Top Banner
Christopher Peters VP Business Development CES 3035 Prospect Park Dr. Suite 150 Rancho Cordova, CA 95670 The Future of OxyFuel Systems for CO 2 Sourcing CO 2 Conference Week CO 2 Workshop Dec. 2012 Midland, TX
31

Future Fuel Systems CO Sourcing

Nov 19, 2021

Download

Documents

dariahiddleston
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Future Fuel Systems CO Sourcing

Christopher Peters  VP Business Development  CES  3035 Prospect Park Dr. Suite 150  Rancho Cordova, CA 95670

The Future of Oxy‐Fuel Systems  for CO2

SourcingCO2

Conference Week ‐

CO2

Workshop Dec. 2012Midland, TX

Page 2: Future Fuel Systems CO Sourcing

CES Introduction•

Milestones 2012➯What was said in 2011➯The CES/SIEMENS Oxy Fuel Turbine, OFT‐900/SXT‐150 Development➯The CES Component Portfolio

CO2

Generation Concepts to Accelerate the Expansion of CO2

EOR➯Project Drivers

Summary

Agenda

2

Page 3: Future Fuel Systems CO Sourcing

Clean Energy Systems, Inc.Introduction

3

Page 4: Future Fuel Systems CO Sourcing

Founded in Sacramento, California by former Aerojet

(a GenCorp 

company) aerospace engineers; incorporated in 1996•

CES technology portfolio➯

20 MWt

GG has completed over 2,000 hours of running and is now 

insurable

200 MWt

12ʺ

GG has been successfully tested on more than 500 starts➯

30 – 45 MWe

oxy turbine has successfully produced power in less than 10 

seconds on more than 50 starts

30 patents issued on zero‐emissions oxy‐combustion technology power 

cycles, 36 patents pending•

Owner of two power plants➯

5 MWe

Kimberlina

power plant (R&D site)➯

120 MWe

Placerita

power plant (commercial facility)

History and Recent Developments

Company Background

4

Page 5: Future Fuel Systems CO Sourcing

Equity and Strategic Partners

CES Overview

Equity PartnersPaxton Corporation is an energy‐focused company based in Calgary, Alberta; aggregator of technologies including CES’

oxy‐fuel 

combustor for use in the extraction of hydrocarbons; significant

equity position currently held by the largest shareholder of 

Paramount Resources Ltd.

Southern California Gas Company (a subsidiary of Sempra

Energy; $16.0 B+ market capitalization) sells, distributes, and

transports 

natural gas in the United States. 

The AES Corporation ($8.5 B+ market capitalization) is a global power company with generation and distribution businesses.

Strategic PartnersMaersk

Oil (subsidiary of  A.P, Møller

Maersk

A/S. with a  $29 B+ market capitalization) is an international oil and gas company 

with operated production of about 625,000 barrels of oil (equivalent) per day.

Siemens Aktiengesellschaft

($80 B+ market capitalization) is a diversified international electrical and engineering company that 

provides solutions to the energy and other sectors.

Paramount Resources Ltd. ($2 B+ market capitalization) is an independent energy company

that engages in the exploration, 

development, and production of natural gas, crude oil, and natural gas liquids in North America.

US Department of Energy works together with the country’s private sector to develop and foster new technologies to ensure 

America’s long‐term energy security.

LM Alternatives Inc.

and its sister companies have been providing quality parts and related services to turbo machinery users in 

industrial, utility and aviation applications for more than four

decades.

