G55 Build Manual - V2 - 2014.PDF

8/17/2019 G55 Build Manual - V2 - 2014.PDF

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1

Ginetta G55 – Cup Car

Build Manual – V2 (2014)



2

Ginetta G55 - General Dimensions

Minimum weight 1055 kg

Overall length 4358 +/- 5 mm

Wheelbase 2457 +/- 10 mm

Front Rear

Overhang 960 +/- 10 mm 941 +/- 10 mm

Overall width 1900 mm +/- 1 % Where measured FRONT AXLE

Front Rear

Width of bodywork at axle centreline 1893 mm +/- 1 % 1899 mm +/- 1 %

Front Rear

mini maxi Mini maxi

Maximum track 1876 mm +/- 1 % 1894 mm +/- 1 % 1876 mm +/- 1 % 1894 mm +/- 1 %





4

Ginetta G55 - Initial Run Recommendations

It is important to realise when running a car for the first time that painted, powder coated, and plated surfaces tend to bedtogether and can work loose during the initial running period.

Consequently, it is strongly recommended that one out lap is completed after which all oil, water, and fuel lines are checkedfor security, along with the wheel nuts.

Following this, a further run of four laps should be completed, after which a thorough spanner check must be carried out to

check the security of all components.

Particular attention should be paid to hub nuts, CV joints, braking and steering systems, suspension mounts and lock nuts,and also the air jack locking rings.

As with all new car builds, it can be increasingly difficult to get all the air from the brake system; therefore, at sometime

during the first run it is advised that you should bleed the brakes and clutch to remove any excess air from the systems.

At all times during testing, visual checks should be made whenever the car is stationary.

Once testing is complete the car must be thoroughly cleaned, spanner checked, all fluid levels checked, and generallyinspected before returning to the track.

Extra attention should be paid to all engine drive belts after any visits to gravel traps for damage or misalignment.

Please note that the regulations for the G55 Cup will be very closely controlled and we would strongly advise that you

consult Ginetta before making any alterations to the car, no matter how miniscule this may be. The regulations will focusprimarily upon maintaining the original specification of the car and you should work on the assumption that anymodifications will render the car ineligible.



5

Ginetta G55 - Cup Car Set Up

ALL THESE ITEMS CAN BE SET UP IN THE AIR

Front Rear

DAMPER TYPE Ohlin OhlinDAMPER SETTING - 2 - 10

AEON TYPE / SIZE Rubber / 25mm Rubber / 25mm

ANTI-ROLL BAR SETTING Hole 3 Hole 1

MASTER CYLINDER SIZE 0.7 inch 0.75 inch

BRAKE DISCS / PADS Alcon 380MM / PF 01 Alcon 330MM / PF 01

BIAS SETTING

SPRINGS 800lbs 650lbs

PRELOAD STATIC Zero Zero

DAMPER PLATFORM AIR 58mm ^ 58mm 57mm ^ 57mm

CAMBER SHIMS 8mm ^ 8mm 4mm ^ 4mm

CASTOR SETTINGS ^ ^

TYRE Michelin Slick Michelin Slick

ALL THESE ITEMS TO BE SET UP ON FLAT PATCH

TYRE PRESSUREHOT

28psi ^ 28psi 28psi ^ 28psi

CAMBER ANGLE DEGREES 3.25 ^ 3.25 2.0 ^ 2.0

TOE IN / OUT 1mm OUT ^ 1mm OUT 2mm IN ^ 2mm IN

RIDE HEIGHT 62mm ^ 62mm 72mm ^ 72mm

THESE ITEMS REFERENCE ONLY

BRAKE DUCTS None Fitted None FittedTYRE PRESSURECOLD

22psi ^ 22psi 21psi ^ 21psi

This set-up is based on a complete car with all fluids, (water, oil, etc), no driver, and 10 litres of fuel.

Alternative Camber shims are available in sizes 2mm, 3mm, and 5mm.



6

Ginetta G55 - Set-up Details

F r o n t Rea r

Ride Height Change 1 TURN SPRING PLATFORM = 2.5 MM RIDE HEIGHT 1 TURN SPRING PLATFORM = 2.5 MM RIDE HEIGHT

Camber Change 3 MM SHIM = 0.5 DEGREES 3 MM SHIM = 0.5 DEGREES

Toe Change ¼ TURN TRACK ROD = 2.5 MM TOE CHANGE @ WHEEL ¼ TURN TOE LINK = 2.5 MM TOE CHANGE @ WHEEL

Ride Height Change With CamberChange

1 DEGREE CAMBER CHANGE = 3 MM RIDE HEIGHT 1 DEGREE CAMBER CHANGE = 3 MM RIDE HEIGHT

Toe Change With Camber Change NO CHANGE NO CHANGE

Damper Adjustment 1 CLICK = 70% BUMP, AND 30% REBOUND 1 CLICK = 70% BUMP, AND 30% REBOUND

Anti-roll bar adjustment, hole 1 – hole 2 STIFFNESS INCREASE = 22.8% STIFFNESS INCREASE = 17.3%





7

Ginetta G55 - Damper Detail

FRONT DAMPER REAR DAMPER

Make and Type OHLINS OIL FILLED SINGLE ADJUSTER OHLINS OIL FILLED SINGLE ADJUSTER

Maximum open length 437 mm 437 mm

Minimum closed length 350 mm 350 mm

18mm damper extensions are allowed for Cup Series only

Front Damper Graph Rear Damper Graph



8

Ginetta G55 - Mileage Advice of Critical Components

The following parts must follow a life-mileage program for periodic maintenance / replacement / refurbishment / dimensionaland crack checks.

Listed below are typical expected life ( in kilometres ) to be intended just as a starting reference.

For safety reasons, please contact Ginetta Cars immediately if you discover premature wear or problems.

SUSPENSION

Suspension wishbones 5000 km

Anti-Roll Bars and anti-roll bar drop links 5000 km

Suspension ball joints 3000 km

Front hubs 10000 kmRear hubs 10000 km

STEERING

Steering column and track-rods 5000 km

Steering rack 10000 km

CONTROLS

Brake pedal 5000 km

WHEELS, TRANSMISSION and STARTER MOTOR

Chassis to Engine installation bolts 5000 km Brake disc bell (unless fretting occurs) 3000 km

Wheel rims 5000 km

Wheel bearings 5000 km

SYSTEMS

Wiring Loom 10000 km

Water Radiators & Oil coolers (unless fins getting damaged) 10000 km



9

Ginetta G55 - Crack Checking of Critical Components

CRACK CHECKS

Routinely performing crack checks on structural parts at regular intervals and after every accident, is strongly recommended.

Parts which should be monitored are:

• Rims

• Seat mounting brackets

• Brake disc bells

• Wishbones, Toe links, and Track rods

• Uprights

• Suspension mounts and Steering arms

• Anti roll bars and anti roll bar drop links

The crack checking of any components can be carried out at Ginetta Cars. To arrange any crack checking please contact

• Phil Addison on 0113 385 4176



10

Ginetta G55 - Fuel System

The Ginetta G55 Cup Car has an ATL fuel cell, which contains 107 litres. This style of fuel cell regulates the fuel pressure with

a 5 bar fixed regulator at the tank. This means that there is only one fuel line to run through the car to the engine.

In a case of running out of fuel the engine may take around 30 seconds of running to self-bleed itself.

Below is the schematic of the fuel cell:



11

Ginetta G55 - Fluid Level Checks

Checking the fluid levels on the Ginetta G55 Cup Car should be carried out at the start of each day the car will be running. Theoil, water and power steering levels should be checked using the following procedure:

• Before starting the engine remove all caps and check the levels. The oil should be level with the top baffle, approx 130mm

below the top of the tank neck. The water and power steering levels should be around half of their tanks capacity.

• The engine should now be started. Several cycles of the steering should be carried out, ensuring a full sweep each timefrom full left hand lock to full right hand lock. During this time the power steering fluid level should be monitored, keepingits level around half the tank capacity. The cap should now be replaced.

• As the engine temp increases on the gauge it is important to ensure the water rails and radiator are also heating up,

otherwise the system may be air locked. If the entire radiator does not get hot, the bleed screw on top of the radiatorshould be carefully opened to bleed out any air in the system. After any air is removed the water level should be topped

up to two thirds of the tank capacity and the cap replaced.

• After the fan starts at 95 degrees C, the engine revs should be raised to 3000 rpm, held for 5 seconds then switched off.The oil level should now be checked and topped up if required. The level at this point should be around ±10mm above thebaffle.

Ginetta Cars recommends the follow lubricants: 5w30 synthetic oil in the Engine, 75w90 gear oil in both the gearbox and in the

Differential, and a premium grade of power steering fluid.

For further technical support, please call Simon Finnis – 0113 385 4148



12

Ginetta G55 - Dry Cell Battery Care

Charging Procedure:

Only use specific DRY BATTERY chargers

• The charger must give a constant tension between 14.0V and 14.7V.

• The charger must be able to charge with a current of at least 40% of the nominal capacity of 26-27Ah, which is about10A. The current will come down during charging.

• A complete charge can take up to 10 hours.

SAFETY NOTES:

• Never charge the battery when the battery is “HOT”.

