Gazprom Neft Moscow Refinery: Today and Tomorrow Moscow, May 2013 Open Joint Stock Company Gazprom Neft Moscow Refinery
Открытое акционерное общество
«ГАЗПРОМНЕФТЬ-МОСКОВСКИЙ НПЗ»
Gazprom Neft Moscow Refinery:
Today and Tomorrow
Moscow, May 2013
Open Joint Stock Company
Gazprom Neft Moscow Refinery
JSC "Gazpromneft-MNPZ" is a plant with fuel-deep oil refining
installed capacity of12.15 million tons a year. The factory occupies
a leading position in the production of high-octane gasoline and
diesel fuels, providing about 40% of the demand for petroleum
products in the Moscow region.
The refinery has developed and implemented policies for the
protection of the environment that meet industry standards ISO
9001 and ISO 14001, BS OHSAS 18001. The main objective of this
program is to ensure the environmental safety of the plant and the
rational use of natural resources.
Since 2010, the Moscow Oil Refinery, which is controlled by the
main shareholder of the company, "Gazprom Neft" has been
implementing a comprehensive long-term environmental program
focused on minimizing environmental risks.
The enterprise continues to implement a major modernization
program for its production facilities in order to improve oil product
quality, increase refining depth and improve both production and
environmental performance. Through 2020, "Gazprom Neft" will
invest over 130 billion rubles in the modernization of the Moscow
Refinery.
«GAZPROMNEFT-MNPZ»
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Increased refining volumes to 9.8 MMt/year
Decommissioned 12 obsolete units Upgraded 25% of capital equipment
Start of production: •high-octane gasoline (84-93 octane) • Polypropylene
20 products, including: • Gasoline • Kerosene, diesel fuel • Bitumen
Products: • Cracked gasoline • Bitumen
1938 1939-1965 1966-1970 1971-1995 1996-2009
April 4 - Startup of first thermal cracking unit Fuel oil shipped from Baku
Processing volume –
0.55 MMt/year
1941-1945 – Front line working conditions
1965 – Startup of Gorky-Ryazan-Moscow oil pipeline Over 20 units and processing facilities put into operation
Processing volume–
5 MMt/year
Startup of Ukhta-Yaroslavl-Moscow oil pipeline Startup of CDU/VDU-6 First production of lead-free 93 octane gasoline New processes: • Catalytic reforming • Diesel fuel hydro- treating
Processing volume–
up to 5 MMt/year
Construction of high-capacity facilities: • Catalytic cracking (1983) • Reforming (1986) • Diesel fuel hydrotreating (1988) • Polypropylene • MTBE
Processing volume–
9.4 MMt/year
Modernization: • AVT • Catalytic cracking Launch of fuel quality improvement program Conversion to Euro 3 fuels (2003 )
Processing volume–
9.8 MMt/year
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Historical snapshot of Moscow Refinery expansion
Diesel Fuel
2010 2015 2020 Years
Current Class
of Technical Regulations
2013 2016 2012
3 4 5
2009
2
2014 2011 2019 2017
New construction
2018
Catalytic gasoline
Hydrotreater
Isomerization
Production of blending fuels
(TME/МТBE)
Bitumen
Catalytic
cracking
CDU/VDU-6
Refining complex
(AVDU, CCR, diesel
hydrotreating
Diesel fuel
hydrotreater Modernization
2010 2012+
61%
38%
100% 100%
Gasoline
1H2011 2H2011
100% 100%
74%
16% 34%
62%
4%
62%
100%
10%
- Class 4,5
- Class 3
- Below
class 3
Motor Fuel Quality
100% 3%
100% 100% 100%
21%
97%
25%
70%
39% 100% 5%
40%
Projects 2012-2015
2016-2020
Total (mln. RUB
incl.VAT)
Stage 1 (окончание) 13,581 13,581
Stage 2
Reconstruction CDU/VDU-6 2,702 2,702
Reconstruction FCC unit Г-43-107 4,392 4,392
Construction of Refining Complex 25,357 12,818 38,175
Stage 3
Construction of VGO hydrocracking unit 7,635 31,723 39,358
Construction of flexicoking unit with power generation 6,892 27,736 34,628
Fixed asset maintenance projects 23,209 10,338
Total 83,768 82,615 166,384
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Heavy residue
refining plant and
power generation
2010 2012+ 1H2011 2H2011
- Class 4,5
- Class 3
- Below
class 3
The 2010-2020 modernization program will improve production
flow and quality
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May 2011
May 2013
Project Construction of FCC gasoline hydrotreating unit
Project life: Commencement of construction: April 2011
Start-up: 2nd quarter 2013
General design
engineer: JSC "VNIPIneft"
Licensor: AXENS
Prime contractor: JSC "Promfinstroy"
Project goal:
Production of low-sulfur component of
gasoline with sulfur content of up to 10 ppm -
Class 5 in accordance with the requirements
of "Technical Regulations"
Project
description:
The unit is intended to process catalytic
cracking gasoline in order to reduce sulfur
while minimizing the reduction of gasoline
octane characteristics.
The raw material is a set gasoline fraction with
a combination of a catalytic cracking unit Г-43-
107.
Capacity: 1,200 ths. tonnes per year
Investments: 5,680 mln. RUB incl. VAT
Catalytic Gasoline Hydrotreating Unit
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May 2011
May 2013
Project Construction of Isomerization unit
Project life: Commencement of construction: April 2011
Start-up: 2nd quarter 2013
General design
engineer: JSC "VNIPIneft"
Licensor: «UOP» LLC
Prime contractor: JSC "Promfinstroy"
Project goal:
Increase the octane number to 90.3 RON light
naphtha.