5

Page 6: Future Fuel Systems CO Sourcing

CES TechnologyPlatelets

6

CES Technology: Platelet‐Based Fuel 

Injectors➯

Hundreds of individual platelets are 

photo‐etched to form 3‐D channels

Precisely stacked the platelets get 

pressure bonded into monolithic 

structures

Intricate pathways channel bulk fuel, 

oxygen, and water into hundreds of 

combustors

Intimate, stoichiometric

mixing for 

complete combustion

Page 7: Future Fuel Systems CO Sourcing

CES TechnologyOxy‐Fuel Combustion Gas Generator

7

CES Technology: Oxy‐Fuel 

Combustors➯

Gaseous hydrocarbon fuels➯

Natural gas, associated gas, 

recycle CO2

High CO2

content natural gas➯

Intimate mixing of fuel and 

oxygen to provide clean and 

complete combustion

Producing only steam and high‐

purity CO2

Page 8: Future Fuel Systems CO Sourcing

CES TechnologyOxy‐Fuel Combustion Gas Generator

CES 12”

GG•

200MWth

capacity•

15‐25MMscfd of CO2

from natural 

gas•

Up to 500,000lbs/hr of drive gas

Unparalleled fuel flexibility•

Full power in seconds

Combustor: 6’

length/12”

dia.•

Packaged in 40’x11’x11’

container

8

Page 9: Future Fuel Systems CO Sourcing

CES TechnologyThe Oxyfuel

Process9

Page 10: Future Fuel Systems CO Sourcing

Milestones

2012 Developments

10

Page 11: Future Fuel Systems CO Sourcing

Copyright © Siemens AG 2010. All rights reserved

Oxy-Fuel Turbomachinery Development Cooperative Agreement Department of Energy

Page 11 2011‐07‐08

Task 2.10: Develop Oxy-Fuel Reheater

SystemTask 2.11: Finalization of Oxy-Fuel Turbine DesignTask 2.12: Design OFT Test SiteTask 2.13: Upgrade Test SiteTask 2.14: Purchase & Inspect SGT-900Task 2.15: Manufacture & Assemble OFTTask 2.16: Test Oxy-Fuel Turbine

Page 12: Future Fuel Systems CO Sourcing

Copyright © Siemens AG 2010. All rights reserved

Task 2.14: Purchase & Inspect SGT-900Disassemble & Inspect

Page 12 2011‐07‐08

Page 13: Future Fuel Systems CO Sourcing

Copyright © Siemens AG 2010. All rights reserved2011-07-08Page 13

Component Manufacture Kick-OffTask 2.15: Manufacture & Ship OFT

New components manufacture kick‐off – May 27, 2011

Sub‐task activities reviewed included:

Program management

Quality planning 

Manufacturing schedule

Supply chain strategy

Upper Half Casting

Lower Half Machined

FWD

FWD

Upper Half Casting

Lower Half Machined

FWD

FWD

Page 14: Future Fuel Systems CO Sourcing

Manufacturing and Installation of the OFT‐900Rotor Work Including Removal of Air Compressor: January 2012

14

Page 15: Future Fuel Systems CO Sourcing

Manufacturing and Installation of the OFT‐900Turbine Shaft With Power Turbine Blades Re‐Installed: May 2012

15

Page 16: Future Fuel Systems CO Sourcing

Inlet Housing Cover

Inlet Plenum

Manufacturing and Installation of the OFT‐900Manufacturing of OFT‐900 Components: March 2012

16

Page 17: Future Fuel Systems CO Sourcing

Manufacturing and Installation of the OFT‐900Construction of OFT‐900 Foundation at Kimberlina: May 2012

17

Page 18: Future Fuel Systems CO Sourcing

OFT‐900 Re‐Heater Test Stand: May 2012

Installing and Testing the CES Re‐Heaters

18

Page 19: Future Fuel Systems CO Sourcing

Manufacturing and Installation of the OFT‐900Completion and Shipping of the OFT‐900: July 2012

19

Page 20: Future Fuel Systems CO Sourcing

Manufacturing and Installation of the OFT‐900Arrival of the OFT‐900 in Bakersfield: August 2012

20

Page 21: Future Fuel Systems CO Sourcing

Manufacturing and Installation of the OFT‐900Completed the OFT‐900 Installation: September 2012