• Tighten the cable-nuts not more than 4Nm.

• Charge an empty battery immediately. Do not leave it empty.

• When the battery is stored do not let the tension come down under 12V. Charge it again as soon as possible.

• Store the batteries in ambient temperature of about 25°C. Hotter conditions will reduce the life of the battery.



13

Ginetta Cars Contacts

For any queries regarding the Ginetta G55, or Ginetta Cars, please use the relative contacts below to help us deal with your

queries as smoothly as possible.

• Championship enquires - Ashley Gallagher - 0113 385 4144 / [email protected]

• Technical enquires - Simon Finnis - 0113 385 4148 / [email protected]

• Parts and ordering - Callum Turner - 0113 385 4164 / [email protected]

• General enquires - Simon Finnis - 0113 385 4148 / [email protected] Mike Simpson - 0113 385 4171 / [email protected]

• Media enquires - Ruth Harrison - 0113 385 4165 / [email protected]

• Sales enquiries - Mike Simpson - 0113 385 4171 / [email protected]

• Design enquires - Ben Facer - 0113 385 4170 / [email protected]

• Accounts enquiries - Edmund Mescall - 0113 385 4155 / [email protected]

Alternatively Ginetta Cars can be reached by the following;

• Ginetta Main Line – 08452 105050• By Fax – 0113 3854141• E- mail – [email protected] or [email protected]



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LINEAR ±0.1mm ANGULAR ±0.5°

TOLERANCE : UNLESS STATED DO NOT SCALEIF IN DOUBT ASK ALL DIMENSIONSIN MILLIMETRES

PROJECTION

COPYRIGHT NOTETHIS DRAWING AND INFORMATION IS THE PROPERTY OF LNT

AUTOMOTIVE AND MUST NOT BE REPRODUCED, USED FOR

MANUFACTURE OR DISCLOSED TO A THIRD PARTY WITHOUT

WRITTEN CONSENT.

REV.DRG. NO.SHEET2 OF 5 A3SCALE

DESCRIPTION

APPROVED

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REMOVE ALL BURRS AND SHARP EDGES

QUANTITYPER CAR:

WEIGHT(g)

Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY.Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com

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ML

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G55 - Top View

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G55 - RHS View

- -

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4342

Overall Length

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Overall Width

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1900

Overall Width

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Front Track

1876 1% MIN1894 1% MAX

2452 10Wheelbase

946 10Rear Overhang

5 4

3

F r o m F

l o o r

960 10Front Overhang

4358 5Overall Length

1 1 0 5 +

R i d e H

e i g h t

f o r O v e r a l l H e i g h t

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1 % a t f r o n t a x l e C L

W i d

t h o f B o d y w o r k

1 8 9 9

1 % a t f r o n t a x l e C L

W i d

t h o f B o d y w o r k

4358Overall Lenght

2453 10Wheelbase

960 10Front Overhang

946 10

Rear Overhang

Rear Track

1876 1% MIN1894 1% MAX

REV. DESCRIPTION DATE APPROVED

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G55 - X0009

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Overall Car Dimensions



All the brackets highlighted in REDshould be REMOVED and all thebrackets highlighted in GREENshould be ADDED when convertingan original G50 chassis to a G55

Note:-

RHD cars require the 2 footwell plates shown.LHD cars require 2off of part no 12. All platesshould be fully seam welded to chassis tubes

10

9

8

11

12

13

14

4

1

1

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3

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2

G50-A0206R

G50-A0200

G50-A0204L

G50-A0241L

G50-A0241R

G50-A0204R

G50-A0200

G50-A0206L

Note

BOM relates to a RHD car For LHD car remove part no13 and add 1off part No 12

REV. DESCRIPTION DATE APPROVEDITEM

NO. G r a d e

PART NUMBER DESCRIPTION QTY.TorqueFt Lbs

1 - A0200 Bkt Sill Bottom - Lw 2 -

2 - A0204L-A Chassis Bracket Door Catch LH - Lw 1 -

3 - A0204R-A Chassis Bracket Door Catch RH - Lw 1 -

4 - A0206L Bkt Sill Top LH - Lw 1 -

5 - A0206R Bkt Sill Top RH - Lw 1 -

6 - A0241L Bkt Body Mount Screen Top LH - Lw 1 -

7 - A0241R Bkt Body Mount Screen Top RH - Lw 1 -

8 G 55 -A00 11 Parcel Shelf Bracket - LH 1

9 G 55 -A00 10 Parcel Shelf Bracket - Centre 1

10 G55-A0012 Parcel Shelf Bracket - RH 1

11 A G50-LH A0452-B Footwell Bulkhead Plates 1 -

12 A A0463-AFootwell Bulkhead Plates - RHD -

Driver Side 1 -

13 A A0272 M6 chassis bush 23 -

14 A A0016 Chassis Bush Body Pickup 4 -

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G55-X0002 - Chassis Differences between G50 & G55

G55-X0002

01

-



7 3 0

U n d e r s i d e o f

C h a s s i s t o t o p

f a c e o f

p a

r c e l s h e l f

0 2 5

5 5 2

0 9

2 3 8

2 8 1

3 6 3

6 8 2

1 1 1 4

1 9 1 8

2 1 2 9

2 4 4 3

328

Back of parcelshelf to back of 50x50 box

0

280

293

2 3 5

Seam weld thelapped joint

RHD Version

1 1 . 5

3 8 . 5

Note:-All M6 Chassis Bushes on the50x50 box must be flush withthe chassis tube surface.

LHD Version

Flush withsurface

Sat onsurface

Assembly Instructions:-

Mark the position of the 23 No highlighted M6x20 chassis bushes.1.Drill Ø14.1mm holes for the bushes which lay on the 50x50 boxand Ø8.6mm holes for the bushes which lay on the 40x20 box.Tig weld the bushes in position so the top surface of the top hat2.bush is flush with the face of the 50x50 Box. Grind to ensure aflush finish. The bushes in the 40x20 box sit on the tube surface.Cut off and grind back all brackets to be removed3.Position the centre section according to the dimensions provided4.Assemble the remaining parts, seam welding the lapped joints5.The parcel shelf should be fully seamed to all chassis tubes6.Fully seam weld the required footwell plates to the chassis tubes7.

Once welded in position, all bare metal should be painted mat8. black, to prevent corrosion

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G55 - X0002 - Chassis Alterations Assembly Instructions 01

-G55-X0002



5

2

4

3

1

F r o n t

o f C a r

Holes for 4mm Rivets

Top Side ofFloor Panels

M5 anchor nutssecured with 2No

2.5mm rivets

6

NOTE:-

A bead of Purflex-40 shouldbe run along each chassis legto bond the aluminium floorand provide a water tight seal

ITEMNO.

G R A D E


1 A G55-A0005-A Floor Panel LH 1 -

2 A G55-A0006-A Floor Panel RH 1 -

3 A G55-A0007 Floor Panel Centre 1 -

4 A G55-A0008 Floor Panel Centre FWD 1 -

5 A G55-A0009-B Floor Panel Front 1 -

6 C - M5 Captive Nut 18 -


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G55-X0003 - Floor Panel Asembly

G55-X0003 -

N/A

01

N/A

N/A



51 51

4

2

Note:-Some components displayed•transparent for clarityBalloons correspond with•instructions provided

3

6

7

Assembly InstructionsRemove the old floor, clean and prep the chassis prior to G55 floor1.being installedPosition the engine bay floor panel using the front lip, ensuring the part is2.centralised on the chassisMark the 8 No highlighted holes which lay on the chassis then remove3.panel and drill Ø14.1mm holes for the supplied M6x20 bushesTig weld the bush in position so the head of the top hat bush is flush with4.the underside of the chassis. Grind to ensure flush finish. Replace paneland bolt in place with M6 x 16mm button head boltsThis panel should be left removable for access to lower engine, so no5.bonding agent is required18No M5 anchor nuts should be secured to the overlaps on the outer6.two panels using Ø2.5mm rivetsCounter-sink each of the aligning holes on the centre two panels, then7.bolt the floor panels together using M5x16mm dome head boltsCentralise the assembled panels on the chassis and clamp in position,8.then drill the required rivet holes using a Ø4.1mm bitApply a thin bead of Sikaflex to each of the cockpit chassis tubes,9.reposition the assembled floor and rivet in place using Ø4mm steel rivets

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G55-X0003 - Floor Panel Asembly - Assembly Instructions

G55-X0003ML

14.02.11

AS

N/A



1

3

2

4

3

4

6

5


ITEM

NO. G r a d e


1 A G55-B0027 Bonnet 1

2 B G55-B0097 Striker Plate 90 Deg 2

3 A G40 - B0191 Aeorcatch 4

4 C - M4x10 - Countersunk Head Screw 28

5 C - M4 washer 24

6 C - M4 Nyloc Nut 24

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G55 - X0004- Bonnet Assy

G55 - X0004-

01

-



1

2

3

4

1

1

6

10

Heat Shielding

Foil Tape

8

9

7

Notes:-

Side exit exhaust only permitted in the GT series. Hole not to be cut for•the cup seriesAll inside faces of sill to be coated first with reflective cloth, then foil tape•RH Sill is symmetrically opposite•

ITEMNO.

