offers engineering as well as technical and commercial services, including feasibility studies,

pre-FEED, FEED, detail engineering and turnkey plant construction.

Air-separation

Air separation units

• Cryogenic

• Adsorption (PSA, VPSA)

• Membrane

Transportation & Storage

Cryogenic tanks

GazSurf offers turnkey air separation units (ASU) to produce oxygen, nitrogen and argon. They can alsobe used to produce other rare gases such as krypton, xenon, helium and neon via the cryogenicrectification of air.

ASU Design & ConstructionGazSurf can design and supply new production plants to meet your exact industrial gases needs.Construction Supervision can be supplied for new plant construction or existing plant modifications.

Nefteyugansk Promservice, Nefteyugansk, Russia

Gas compressions

Applications• Gas Lift and Re-injection• Gathering• Gas Processing• Gas Turbine Fuel Boosting• Transmission and Storage

GazSurf capabilities• Sale & Supply• Supervising installation• Commissioning & Start-up• Service & Support

GazSufr provide turnkey services, including project management, facility and equipment design,equipment manufacturing, facility construction, installation, startup and facility operations with theability to service virtually any compression package.

Gazprom Neft, Rep. of Serbia, 2014

GazSurf EPCM chain

Conceptual Engineering & Design

Equipment supply & Logistics

Supervision

Start-up control

Service & Support

We know how to minimize impact and maximize benefits.

We specialized in permitting, survey, and environmental services.

We have fixed prices.

Gas processing plant, KazakhstanEPCM completed project, 2013

Project mission: Gas to Liquids• Natural gas - 150 million Nm3 per year.

Project scope: • Conceptual engineering & Design • Equipment supply & Logistics • Supervising installation• Commissioning & Start-up• Instruction

Result: Turnkey construction - 18 months.Products: Natural gas liquids – 67 thousands of tones per year.Dry stripping gas – 120 MN Nm3 per year.

Calculated revenue:18 million USD per year.

Ethane recovery cryogenic unit, Tatarstan, RussiaEPCM completed project, 2015

Raw

Ethane yield kg per hour

NGL, Nm3 per hourhr

Ethane С2, mol. %

Before 41 500 5,74 2 948

After 48 000 5,74 3 410

54 000 5,74 3 836

Project mission: Feed gas increase productivity• Minnibaevsky gas treatment plant.

Project scope: • Engineering & Design • Operational analysis • Hydraulic, hydrodynamic and thermal analysis• Equipment supply & Logistics • Supervising installation• Test engineering• Instruction

Result: Reconfiguration of the cooling unit. Ethane recovery has increased to 7 778 tons per year.Re-equipment – 17 days (planned – 27 days).

Gas processing unit, Republic of Crimea, RussiaEngineering completed project, 2015

Project mission: Gas condensate increase productivityDry stripping gas conditioning (standards of STO Gazprom 089-2010).• Glebovka gas processing unit.

Project scope: • Process engineering & Concept of design• Engineering documentation • Procurement plan• Equipment logistics

Result: Refrigeration unit (minus 25 degrees Celsius).Gas condensate - more than 40 000 tons per year.

Project budget:365 million RUB.Pay back: less than year.

Helium, Methane recovery unit, Tatarstan, RussiaFirst base of EPCM project, 2015 up till now

Feed gas, 14 500 Nm3 per hour

mol. % mass. % Kg per hour

Methane 8,513 5,074 883,52

Ethane 0,015 0,017 2,92

Nitrogen 90,552 94,241 16409,91

Oxygen 0,513 0,610 106,20

Helium 0,378 0,056 9,79

Hydrogen 0,029 0,002 0,38

First base: Technical and economic assessment.• Minnibaevcky gas treatment plant.

First base scope: • Feasibility study• Economic model• Pre-FEED, FEED• Detail engineering

Firs base result: 4 variants engineering solution:• Combination cycle• Nitrogen cycle• Expander cycle• Mixed cycleHelium 420 thousand Nm3 per year (with liquid helium

producing).

Project was approved for construction.

Pay back: 3 years.

Gas and gas condensate processing unit, Markovskoe gas fieldEngineering project, 2013

Project mission: Markovskoe Plan of Development• Natural gas - 600 million Nm3 per year.

Project scope:• Process engineering & Concept of design• Project documentation• Packaged plant documentation• Project expertise

Mission time:12 months

In-house design modular equipment

GazSurf has developed its own standard model range of gas packaged plants.

On the basis of these units it is possible to implement a technological chain of gas processing plant: from

the simplest complex gas treatment plant to the more sophisticated plants with high recovery of liquid

hydrocarbons (90+%) and a wide range of products.