21

Page 22: Future Fuel Systems CO Sourcing

Completed the OFT‐900 Installation: September 2012

Manufacturing and Installation of the OFT‐900

22

Page 23: Future Fuel Systems CO Sourcing

Enabling of Unique and Unconventional Solutions for EOR 

CES Component Portfolio

23

“SXT‐150”150MWe

OFTG2S2

“OFJ‐79”43MWe

OFT

“4‐in GG”20MWth

OFT

“12‐in GG”200MWth

OFT

“CES Re‐Heater”30MWth

RHC

Page 24: Future Fuel Systems CO Sourcing

CO2

Generation Concepts to Accelerate the  Expansion of CO2

EOR

24

Page 25: Future Fuel Systems CO Sourcing

Cumulative US CO2

EOR Production (2010): 1.5 billion bbl•

CO2

EOR accounted for 4.8% of US daily crude oil production➯

Daily CO2

EOR Production (2010): 0.28 million BOPD➯

US daily crude production: 5.47 million BOPD➯

US daily petroleum consumption: 19.15 million BOPD

2030 forecasts predict at least 11% of US domestic crude production from CO2

EOR➯

Between 0.651

and 3.62

million BOPD from CO2

EOR o Not including potential Residual Oil Zone (ROZ) productiono The limitations are seen due to difficulties of connecting sources and sinks in 

adequate volumes

Total daily US crude and NGL production forecasted at 6.371

million BOPD by 2030

For 100 BBbls, 33 BN MT CO2

are needed, 3 BN MT CO2

of natural supply!

CO2

EOR ‐

US Lower 48

Project Drivers for CO2

On‐Site Solutions

1EIA Annual Energy Outlook 2012 Early Release2Natural Resources Defense Council modeling

25

Page 26: Future Fuel Systems CO Sourcing

CO2

EOR Infrastructure

Market and Application 

26

Page 27: Future Fuel Systems CO Sourcing

Enabling of Unique and Unconventional Solutions for EOR 

CES Component Portfolio

27

200 MWthGas Generator

OFT 43 

MWe

20 MWthGas Generator

SXT‐150 MWe

50,000 lb/h 

G2S2

50,000 lb/h 

PHRSG

30 MWthRe‐Heater

Coal‐Bed Methane

Pipeline Natural Gas

Off‐Spec Raw Gas

CO2

EOR Recycle

UCG Gas

CO2

‐Contaminated NG

Wet Gas

CO2

Supply 

Incremental Oil

Power

Water

NG‐Liquids Recovery

Steam/Heat

Dry‐Gas Conversion

Page 28: Future Fuel Systems CO Sourcing

CO2

supply alternatives and shortages•

Infrastructure limitations

Fuel flexibility•

Fuel sourcing alternatives / resource asset strategy

Gas and recycle gas treatment•

NG liquid recovery, dry gas utilization

Strategic Drivers for CO2

On‐Site Solutions

28

Page 29: Future Fuel Systems CO Sourcing

Typical CES/SIEMENS Oxy‐Fuel Cycle for ZEPP / CO2

EOR

Oxy‐Fuel Solutions

GG

OFT

LP

RHAir ASU

Natural Gas/Contaminated Gas/

Associated Gas

HP

Natural Gas/Contaminated Gas/

Associated Gas

CO2

Excess Water

Power 

Output

CW

CW

Power 

Output

29

Page 30: Future Fuel Systems CO Sourcing

CO2

supply alternatives and 

shortages•

Infrastructure limitations•

Fuel flexibility•

Fuel sourcing alternatives / 

resource asset strategy•

Gas and recycle gas 

treatment•

NG liquid recovery, dry gas 

utilization

Project Drivers for CO2

On‐Site Solutions 30

CO2

Recycle Gas Processing Facility

Commercial 

Exploitation of HC 

Content in Recycle Gas

Direct Use of Off‐Spec 

or Stranded Natural 

Gas Resource

High‐CO2

Content, CBM, 

UCG, etc

CO2

Commodity Facility50,000MScfd+ CO2

200MWe

, 500k gpd, 7‐

8,000BOEPD 

Incremental 

Off‐Infrastructure EOR 

Anchor Reservoir

CO2PowerWater

Page 31: Future Fuel Systems CO Sourcing

The End

31