PART NUMBER - DESCRIPTIONDefault/QTY.

1 G55-B0055 1

2 G55-B0053 - Side Fins - LH 1

3 G55 - F0019 - Side Exit Heat Shield 1

4 G55-B0095 Over Centre Latch Adjustable 1

5 M4 x 12 Button Head Screw 2

6 M5 x 10 button 6

7 M5 captive nut 6

8 M5 x 15 button 149 M5 Large Washer - 20 OD 10

10 M5 nyloc 4

11 G55-B0071 - Door Sealing Panel - FWD - LH 1

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PROJECTION

COPYRIGHT NOTETHISDRAWINGAND INFORMATIONISTHE PROPERTYOFLNT

AUTOMOTIVEANDMUST NOTBE REPRODUCED, USEDFOR

MANUFACTUREORDISCLOSEDTO ATHIRD PARTYWITHOUT

WRITTENCONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

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11.05.11

AS

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THIRDANGLE


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G55 - X0016- G55 Side Sill Assy - LH

G55 - X0016-

01

-



16 516 17 18

4 2

9

12157

8

11

10

3

Note:BOM's shows part quantities for one door •The Right Hand Door is Symmetrically opposite•If a RH alternative is not given in the BOM the•part is reversible

Left Hand Door BOM - As pictured

Right Hand Door BOM - Differences


ITEM NO.

G r a d e

PART NUMBER DESCRIPTION QTY.TORQUE

FTLBs

1 A G55-B0033 Door Bonded Assembly LH 1

2 A 96 FG- A2 24 00 AD _6 Door Handle - Universal 1

3 B G55-B0108 Door Trim Panel 1

4 A G40-B0197 DOOR MIRROR LH 1

5 A G50 - B0015 Door Hinge Left-Top 1

6 A G50 - B0013 Door Hinge Left-Bottom 1

7 A G40 - B0128 LATCH ASSY LH 1

8 A G55-B0039 Door Glass LH 1

9 C - M4x20 - C-Sunk Screw 12

10 C - M4 washer 12


12 C - M6x16 - Button Head Screw 3

13 C - M6 Nyloc 1

14 C - M6 Washer - Plain 12od 1

15 C - M6 WASHER - 20 OD 4

16 C - M8x30 cap head 2

17 C - M8 Washer - Plain 2

18 C - 7-16 thick washer - W0034 2

ITEM NO.

G r a d e


FTLBs

19 A G55-B0034 Door Bonded Assembly RH 1

20 A G55-B0040 Door Glass RH 1

21 A G50 - B0016 Door H inge Right - Top 1

22 A G50 - B0014 Door Hinge Right - Bottom 1

23 A G40-B0197 DOOR MIRROR RH 1

24 A G40 - B0127 LATCH ASSY RH 1

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G55 - X0005-Door Bonded Assembly LH & RH Differences

G55 - X0005-

01

-



3

2

1

4 6

5

16 178 7

10

11

12

Note

Right Hand light assembly•is symetrically opposite

Ringed hardware fastens

headlights to the front bumper

GT3 Version shown in exploded state•Replace items 7 and 8 with item 19•for the Cup series

14

9

13

15

18

Note

Headlights shown to be used in GT series, trim pod to suit•Stickers can be used in replacement for the Cup series•


ITEM

NO. G R A D E

PART NUMBER DESCRIPTION SERIESQTY/side

1 A G55-B0041 Light Pod LH All 1

2 A G55-B0043 Light Pod Inspection Panel LH All 1

3 A G55-B0046 Headlight Lens LH All 1

4 A G55-B0076 Indicator BKT GT3 1

5 G55-B0077 Head Light BKT-AFT-LH GT3 1

6 G55-B0079 Head Light BKT-FWD-LH GT3 1

7 A L0030 Front Main Headlight GT3 2

8 A L0028 Front Indicator GT3 1

9 A G55-B0141 Headlight Stiffener BKT-LH GT3 1

10 C - M5x10 - Button Head Screw - 8

11 C - M5 Washer - 8

12 C - M5 Captive Nut - 6

13 C - M6x12 - Button Head Screw - 4

14 C - M6x16 - Cap Head Screw - 4

15 C - M6 Washer - Plain 12 OD - 4

16 C - M6 Washer - 25 OD - 6

17 C - M6 Nyloc - 2

18 A G55 - L0001 G55 Headlight Pod Loom GT3 1

19 A G50 - B0155 Light Sticker Pack - For Both LHS & RHS Cup 1

DATECODE 120704

A

1 2 3 4 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:5ML

23.02.11

AS

Raw

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

G55 - X0006- Head Light Top Level Assy LH

G55 - X0006-

01

-



13 ?

4

5

7

6

93 10

?

12

11

18

15

8

Notes:-

Panels secured in position using Ø4mm black rivets and bonded using Puraflex 40•Finishing panels secured in place using M5 bolts and 1/4 turn fasteners•1no Gear lever gaitor plate supplied dependent upon Left or Right hand drive•

14

19

19

REV. DESCRIPTION DATE APPROVED ITEMNO.

PART NUMBERDefault/

QTY.

1 G50-A0467 - G50 Chassis Assembly - RHD 1

2 G55-B0030 - Dashboard - LHD 1

3 G55-B0048 - Gear Lever Gaiter Plate - LHD 1

4 G55-B0049 - Gear Lever Gaiter Plate - RHD 1

5 G55-B0005 - Rear Bulkhead 1

6 G55-B0006 - Seat Belt Cap 2

7 G55-B0007 - Rear Bulkhead Plate 1

8 G55-B0008-B - Centre Console 1

9 G55-B0009 - Centre Console Inspection Hatch RWD 1

10 G55-B0010 - Centre Console Inspection Hatch FWD 1

11 G55-B0011 - Footwell Finisher Panel LH 1

12 G55-B0012-A - Footwell Finisher Panel RH 1

13 G55-B0014 - Switch Panel 1

14 G55-B0015-A - Dashboard Centre BKT 1

15 G55-B0069-A - Side Sealing Panel - LH 1

16 G55-B0070-A - Side Sealing Panel - RH 1

17 G50-B0157 - Z Inner Side Chassis Panel RH 1

18 G50-B0159 - Inner Side Chassis Panel LH 1

19 M5 washer 15

20 G55-GT3 - Switch Panel 1

DATECODE 120704

A

1 2 3 4 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:15ML

23.02.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

G55 - X0007- Internal Body Panels

G55 - X0007-

01

-



Note:-

The two internal footwell

finishing panels are fittedafter the centre section isdropped over the chassis

Assembly Order Notes:-

Attach cable tie saddles to tubes on inside of prop tunnel to allow attachment of Gearbox1.Cooler Pipe, brake lines, air jack pipes, Fuse Box and ECU bracketAttach Rear bulkhead to chassis using Ø4mm Rivets and bonding agent2.Attach 4no 1/4 turn saddles, M5 anchor nuts and AV foam tape to the Prop tunnel, then fix3.to the chassis as described aboveAttach cable tie saddles to tubes on inside of prop tunnel to allow attachment of Gearbox4.Cooler Pipe, brake lines and air jack pipes

Carbon Panels attached to the chassis in the same method as the bulkhead5.Centre console inspection hatch FWD trimmed for gear stick and Gaitor fitted6.Finishing panels secured as above also with the Bolts shown7.3no M5 rivnuts used to secure dash to chassis member, then dash centre Bkt secures dash8.to prop tunnelFootwell finisher panels attach to the inside face of the centre section, once fitted9.Grip tape may be applied to the foot rest if teams wish10.


DATECODE 120704

A

1 2 3 4 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:15ML

23.02.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

G55 - X0007- Internal Body Panels - Assembly Instructions

G55 - X0007-

01

-

1 2 3 4 5 8

6



25

20

18

2124 19

16

17

11

13

6 8 4

35

9

22

23

5

22

8

10

1215

141

2

32

31

Assembly Notes:-

Any components not showing any hardware are bonded and/or riveted in place•10 off sill mounting holes (per sill) to be drilled and tapped, for M5 fasteners, into•impregnated steel blocks. Location highlighted with RED BalloonsØ75mm Hole to be cut through outside face to allow access for the door striker•mounting hardwareHeat shielding cloth and foil tape to be applied to all faces hidden behind sill,•covering the afore mentioned hole - see inserted picAll front bulkhead faces must be covered in foil tape•Item No 18, Wiper Motor Assy, should be installed as a complete unit•

29

28

31

43

39

40

40

39

43

41

33

36 42

7

26

34

35

27 35 34

37

38

30

Ø75mm holecovered withheat shielding- Used formountingdoor striker

REV. DESCRIPTION DATE APPROVEDITEMNO.

G R A D E

PART NUMBER DESCRIPTION QTY.