Overall dimensions 7,5 x 3 x 3 m

Weight 8 ton

Contactor option

Dew point temperature up to

minus 25 С

TEG concentration to 99,5 % mass

Electric power consumption 30 kW

Fuel gas 15 - 25 Nm3/h

Operating temperatureminus 50 to

50С

Design premises 3 weeks

Production time 22 weeks

Glycol unit (model GS-B)

Standard model range

Process Type Models

Unit measureA B C D

Gas treatmentAmine unit 6 10 25 45 m3 per hour*

Glycol unit 0,7 1,5 3 6 m3 per hour*

Gas strippingPropane cooling unit 200 850 2000 5000 kW**

Cryogenic unit 25000 50000 100000 200000 nm3 per hour***

Hydrocarbons

fractionation

Condensate stabilization 3,5 13 26 - m3 per hour****

LHG Fractionation 3,5 13 26 - m3 per hour****

LHG purification Mercaptan removal 10 50 200 - Kg per hour*****

Utility systems

Hot oil systems 500 1000 1500 - kW**

Methanol regeneration 300 800 1600 - liters per hour****

Water evaporator 0,7 3,5 8,4 - m3 per hourr****

Special

applications

Membrane unit V V V V V

NGL recovery mobile plant V V V V V

V – more than one parameter * volume of circulating reagent ** kilowatts of cooling and heating capacity

*** volume of feed gas**** volume of crude mixture***** mass flow

Software

We use only licensed Design & Simulation software

GeoniCS (Csoft) – layout design.

AutoCAD (Autodesk), Kompas 3D (Askon) – automated engineering.

CATIA (Dassault Systèmes) – engineering documentation.

Aspen HYSYS (AspenTech) - modeling of chemical-engineering processes.

START (LLC"NTP Pruboprovod") - strength calculation for pipelines.

ScadOffice (SCAD Soft) - analysis and design systems of steel and reinforced concrete structures.

PC "GRAND Smeta" (MGK Grand) – automation of cost estimation.

"ADEPT: PROEKT" - front-end engineering and design, contract accounting.

Customer Project start Project closeout Project task Statement of work

Irkutskaya neftyanayakompanya

2012 2012

Natural and associated petroleum gas

processing with hydrocarbons transport

system to Markovsk and Yarkatinsk

oilfields.

Conceptual engineering, feasibility study of gas

processing units from the group of gasoilfields with

total capacity of gas 6, 5 billion Nm3 per year, with

extracting LPG, ethane and gas condensate.

Arytausky refinery 2012 2012 Hydrogen extraction and purification unit. Researching causes of the unit instability,

technological process management.

Irkutskaya neftyanayakompanya

2013 2013 Liquid helium unit at Yaraktinsk oilfield. Conceptual engineering, design.

Giprogasoochistka 2013 2013Plan of Development green oilfield in

Saratov region.

Feasibility study of gas processing plant with a

capacity of 420 million nm3 per year with

producing LPG and gas condensate.

Kirinskaya neftyanayakompanya

2013 2013 LNG plant.

LNG plant with a capacity of 16800 tones per year

with off-site gas pipeline, LNG storage system, gas

generator and NGV filling station.

“Ken-Sary” branch ofKorean National Oil

Corporation2013 2014

Turnkey gas processing plant with a

capacity of 150 million Nm3 per year.

Conceptual engineering, design, equipment supply,

supervising installation, commissioning and start-up

of gas processing plant.

Dongasdobycha 2013 2013Gas and gas condensate processing unit

at Markovskoe oilfield.

Design and detailed documentation. Project

expertise.

Gasnefteservis 2014 2015Gas processing plants at Dobrinsk and

East-Markovsk oilfield.

Design documentation for propane-butane and

auto gas units.

PwC Russia 2014 2014

Assessment of wellhead compressors and

gas ejectors applicability for increasing

the gas fields production output, that are

at late operational stages.

Consultancy services.

Conceptual engineering & design reference

Yakutskaya toplivno-energeticheskaye companya, JSC

2014 2015Gas processing plant-1 at Srednevelyuiskoilfield.

Analytical engineering, exploitation safety analysis, technological risks and impacts analysis, design documentation.

Yakutskaya toplivno-energeticheskaye companya, JSC

2014 2015Methanol regeneration unit-2 at Srednevelyuisk oilfield.

Methanol regeneration unit with a capacity of 1800 kg per hour . Customer’s engineer service, design documentation.

Giprokislorod GMK Norilsky nikel 2014 2015Air separation unit №2 at B.I. Kolesnikovrefinery

Air separation unit with a capacity of 40 000 nm3 per hour (oxygen). Design and detailed documentation.

NIC Gazprom neft 2014 2014 Gas booster station construction. Conceptual design. Supply equipment.

Tatneft 2015 2015Reconstruction of the ethane recovery unit at Minibaevsky gas processing plant.

Analysis the unit operation, technical solution, equipment supply, installation and commissioning.

OKHK Schekinoazot 2015 2015 Air separation unit.Air separation unit with a capacity of 29 000 nM3/hr(oxygen). Conceptual engineering.

Tatneft 2015 2015Helium extraction, purification and liquefaction unit

Technological concept, engineering model, heat and material balance, FEED stage and feasibility study.

AST Bauengineering 2015 2016Transportation and gas processing at Spring, autumn, winter oilfields.

Design documentation for gas processing plant with a capacity of 150 million nm3 per hour.

Objedinennyi institute yadernihissledovany

2015 2016Helium compression and liquefaction unit with a capacity of 2000 liter per hour. Stage 2.

Design documentation for the helium compression and liquefaction unit.

Customer Project

startProject closeout Project task Project scope

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