The desired product is isomerate, the main
component of Euro-5 fuels.
Total sulfur content in isomerate = 0,1 ppm or
less mass.
Project
description:
The unit is designed to process raw materials
from CDU/VDU-6, 22/4 and reformate from
catalytic reforming and LCH-35/11-1000 L-
35/11-300M
Capacity: 650 ths. tonnes per year
Investments: 10,857 mln. RUB incl. VAT
Light Naphtha Isomerization Unit
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Project Reconstruction of diesel hydrotreater LCh-
24-2000
Project life: Commencement of construction: 1Q 2012
Start-up: April 2013
General design
engineer: JSC "VNIPIneft"
Licensor: ALBEMARLE
Prime contractor: JSC "Promfinstroy"
Project goal:
Reduce the sulfur content of diesel fuel to
the commodity requirements of Euro-5
(10 ppm). Meet the requirements of
applicable rules and regulations of
industrial safety.
Project description:
The unit is designed for diesel
hydrotreating, meeting Class 5 technical
regulations on sulfur content of polycyclic
aromatics and cetane number.
Capacity: 2,000 ths. tonnes per year
Investments: 6,838 mln. RUB incl. VAT
May 2012
May 2013
Diesel Fuel Hydrotreating Unit
Gazprom Neft / Total
(50/50)
Investment project Life of the project
Reconstruction of large bitumen unit
Decommissioning of small asphalt
plant
Began in 4Q 2011 Commissioned in 3Q 2012 – through the end of 2013
Environmental effects
- Reduction of harmful emissions by 90% - Reduction and stabilization of the boundaries of the sanitary protection zone - High-quality construction and road bitumen grades - Use of the sealed bitumen filling technology for shipping by rail and truck
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January 2012 September 2012
In 2013, Gazprom Neft will enter into a joint venture with
French company "Total" for the production of Polymer-
modified Bitumen.
Polymer-modified bitumen - astringent, produced on the basis of
viscous bitumen with the addition of a polymer and a special
reagent to produce higher and more consistent performance on
heat, cold and wear resistance.
SUPPLIER
SBS-POLYMER «Gazpromneft-MNPZ»
Modernization of Bitumen Production Unit
97%
Investment project Life of the project
Launched new mechanical treatment facilities
Start up: 3Q 2012
Decommissioning of the existing treatment facilities
2Q 2012 – 3Q 2013
Evironmental effects
- Minimize emissions by 97%.
- Reduce oil content in waste water 6 times.
- Reduce pollution and minimize need for buffer zone.
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September 2010
September 2012 Reducing emissions of harmful substances into the
atmosphere
Emissions
(with introduction mechanical treatment facilities )
Atmospheric emissions
New mechanical treatment facilities will dramatically ease
environmental impact
164
115
0
50000
100000
150000
200000
2012 г. 2014 г.
Emissions from vehicles using fuel from Moscow Refinery *
(in th. of tons / year)
2012 2014
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Moscow Refinery provides 40% of the fuel
market in the Moscow region in motor fuels.
* - calculated using the methodology of "inventory of emissions of motor
vehicles in the air “ http://base1.gostedu.ru/56/56580/#i17562
-30%
98
66 57 58
0
20000
40000
60000
80000
100000
120000
Дизельное топливо Бензин
Emissions by fuel type (th. tons / year)
2012 2014
- 41,5% -12,2%
Diesel Gasoline
Transition to Euro-5 leads to emissions reduction in Moscow
117 117 116
100
83
114
110
2012 2013 2014 2014-2016 2017-2020
EII
Среднее по Европе
Среднее по СНГ и РФ
263 262 259
216
176
248
325
2012 2013 2014 2014-2016 2017-2020
PI
Среднее по Европе
Среднее СНГ и РФ
Среднее по Европе
Среднее СНГ и РФ
95,0 95,1 95,2
95,3
97,1
94,3
94,4
2012 2013 2014 2014-2016 2017-2020
ЭГ
Среднее СНГ и РФ
Среднее по Европе
11
0
20
40
60
80
100
120
Глубина переработки нефти
Доля светлых нефтепродуктов в
переработке
Отношение вторичных процессов к первичным
2011
2020
%
72% 94% 64% 110% 58% 83%
Changes in indices SOLOMON to 2020
Commission new facilities including a 4-year turnaround and
translation acting on a similar cycle
Meeting best practices for the duration of repairs for new and
existing installations - in terms of reducing average time by 20-
30% compared to current schedules
Increase energy efficiency in existing plants: reduction of fuel,
power and thermal energy
Launch new modern facilities with a 1 quartile Solomon level of
energy efficiency
Decommission old inefficient facilities
Replace old capacity with a more energy efficient unit with
higher EDC
Optimization of maintenance work
Optimization of internal staff
* Данные по средним диапазонам индексов по Европе, РФ и странам СНГ на сегодняшний момент (используются для бенчмаркинга НПЗ группы ГПН)
Central & Southern Europe Avg.
Central & Southern Europe Avg.
Central & Southern Europe Avg.
Average refinery in Russia and CIS
Average refinery in Russia and CIS
Average refinery in Russia and CIS
Share of Light
Product Output
Ratio of secondary to
primary processes Refining depth
Implementation of the operational performance improvement
plan at Moscow Refinery
Questions and Answers
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