1 A G55-B0018 Centre Section 1

2 A G55-B0017 Parcel Shelf 1

3 B G55-B0020 Rear Glass 1

4 A G55-B0016 Front Windscreen 1

5 A G55-B0021 4 inch Hose Adaptor 2

6 B G 40 - B0131 Door Striker 2

7 B G40 - B0180 Door Striker Shim 6

8 A G55-B0095 Over Centre Latch Adjustable 2

9 B G55-B0097 Striker Plate 90 Deg 1

10 A G55-B0099 Self Adhesive Seal - LHS 1

11 A G55-B0099 Self Adhesive Seal - RHS 1

12 A G55-B0100 Door Seal - LHS 1

13 A G55-B0100 Door Seal - RHS 1

14 A G50 - B0013 Door Hinge Left-Bottom 1

15 A G50 - B0015 Door Hinge Left-Top 1

16 A B0014 Door Hinge Right-Bottom 1

17 A B0016 Door Hinge Right-Top 1

18 A G55-R0004 Wiper Sytem Full Assembly 1

19 B G55-B0082 Water Header Tank BKT Assy 1

20 B G55-B0085 Master Cylinder Reservoir BKT Assy 1

21 B G55-B0081-A Master Switch-Fire Extinguisher Cable BKT 1

22 A M0030 Dry Break Valve RE153 2

23 A M0031 Filler Neck 2

24 B G55-B0087 Centre Section Blanking Panel-LH 1

25 B G55-B0088 Centre Section Blanking Panel-RH 1

26 B G55-B0073 Rear Diffuser BKT 2

27 B G55-B0121 Rear Diffuser LWR BKT 2

28 C 336-400-190 Quarter Turn Fastener Recepticle 8

29 C 316-115-190 Quarter Turn Fastener - Stud 8

30 A G55-R0027 Air Jack Plug BKT-RH 1



33 C - M6x16 cap head 5



36 C - M 6 W ASH ER - 20 O D 5

37 C - M6 Washer - 25 OD 6

38 C - M6 Nyloc 6

39 C - M8 Washer - 25od 8

40 C - M8 NYLOC P-Type Nut 8

41 C - M8x30 - Cap Head Screw 4

42 C - M8 WASHER 5

43 C - 7-16 thick washer - W0034 8

44 A ATL-890-A-02 Heat shield reflective cloth - 4mm

45 A - Heat shield foil tape

DATECODE 120704

A

1 2 3 4 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:15ML

14.03.11

AS

Raw

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

G55 - X0008- Centre Section Exploded Assembly

G55 - X0008-

01

-

1 2 3 4 5 7 86



89

6

7

4

2

3

5

15

16

24

23

25261

22

23

25

26

19

20

21

19

18

7

15

16

20

18

21

19

17

2526

12

11

10

6

Note:

End plates must be level with horizontalground plane 1 at all times

13

13

14

20


ITEMNO.

G R A D E

PARTNUMBER

DESCRIPTIONDefault/QTY.

TORQUEFT Lbs

1 A A0250-A Rear Crash Structure 1

2 A G55-B0001 Wing LWR BKT 1

3 A G55-B0002 Wing Stay LH 1

4 A G55-B0003 Wing Stay RH 1

5 A R0015-B Towing eye plate 1

6 A B0116 Wing End Plate 2

7 A B0118-A Wing Bracket UPR 2

8 A B0115 Rear Wing 1

9 A G55-B0124 Rear Wing Gurney 1


11 C - M4 washer 12



14 C - M5 Washer 6

15 C - M6 x2 5 - Cap Hea d Screw 4

16 C - M6 washer 8

17 C - M6 Nyloc 4



20 C - M8 WASHER 26

21 C - M8 Lock Nut 14

22 C - M10 x2 5 - Hex He ad Bol t 2

23 C - M10 plain washer 4

24 C - M10 Nyloc Nut - Type T 2

25 C - M10x30 - Cap Head Screw 4

26 C - M10 Shnorr Washer 4

DATECODE 120704

A

1 2 3 4 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION

COPYRIGHT NOTETHIS DRAWING AND INFORMATIONIS THEPROPERTY OF LNT

AUTOMOTIVEAND MUSTNOTBE REPRODUCED, USED FOR

MANUFACTUREORDISCLOSED TOA THIRD PARTY WITHOUT

WRITTENCONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:12ML

24.03.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

G55 - X0010- G55 Wing Assy

G55 - X0010-

01

-

1 2 3 4 5 7 86



5°

1

4

3

2

Position 1Position 2

Position 1Position 2

Position 1

Position 2Position 1 and 2

Position 3

Position 2

Position 3

Position 2

Position 3

Position 1 & 2

Position 1

Position 2

Position 3

Position 1

Position 2

Position 3

Position 1 ABC

B A

23 1

5 All options are allowed for the cup series, butno extra holes / slots may be may be added

Position 2 on the upper mounting bracket increaseseach of the wing angle increments by 5 degrees.

All angles in the table below are taken from thechassis datum, therefore by changing the rake ofthe car, these angles will change respectively.

REV. DESCRIPTION DATE APPROVED ITEM NO. GRADE P ART N UMBER DESCRIPTION QTY.

1 A G55-B0001 Wing LWR BKT 1

2 A B0116 Wing End Plate 2

3 A B0118-A Wing Bracket UPR 2

4 A B0115 Rear Wing 1

5 A G55-B0124 Rear Wing Gurney 1

Wing Angle Wing Pos it ion Pilar Pos it ion

0 B1 A1

1 B2 A2

2 B3 A3

3 B1 B1

4 B2 B2

5 B3 B3

6 B1 C1

DATECODE 120704

A

1 2 3 4 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION

COPYRIGHT NOTETHIS DRAWING AND INFORMATION IS THE PROPERTYOF LNT

AUTOMOTIVE AND MUSTNOTBE REPRODUCED,USED FOR

MANUFACTURE OR DISCLOSED TO ATHIRD PARTYWITHOUT

WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:4ML

24.03.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

G55 - X0011 - Rear Wing Angle Positions

G55 - X0011

01

-

1 2 3 4 5 7 86



278 4

6

5

19

3

4

9

25

15

1127

10

24

2

5

6

M10 spacing washers may be added to bring thenose box bottom face in the same plane as thechassias rails, in order to fit the splitter correctly.

ITEMNO.

PART NUMBER - DESCRIPTIONDefault/QTY.

1 G50-A0254-G - Front Nose Box Composite 1

2 G55-P0001 Water Radiator 1

3 G55-R0010 Rad MTG Clamp 2

4G55-B0107-A -Front Bumper Bumper UPR BKT

2

5G55-B0115Front Splitter Cable UPR-FWD-BKT

2

6 G50-B0150-A - Front Splitter BKT 2

7 G50-R0039-B - Towing Eye Front Frame 1

8 G50-N0003 - Oil Cooler 1

9 G50-P0005 - Radiator Fan 1

10 G55-R0017 Front towing strap 1

11 G55-N0006 - 34 Row Oil Cooler 1

12 G55-B0140-A - Oil Cooler Duct Fence 1

13 M6 X 16 Cap Head 5

14 M6 x 25 cap head 6


16 M6 washer 24

17 M6 Washer - Copper 1

18 M6 WASHER - 20 OD 10

19 M6 Washer - 25 OD 4

20 M6 Captive Nut 9

21 M6 Nyloc 20

22 M8 WASHER - PLAIN 2

23 M8 Nyloc P-Type 2

24 M10 x 25 hex head 2


26 M10 Washer - 25od 2

27 M10 Spacer 2

28 M6 Rubber Washer 8

29 M10 Schnorr Washer 2

30 M10 Plain Washer 4

31 M10 Washer - 36 OD 2

32 DIN EN ISO 7040 - M10 - N 2

DATECODE 120704

A

1 2 3 4 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTENCONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:8ML

30.03.11

AS

N/A

N/A

THIRDANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

Front Nose Box Assy

G55 - X0012-

01

1 2 3 4 5 7 86



2

77

8

5

48

6

15

16

11

7

8

6 813

14 10

17

76

6

9

8

3

12

11

24

25

22

26

22

22

21

21 18 21 19

23

1

23

20

11

M10 spacing washers may be added to bring the nose box bottom face in the same plane as the chassis rails, in order to fit the splitter correctly.

ITEMNO.

PART NUMBER/DESCRIPTIONDefault/QTY.

1G55-B0028

Front Bumper 1

2G55-B0029

Splitter Plank1

3 Ginetta Badge 1

4G55-B0123

Front Splitter Stay2

5 G50-B 0150 - F ront S plit te r BKT 2

6 M6 washer 18

7 M6 Washer - 25 OD 27

8 M6 Nyloc 26

9 M6 Captive Nut 6

10SF2/ST38

BIG HEAD INSERTS - M6X106

11G55 - X0012

Front Nose Box Assy1

12G55-B0051-B

Aerocatch Pin BKT LH1

13G55-B0116 Front Splitter Cable

UPR-AFT-BKT-LH1

14G55-B0117

Front Splitter Cable UPR-AFT-BKT-RH

1

15G55-B0114

Front Splitter Cable- LWR BKT4

16G55-B0113

Front Splitter Cable Assy -ShortCable

2

17G55-B0118

Front Splitter Cable Assy -LongCable

2

18 M6x35 - Countersunk Head Screw 4

19 M6x35 - Button Head Screw 6

20 M6 x 16 button 13

21 M6 x 20 c-sunk 8

22 M6x25 Button Bolt 4

23 M6 x 25 c-sunk 4


25G55-B0052-C - Aerocatch Pin

BKT - RH1

26 M6 Female Rod End Assembly 4

DATECODE 120704

A

1 2 3 4 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/AMATERIAL

FINISH



PROJECTION




WRITTENCONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:10ML

11.04.11

AS

N/A

N/A

THIRDANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

G55 - X0013- Frotn Bumper Assembly

G55 - X0013-

01

1 2 3 4 5 7 86



Note:-

The rear diffuser bracket (Item 2) will be already•mounted to the chassis when the diffuser is to be fitted

5

3

1 10122

13

9

6

4

11

7

6

8

13

13

REV. DESCRIPTION DATE APPROVEDITEMNO.

G R A D E


Ft Lbs

1 A G55-B0022 Rear Diffuser 1

2 A B0056-B Rear Diffuser Bracket 1

3 A G55-B0096 Striker Plate 2

4 A G55-B0122 Rear Diffuser Skid Plate 2



7 C - M5 Washer - 20od 3

8 C - M5 Rivnut 3

9 C - M5 Captive Nut 710 C - M6x20 - Cap Head Screw 2

11 C - M6x30 - Countersunk Head Screw 4


13 C F1-S38ZP-M6HEX M6 Big Head Fastener 10

DATECODE 120704

A

3 5 7 8

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:8ML

14.04.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

6

G55 - X0014- Rear Diffuser Assembly

G55 - X0014-

01

-

1 2 3 4 5 7 86



3 . 4

1 8

A p p r o x

i m a

t e

D i m e

n s i o

n

N O T

t o b

e u

s e d

a s

a

f i t t

i n g

m e

a s u

r e m

e n t

1344

Reference Dimension

A BC

Lower face of diffuser MUST beparallel with chassis rail upon fitting

Diffuser Fitting Instructions:-

Brackets 'A' & 'B' will be pre-fitted to te centre section prior to1.diffuser installationHook the diffusers front lip over the flat floor and position so the flat2.face of the fins is parallel with the floor, this will leave a gap ofapproximately 18 mm between th diffuser and centre sectionThe gap is important to create clearance for the exhaust tail pipes.3.The diffuser can then be bolted to the Bracket marked 'C' which4.will secure the diffuser to the chassis


DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:5ML

14.04.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

G55 - X0014- Rear Diffuser AssemblyFitting Instructions

G55 - X0014-

01

-

1 2 3 4 5 7 86



1 6 5

7

4

14

4

11

8 9

10

13 12

8

8

6

8

8

6

Location of TC105's for rear lights wiring loom

ITEMNO.

G R A D E

PART NUMBER DESCRIPTION

Default/QTY.

TORQUEFT Lbs

1 A G5 5- B0 02 3 Rear Section 1

2 B

G55-B0090-Over Centre

Latch NutPlate

Over Centre Latch Nut Plate 3

3 B G55-B0091 Over Centre Latch Clip Nut Plate 2

4 B G55-B0098 Striker Plate 2

5 A G 50- L0 02 2 Tail-brake light Assy 4

6 A G5 5- B0 09 5 Over Centre Latch Adjustable 3

7 A G5 0 - L 005 5 FIA Rain Light 1


9 C - M4 - Self Tapping Screw 20

10 C - M4 washer 20


12 C - M5 Washer 2

13 C - M5 Nyloc 2

14 C - TC 105 14


DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:10ML

15.04.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

G55 - X0015- Rear Section Assembly

G55 - X0015-

01

-

1 2 3 4 5 7 861 2 3 4 5 7 86



N/A

1

3

2

REV. DESCRIPTION REV BY REV DATE APPROVED

A 2014 Picture Update NF 03/06/2014 BF

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH

LINEAR ±0.1mm


PROJECTION




WRITTEN CONSENT.


DESCRIPTION

ML

18/02/2010

ML

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

N/A

Oil Pump Belt Cover

G50-X0059-A

N/A

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

A

N/A

4 5 7 86321



Step 1 Step 2 Step 3

-Fit item2

-Item 3 must be glued onto pulley

-Tighten crank pulley to 75 ft.lb with loctite 243

- Fit retaining ring to the pump pulley - Fit item 1

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED: ML

DATE:18/02/2010

DRAWN: ML

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

N/A

N/A

X0059 Oil Pump Belt Cover

X0059

N/A

Item No Part No/Description QTY1 2 3 4 5 7 86



Belts Diagram

13

12

11

7

9

8

6

543

Item No Part No/Description QTY

1 G55-E0001

3.7 Cyclone Engine 01

2 G55-E0004

Throttle Body Kit 01

3 GIN-V6-L-0001 - Mustang

Upper Intake 3.7 Engine 01

4 GIN-V6-L0005 - Intake

Adaptor 01

5 7T4E-9F991-E

Air Intake Butterfly Valve 01

6 G55-E0026Throttle Body-Air Box BKT

01

7 E0015Air Filter

01

8 E0062

Air Box Bottom Tray 01

9 E0063Air Box Top Scoop

01

106PK1000

Alternator Belt 01

11 240LScavenge Pump Belt

01

124PK938

Power Steering Belt 01

REV. DESCRIPTION REV BY REV DATE APPROVED

A 2014 Picture Updates NF 03/06/2014 BF

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/AMATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:1ML

17.05.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

G55 Engine / Intake System - 3.7Ltr Ford V6

G55 - X0017-A

01

A

ITEM1 2 3 4 5 7 86



611

23

14

29

25

15

1

17

16 3

9

13

10

5

3433

12

8

3021

ITEMNO.

PART NUMBER QTY.

1 G50-G0001 - Diff 1

2 G50-N0003 - Oil Cooler 1

3 G50-G0015-B - Propshaft Adapter 1

4 G50-G0031 - Diff Oil Pump 1

5 G50-G0002 - Diff Output Flange 2

6 G50-G0028-B - Bkt Diff Mount Front 2

7 G50-G0026 - Prop Adapter Bushes 3

8 G50-G0039 - Diff Mount Inner Sleeve Bushes 29 G50-C0064 - Suspension Poly Bush - as supplied 4

10 M10 large washer 2


12 DIN EN ISO 7040 - M10 - N 4

13 G55-G0075-A - Diff Stud 2

14 B18.3.1M - 12 x 1.75 x 45 Hex SHCS -- 45NHX 1

15 DIN EN ISO 7040 - M14 - N 1

16 DIN 7990 - M12 x 40-WN 3

17 M12 nyloc - W0098 3


19 M6 An Washer 4

20 Front of car - note NE 1

21 G50-G0051-A - Diff Breather Adapter 2

22 G50-G0014 - Propshaft 1

23 M8x20 cap head 6

24 Box Output Drive 1

25G50-G0041-A - Prop Adapter Spacer - use with

G0015-A1


27 G50-R0021 - prop hoop - assembly 1

28 G50-G0058 -A - Diff Insert 1

29G50-G0059 -A - Diff Mount Inner Sleeve Bushes

Long1

30 G50-G0061-D - Bkt Diff Mounting Back Assy 1

31 G50-G0062 - Diff Poly Bush - As Supplied 2

32 G50-G0056-A - Rubber Bushes GBX Mounting Top 2

33 Washer DIN 125 - A 15 2

34 DIN EN ISO 7040 - M14 - N 2

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:3BF

05/06/2014

NF

N/A

Various

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

Diff Assy

G50-X0026-

47 46

ITEMNO.

PART NUMBER - DESCRIPTIONCentre LockSystem/QTY

Tourque

1 2 3 4 5 6 7 8 9 10 11 12



B

373838

1

5

4

3638

3

31

3425

33

9

32

24

14

15

23

27

28

29286

826

28

26

28

13

391740

2

30

41

22

35

43

44

53

18

45

57

55 51

56

56

50 54

49

49

48

47 46

19

18

21

A (1 : 2)

11

7

10

10 Location of7/16" Male RodEnd - C0023

B (1 : 2)

16

16

Location ofwishbone sphericalbearing top - C0017

C (1 : 2) 12

12

Can beadjusted tocorrect theBumpsteer

This sub-assembly isonly usedon the LHfront hub

Loctite 243 to be usedon items 19, 24, 31, 32and 37

Location ofwishbonespherical bearingbottom - C0018

1 Wheel - 9 in 1

2 6 pod caliper assy 1

3 G5 0- I0 05 6- A - F ro nt Ca li pe r A da pto r (6 p od) 1

4 G50-I0055 - Front Disc Bell - 245 PCD 1

5 G50-I0058 - Front Disc 343 od 218 PCD RH 1

6 G50-C0002-B - Upright 1

7 G50-C0050-B - Track Link Bush 2 Front Caster 5.75 1

8 G50-C0012 - 3mm Front Camber Shim 2

9 G50-C0014-A - Front Lower Clevis R-L 1

10 G50-C0049 -B - Track Link Bush Front Caster 7.6 2

11 G50-C0051 - Track Link Bush 1 Front Caster 5.75 1

12 G50-C0053-A - Susp Bottom Clevis Bush 2

13 G50-C0063-A - Top Clevis 1

14 G50-L0002 - Wheel Speed Sensor 1

15 G50-L0003 - Bkt Wheel Speed Pickup 1

16 G50-C0052-B - Top Pick-up Bush 2

17 G50-I0004 - Floating Disc Bobbin 12

18 G50-C0001-A - Hub - Bearing Pack 2

19 G50-C0001 - Stud - Bearing Pack 5

20 G50-C0029 - Front Wheel Bearing Washers 1

21 G50-J0002 - Wheel Nut 555 ft/lbs

= 75N/m


23 M6 Nyloc 7

24 M6 x 16 button 1




28 M8 Washer 8

29 M8 Nyloc P-Type 4

30 M8 Nyloc 2


32 M10x65 Cap Head 4


34 M10 Schnorr Washer 2

35 M10 nut 1


37 M12 x 65 cap head (1.25 pitch) 2

38 M12 Shnorr Washer 6

39 1-4 UNF x 7-8 cap head 12

40 1-4 UNF all metal locknut 12

41 G50-C0011 - 2mm Front Camber Shim 1

ITEMNO.

PART NUMBER - DESCRIPTIONCentre LockSystem/QTY

Tourque

42 GT4 Spec43 G50-C0088-B - Front Centre Lock Spline 1

44 M10 K nut 5

45 G50-C0087-D - Centre Lock Locator Peg 5

46 G50-C0086-E - Centre Lock Nut-RH 1

47 G50-C0097-A - Nut Washer Ext. 1

48 G50-C0085-E - Centre Lock Wheel Cap 1

49 Circlip for Shafts 33x1.5 2

50 Circlip 22 int. 1

51 Cnntre Lock Spring 1

52 G50-C0093 - Centre Lock Pre Load Washer Rear 1

53 G 50-C 0092 - Cent re Loc k Pre Load Washer 1mm 1

54 G50-C0084-E - Centre Lock Locking Cast le - GT4 1

55 G50-C0083-B - Centre Lock Cap 1

56 G50-C0082-D - Centre Locking Device 2

5 7 G5 0- C0 08 1- C - C en tr e L ock S tu d - RH - GT 4 1

DATECODE120704

A

B

C

D

E

F

G

H

1 2 3

A

B

C

D

QUANTITYPER CAR:

DRAWN

DATE

APPROVED

DESCRIPTION

SCALE A2 SHEET1 OF 1

DRG. NO. REV.

Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com

WEIGHT(g)


THIRDANGLE

N/ATHISDRAWINGANDINFORMATIONIS THEPROPERTYOF LNT

AUTOMOTIVEANDMUSTNOT BEREPRODUCED, USEDFOR

MANUFACTUREORDISCLOSEDTOA THIRDPARTYWITHOUT

WRITTENCONSENT.

COPYRIGHT NOTE

PROJECTION DO NOT SCALEIF IN DOUBT ASK ALL DIMENSIONSINMILLIMETRES

TOLERANCE : UNLESS STATED

ANGULAR ± 0.5°LINEAR ±0.1mm

FINISH

MATERIAL

CC

E

F

G

4 5 6 7 8 9 10 11

1:4ML

AS

31.05.11

N/A

G55 - X0020-A - Front Hub Assy - RH

G55 - X0020-A A-

N/A

6 8754321



3

2

1

8

13

4

8

6

7

14

5

Notes:-

Silicone paste to be used when assembling poly bush and i nner sleeve•Quantities here listed relate to the upper Front Left wishbone, as shown•Front Left hand wishbone shown above.•Front Right hand components are identical, therefore double all quantities for complete car •

10

9

1112

Front of car

ITEM NO. PART NUMBER - DESCRIPTIONBuild ManualComponents/

QTY.

1 G50-C0017 - 0.5in Spherical Bearing Assembly 1

2 G50-C0033 - Upper Wishbone Retaining Ring 1

3 G50-C0052-B - Top Pick-up Bush 2

4 G50-C0059-B - Suspension Nylon Bush 4

5 G50-C0071 - Wishbone Inner Sleeve Bush Short 1

6 G50-C0072 - Wishbone Inner Sleeve Bush Long 1

7 G50-C0102 - Suspension Poly Bush - 95 Stiffness 4

8 G50-C0139 - Front Upper Wishbone Assy - Fabricated 1

9 M8x60 cap head 1

10 M8 WASHER 2

11 M8 nyloc 1

12 M10x80 cap head 1

13 M10x85 cap head 1

14 M10 Nyloc Nut 2

02

-G50-C0143-

G50-C0143- Front Upper Wishbone - Assembled

E

D


WEIGHT(g)

QUANTITYPER CAR:


THIRD ANGLE

Various

N/A

AS

14.11.12

ML 1:3

DRAWN

DATE

APPROVED

DESCRIPTION

SCALE A3 SHEET1 OF 1

DRG. NO. REV.

THIS DRAWINGAND INFORMATION IS THE PROPERTYOF LNT

AUTOMOTIVE AND MUSTNOTBE REPRODUCED, USED FOR

MANUFACTURE OR DISCLOSED TO ATHIRD PARTYWITHOUT

WRITTEN CONSENT.

COPYRIGHT NOTE

PROJECTION DO NOT SCALEIF IN DOUBT ASK ALL DIMENSIONSIN MILLIMETRES

TOLERANCE : UNLESS STATED

ANGULAR ±0.5°LINEAR ±0.1mm

FINISH

MATERIAL

N/A

7654321

F

E

D

C

B

A

F

C

B

A

DATECODE 120704

1 2 3 4 5 7 86



1

12

5 7

4

13 15 21

6

9

8

3

24

18

20

16

23

20

16

10

14

24

11

19

ITEM NO. PART NUMBER - DESCRIPTION QTY.

1 G50-C0021-G - 0.625 Spherical Lower Outer Wishbone Housing 1

2 G50-C0030 - Inner Wishbone Bush Short 1

3 G50-C0031 - Inner Wishbone Bush Long 1

4 G50-C0123- Front Lower Wishbone - Damper Clevis Main Body 1

5 G50-C0124 - Front Lower Wishbone - Damper Clevis S ide 1 2

6 G50-C0125 - Front Lower Lef t Wishbone - Gusset Plat e 1

7 G50-C0126 - Front Lower Wishbone - Cross Br ace Tube 1

8 G50-C0128 - Front Lower Wishbone Tube - Long Leg 1

9 G50-C0129 - Front Lower Wishbone Tube - Short Leg 1

10 G50-C0130 - Front Lower Wishbone - Cap End 1

11 G50-C0018 - 0.625 Spherical Bearing Inner 1

12 G50-C0018 - 0.625 Spherical Bearing Outer 1

13 G50-C0025-LH or C0026-RH - M8 Male Rod End Inner 1

14 G50-C0054-A - M10 ARB & Damper Bolt 1

15 G50-C0055 - Suspension Anti-Rollbar Bush 5mm 1




19 G50-C0076 - Lower Wishbone Retaining Ring 1


21 M6 K nut 1



24 M10 nyloc 3

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION



MANUFACTURE OR DISCLOSED TO A THIRD PARTYWITHOUT

WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:3ML

AS

N/A

Various

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

Front Lower Left Wishbone

G50-C0137-

01

1 2 3 4 5 7 86



ITEM NO. PART NUMBER - DESCRIPTION QTY.

1 G50-C0021-G - 0.625 Spherical Lower Outer Wishbone Housing 1

2 G50-C0030 - Inner Wishbone Bush Short 1

3 G50-C0031 - Inner Wishbone Bush Long 1

4 G50-C0123- Front Lower Wishbone - Damper Clevis Main Body 1

5 G50 -C01 24 - F ro nt Lo we r Wishb on e - Damper Clevis S id e 1 2

6 G50-C0126 - Front Lower Wishbone - Cross Brace Tube 1

7 G50-C0128 - Front Lower Wishbone Tube - Long Leg 1

8 G50-C0129 - Front Lower Wishbone Tube - Short Leg 1

9 G50-C0130 - Front Lower Wishbone - Cap End 1

10 G50-C0135 - Front Lower Right Wishbone - Gusset Plate 1

11 G50-C0054-A - M10 ARB & Damper Bolt 1

12 G50-C0055 - Suspension Anti-Rollbar Bush 5mm 1




16 G50-C0076 - Lower Wishbone Retaining Ring 1


18 M6 K nut 1



21 M10 nyloc 3

22 G50-C0018 - 0.625 Spherical Bearing Inner 1

23 G50-C0018 - 0.625 Spherical Bearing Outer 1

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION



MANUFACTURE OR DISCLOSED TO A THIRD PARTYWITHOUT

WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:3ML

11/11/2012

AS

N/A

Material <not specified>

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)

Ginetta Cars, Unit 2, Heli os 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY.Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com

D

E

Front Lower Right Wishbone - Assembled

G50-C0138-

01

B ild

1 2 3 4 5 7 86



6

3

2

4

5

1

ITEM NO. PART NUMBER - DESCRIPTION

BuildManual/Q

TY.

1 G50-C0145 - Front Toe Link - Tube 1

2 G50-C0146 - Front Toe Link - Bush RH Thread 1

3 G50-C0147 - Front Toe Link - Bush LH Thread 1

4 7-16 UNF plain nut 2

5 G50-C0023 - 0.4375 Male Rod End Outer - LH Thread 1

6 G50-C0024 - 0.4375 Male Rod End Outer - RH Thread 1

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:2ML

ML

Finish

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

Front Toe Link Assembly

G50-C0144-

1

REV. MODIFICATION

1 2

DRAWN CHECKED

3

GinettaCars, Unit 2, Helios47, 1 IsabellaRoad, Garforth, West Yorkshire, EnglandLS252DY. Tel:44(0)1909515 116Fax:44(0)1909515699 www.Ginettacars.comDATE

4 5 6 7 8 9 10 11 12 13 14 15 161 2 3 4 5 6 8 9 10 11 12 13 14 15 16

REV. MODIFICATION DRAWN DATECHECKED

7



L

K

J

I

H

G

F

E

D

C

B

A

L

K

J

I

H

G

F

E

D

C

B

A

N/A

N/AMATERIAL

FINISH

ML

6/2/08

CTB

G50-X0020

FRONT ANTI-ROLLBAR EXPLODED ASSEMBLY1

10

11

-

-

ANTI-ROLLBAR MOUNTING BOTTOMC0019

3

8

9

5

6

7

4

2

REF.

1

G R A D E

DESCRIPTION FT. LBs

TORQUE

QTY.

2

20

-

-

-

-

-

-

-

-

ANTI-ROLLBAR MOUNTING TOP C0107 2

ANTI-ROLLBAR LINK C0020 2

FRONT ANTI-ROLLBAR 35x2 T45 C0022 1

M8 MALE ROD END L/H THREAD C0025 2

2

ANTI-ROLLBAR BUSH 35 C0045 4

ANTI-ROLLBAR MOUNTING BUSH M8 C0048 2

M8 NYLOC NUT - 6

M8 PLAIN NUT L/H THREAD - 2

M8 PLAIN NUT R/H THREAD - 2

H1 H2 H3 H4

DESCRIPTIONHOLE Kg*mm/Deg Lbf*In/Deg

FRONT ANTI-ROLLBAR SETTINGS

35mm O/D x 2mm WALL T45

1

2

1

2

3

3

4

M8 MALE ROD END R/H THREAD C0026

THIS GROOVE DENOTES

L/H THREADED END

NOTE:

NOTE:

L/H THREADED ENDTHIS GROOVE DENOTES

5

5

6

6

7

7

7

7

8

8

FOR END FITINGS

SEE DRAWING X0003

SEE DRAWING X0003

FOR END FITINGS

C

C

C

12 C M8 x 35mm SOCKET CAP HEAD BOLT - 2 20

13 C - 4 20

F R O N T S U S P E N S I O N

M 8

9

9

9

9

9

9

10

10

11

11

12

12

M8 x 100mm SOCKET CAP HEAD BOLT

13

13

13

13

ASSEMBLY SHOWN AT FULL SOFT SETTING

H2

H1

12417.45

10115.17G50 FULL SOFT

G50 HALF SOFT 143365.2

116784.2

H4

H3 15605.51

20139.79

G50 HALF STIFF

G50 FULL STIFF

180172.7

232523.1

A

A

A

A

C

C

A

A

G50-C0144 - Front Toe Link Assembly

DATECODE 090704


TOLERANCE : UNLESS STATED DO NOT SCALEIF IN DOUBT ASK

ALL DIMENSIONSIN MILLIMETRES

PROJECTION




WRITTEN CONSENT.

REV.DRG. NO.SHEET1 OF 1 A1

SCALE

DESCRIPTION

APPROVED

DATE

DRAWN

A

B

C

D

E

F

G

H

I

J

K

L

1 2 3 4 6 7 8 9 10 11 12 13 14 15

A

B

C

D

E

F

G

H

I

J

K

L

1:1

THIRD ANGLE

Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, England LS25 2DY. Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com REMOVE ALL BURRS AND SHARP EDGES

QUANTITYPER CAR:

WEIGHT(g)

5

REV. MODIFICATION

1 2

DRAWN CHECKED

3

GinettaCars, Unit 2, Helios47, 1 IsabellaRoad, Garforth, West Yorkshire, EnglandLS252DY. Tel:44(0)1909515 116Fax:44(0)1909515699 www.Ginettacars.comDATE

4 5 6 7 8 9 10 11 12 13 14 15 161 2 3 4 5 6 8 9 10 11 12 13 14 15 16


7



L

K

J

I

H

G

F

E

D

C

B

A

L

K

J

I

H

G

F

E

D

C

B

A

N/A

N/A

ML

7/2/08

CTB

G50-X0021

REAR ANTI-ROLLBAR EXPLODED ASSEMBLY1

10

11

-

-

ANTI-ROLLBAR MOUNTING BOTTOMC0019

3

8

9

5

6

7

4

2

REF.

1

G R A D E

DESCRIPTION FT. LBs

TORQUEQTY.

2

20

-

-

-

-

-

-

-

ANTI-ROLLBAR MOUNTING TOP C0107 2

M8 MALE ROD END L/H THREAD C0025 2

2

ANTI-ROLLBAR BUSH 35 C0045 4

ANTI-ROLLBAR MOUNTING BUSH M8 C0048 2

M8 NYLOC NUT - 6

M8 PLAIN NUT L/H THREAD - 2

M8 PLAIN NUT R/H THREAD - 2

DESCRIPTIONHOLE Kg*mm/Deg Lbf*In/Deg

REAR ANTI-ROLLBAR SETTINGS

35mm O/D x 2mm WALL T45

M8 MALE ROD END R/H THREAD C0026

NOTE:

L/H THREADED END

THIS GROOVE DENOTES

C

C

C

12 C M8 x 35mm SOCKET CAP HEAD BOLT - 2 20

13 C - 4 20M8 x 100mm SOCKET CAP HEAD BOLT

ASSEMBLY SHOWN AT FULL SOFT SETTING

H2

H1

5245.52613

4472.9452G50 FULL SOFT

G50 HALF SOFT 60562.0

51642.2

H4H3 6241.81206

7541.89313

G50 HALF STIFF

G50 FULL STIFF72064.687074.6

ANTI-ROLLBAR LINK D0008 2 -

REAR ANTI-ROLLBAR 35x2 T45 D0009 1 -

REAR

SUSPENSION

M8

SUSPENSIONFRONT

2

13

13

5

5

9

1

9

13

13

5

2

5

9

1

9

SEE DRAWING X0005

FOR END FITINGS

SEE DRAWING X0005

FOR END FITINGS

THIS GROOVE DENOTES

L/H THREADED END

NOTE:

H1H2

H3H4

3

3

4

4

6

6

8

7

7

9

9

10

10

11

11

12

12

A

A

C

C

A

A

A

A

G50 - C0144 - Front Toe Link Assembly

DATECODE 090704

MATERIAL

FINISH




PROJECTION




WRITTEN CONSENT.


SCALE

DESCRIPTION

APPROVED

DATE

DRAWN

A

B

C

D

E

F

G

H

I

J

K

L

1 2 3 4 6 7 8 9 10 11 12 13 14 15

A

B

C

D

E

F

G

H

I

J

K

L

1:1

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)

5

BOM Table BOM Table

1 2 3 4 5 7 8

6



O v e r f l o w -

T o C a t c h T a n k

NOTES:-

REFER TO THE ENGINE INSTALLATION AND OPERATING MANUAL FOR ENGINE•

RUNNING PROCEDURES AND TEMPERATURES RELATING TO THE COOLING SYSTEM.

TOP OF FILL LEVEL TO BE AS HIGH AS POSSIBLE IN THE CAR AND AT LEAST AS HIGH•

AS THE TOP OF THE ENGINE CAM COVERS.

ENSURE WATER SYSTEM BENDS ARE NOT RESTRICTED IN FLOW AREA.•

SYSTEM TO BE ARRANGED WITH THE MINIMUM NUMBER OF BENDS TO MINIMISE•

PRESSURE DROP.

Hot - From Engine

1

3

4 5

23 24

6

7 12

14

2

17

15

17

13

11812

2

9

13

10

15

16

Cold - To Engine

ITEM

NO.PART NUMBER - DESCRIPTION QTY.

1 G50-P0001- Water Radiator - Cup Car 1

2 Thermostat Housing 1

3 G50-P0005 - Radiator Fan 1

4 G50-P0003 - Water Header Tank 1

5 G50-P0015 - Header Tank Cap - 25PSI max 1

6 G40-R0067 - Catch Tank - Assy 1

7 G55-P0009 - Ø32mm Aluminium Pipe - With Tee 1

8 G55-P0006 - Ø32mm Aluminium Pipe - Hot Return 1

9 G55-P0008 - Ø32mm Aluminium Pipe - Cold Feed 1

10 G50-P0009 - Ø32mm Aluminium Pipe - 150mm Straight Pipe 1

11 G50-P0033 - Ø32mm Aluminium Pipe - 150mm Bent Tube 1

ITEM

NO.PART NUMBER - DESCRIPTION QTY.

12 Silicone Hose - Ø32mm - 45 Degree Bend 2



15 Silicone Hose - Ø38mm to Ø32mm Reducer 2

16 Rubber Hose - Ø8mm 1

17 Rubber Hose - Ø15mm 1

18 Jubilee Clip - (9-12mm) 3





23 M6 Washer - Copper 1

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:5ML

26.05.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

Cooling System Schematic - RHD - 3.7 LTR

G55 - X0019-

01

REV.

A

DRAWNMODIFICATION DATECHECKED

A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

GinettaCars, Unit 2, Helios47, 1 IsabellaRoad, Garforth, West Yorkshire, EnglandLS252DY. Tel:44(0)1909515 116Fax:44(0)1909515699 www.Ginettacars.com

A 25 row cooler fitted STD ML ML 18/03/2010

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16

A A


7



1 3 0

A

TEMPERATURE

SENSOR

N/A

G50-X0011-A

OIL SYSTEM SCHEMATIC

ML

23/1/08

CTB

N/A

N/AL

K

J

I

H

G

F

E

D

C

B

A

L

K

J

I

H

G

F

E

D

C

B

A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

BACK TO

TOP OF

ENGINE

REFER TO THE ENGINE INSTALLATION AND OPERATING MANUAL FOR ENGINE

RUNNING PROCEURES AND TEMPERATURES RELATING TO THE OIL SYSTEM.

NOTES:

F R O N T O F C A R

SUMP OIL PICK-UP E0014

SUMP CASTING E0012

OIL TANK N0001

OIL PIPE - PUMP TO COOLER N0006

25 ROW OIL COOLER N0014

3

5

6

7

4

2

REF.

1

G R A D E

1

1

1

1

1

QTY.

1

1

OIL PIPE - COOLER TO TANK N0007

OIL PIPE - TANK TO SUMP N0008

ENGINE

OIL

SYSTEM

84

3

5 6

1

7

2

8 OIL PUMP (SUPPLIED WITH ENGINE) 1

9 FRONT SCAVENGE TUBE (SUPPLIED WITH ENGINE) 1

10 REAR SCAVENGE TUBE (SUPPLIED WITH ENGINE) 1

9 10

A

A

A

A

A

A

A

A

A

A

DESCRIPTION

Oil level after engine has run up.Baffle

DATECODE 090704

MATERIAL

FINISH




PROJECTION




WRITTEN CONSENT.


SCALE

DESCRIPTION

APPROVED

DATE

DRAWN

A

B

C

D

E

F

G

H

I

J

K

L

1 2 3 4 6 7 8 9 10 11 12 13 14 15

A

B

C

D

E

F

G

H

I

J

K

L

1:1

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)

5

1 2 3 4 5 7 86



1 2 3 4 5 6

20 AMP - Diff pump Fuse

Battery

ECU

7 8

Ref Description

1 Master Switch

2 Ign Switch / ECU

3 Fuel Pump

4 Flasher Unit

5 Cooling Fan

6 Heated Screen

7 Diff Pump

8 Paddleshift

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

N/A

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:1ML

07.06.11

AS

N/A

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

G55 - Relay Panel

G55 - X0023

01

-

10Ref Description Qty a

d e

1 2 3 4 5 7 861 2 3 4 5 7 86



Alarm Lights

-Page Button-Press for 5 Sec. to change the mode

Pit Limiter

Alarm Settings-The current alarm settings on the dash for alarms [2 outside red LEDs]-Ecu temp HI 80 deg C-Battery LO 11.2 Volts-Oil Pressure LO 29 PSI-Air Inlet Temp LO 0 deg C HI 60 deg C-Engine Temp LO 0 deg C HI 105 deg C-Oil Temp HI 120 deg C

1

2

3

3

3

4

5

5

6

7

8

88

9

99

10

1010

Optional item

Mount with M5 nylocnuts if used without spacer

Steering Wheel with Paddleshift:

Ref. Description Qty G r a

1 Steering Wheel H0001 1 A

2 Motec Mini Dash L0004 1 A

3 M5x16 Countersunk Bolt 3 C

4 Mini Dash Plate L0050 1 A

5 But ton Stee ring Whee l L 00 56 2 A

6 Stee ring Wh ee l Spa ce r H00 36 1 B

7Steering Wheel Quick Release

H00191 A

8 M5 Plain Washer 3 C

9 M5 Spring Washer 3 C

10 M5x20 Hex Head Bolt 3 C

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

MATERIAL

FINISH

LINEAR ±0.1mm


PROJECTION

COPYRIGHT NOTETHISDRAWING AND INFORMATION IS THE PROPERTY OF LNT



WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:5

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)

Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, E ngland LS25 2DY.Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com

D

E

ML

ML

19/11/2008

N/A

N/A

Steering Wheel & Mini Dash Assy

G50-X0054

-

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

MATERIAL

FINISH



PROJECTION

COPYRIGHT NOTETHISDRAWING AND INFORMATION IS THE PROPERTY OF LNT



WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:5

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)

Ginetta Cars, Unit 2, Helios 47, 1 Isabella Road, Garforth, West Yorkshire, E ngland LS25 2DY.Tel: 44 (0)1909 515 116 Fax: 44 (0)1909 515 699 www.Ginettacars.com

D

E

-

1 2 3 4 5 7 8

CHECKED DATEDRAWNMODIFICATIONREV.

6



1

2

3

4

4

5

6

6

7 77

77

7

77777

7

88

88

8

8 8

8 88

88

99

9

99

9999

99

9

10

12

11

To be fitted on the 80 and 107 lts tank

Ref. Description Part Qty G r a d e

1 Top Plate M0066 1 A

2 Fuel Flapper Body M0051 1 A

3 Fuel Flapper Lid M0052 1 A

4 Filler Neck 45 deg - 2 A

5 Flapper Hinge Pin M0067 1 A

6 Hinge Pin Circlip M0068 2 A

7 M6x20 Hex Head Bolt - 12 C

8 M6 Plain Washer - 12 C

9 Nylon Washer 6mm Hole - 12 A10 Flapper Spring - 1 A

11 -6 Female Female Adaptor - 1 A

12 FIA Invertion Valve M0053 1 A

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

1:10

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

ML

ML

28/11/2008

N/A

N/A

X0057 Flapper Valve Assy

X0057

-

1 2 3 4 5 7 8


6



1

3

2

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

55

5

5

5

5

5

5

6

66

6

66

6

67

8

7

7

7

9

Ref Description Part Qty G r a d e

1 107 lts Tank Box M0076 1 A

2 107 lts Bag Tank M0075 1 A

3 107 lts Tank Lid M0077 1 A4 M5 Washer - 16 C

5 M5 Nyloc Nut - 8 C

6 M5x16 Button Head Bolt - 8 C

7 Side Strap FIA M0070 4 A

8 Tank Back Angle BKT M0073 1 A

9 Flapper Valve Assy - 1 A

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.


DESCRIPTION

APPROVED

DATE

DRAWN

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

ML

ML

01/12/2008

N/A

N/A

X0058 107 Lts Tank Assy

X0058

-

1 2 3 4 5 7 8


6



1

2 3

4

5

5

5

5

Remove angle BKT'sto clear bigger tank

Ref Description Part Qty

G

r a d e

1 107 Tank Assembled - 1 A

2 Chassis 1 A

3 80 lts Tank Strap LH M0019 1 A

4 80 lts Tank Strap RH M0020 1 A

5 M6x25 Cap Head Bolt - 4 C

DATECODE 120704

A

B

C

F

A

B

C

D

E

F

1 2 3 4 5 6 7

MATERIAL N/A

FINISH N/A



PROJECTION




WRITTEN CONSENT.

REV.DRG. NO. X0058SHEET2 OF 2 A3SCALE

DESCRIPTION

X0058 107 lts Tank Assy

APPROVED ML

DATE 01/12/2008

DRAWN ML

N/A

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)


D

E

Ref Description Qty

1 2 3 4 5 7 861 2 3 4 5 7 86



VentOutlet

Engine Fuel Rail

Up to parcel shelf

Following the rollcage

Down to parcel shelf

Down to rear crash structure

1

2

3

4

5

6

7

1 107 lts Fuel Cell 1

2 Hose Pump to Bulkhead 90/45 3 50 mm 1

3 Hose through Cockpit Fuel 90/90 2300 mm 1

4 Hose Eng Bay Fuel ST 700 mm 1

5 Dash 6hose 90/90 240 mm 1

6 Dash 6hose 45/st 1.22m 1

7 Drain Hose 1

8 G50- M0091 - FIA Roll Over Valve - GT4 1

A

B

C

F

A

B

C

D

E

F

MATERIAL

FINISH

LINEAR ±0.1mm


PROJECTION




WRITTEN CONSENT.

DESCRIPTION

DATE

DRAWN

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)

D

E

ML

24/04/2008

Various

N/A

A

B

C

F

A

B

C

D

E

F

MATERIAL

FINISH



PROJECTION




WRITTEN CONSENT.

DESCRIPTION

DATE

DRAWN

THIRD ANGLE


QUANTITYPER CAR:

WEIGHT(g)

D

E

Fuel Cell - Exploded

N/A

G55 Build Manual - V2 - 2014.PDF

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